Grau Product Catalogue Europe

Transcription

1 Edition 2

2

3 INTRODUCTION Introduction This catalogue provides an overview of Grau products for the an aftermarket. They include air tanks and saddles, fittings, air coils and air tubes as well as electrical coils. Durable and reliable, Grau products are thoroughly tested for compliance with Haldex standards and come with a full warranty. This catalogue presents detailed information about each product range for easy identification of required items. Inclusion or exclusion of an item has no bearing on its availability. For availability, please contact Haldex directly. If you cannot find an item: Check Findex at Contact Haldex directly Go to Findex We hope you find this catalogue useful. We welcome all feedback and suggestions for improvement. Thank you for choosing Haldex. Although Haldex does its best to ensure the accuracy of all information in this catalogue, Haldex assumes no responsibility for any issues that may arise as a result of inaccurate data in this catalogue. Haldex reserves the right to amend this information without notice. Edition 2 Innovative Vehicle Solutions 3

4 CONTENTS Grau Product Catalogue System components Page ABS system 10 EBS system 12 Air coils and air tubes Page Air coils 24 Air tubes polyamide PA12 PHLY air tubes 26 Air tanks and saddles Page Air tubes polyamide PA10.12 PHL air tubes 28 Air tubes elastomeric polyester 30 Aluminium air tanks 16 Steel air tanks 18 Accessories Page Saddles for air tanks 20 Alu manifold 34 Miscellaneous 35 4 Innovative Vehicle Solutions Edition 2

5 CONTENTS Actuation Page Air disc brakes Page Double diaphragm spring brake actuators 44 Disc brake pads 56 Pressure converters 45 Air brake Page Switches 48 Brake adjusters Page Manual brake adjusters 52 Edition 2 Innovative Vehicle Solutions 5

6 CONTENTS Grau Product Catalogue Fittings Straight male terminal-rtc 61 Straight male terminal 63 Adjustable elbow stud-rtc 65 Adjustable elbow stud 66 Adjustable tee stud-rtc 67 Adjustable tee stud 68 Adjustable tee stud with test point-rtc 69 Adjustable tee stud with test point 70 Union-RTC 71 Union 71 Fittings Straight female terminal 73 Stud bulkhead terminal-rtc 73 Stud bulkhead terminal 74 Swivel elbow stud-rtc 74 Swivel elbow stud 75 Swivel stud with test point 75 Swivel tee stud 76 Swivel adaptor 77 Swivel stud 79 Swivel 80 Tee union-rtc 72 6 Innovative Vehicle Solutions Edition 2

7 CONTENTS Fittings Fittings Pivoted adaptor 82 Test point 85 Plug 86 Reducer 86 Adaptor 87 Bulkhead adaptor 89 Threaded adaptor bulkhead 90 Bulkhead elbow 91 Hosetail 92 Male connector 93 Bulkhead male connector 93 Bulkhead union 94 Male elbow 94 Reinforcing insert for DIN tube 95 Stud-standpipe adaptor 95 RTC tool Drain valve 91 Elbow hosetail 92 Edition 2 Innovative Vehicle Solutions 7

8 8 Innovative Vehicle Solutions Edition 1

9 SYSTEM COMPONENTS ABS system 10 EBS system 12 Edition 1 Innovative Vehicle Solutions 9

10 SYSTEM COMPONENTS ABS system Grau Product Catalogue ABS system Anti-lock braking system which provides better road adherence and prevents the wheels from locking up during braking. Type Application System Identification Included Fuse Voltage (V) Note socket ISO 7638 c/w pin pin ISO 7638 fused 1.5 mm socket ISO 7638 MODAL/ MODULAR green pins x5 (crimp) fused plug ISO 7638 pins x7 24 c/w boot power cable ISO 7638 MODAL pins x5 unfused socket ISO 7638 MODAL/ MODULAR green pins x5 (crimp) fused 24 5x1.5 mm² socket ISO 7638 universal blue pins x7 (screw) fused 24 (3/5)x1.5 mm² +2x4 mm² plug ISO flex coil ISO 1185 (24N) pins x /OM flex coil ISO (24S) flex coil ISO 3731 (24S) /OM flex coil ISO 3731 (24S) light system; also for EBS overmoulded; also for EBS light system; also for EBS overmoulded; also for EBS Innovative Vehicle Solutions Edition 2

11 SYSTEM COMPONENTS ABS system Type Attribute A Attribute B exciter 100 teeth inner Ø : exciter 100 teeth inner Ø : 176 BPW 12 TM Attribute C System components exciter 100 teeth inner Ø : exciter 80 teeth inner Ø : exciter 100 teeth inner Ø : 165 ROR 22.5'' TM, Fruehauf exciter 80 teeth inner Ø : 162 ROR 15'' TM, Fruehauf label tab-tag label Info Point 39x39 transparent pin ISO 7638 socket x1 1.5 mm bulb ABS trailer warning lamp 24V, 5W double pole grease 4 mg molycotte exciter 80 teeth inner Ø : 152 BPW 9 TM exciter 80 teeth inner Ø : warning lamp junction box bulb ABS trailer warning lamp 24V, 5W double pole bracket ABS trailer warning lamp connection box electrical connection MGX orange Edition 2 Innovative Vehicle Solutions 11

12 SYSTEM COMPONENTS EBS system Grau Product Catalogue EBS system EBS system electronic braking system that combines ABS function, Electronic load sensing, CAN communication and Stability function. Type For Working lenght (m) Included Material Application socket ADR socket ADR plug ADR plug ADR socket ISO 7638 pins x7 (crimp) EB socket ISO 7638 pins x7 parking electrical coil ISO pins x7 PUR 5x1,5mm²+2x4mm² electrical coil ISO pins x15 light system flex power coil ISO (24N/24S) 3.5 pins x15 PUR light system /OM flex power coil ISO (24N/24S) 3.5 pins x15 PUR light system Innovative Vehicle Solutions Edition 2

13 SYSTEM COMPONENTS EBS system Type PC interface carry case Attribute A c/w foam inserts System components hose clamp kit bracket alu Edition 2 Innovative Vehicle Solutions 13

14 14 Innovative Vehicle Solutions Edition 1

15 AIR TANKS AIR AND TANKS SADDLES Aluminium air tanks 16 Steel air tanks 18 Saddles for air tanks 20 Edition 1 Innovative Vehicle Solutions 15

16 AIR TANKS Aluminium air tanks Grau Product Catalogue Aluminium air tanks Aluminium air tanks offer safe storage of pressurised air. Lightweight aluminium tanks guarantee more than 60 percent less vehicle tare weight. And the absence of rust and iron particles means better cleaning in the pneumatic cycle. No. of side & end ports Material Ø Length L Length L1 Port Standard Capacity (L) Max operating pressure (bar) U U ( ) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium 154 M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C (2+1+1) aluminium M22x1,5 EN C C C C C C C C C C C C 16 Innovative Vehicle Solutions Edition 2

17 A A A A A Grau Product Catalogue AIR TANKS Aluminium air tanks L1 A Air tanks L Air tank model C A L1 L Air tank model U Edition 2 Innovative Vehicle Solutions 17

18 AIR TANKS Steel air tanks Grau Product Catalogue Steel air tanks Steel air tanks offer safe storage of pressurised air. They are powder-coated inside and out. They are renowned for longevity and resistance to corrosion. They offer not only top safety and maximum service life but also, due to their powder coating, satisfy the highest quality requirements of leading an vehicle manufacturers. No. of side & end ports Material Ø Length L Length L1 Port Standard Capacity (L) WB U ( ) steel M22x1,5 EN WB U ( ) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN _24 C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN /A C (2+1+1) steel 206 M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN /12 C (2+1+1) steel M22x1,5 EN C (2+1+1) steel M22x1,5 EN /30 C (2+1+1) steel 246 M22x1,5 EN C (2+1+1) steel 206 M22x1,5 EN WB U ( ) steel M22x1,5 EN WB U ( ) steel M22x1,5 EN WB U ( ) steel M22x1,5 EN S U ( ) steel M22x1,5 EN S U ( ) steel M22x1,5 EN S U ( ) steel M22x1,5 EN Innovative Vehicle Solutions Edition 2

19 AIR TANKS Steel air tanks S S S Air tanks 1 Edition 2 Innovative Vehicle Solutions 19

20 AIR TANKS Saddles for air tanks Grau Product Catalogue Type Ø R A B E H J L P Note standard ''V-shaped'' standard ''V-shaped'' standard ''V-shaped'' standard ''V-shaped'' strap 152 for air tank (alu) standard ''V-shaped'' italian ''V-shaped'' italian ''V-shaped'' U bolt M8; 1 support; flat washer U bolt M8; 1 support; flat washer foldable ''strap'' x16 11x kit of foldable ''strap'' x16 11x kit of foldable ''strap'' x16 11x kit of foldable ''strap'' x16 11x kit of foldable ''strap'' x16 11x kit of S standard 150 kit of S standard kit of S standard kit of S standard kit of S standard kit of S standard kit of Innovative Vehicle Solutions Edition 2

21 AIR TANKS Saddles for air tanks S S S S S Air tanks V-shaped Italian V-shaped Standard Foldable strap Edition 2 Innovative Vehicle Solutions 21

22 22 Innovative Vehicle Solutions Edition 1

23 AIR COILS AND AIR TUBES Air coils 24 Air tubes polyamide PA12 PHLY air tubes 26 Air tubes polyamide PA10.12 PHL air tubes 28 Air tubes elastomeric polyester 30 Edition 1 Innovative Vehicle Solutions 23

24 AIR COILS AND AIR TUBES Air coils Grau Product Catalogue Air coils Air coils with plastic colour-coded tails satisfy DIN74323 safety parameters as tested by TÜV. The coils have been tested to 10,000 articulations (ISO 7375). The tube has been approved in accordance with DIN (black) or DIN (colour). Working pressure: < 10 bars Minimum burst pressure: 57 bars Operating temperature : -40 C to +70 C Material Coil color Working lenght (m) PA12 PHL black 4 male M16 12x9 110 Thread 1 B C Protetion spring black plastic Thread 2 male M C PA12 PHL black 4 male M16 12x9 110 red plastic male M18 Application general and OEM general and OEM C PA12 PHL black 6 male M16 12x9 110 red plastic male M18 extended C PA12 PHL black 4 male M16 12x9 110 yellow plastic male M18 general and OEM C PA12 PHL black 6 male M16 12x9 110 yellow plastic male M18 extended nylon tubing red (15FT) 1/2'' metal A C B D Female swivel m18x1,5 E Female fixed m18x1,5 F Male removable m 16x1,5 G Male fix m16 x 1,5 H Male fix long m18 x 1, C C C C Innovative Vehicle Solutions Edition 2

25 AIR COILS AND AIR TUBES Air coils Material Coil color Working lenght (m) PA10.12 PHL yellow 4 female M18 12x PA10.12 PHL red 4 female M18 12x9 105 Thread 1 B C Protetion spring black plastic black plastic C PA10.12 PHL red 4.72 female M18 12x9 115 metal C PA10.12 PHL yellow 4.72 female M18 12x9 115 metal Thread 2 female M18 female M18 male M16 L15mm male M16 L15mm Application iron zinc plated iron zinc plated drawbar drawbar Air coils and air tubes C C Edition 2 Innovative Vehicle Solutions 25

26 AIR COILS AND AIR TUBES Air tubes PA12 PHLY Grau Product Catalogue PA12 PHLY air tubes PA12 high-pressure monolayers air tubes are produced in accordance with DIN (black tubes) for automotive braking applications, and with DIN for automotive suspension application. Operating temperature From -60 C to +130 C How to use air tubes Cut tube in increments equal to the depth Insert tube into push-in fitting Check that end of push-in fitting touches next depth mark Tolerance for external diameter From 3 mm to 10 mm: ± 0.10 mm From 11 mm to 20 mm: ± 0.15 mm Length (m) Colour Material Ø int Thickness Minimum bending radius Working pressure (bar) Standard Depth mark H 1000 black PA12 PHLY DIN74324 c/w H 850 black PA12 PHLY DIN74324 c/w H 500 black PA12 PHLY DIN74324 c/w H 400 black PA12 PHLY DIN74324 c/w H 250 black PA12 PHLY DIN74324 c/w H H H H H 26 Innovative Vehicle Solutions Edition 2

27 AIR COILS AND AIR TUBES Air tubes PA12 PHLY Our standard marking Grau DIN (black) for automotive braking applications or DIN (colour) for automotive suspension application External diameter Wall thickness PA12... (detailed specification of material) Manufacturer code (one letter + one number) Made in (country of production) Production information (production date / production lot) Air coils and air tubes Edition 2 Innovative Vehicle Solutions 27

28 AIR COILS AND AIR TUBES Air tubes PA10.12 PHL Grau Product Catalogue Lenght Color Material Ø ext Ø int Thickness Minimum bending radius Working pressure (bar) StandardS black PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat i 100 yellow PA10.12 PHL ISO7628 Cat i 100 red PA10.12 PHL ISO7628 Cat blue PA10.12 PHL ISO7628 Cat green PA10.12 PHL ISO7628 Cat natural PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat i 100 yellow PA10.12 PHL ISO7628 Cat i 100 red PA10.12 PHL ISO7628 Cat blue PA10.12 PHL ISO7628 Cat green PA10.12 PHL ISO7628 Cat natural PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat black PA10.12 PHL ISO7628 Cat black PA10.12 PHL black PA10.12 PHL black PA10.12 PHL black PA10.12 PHL ISO7628 Cat.3 28 Innovative Vehicle Solutions Edition 2

29 AIR COILS AND AIR TUBES Air tubes PA10.12 PHL i i i Air coils and air tubes Edition 2 Innovative Vehicle Solutions 29

30 AIR COILS AND AIR TUBES Air tubes elastomeric polyester Grau Product Catalogue Lenght Color Material Ø ext Ø int Thickness StandardS _1000MM 10 black elastomeric polyester ISO 7628: _1010MM 10.1 black elastomeric polyester ISO 7628: _1120MM 11.2 black elastomeric polyester ISO 7628: _140MM 1.4 black elastomeric polyester ISO 7628: _150MM 15 black elastomeric polyester ISO 7628: _190MM 1.9 black elastomeric polyester ISO 7628: _210MM 2.1 black elastomeric polyester ISO 7628: _230MM 2.3 black elastomeric polyester ISO 7628: _320MM 3.2 black elastomeric polyester ISO 7628: _380MM 3.8 black elastomeric polyester ISO 7628: _425MM 4.25 black elastomeric polyester ISO 7628: _980MM 9.8 black elastomeric polyester ISO 7628: black elastomeric polyester ISO 7628: black elastomeric polyester ISO 7628: i 100 black elastomeric polyester ISO 7628: i 100 black elastomeric polyester ISO 7628: black elastomeric polyester ISO 7628: black elastomeric polyester ISO7628 Cat black elastomeric polyester ISO7628 Cat black elastomeric polyester ISO 7628: black elastomeric polyester ISO 7628: black elastomeric polyester ISO7628 Cat black elastomeric polyester ISO7628 Cat black elastomeric polyester ISO7628 Cat black elastomeric polyester ISO7628 Cat black elastomeric polyester Innovative Vehicle Solutions Edition 2

31 AIR COILS AND AIR TUBES Air tubes elastomeric polyester i i Air coils and air tubes Edition 2 Innovative Vehicle Solutions 31

32 32 Innovative Vehicle Solutions Edition 1

33 ACCESSORIES Alu manifold 34 Miscellanous 35 Edition 1 Innovative Vehicle Solutions 33

34 ACCESSORIES Alu manifold Grau Product Catalogue Tube ø Straight Check point plug Note 420VM mm & 6 mm 6 mm & 1 mm no & no 1 420VM mm & 6 mm 6 mm no mm 8 mm yes no elbow 420VM VM Innovative Vehicle Solutions Edition 2

35 ACCESSORIES Miscellaneous Type Attribute A Attribute B Attribute C Attribute D _M sticker for tool case RTC O-ring ECAM flange seal kit protection for air tank strap silencer ILAS for exhaust R1/8'' nipple MA16-MA12=TU fitting COLAS valve fitting COLAS valve universal push-in ø 8 mm plug M14x1.5 brass cup c/w O-ring nut F: 16x1.5 H : 7.5 Ch : OR nut F: 16x1.5 H : 7.5 Ch : 22 c/w O-ring nut F: 22x1.5 H : 8.5 Ch : OR nut F: 22x1.5 H : 8.5 Ch : 28 c/w O-ring nut F: 16x1.5 H : 6 Ch : T manifold M16 7 ports 032DMM96050 steel spring tube 12 mm M16M c/w fittings 032RID67 adaptor M16x1.5 F: 22x1.5 L : OR13 O-ring M1/2 032OR6 O-ring M16 Ch : 28 Accessories OR OR T 032DMM RID67 032OR13 032OR6 Edition 2 Innovative Vehicle Solutions 35

36 ACCESSORIES Miscellaneous Grau Product Catalogue Type Attribute A Attribute B Attribute C 032OR7 O-ring M screw ISO washer hose 13x25 50 m DIN /40 hose 13x25 40 m DIN hose 11x18 50 m DIN /40 hose 11x18 40 m DIN P hose 11x cable ADR plug reducer flexastik length as required; 44 m minimum DIN hose clamp for flexastik N30200AE pack of hose ring pole electrical connector female in vent valve flatpoint II cable 1,5 m flatpoint LED trailer light white c/w 0,5 m cable foot valve 032OR / / Innovative Vehicle Solutions Edition 2

37 ACCESSORIES Miscellaneous Type Attribute A Attribute B Attribute C cap cap caoutchouc for test point fitting modulator valve 0.8 bar pneumatic gasket 0.3 m 420CAP01 protection cap 420VP0107 steel bracket inox fitting, miscellaneous 420CLAMP001 zip tie 200x3.6 mm 420FTN004 exhaust protection filter 1/8'' 420FTN005 exhaust protection filter 1/4'' 420FTN0505 filter nylon M16x1,5 420VM0104 support manometer, inox D100 ½'' gas air connection brake chamber 2x M fitting manifold M12x mm 9 mm 580 D cylinder double effect , , ø 20 mm stroke 40 mm 580 D20 040WS control cylinder ø 20 mm stroke 40 mm c/w boot 580 S cylinder simple effect Accessories CAP01 420CLAMP FTN FTN FTN VM D20 040WS Edition 2 Innovative Vehicle Solutions 37

38 ACCESSORIES Miscellaneous Grau Product Catalogue Type Attribute A Attribute B Attribute C Attribute D 580 S20 040SP cylinder /2 way valve /2 way valve 1/ /2 way valve 1/8 bi-stable c/w top lever normally openedpneumatic pilot manual /2 way valve 1/8 roller lever spring return double check valve 1/ one way flow regulator K 3/2 way valve 1/8 solenoid normally closedspring /2 way valve 1/8 normally closed pneumatic pilotspring K 3/2 way valve 1/8 solenoid spring return 24V /2 way valve 1/4 normally open detented push-pull K 3/2 way valve 1/4 solenoid spring return 24V control valve /2 way valve 1/8 tappet operated spring return 580 S20 040SP K K K 38 Innovative Vehicle Solutions Edition 2

39 ACCESSORIES Miscellaneous Type Attribute A Attribute B Attribute C Attribute D /2 way valve 1/4 pneumatic pilot K 3/2 way valve 1/4 solenoid spring return 24V K 3/2 way valve 1/8 solenoid normally closed 24V double check valve 1/ K 3/2 way valve 1/8 solenoid K 3/2 way valve 1/8 solenoid pressure gauge ø 50 mm 1/ /2 way valve 1/8 c/w red knob /2 way valve 1/8 solenoid normally opened/closed normally opened 24V /2 way valve 1/8 normally opened push pull /3 way valve 1/8 pneumatic K 5/2 way valve 1/4 c/w coil K DC coil /2 way valve 1/4 normally closed pneumatic pilot X pressure gauge /2 way valve 1/8 Accessories K K K K K K X Edition 2 Innovative Vehicle Solutions 39

40 ACCESSORIES Miscellaneous Grau Product Catalogue Type Attribute A Attribute B Attribute C Attribute D /2 way valve 1/4 normally closed 90 bi-stable /2 way valve 24V 2w +/- 10% 1/ K 3/2 way valve 1/8 solenoid normally opened /2 way valve 1/ pressure gauge 0-10 bar /2 way valve 1/8 with manual bistable normally closed/ open Electrical Pneumatic K 5/2 way valve + connector complete C 3/2 way valve 1/4 solenoid -40 /+100 C /2 way valve normally closed M5 threaded /2 way valve c/w toplever 522l 1/4 bistable 580LP1 axle lift valve cable 16 m 2 cores c/w Aspock SG1 connector 1 side only K K C LP Innovative Vehicle Solutions Edition 2

41 ACCESSORIES Miscellaneous Type Attribute A Attribute B Attribute C fitting case 20 different PN of fittings for 77 fittings in total 3 different PN of RTC tools for 9 RTC tools in total see picture for more details sensor sensor pressure regulating/ setting tool ILAS III / / leak detection spray anti-freeze 1l LP1 1st axle lift valve FSI cylinder N30200AE flexastik 40 c/w hose clamp N30200AG flexastik 50 c/w hose clamp RN55N repair kit pressure converter N4274 S21/15W hose clamp ø 21 mm Accessories LP1 FSI N30200AE N30200AG RN55N Edition 2 Innovative Vehicle Solutions 41

42 42 Innovative Vehicle Solutions Edition 1

43 ACTUATION Double diaphragm spring brake actuators 44 Pressure converter 45 Edition 1 Innovative Vehicle Solutions 43

44 ACTUATION Double diaphragm spring brake actuators Grau Product Catalogue Double diaphragm spring brake actuators Double diaphragm cylinders are combined cylinders. The front section is dedicated to the service brake and the rear section to the spring brake. The front section is always a diaphragm type. In the rear section, the powerful spring is compressed during normal vehicle operation (driving). When parked, the pressure holding the spring in position is released. The spring then acts directly on the brake. Version Push rod Protection Yoke Side port Mounting thread Breather pipe Side port (degrees) Max. operating pressure (bar) Stroke /30 M16x1.5 wiper c/w M16x1.5 M16x1.5 w/o Innovative Vehicle Solutions Edition 2

45 ACTUATION Pressure converters Type Hyd./air ratio Medium Cubic inch displacement Application Note Hydraulic cylinder Ø Pneumatic cylinder Ø Length Electric overstroke indication series II 16:1 brake fluid 5.0 Terex (N4185C) % N4194 series I 23:1 brake fluid % N4194 Edition 2 Innovative Vehicle Solutions 45

46 46 Innovative Vehicle Solutions Edition 1

47 AIR BRAKE Switches 46 Edition 1 Innovative Vehicle Solutions 47

48 AIR BRAKE Switches Grau Product Catalogue Switches Switches are used to activate electronic circuits such as pilot lights, acoustic control, electromagnetic valves etc...<br>a control switch in the brake system enables activation of the brake lights when the brakes are activated. Type Port Cut-in (bar) Cut-out (bar) Terminals pressure switch M12x1.5 male screw pressure switch M12x1.5 male 0.5 spade pressure switch M12x1.5 male spade pressure switch M12x1.5 male 5.5 spade pressure switch M12x1.5 male 4.5 spade pressure switch M12x1.5 male 2.5 spade pressure switch M12x screw pressure switch M12x screw pressure switch M12x screw pressure switch M12x screw pressure switch M12x spade pressure switch M12x1.5 spade pressure switch M12x spade pressure switch M12x spade pressure switch M12x spade Innovative Vehicle Solutions Edition 2

49 NOTES Edition 2 Innovative Vehicle Solutions 49

50 50 Innovative Vehicle Solutions Edition 1

51 BRAKE ADJUSTERS Manual brake adjusters 52 Edition 1 Innovative Vehicle Solutions 51

52 BRAKE ADJUSTERS Manual brake adjusters Grau Product Catalogue Manual brake adjusters Manual brake adjusters are installed as the lever linking the actuator to the camshaft, in a drum brake system. Regular manual adjustment is required to maintain a constant clearance between the brake linings and the drum. Lever type No. of spline teeth No. of holes Bushing Lever length Application A B I (offset) Spline type Mechanism KN44051 straight /2'' 170 MERITOR 5.0'' 6.0'' KN44061 straight /2'' 195 MERITOR 5.5'' 6.5'' KN47081 straight /2'' 171 USA 6.0'' 5.0'' KN49000 offset /2'' 5.5'' 4.5'' 15 mm KN49010 offset /2'' 5.5'' 4.5'' 15 mm KN50000 offset /2'' 5.5'' 4.5'' 15 mm KN50010 offset /2'' 5.5'' 4.5'' 15 mm SAE 1 1/2''- 28 C SAE 1 1/2''- 28 C SAE 1 1/2''- 10 SAE 1 1/4''- 10 SAE 1 1/4''- 10 SAE 1 1/2''- 10 SAE 1 1/2''- 10 posi lock posi lock posi lock posi lock posi lock posi lock posi lock KN44051 KN44061 KN Innovative Vehicle Solutions Edition 2

53 NOTES Edition 2 Innovative Vehicle Solutions 53

54 54 Innovative Vehicle Solutions Edition 1

55 AIR DISC BRAKES Disc brake pads 56 Edition 1 Innovative Vehicle Solutions 55

56 AIR DISC BRAKES Disc brake pads Grau Product Catalogue Disc brake pads All pads have been through extensive testing and meet the ECE R90 standard, ensuring an original equipment quality and performance. Formulated to these standards Grau disc brake pads have been developed for aftermarket application, withstanding the rigours of heavy vehicle braking. Market ref. Brake ECE R90 Length Height thickness nb of pads Knorr SB/SN7 E11 90R-02A0393/ MERITOR D3/D-Elsa1 E11 90R-02A0393/ Wabco PAN 17 E11 90R-02A0393/ Knorr SB/SN6 E11 90R-02A0393/ Knorr SN5/SB5 E11 90R-02A0393/32860 I: O: I: 84 O: 84 I: 26.8 O: Brembo 2x60 E11 90R-02A0393/ Wabco PAN 19-1 E11 90R-02A0393/ MERITOR D-Elsa2 E11 90R-02A0393/ Knorr SK / Knorr SB 4309T / WABCO PAN 22-1 E11 90R-02A0393/ Wabco Pan 22-1 Plus E11 90R-02A0393/ Knorr SB3745T (SB6) E11 90R-02A0393/ Knorr SB4345T (SN7) / BPW E11 90R-02A0393/ Knorr SB4309T (SK7) E11 90R-02A0393/ Innovative Vehicle Solutions Edition 2

57 NOTES Edition 2 Innovative Vehicle Solutions 57

58 58 Innovative Vehicle Solutions Edition 1

59 FITTINGS Straight male terminal-rtc 61 Straight male terminal 63 Adjustable elbow stud-rtc 65 Adjustable elbow stud 66 Adjustable tee stud-rtc 67 Adjustable tee stud 68 Adjustable tee stud with test point-rtc 69 Adjustable tee stud with test point 70 Union-RTC 71 Union 71 Tee union-rtc 72 Straight female terminal 73 Stud bulkhead terminal-rtc 73 Stud bulkhead terminal 74 Swivel elbow stud-rtc 74 Swivel elbow stud 75 Swivel stud with test point 75 Swivel tee stud 76 Pivoted adaptor 82 Test point 85 Plug 86 Reducer 86 Adaptor 87 Bulkhead adaptor 89 Threaded adaptor bulkhead 90 Bulkhead elbow 91 Drain valve 91 Elbow hosetail 92 Hosetail 92 Male connector 93 Bulkhead male connector 93 Bulkhead union 94 Male elbow 94 Reinforcing insert for DIN tube 95 Stud-standpipe adaptor 95 RTC tool 96 Swivel adaptor 77 Swivel stud 79 Swivel 80 Edition 1 Innovative Vehicle Solutions 59

60 FITTINGS Straight male terminal-rtc Grau Product Catalogue RTC fittings RTC fittings offer the highest standards in safety, quality and reliability. They have been designed for use with 11/12 polyamide (Rilsan) or elastomeric polyester (Hytrel) tubing in the pneumatic circuits of truck and trailer auxiliary and braking systems. RTC is a ready-to-use safety fitting: simply insert the tubing by hand into the fitting. Estimated assembly time is percent faster than for traditional cutting ring fittings. The tubing can be easily removed using a simple plastic tool The tubing tolerance complies with ISO 7628 and DIN 74324/73378 The RTC operating heat range is -40 C to +100 C The seal under these conditions has been designed specifically for the RTC O-ring 60 Innovative Vehicle Solutions Edition 2

61 FITTINGS Straight male terminal-rtc Straight male terminal-rtc Tube ø M H B L Ch Type RTC 6 x 4 10 x A RTC 6 x 4 12 x A RTC 6 x 4 16 x B RTC 6 x 4 22 x B G/18000-RTC 6 x 4 1/8'' A Fittings RTC 8 x 6 10 x A RTC 8 x 6 12 x A RTC 8 x 6 16 x B RTC 8 x 6 22 x B RTC 10 x 7 16 x A RTC 10 x 7 22 x B RTC 10 x 8 12 x A Type A Type B Edition 2 Innovative Vehicle Solutions 61

62 FITTINGS Straight male terminal-rtc Grau Product Catalogue Tube ø M H B L Ch Type RTC 10 x 8 16 x A RTC 10 x 8 22 x B RTC 12 x 9 12 x A RTC 12 x 9 14 x A RTC 12 x 9 16 x A RTC 12 x 9 22 x B RTC 15 x x A RTC 15 x x A Type A Type B 62 Innovative Vehicle Solutions Edition 2

63 FITTINGS Straight male terminal Straight male terminal Tube ø M H B D L Ch x 4 12 x x 4 14 x G/ x 4 1/8'' G1/ x 6 1/8'' x 6 10 x Fittings x 6 12 x x 6 14 x G1/ x 6 1/4'' x 7 12 x x 7 22 x x x x x x 8 10 x x 8 14 x x 8 16 x x 8 22 x x x x x Edition 2 Innovative Vehicle Solutions 63

64 FITTINGS Straight male terminal Grau Product Catalogue Tube ø M H B D L Ch x x x x G1/ x 12 1/2" x x x x x x Innovative Vehicle Solutions Edition 2

65 FITTINGS Adjustable elbow stud-rtc Adjustable elbow stud-rtc Tube ø M F L L1 L2 Ch1 Ch RTC 6 x 4 M16 x 1.5 M12 x RTC 6 x 4 M12 x 1.5 M12 x RTC 8 x 6 M12 x 1.5 M12 x RTC 8 x 6 M16 x 1.5 M12 x RTC 8 x 6 M22 x 1.5 M12 x Fittings RTC 10 x 7 M16 x 1.5 M12 x RTC 10 x 8 M16 x 1.5 M12 x RTC 10 x 8 M22 x 1.5 M12 x RTC 12 x 9 M12 x 1.5 M16 x RTC 12 x 9 M16 x 1.5 M16 x RTC 12 x 9 M22 x 1.5 M16 x RTC 15 x 12 M22 x 1.5 M16 x Edition 2 Innovative Vehicle Solutions 65

66 FITTINGS Adjustable elbow stud Grau Product Catalogue Adjustable elbow stud Tube ø M F L L1 L2 Ch1 Ch x 4 M16 x 1.5 M12 x x 7 M16 x 1.5 M12 x x 12 M22 x 1.5 M16 x x 12 M22 x 1.5 M16 x x 14 M22 x 1.5 M22 x Tube ø M F L L1 L2 Ch1 Ch x 9 M22 x 1.5 M22 x x 12 M22 x 1.5 M22 x Innovative Vehicle Solutions Edition 2

67 FITTINGS FITTINGS Adjustable elbow stud Adjustable tee stud-rtc Tube ø M F L L1 L2 Ch1 Ch x 6 M22 x 1.5 M16 x Fittings Adjustable tee stud-rtc Tube ø M F L L1 L2 Ch1 Ch RTC 8 x 6 M16 x 1.5 M12 x RTC 12 x 9 M22 x 1.5 M16 x Edition 2 Innovative Vehicle Solutions 67

68 FITTINGS FITTINGS Adjustable tee stud-rtc Adjustable tee stud Grau Product Catalogue Tube ø M F L L1 L2 Ch1 Ch RTC 8 x 6 12 x x RTC 8 x 6 16 x x Adjustable tee stud Tube ø M F L L1 L2 Ch1 Ch x 6 M22 x 1.5 M12 x x 9 M22 x 1.5 M16 x x 12 M22 x 1.5 M16 x Innovative Vehicle Solutions Edition 2

69 FITTINGS Adjustable FITTINGS tee stud Adjustable tee stud with test point-rtc Tube ø M F L L1 L2 Ch1 Ch x 6 M22 x 1.5 M12 x Fittings Adjustable tee stud with test point-rtc Tube ø M F L L1 L2 L3 Ch1 Ch RTC 12 x 9 M22 x 1.5 M16 x RTC 12 x 9 M16 x 1.5 M16 x Edition 2 Innovative Vehicle Solutions 69

70 FITTINGS FITTINGS Adjustable tee stud with test point Grau Product Catalogue Adjustable tee stud with test point Tube ø M F L L1 L2 L3 Ch1 Ch x 9 M16 x 1.5 M16 x Tube ø M F L L1 L2 L3 Ch1 Ch x 6 M22 x 1.5 M12 x x 9 M22 x 1.5 M16 x Innovative Vehicle Solutions Edition 2

71 FITTINGS FITTINGS Union-RTC Union Union-RTC Tube ø H L RTC 6 x RTC 8 x RTC 10 x RTC 10 x RTC 12 x Fittings Union Tube ø H L x x x x x Edition 2 Innovative Vehicle Solutions 71

72 FITTINGS FITTINGS Union Tee union-rtc Grau Product Catalogue Tube ø F L1 Ch1 Ch x 8 M12 x x 9 M16 x Tee union-rtc Tube ø L1 L2 Ch RTC 6 x RTC 8 x RTC 10 x RTC 12 x Innovative Vehicle Solutions Edition 2

73 FITTINGS FITTINGS Straight female terminal Stud bulkhead terminal-rtc Straight female terminal Tube ø F H B L Ch x 6 M16 x x 8 M16 x x 9 M16 x Fittings Stud bulkhead terminal-rtc Tube ø M F D L L1 L2 L3 Ch1 Ch2 Ch RTC 8 x 6 M22 x 1.5 M12 x RTC 12 x 9 M16 x 1.5 M16 x Edition 2 Innovative Vehicle Solutions 73

74 FITTINGS FITTINGS Stud bulkhead terminal Swivel elbow stud-rtc Grau Product Catalogue Stud bulkhead terminal Tube ø M F D L L1 L2 L3 Ch1 Ch2 Ch x 6 M16 x 1.5 M12 x x 6 M22 x 1.5 M12 x x 8 M22 x 1.5 M12 x x 9 M16 x 1.5 M16 x x 9 M22 x 1.5 M16 x Swivel elbow stud-rtc Tube ø M L L1 L2 Ch RTC 6 x 4 M16 x RTC 8 x 6 M12 x RTC 12 x 9 M16 x RTC 12 x 9 M22 x Innovative Vehicle Solutions Edition 2

75 FITTINGS FITTINGS Swivel elbow stud Swivel stud with test point Swivel elbow stud Tube ø M L L1 L2 Ch x 4 M16 x x 4 M12 x x 4 M16 x B 8 x 6 M12 x B 12 x 9 M12 x Fittings x 9 M12 x x 12 M22 x Swivel stud with test point Tube ø M F L L1 L2 L3 Ch1 Ch x 9 M16 x 1.5 M16 x Edition 2 Innovative Vehicle Solutions 75

76 FITTINGS FITTINGS Swivel tee stud Swivel adaptor Grau Product Catalogue Swivel tee stud Tube ø M F L L1 L2 Ch1 Ch x 9 M16 x 1.5 M16 x Swivel adaptor M F L L1 L2 Ch1 Ch M16 x 1.5 M16 x Innovative Vehicle Solutions Edition 2

77 FITTINGS Swivel adaptor M F L L1 L2 Ch1 Ch M12 x 1.5 M12 x M16 x 1.5 M16 x M22 x 1.5 M16 x Fittings M F L L1 L2 Ch1 Ch M12 x 1.5 M12 x M16 x 1.5 M16 x M22 x 1.5 M16 x Edition 2 Innovative Vehicle Solutions 77

78 FITTINGS Swivel adaptor Grau Product Catalogue M F L L1 L2 Ch1 Ch M12 x 1.5 M16 x M F L L1 L2 Ch M12 x 1.5 M16 x M22 x 1.5 M16 x M F L L1 L2 L3 Ch M16 x 1.5 M16 x Innovative Vehicle Solutions Edition 2

79 FITTINGS FITTINGS Swivel stud Swivel Swivel stud M L Ch S B01/4GAS000 1/4'' B 001/8GAS000 1/8'' B04000 M12 x B05000 M14 x B06000 M16 x Fittings B07000 M22 x Swivel F L B00600 M16 x Edition 2 Innovative Vehicle Solutions 79

80 FITTINGS Swivel Grau Product Catalogue F L Ch M16 x F L Ch M16 x F L L1 Ch B00600 M16 x Innovative Vehicle Solutions Edition 2

81 FITTINGS Swivel F L Ch M16 x Fittings F L L B00600 M16 x F L B00600 M16 x Edition 2 Innovative Vehicle Solutions 81

82 FITTINGS Pivoted adaptor Grau Product Catalogue Pivoted adaptor M F L L1 L2 Ch1 Ch M10 x 1 M12 x M12 x 1.5 M12 x M12 x 1.5 M16 x M16 x 1.5 M12 x M16 x 1.5 M16 x M22 x 1.5 M12 x M22 x 1.5 M16 x M22 x 1.5 M22 x Innovative Vehicle Solutions Edition 2

83 FITTINGS Pivoted adaptor M F L L1 L2 Ch1 Ch M12 x 1.5 M12 x M12 x 1.5 M16 x M16 x 1.5 M16 x M22 x 1.5 M12 x M22 x 1.5 M16 x M22 x 1.5 M22 x Fittings M F L L1 L2 Ch1 Ch M12 x 1.5 M12 x M12 x 1.5 M16 x M16 x 1.5 M16 x M22 x 1.5 M16 x M22 x 1.5 M22 x Edition 2 Innovative Vehicle Solutions 83

84 FITTINGS Pivoted adaptor Grau Product Catalogue M F L L1 L2 Ch1 Ch M16 x 1.5 M16 x M F L L1 L2 Ch1 Ch M16 x 1.5 M16 x M22 x 1.5 M16 x M F L L1 L2 Ch1 Ch M16 x 1.5 M16 x M22 x 1.5 M16 x Innovative Vehicle Solutions Edition 2

85 FITTINGS FITTINGS Pivoted adaptor Test point M F L1 L3 L4 L5 Ch2 Ch M16 x 1.5 M16 x M22 x 1.5 M16 x Fittings Test point M L L1 Ch x x x 1.5 female x Edition 2 Innovative Vehicle Solutions 85

86 FITTINGS FITTINGS Plug Reducer Grau Product Catalogue Plug M L Ch x x x Reducer M F L Ch Type x x B x x A x x A A6G1/8 1/8'' 16 x A x 1.5 1/4-18-NPT A 032RID76LA 22 x x A Type A Type A Type B Type B 86 Innovative Vehicle Solutions Edition 2

87 FITTINGS Adaptor Adaptor F L Ch M16 x M22 x Fittings F L Ch M12 x M16 x M22 x Edition 2 Innovative Vehicle Solutions 87

88 FITTINGS Adaptor Grau Product Catalogue F L1 Ch x F L Ch M12 x M16 x Innovative Vehicle Solutions Edition 2

89 FITTINGS Bulkhead adaptor Bulkhead adaptor M M1 F L L1 L2 L3 Ch1 Ch GC14 1/4'' M18 x 1.5 M12 x GC14B M1/4 M16 x ML M22 x 1.5 M16 x 1.5 M10 x ML M22 x 1.5 M22 x 1.5 M16 x ML M22 x 1.5 M18 x 1.5 M12 x Fittings M F1 F2 L L1 Ch1 Ch M22 x 1.5 M16 x 1.5 M16 x M18 x 1.5 M12 x 1.5 M12 x Edition 2 Innovative Vehicle Solutions 89

90 FITTINGS Threaded adaptor bulkhead Grau Product Catalogue Threaded adaptor bulkhead M M1 F L L1 L2 L3 Ch1 Ch M M16 x 1.5 M16 x 1.5 M10 x M M16 x 1.5 M22 x 1.5 M16 x M22 x 1.5 M22 x 1.5 M16 x M M1 L1 L2 L3 Ch1 Ch2 032 GMM 67LACA M16 x 1.5 M22 x GMM 77LACA M22 x 1.5 M22 x Innovative Vehicle Solutions Edition 2

91 FITTINGS FITTINGS Bulkhead elbow Drain valve Bulkhead elbow M F L L1 L2 L3 Ch1 Ch2 Ch M22 x 1.5 M16 x M16 x 1.5 M16 x Fittings Drain valve M L L1 Ch Note M22 x w/o ring M22 x c/w ring M22 x automatic Edition 2 Innovative Vehicle Solutions 91

92 FITTINGS FITTINGS Elbow hosetail Hosetail Grau Product Catalogue Elbow hosetail M Tube ø M16 x Hosetail Tube ø M D d L L1 L2 Ch M16 x M16 x M22 x M16 x Innovative Vehicle Solutions Edition 2

93 FITTINGS FITTINGS Male connector Bulkhead male connector Male connector Tube ø M L1 L2 Ch1 Ch2 032 DMM 137LACP 20 M22 x DMM 96LACP 12 M16 x /8N Fittings Bulkhead male connector Tube ø M L1 L2 L3 Ch1 Ch2 Ch3 032 PDM 107LACA 15 M22 x PDM 96LACA 12 M16 x Edition 2 Innovative Vehicle Solutions 93

94 FITTINGS FITTINGS Bulkhead union Male elbow Grau Product Catalogue Bulkhead union Tube ø L1 L2 Ch1 Ch2 Ch3 032 DMM IDP8LACA Male elbow Tube ø M L1 L2 L3 Ch1 Ch2 Ch3 032 TPG 96LACA 12 M16 x TPG 137LACA 20 M22 x TPG 137LACP 20 M22 x Innovative Vehicle Solutions Edition 2

95 FITTINGS FITTINGS Reinforcing insert for DIN tube Stud-standpipe adaptor Reinforcing insert for DIN tube Tube ø x x 16 Fittings Stud-standpipe adaptor Tube ø M L1 L2 Ch Ch1 032 ORM 97LA x Edition 2 Innovative Vehicle Solutions 95

96 FITTINGS RTC tool Grau Product Catalogue RTC tool Tube ø RT006 6 x 4 RT008 8 x 6 RT x 7; 10 x 7.5; 10 x 8 RT x 9 RT x 12; 16 x Innovative Vehicle Solutions Edition 2