THICK TURRET TOOLING AFAB MACHINERY AND TOOLS LTD

Transcription

1 HICK URRE OOLING F MCHINERY ND OOLS LD

2 ECHNICL INFORMION CLMPS SHPE NGLE DIRECION SHPE POSIION SHEE MEL FROM OP OF MCHINE SNDRD SHPE KEY LOCION 10 SNDRD SHPES(same price) RE-rectangle O-Obround SQ-sqaure SD-single-D DD-double-D QD-quad-D HX-hexagon O-octagon DM-diamond E-triangle PUNCH IP SYLE WHISPER ROOFOP INVERED ROOFOP J.K SHER 8mm 8.3mm.8.3-8mm= 0.3mm = otal Clearance Recommended otal Die Clearance luminum Mild Steel Stainless Steel Material otal otal otal hickness Clearance Clearance Clearance

3 CONEN OOLING SYSEM OVERVIEW P1/P2 SIC YPE SION P3 SION P4 C/D/E SION P5 F YPE SION P6 SION P7 C/D/E SION P9 F YPE FEURE P8 SHEE SVER YPE D/E SN P8 F 90 YPE SION P10 SION P11 C/D/E SION P12 F ULR YPE SION P13 SION P14 FULLY GUIDE YPE SION P15 MULI-OOLS FOR PRIM POWER/EUROMC P16 FORMING OOLING EXRUSION PPING P17 COUNERSINK P18 EMOSS COUNERSINK/EMOSS EXRUSION P19 SHERUON/DIMPLE P20 EMOSS/COUNINOUS ED P21 KNOCKOU(EKO) P22 LOUVER P23 LNCE ND FORM P24 RIDGE P25 LINE/LOGO MRKING P26 HINGLE/CRD GUIDE P27 DEURRING OOL/CLUSER P28 CCESSORIES P39~P30 SPECIL SHPE CLSSES P31-P32

4 OOLING SYSEM OVERVIEW 1 SION SION C SION D SION E SION SIC YPE OOLING F YPE OOLING F90 YPE OOLING SION SION C SION D SION E SION F OOLING F OOLING F OOLING F OOLING F OOLING SION SION C SION D SION E SION SIC / SION F F 90 F ULR SIC C/D/E SION F F 90 Punch grind life 2.0mm 5.0mm 6.3mm 6.0mm 2.0mm 5.0mm 10.mm djust need tools no tools no tools no tools need shims no shims no shims Compatiable mada original mada NEX Wilson S90 Mate Ultra mada original Wilson S90 mada alpha

5 F MCHINERY ND OOL 2 OOLING SYSEM OVERVIEW SION C SION D SION E SION FULLY GUIDE YPE OOLING SION SION M8-24mm M10-16mm M24-8mm XME6-24mm F OOLING F OOLING F ULR YPE OOLING F MCHINERY ND OOLS MULI OOL YPE D SION E SION F OOLING F OOLING SHEE SVER YPE OOLING

6 SIC YPE (metric) 3 1/2" SION(max.Diameter/diagonal 12.7mm) F HICK URRE Punch head -PH Stripping spring -SPR Spring retainer -RE O-Ring -ORI Punch guide Round -GURO Shape -GU** Punch guide S Round -GURO Shape -GU** Punch body Round -PRO Shape -P** Punch body S Round -PRO Shape -P** S(ir blow system) feature Punch Maximum hickness 3.8mm(0.15") Punch ass y Round -PRO Shape -P** Punch ass y S Round -PRO Shape -P** DIE Round -DIRO Shape -DI** S(ir blow system) benefit hole S tooling(ir blow system) Reduction of pulling sheet Reduction of slug pulling Prevention of entry of dirty Reduction of big burrs

7 4 1-1/2" SION(max.Diameter/diagonal 31.7mm) Punch ass y Round -PRO Shape -P** Punch ass y S Round -PRO Shape -P** DIE Round -DIRO Shape -DI** Identifaction between S and Non-S Punch head -PH Stripping spring -SPR Spring retainer -RE O-Ring -ORI Punch guide Round -GURO Shape -GU** Punch guide S Round -GURO Shape -GU** Punch body Round -PRO Shape -P** Punch body S Round -PRO Shape -P** he capacity of tonnage on punch F HICK URRE S station station S station station 1.Lubrication hole on punch,guide 2.Pin on punch is higher 3.Lubriation hole on stripper Std.stripper S stripper Station ype onnage station station Std. S Std. S 6 ton 4.5 ton 17 ton 16 ton

8 SIC YPE (metric) 5 C/D/E SION 2" C SION (31.71~50.8) 3-1/2" D SION (50.81~88.9) 4" E SION (88.91~114.3) F HICK URRE Identifaction on C.D.E station Guide ass y - CG Guide ass y -DG Guide ass y -EG Guide ass y S G- CG Guide ass y S G-DG Guide ass y S G-EG Punch body Round - CPRO Shape - CP** Punch body S Round - CPRO Shape - CP** Stripper Round - CSRO Shape - CS** Stripper S Round - CSRO Shape - CS** Die Round - CDIRO Shape - CDI** Punch body Round -DPRO Shape -DP** Punch body S Round -DPRO Shape -DP** Stripper Round -DSRO Shape -DS** Stripper S Round -DSRO Shape -DS** Die Round -DDIRO Shape -DDI** vailable Max.hole on Station punch Punch body Round -EPRO Shape -EP** Punch body S Round -EPRO Shape -EP** Stripper Round -ESRO Shape -ES** Stripper S Round -ESRO Shape ES** Die Round -EDIRO Shape -EDI** vailable Max.hole on Station punch 1.M12 bolt for std.punch M14 bolt for S punch 2.Punch,stripper,bolt with lubrication hole hickness Std.Punch S Punch Mild steel Stainless Mild steel Stainless 1.0t 2.0t 3.0t 4.0t 5.0t 6.0t Ø12.7 Ø12.7 Ø12.7 Ø11.5 Ø9.5 Ø8.0 Ø12.7 Ø12.7 Ø10.5 Ø8.0 NG NG Ø12.7 Ø12.7 Ø12.0 Ø9.0 Ø7.0 NG Ø12.7 Ø12.7 Ø9.0 NG NG NG hickness Std.Punch S Punch Mild steel Stainless Mild steel Stainless 1.0t 2.0t 3.0t 4.0t 5.0t 6.0t Ø31.7 Ø31.7 Ø31.7 Ø31.7 Ø27.0 Ø23.0 Ø31.7 Ø31.7 Ø30.0 Ø22.5 Ø18.0 Ø15.0 Ø30.0 Ø30.0 Ø30.0 Ø30.0 Ø25.5 Ø21.0 Ø30.0 Ø30.0 Ø28.0 Ø25.0 Ø17.0 Ø14.0

9 F OOLING F OOLING F OOLING F YPE (metric) 6 1/2" SION(max.Diameter/diagonal 12.7mm) Punch ass y Round F-PRO Shape F-P** Punch ass y S Round G-PRO Shape G-P** ssemble and adjust quickly DIE Round -DIRO Shape -DI** Feature of F type tooling 5.0mm grind Max.grinding life 5.0mm F OOLING Х Suitable for Std.and S type less 207mm F spring pack F-SP Punch body Round -PRO Shape -P** Punch body S Round -PRO Shape -P** Punch guide Round F-GURO Shape F-GU** Punch guide S Round G-GURO Shape G-GU** Stripper Round 9-SRO Shape 9-S** Stripper S Round G-SRO Shape G-S** less 207mm Punch discarded use in F system Max grind life in different thickness Max thickness to punch < 3.2mm 4.5mm 6.0mm Mild steel Stailess F HICK URRE Max grinding life of F tooling 5.0mm 3.5mm 2.0mm 6.0mm 3.0mm 5.0mm 5.0mm 4.0mm

10 209mm F YPE (metric) 7 1-1/2" SION(max.Diameter/diagonal 31.7mm) F HICK URRE F spring pack F-SP Punch body Round -PRO Shape -P** Punch body S Round -PRO Shape -P** Punch guide Round F-GURO Shape F-GU** Punch guide S Round G-GURO Shape G-GU** Stripper Round 9-SRO Shape 9-S** Stripper S Round G-SRO Shape G-S** F OOLING F ype tooling disassemble and adjust Punch ass y Round F-PRO Shape F-P** Punch ass y S Round G-PRO Shape G-P** DIE Round -DIRO Shape -DI** F OOLING F OOLING F OOLING F OOLING F OOLING depth 0.5mm Prepare hex wrench Loose tow screws on both sides Divide guide from punch ass y urn spring pack to seperate punch Ensure length of punch ass y, punch deep 0.5mm

11 F 90 YPE( inch) 8 1/2" SION(max.Diameter/diagonal 12.7mm) Punch ass y Round 9-PRO Shape 9-P** Punch ass y S Round 9-PRO Shape 9-P** DIE Round -DIRO Shape -DI** F spring pack 9-SP Punch body Round 9-PRO Shape 9-P** Punch body S Round C-PRO Shape C-P** FEURE OF F 90 / SION Punch guide Round 9-GURO Shape 9-GU** Punch guide S Round C-GURO Shape C-GU** Stripper Round 9-SRO Shape 9-S** Stripper Round 9-SRO Shape 9-S** F HICK URRE 6.3mm Spring pack S system Punch,6.3mm grind life ll parts exchange with OEM djust quickly,easily No hand tool to install punch,stripper

12 F 90 (inch) 9 1-1/2" SION(max.Diameter/diagonal 31.7mm) F HICK URRE F spring pack 9-SP Punch body Round 9-PRO Shape 9-P** Punch body S Round C-PRO Shape C-P** Punch guide Round F-GURO Shape F-GU** Punch guide S Round G-GURO Shape G-GU** Stripper Round 9-SRO Shape 9-S** Stripper Round 9-SRO Shape 9-S** MINI.RELILE SIZE O PUNCH YPE OF PUNCH IP Punch ass y Round 9-PRO Shape 9-P** Punch ass y S Round C-PRO Shape C-P** DIE Round -DIRO Shape -DI** Material Stainless steel Mini. size (mm) 2x (thickness) Mild steel 1x (thickness) lumium 1x (thickness) eg. SS material, not recommanded to punch 1.5 Dia hole eg: round 8mm eg:re 5X80mm eg:re 2X25mm Standard type Narrow type Supper narrow type eg:round 2.5mm Small diameter type

13 F90 YPE (inch) 10 C/D/E SION 2" C SION (31.71~50.8) 3-1/2" D SION (50.81~88.9) 4" E SION (88.91~114.3) Guide ass y 9- CG Guide ass y 9-DG Guide ass y 9-EG Punch body Round 9- CPRO Shape 9- CP** Stripper Round 9- CSRO Shape 9- CS** Stripper S Round C- CSRO Shape C- CS** Die Round - CDIRO Shape - CDI** Punch body Round 9-DPRO Shape 9-DP** Stripper Round 9-DSRO Shape 9-DS** Stripper S Round C-DSRO Shape C-DS** Die Round -DDIRO Shape -DDI** Punch body Round 9-EPRO Shape 9-EP** Stripper Round 9-ESRO Shape 9-ES** Stripper S Round C-ESRO Shape C-ES** Die Round -EDIRO Shape -EDI** FEURE OF F 90 YPE C/D/E SION GUIDE SS Y F HICK URRE Xshim 10mm Fully exchange original S90 C/D/E punch 10mm grind life Easy.quickly to adjust length No shim after grinding Guide with slog at 0,90,135

14 F MCHINERY ND OOL F OOLING F MCHINERY ND OOL F Ultra YPE 11 1/2" SION(max.Diameter/diagonal 12.7mm) F HICK URRE F ultra spring pack U-SP Punch body Round U-PRO Shape U-P** Punch guide Round U-GURO Shape U-GU** Stripper Round U-SRO Shape U-S** F OOLING FEURE OF F ULR YPE / SION Punch ass y Round U-PRO Shape U-P** DIE Round -DIRO Shape -DI** 6mm Punch,stripper exchange w/ ULR Punch with 6mm grind life Punch with lubricatation slot urn punch to adjust easily,quickly No tool needed to adjust length

15 F ultra type /2" SION(max.Diameter/diagonal 31.7mm) Punch ass y Round U-PRO Shape U-P** DIE Round -DIRO Shape -DI** F OOLING F MCHINERY ND OOLS F spring pack U-SP Punch body Round U-PRO Shape U-P** Punch guide Round U-GURO Shape U-GU** Stripper Round U-SRO Shape U-S** F HICK URRE Double D pin 1/4 urethane ejector Double D pin guide direction well ack taper prevent sheet pulling Ejector escape slug jumping Radius on cut edge to be durable Punch hardness HRC 60-64

16 13 FULLY GUIDE YPE SION F HICK URRE Punch ass'y K-P1 Die K-DI1 Diameter 0.8mm~1.6mm Guide K-GU1 Punch K-P1 ushing K-U1 Diameter 1.61~3.2mm Guide K-GU2 Punch K-P2 ushing K-U2 Punch ass'y K-P2 Die K-DI2 0.15mm 0.025mm 0.5mm pitch Replaceable insert,big saving 0.025mm gap between insert and bushing, guide direction well Nibbling by standard tooling Nibbling by fully guide SN.

17 2mm 14 FULLY GUIDED YPE C/D/E SION 2" C SION (31.71~50.8) 3-1/2" D SION (50.81~88.9) 4" E SION (88.91~114.3) Guide ass y K- CG Guide ass y K-DG Guide ass y K-EG Punch holder S.CPH Punch holder S.DPH Punch holder S.EPH Insert S.CPRE Insert S.DPRE Insert S.EPRE Insert K.CSRE Insert K.DSRE Insert K.ESRE F HICK URRE Punch support Close tolerance in guide/ stripper punch hole not distort,saw tooth Overcome side load,twisting pressure For slitting / parting,eg:3x50mm For cluster of small dia.eg 2mm 2mm grind life.use shim after sharpening

18 Multi-tool 15 For Prima power & Euromac M24-8mm M10-16mm F HICK URRE 70.5mm M8-24mm 70.5mm Punch body Round M-24PRO Shape M-24P** Stripper Round M-24SRO Shape M-24S** Die Round M-24DIRO Shape M-24DI** Punch body Round M-8PRO Shape M-8P** Stripper Round M-8SRO Shape M-8S** Die Round M-8DIRO Shape M-8DI** 70.5mm 100mm XME mm Punch body Round M-10PRO Shape M-10P** Stripper Round M-10SRO Shape M-10S** Die Round M-10DIRO Shape M-10DI** Punch body Round XM-10PRO Shape XM-10P** Stripper Round XM-10SRO Shape XM-10S** Die Round XM-10DIRO Shape XM-10DI** SION luminum Mild steel Stainless 1.5mm punch stripper 8-24mm 10-16mm 6.4mm 6.4mm 3.0mm 6.4mm 6.4mm 3.0mm gap 24-8mm 6.4mm 4.8mm 2.3mm Punch with 1.5mm grind life Gap:0.04mm for shape 0.06mm for round Die with 1.5mm grind life Maximum material thickness to punch

19 16 EXRUSION PPING EXRUSION PPING Extrusion process 1.Insert penetration 2.Sheet distorting 3.Insert in top point How to inspect extrusion quality oo big Corret oo small NG R too big Upper insert too big Radius too big hread quality is not enough Good Corret Good extrusion hinner flange Upper insert too small Flange of extrusion thinner hread broken,bad torque P Recommanded P>10+øC/2+X1.2 C Material ype Machine ype C ooling Station CHR FOR PREPUNCH SIZE apping size

20 17 COUNERSINK COUNERSINK C D Form down D Form up C M2 (Ø =Ø 4.3) M2.5 (Ø =Ø 5.3) M2.6 (Ø =Ø 5.5) M3 (Ø =Ø 6.4) M4 (Ø =Ø 8.6) M5 (Ø =Ø 10.6) M6 (Ø =Ø 12.8) HK Ø PPØ HK Ø PPØ HK Ø PPØ HK Ø PPØ HK Ø PPØ HK Ø PPØ HK Ø * HK= sheet thickness PP=prepunch size PPØ

21 18 EMOSS COUNERSINK EMOSS EXRUSION EMOSS COUNERSINK P C EMOSS EXRUSION P C H F MCHINERY ND OOLS LD. sales@afabmt.com webite:

22 19 SHERUON DIMPLE SHER UON DIMPLE C radius H

23 EMOSS 20 CONINUOUS ED EMOSS H P C COUNINUOUS ED H D C diamter F MCHINERY ND OOLS LD. sales@afabmt.com webite:

24 21 KNOCKOU (EKO) SINGLE KNOCKOU (EKO) ab sizes you speicfy or use standard table. D C diamter P DOULE KNOCKOU (EKO) C D 1.1 x

25 22 LOUVER OPEN END LOUVER RDIUS CLOSE LOUVER OPEN END G C F D H E LOUVER RDIUS CLOSE E D radius H C F MCHINERY ND OOLS LD. sales@afabmt.com webite:

26 23 LNCE ND FORM LNCE ND FORM SELF CLIP C H F E J D LNCE ND FORM SPRING CLIP C H F E J D K LNCE ND FROM C E H F J K

27 24 RIDGE RIDGE-FL OP D H F C E P RIDGE-RDIUS OP H R P C D F MCHINERY ND OOLS LD. sales@afabmt.com webite:

28 25 LINE/LOGO MRKING V LINE MRKING ERH GROUND LOGO MRKING C DEF GHI H

29 HINGLE 26 CRD GUIDE HINGLE CRD GUIDE K P M C E Prepunch size D H F MCHINERY ND OOLS LD. sales@afabmt.com webite:

30 27 DEURRING OOL CLUSER EURRING OOL he deburring tool can remove burrs quickly, faster than removing by hand. * 1-1/4" station,upward * For mild steel and aluminum * Punch sheet thickness * Recommand size: RE 20X Wideth CLUSER X Y C Station C D E X Y

31 28 CCESSORIES PUNCH DIE GRINDER Punch die grinder specification. Grinding accuracy: mm Grinding mode: utomatic Wheel: oronizing wheel 3-jaw chuck fixture Dia mm PLC controller: Miitsubishi Spindle motor: 2.2KW,3600R/PM ool setting mode: utomatic Grinding type: Rough,Precision,Polishing Grinding area: 150mm Max.feed speed: 900mm/min (adjustable) Screen: ouch screen Interface Motor for rotating table:0.375kw,1800r/pm Motor for cooling :0.125KW,1800R/PM Electrical: C380/400V (50/60 HZ) Size:600x700x1650mm Weight:600KG LIGNMEN OOL Station C D Part code.m.m.cm.dm LL DIE Station C D Part code.d.d.cd.dd PU EJECOR ( ON PUNCH IP) Station =3.3 =6.3 =10.3 Part code.3ej.6ej.1ej F MCHINERY ND OOLS LD. sales@afabmt.com webite:

32 29 CCESSORIES DPORS Station O C O D O Part code..c.d For competely set Station C D E Part code M. M. M.C M.D M.E ss y fixture for a/b/c/d/e Code#: ZP.5 ss y fixture for a/b Code#: ZP.2 UPPER URRE GUIDE KEY

33 30 CCESSORIES UPPER URRE GUIDE KEY Clamp for MD punching machine F MCHINERY ND OOLS LD. sales@afabmt.com webite:

34 31 SPECIL SHPES

35 32 SPECIL SHPES F MCHINERY ND OOLS LD. sales@afabmt.com webite:

36 F OOLING F MCHINERY ND OOLS LD. export@afabmt.com webite: