MURATA 114 STYLE HIGH PRECISION TOOLS TOOLING FOR PUNCH PRESSES. Please Order From: Clark & Osborne, LLP 6617 Ferguson Avenue Indianapolis, IN 46220

Transcription

1 Please Order From: lark & Osborne, LLP 6617 Ferguson venue Indianapolis, IN Phone FX TOOLING FOR PUNH PRESSES MURT 114 STYLE HIGH PREISION TOOLS

2 UNISP HEQURTER LWYS INNOVTING TO RING NEW TEHNOLOGIES TO OUR USTOMERS For more than 35 years UNISP has been the Leader in the Metal Fabricating Sector. Today our company has over 8000 square meters of manufacturing, warehousing and administration. UNISP has representatives throughout the country and abroad. UNISP is made of dedicated professionals who are always in search of technological developments to offer each day better productive solutions. Our technical and commercial team is always at your disposal!

3 INEX OPTIONS 4 () STTION STYLE FOR MURT 6 () STTION STYLE FOR MURT 7 () STTION STYLE FOR MURT 8 () STTION STYLE FOR MURT 9 (E) STTION STYLE FOR MURT 10 (F) STTION STYLE FOR MURT 11 (G) STTION STYLE FOR MURT 12 (H) STTION STYLE FOR MURT 12 (J) STTION STYLE FOR MURT 13 VRITOOL STTION STYLE FOR MURT 13 SHER ONFIGURTION / STNR SHPES 14 PIN IE POSITION 15 SPEIL SHPES 16 SPEIL TOOLING 18 IGONL EFINITION 19 UTTING FORE 19

4 OPTIONS UNISTEEL PREMIUM PERFORMNE STEEL (OPTIONL) High Wear Resistance and Impact Toughness! The best performance option for the punch press process! Test data control Plate Material: 304 Stainless Steel Thickness: 0.02 (0.5mm) Shape: Rectangle imension: x1.181 (4x30 mm) Result until first grind = 255,000 punches! Properties omparison 2 2 M2 Stardard Steel Unisteel TOUGHNESS WER RESITNE 4

5 OPTIONS UNITIN-R (OPTIONL) special proprietary coating to extend the life of the punch! It is a PV process (Physical Vapour eposition). y applying a surface layer on the punch, besides generating high hardness and low friction, the following benefits are obtained: More durability cutting edge. Prevents adhesive wear Protect of abrasive wear ecreases friction UNISLUG SLUG ONTROL (OPTIONL) UNISLUG is an optional system that UNISP offers, whose purpose is to avoid return of the slug while punching, eliminating the risk of accumulating slug at the exit of die. So it s a solution for anyone who has this type of problem or that wants to avoid possible problems. 5

6 () STTION STYLE FOR MURT Maximum iagonal: 0.5 (12.7mm) ITEM OE ESRIPITION MR Standard Punch Round U 114 MR UNITIN-R Punch Round UNISTEEL 114 MR UNISTEEL Punch Round / 114 MR ie Round ,5 114 MR Shim to ie - Thickness.020 (0.5mm) ,0 114 MR Shim to ie - Thickness.039 (1.0mm) /X 114 MR Stripper PUNH & IE GRINING Ø0.688 (17.5mm) (69.2mm) Ø0.562 (14.28mm) (28.7mm) Ø1.562 (39.68mm) 6

7 () STTION STYLE FOR MURT Maximum iagonal: (25.0mm) ITEM OE ESRIPITION MR Standard Punch Round F 114 MR Standard Punch Shape U 114 MR UNITIN-R Punch Round FU 114 MR UNITIN-R Punch Shape UNISTEEL 114 MR UNISTEEL Punch Round F-UNISTEEL 114 MR UNISTEEL Punch Shape / 114 MR ie Round F 114 MR ie Shape MR owel Pin to ie ,5 114 MR Shim to ie - Thickness.020 (0.5mm) ,0 114 MR Shim to ie - Thickness.039 (1.0mm) MR Stripper PUNH & IE GRINING Ø1.062 (26.98mm) (102mm) (28.7mm) Ø1.562 (39.68mm) NOTE Strong Profile Standard for Round or Shape with dimensions (3.0mm) 7

8 () STTION STYLE FOR MURT Maximum iagonal: (38.0mm) ITEM OE ESRIPITION (33.0) 114 MR Standard Punch Round F (33.0) 114 MR Standard Punch Shape U (33.0) 114 MR UNITIN-R Punch Round FU (33.0) 114 MR UNITIN-R Punch Shape UNISTEEL (33.0) 114 MR UNISTEEL Punch Round F-UNISTEEL (33.0) 114 MR UNISTEEL Punch Shape (38.0) 114 MR Standard Punch Round F (38.0) 114 MR Standard Punch Shape U 1.496" (38.0) 114 MR UNITIN-R Punch Round FU (38.0) 114 MR UNITIN-R Punch Shape UNISTEEL (38.0) 114 MR UNISTEEL Punch Round F-UNISTEEL (38.0) 114 MR UNISTEEL Punch Shape MR ie Round F 114 MR ie Shape MR owel Pin to ie ,5 114 MR Shim to ie - Thickness.020 (0.5mm) ,0 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING Ø1.312 (33.33mm) (28.6mm) (102mm) Ø2.249 (57.14mm) NOTE Strong Profile Standard for Round or Shape with dimensions (3.0mm) 8

9 () STTION STYLE FOR MURT Maximum iagonal: (51.0mm) ITEM OE ESRIPITION (38.0) 114 MR Standard Punch Round F (38.0) 114 MR Standard Punch Shape U (38.0) 114 MR UNITIN-R Punch Round FU (38.0) 114 MR UNITIN-R Punch Shape UNISTEEL (38.0) 114 MR UNISTEEL Punch Round F-UNISTEEL (38.0) 114 MR UNISTEEL Punch Shape (44.0) 114 MR Standard Punch Round F (44.0) 114 MR Standard Punch Shape U (44.0) 114 MR UNITIN-R Punch Round FU (44.0) 114 MR UNITIN-R Punch Shape UNISTEEL (44.0) 114 MR UNISTEEL Punch Round F-UNISTEEL (44.0) 114 MR UNISTEEL Punch Shape (51.0) 114 MR Standard Punch Round F (51.0) 114 MR Standard Punch Shape U (51.0) 114 MR UNITIN-R Punch Round FU (51.0) 114 MR UNITIN-R Punch Shape UNISTEEL (51.0) 114 MR UNISTEEL Punch Round F-UNISTEEL (51.0) 114 MR UNISTEEL Punch Shape MR ie Round F 114 MR ie Shape MR owel Pin to ie ,5 114 MR Shim to ie - Thickness.020 (0.5mm) ,0 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING NOTE (28.64mm) (89.7mm) Ø1.75 (44.45mm) Ø2.749 (69.84mm) Strong Profile Standard for Round or Shape with dimensions (3.0mm) STNR Rooftop 9

10 (E) STTION STYLE FOR MURT Maximum iagonal: (63.5mm) ITEM OE ESRIPITION E01 E (63.5) 114 MR Standard Punch Round E01F E (63.5) 114 MR Standard Punch Shape E01U E (63.5) 114 MR UNITIN-R Punch Round E01FU E (63.5) 114 MR UNITIN-R Punch Shape E01-UNISTEEL E (63.5) 114 MR UNISTEEL Punch Round E01F-UNISTEEL E (63.5) 114 MR UNISTEEL Punch Shape E02 E 114 MR ie Round E02F E 114 MR ie Shape MR owel Pin to ie E 40-0,5 E 114 MR Shim to ie - Thickness.020 (0.5mm) E 40-1,0 E 114 MR Shim to ie - Thickness.039 (1.0mm) E 40-1,0 E 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING Ø2.5 (63.5mm) (90mm) (28.7mm) Ø3.5 (88.9mm) 10

11 (F) STTION STYLE FOR MURT Maximum iagonal: (76.0mm) ITEM OE ESRIPITION F01 F (69.0) 114 MR Standard Punch Round F01F F (69.0) 114 MR Standard Punch Shape F01U F (69.0) 114 MR UNITIN-R Punch Round F01FU F (69.0) 114 MR UNITIN-R Punch Shape F01-UNISTEEL F (69.0) 114 MR UNISTEEL Punch Round F01F-UNISTEEL F (69.0) 114 MR UNISTEEL Punch Shape F01 F (76.0) 114 MR Standard Punch Round F01F F (76.0) 114 MR Standard Punch Shape F01U F (76.0) 114 MR UNITIN-R Punch Round F01FU F (76.0) 114 MR UNITIN-R Punch Shape F01-UNISTEEL F (76.0) 114 MR UNISTEEL Punch Round F01F-UNISTEEL F (76.0) 114 MR UNISTEEL Punch Shape F02 F 114 MR ie Round F02F F 114 MR ie Shape MR owel Pin to ie F40-0,5 F 114 MR Shim to ie - Thickness.020 (0.5mm) F40-1,0 F 114 MR Shim to ie - Thickness.039 (1.0mm) PUNH & IE GRINING Ø2.5 (63.5mm) (28.7mm) (90mm) Ø4 (101.6mm) NOTE Strong Profile Standard for Round or Shape with dimensions (3.0mm) STNR Rooftop 11

12 (G) STTION STYLE FOR MURT Maximum iagonal: (89.0mm) 2 3 PUNH & IE GRINING 4 1 Ø4.124 (104.75mm) 5 ITEM OE ESRIPITION G01 G 114 MR Standard Punch Round G01F G 114 MR Standard Punch Shape G01U G 114 MR UNITIN-R Punch Round G01FU G 114 MR UNITIN-R Punch Shape G02 G 114 MR ie Round G02F G 114 MR ie Shape MR owel Pin to ie G40-0,5 G 114 MR Shim to ie - Thickness.020 (0.5mm) G40-1,0 G 114 MR Shim to ie - Thickness.039 (1.0mm) (90mm) (28.64mm) Ø4.499 (114.28mm) (H) STTION STYLE FOR MURT Maximum iagonal: (105.0mm) PUNH & IE GRINING Ø4.124 (104.76mm) 1 5 ITEM OE ESRIPITION H01 H 114 MR Standard Punch Round H01F H 114 MR Standard Punch Shape H01U H 114 MR UNITIN-R Punch Round H01FU H 114 MR UNITIN-R Punch Shape H02 H 114 MR ie Round H02F H 114 MR ie Shape MR owel Pin to ie H40-0,5 H 114 MR Shim to ie - Thickness.020 (0.5mm) H40-1,0 H 114 MR Shim to ie - Thickness.039 (1.0mm) (28.6mm) (90mm) Ø5.25 (133.35mm) 12

13 (J) STTION STYLE FOR MURT Maximum iagonal: (121.0mm) 2 3 PUNH & IE GRINING 4 1 Ø4.124 (104.76mm) (90mm) ITEM OE ESRIPITION J01 J 114 MR Standard Punch Round J01F J 114 MR Standard Punch Shape J01U J 114 MR UNITIN-R Punch Round J01FU J 114 MR UNITIN-R Punch Shape J01 J 114 MR UNISTEEL Punch Round J01F J 114 MR UNISTEEL Punch Shape J02 J 114 MR ie Round J02F J 114 MR ie Shape J07 J 114 MR owel Pin to ie J40-0,5 J 114 MR Shim to ie - Thickness.020 (0.5mm) J40-1,0 J 114 MR Shim to ie - Thickness.039 (1.0mm) (28.6mm) Ø6 (152.4mm) STNR Rooftop VRITOOL STTION STYLE FOR MURT Maximum iagonal: (13.0mm) PUNH & IE GRINING Ø0.625 (15.9mm) Ø0.511 (13mm) (70.1mm) ITEM OE ESRIPITION V01 Varitool (13.0) X (70.0) MR Standard Punch Round V01F Varitool (13.0) X (70.0) MR Standard Punch Shape V01U Varitool (13.0) X (70.0) MR UNITIN-R Punch Round V01FU Varitool (13.0) X (70.0) MR UNITIN-R Punch Shape V02 Varitool (12.8) X (17.4) MR ie Round V02F Varitool (12.8) X (17.4) MR ie Shape NOTE 0.5 (12.7mm) Ø0.685 (17.41mm) Strong Profile Standard for Round or Shape with dimensions (3.0mm) 13

14 SHER ONFIGURTION / STNR SHPES SHER OPTIONS Rooftop Inverted Rooftop oncave Standard for Stations, E, F, G, H, J. good option for reduce the cutting force and noise. etter shear for Nibbling est Shear for Nibbling LIMITTION Not good for nibbling. It is necessary to have 75% of point length engaged to avoid excessive side load. Most likely breakage will occur because of stresses at sharp points. Not good for high tonnages, because of inverted stresses STNR SHPES???????? Round Rectangle Obround Square ouble- 14

15 PIN IE POSITION ie Station Type Standard Square Shape Pin 90 0 Pin 90 0 Pin 90 0 E Pin 90 0 F Pin 90 0 G Pin 90 0 H Pin 90 0 J Pin 90 0 When ordering shapes at non-standard, Use the diagrams below Unistamp Tool s keying diagram 90º 135º 45º 180º 0º 225º 315º 270º Example Shape at 30 90º 180º 0º 30 Pin or Keying (ie) 270º 15

16 SPEIL SHPES FP1 FP2 FP3 FP4 FP5 FP6 FP7 FP8 FP7 FP9 FP10 FP11 FP12 FP13 FP14 FP15 FP16 E E F E F FP17 FP18 FP19 FP20 F G E E FP21 FP22 FP23 FP24 16

17 SPEIL SHPES FP25 FP37 FP47 FP48 FP49 FP50 FP51 FP52 FP53 FP54 FP55 FP56 FP57 FP58 FP59 FP60 R 2 R 1 R 2 R 1 R 3 R 3 R 4 17

18 SPEIL TOOLING Multiple profiles Multiple shapes Extrusion (Form-Up) Louvers (Form-Up) Mark G O e ountersink E O c e O luster Tool O O E 18

19 IGONL EFINITION iag = iag = x iag = ² + ² iag = How to choose correct station considering diagonal size? Situation 1 Situation 2 ROUN HOLE Ø3/8 (0.375 ) SQURE SHPE 2 For round, should to use: iagonal = Station ( ½ ) iag = For round, should to use: iag = x iag = 2 x = iagonal = Station F Important: It s not possible utilize F station, because the iagonal (2.828 ) is bigger than flange (2.716 ) Small Flange UTTING FORE ig Flange f = P. t. Shear Stress f = utting force P = Shape perimeter t = Plate thickness =Shear Stress luminium 21,320 psi (*) 147 MPa (*) Mild steel 56,564 psi (*) 390 MPa (*) Stainless steel 84,121 psi (*) 580 MPa (*) Shape perimeter P = P = P = 2 x (+) P = 2x(-) + (x3.1416) Situation P = 2 x ( + ) P = 2 x ( ) P = t = Mild steel f = x x 56,564 f = 6,716 lbs 19

20 1/2016 Rev 0 MKTG0156 Please Order From: lark & Osborne, LLP 6617 Ferguson venue Indianapolis, IN Phone FX sales@clarkandosborne.com