OPERATOR S MANUAL & INSTRUCTIONS PUNCH TOOLING

Transcription

1 OPRTOR S MNUL & INSTRUTIONS PUNH TOOLING i-cro, Incorporated PO ox 9700 anton, Ohio Progress Street N.. anton, Ohio (fax) Revised 01/02

2 INX 901 SRIS -Interchangeability apabilities -General Information, Single Station Punch Pak -Single Station Punches and ies -ie Holders, ie dapters, Punch Holders 902 SRIS -General Information, Punch Holders, ie Holders, Metal Strippers -Non-Keyed Turret Punches and ies 903 SRIS -General Information, Punch Holders, ie Holders, Turret Specifications -Keyed Turret Punches and ies 905 SRIS -General Information, djustable Punches and ies - djustable Punch and ie Holders MINIMUM ORR $ INTRHNGILITY 901 SRIS PILITIS i-cro punches and dies will accommodate W.. Whitney presses that use No. 2 and 28 Whitney tooling. The 901 Series also fits Roper Whitney presses that utilize No. 8 and 28 tooling. This series will comply with many types of punching equipment of other manufacturers. SINGL STTION PUNHS I-RO SINGL STTION ROPR WHITNY I-RO ROPR WHITNY W.. WHITNY 1-1/ 1/ 1/ 1/ NO /8 15/16 2-3/8 2-3/8 2-1/8 NO. 0 NO. 2 NO. 8 NO / 15/3 NO /16 3-3/ 3-1/8 3-1/8 3-1/8 1-5/3 NO. 28 NO. NO. 28 NO. 28-3/ NO /3 2

3 I-RO SINGL STTION PUNHS & i-cro single station tools are designed for use in i-cro single station punch presses No. 1 and 2. TWIN SHR- ll punches requiring more than tons to punch 16 gauge mild steel (13/16 round or equivalent irregular size) are ground with twin shear. Twin shear reduces necessary power about 50%. Punches 13/16 or larger are also available without twin shear. onsult Factory for pricing. NTR POINT- ll single station punches from 1/8 and up are provided with a centering point. This feature is best suited for accurate layout work, or for hole location. dditional charge to remove center point. LRN- Single station punches and dies are provided with a standard clearance of (15% of 16 ga. material). Special clearances greater than.00 an be supplied at no additional cost. LNKING -In operations where the slug must be retained, i-cro can furnish the punch and die set to your specifications. For blanking, the punch is ground flat. I-RO SINGL STTION PUNHS R MNUFTUR IN TWO S: 901 SRIS PUNH NO. 2-Made to a maximum of 1/ round or a shape that is within the perimeter of 1/ diameter. #2 Punch PUNH NO. -Made from 1/ to a maximum of round, or a shape that is within the perimeter of diameter. SINGL STTION PUNH PKS- 901 SRIS Punch Paks are assortments of commonly-used punches and dies stored in hard metal containers. These Punch Paks eliminate production delays, save lost time looking for the right sizes, or having to order special. PUNH PK NO. 1-contains 30 sizes of round punches and dies, 3/6 through 1/ in increments of 1/6. Net Wt. 13lbs., Ship Wt. 18lbs. T NO PUNH PK NO. 2-contains 8 rounds, in sizes 1/16 through 1/ in increments of 1/16 ; 12 rounds, in sizes 1/ through in increments of 1/8 ; squares, in 1/,, 3/ and. Net Wt. 38 lbs. Ship Wt. 5 lbs. T NO

4 901 SRIS SINGL STTION PUNHS & SINGL STTION PUNHS ROUN PUNHS 1/ 15/16 2 SIZ T. NO MX IM..508 O T. NO /16 2-3/8 3-1/ NO. 2 NO. SINGL STTION / I /3 thru /8 I 9/6 thru 1-7/16 2-3/ I 1-15/3 thru 1-5/3 PUNHS STNR SHP SRIS 3-3/ I IG. IMNSION T.NO. MX IG. O.. T. NO. 2-1/3 thru 3 1-5/ xxx xxx xxx xxx xxx xxx -3/ I xxx xxx xxx xxx 3-1/16 thru xxx xxx 1-5/ xxx xxx xxx xxx ommon Shape - P.O.R. *Shaped die openings are within the perimeter of die style dimensions

5 SINGL STTION PUNHS & 901 SRIS I HOLRS The die holder is mounted on either the No. 1 or No. 2 i-cro punch press, and is available in sizes to accomodate the five die styles. ertain die holders with large I.. s will utilize dies with a smaller O.. if fitted with the proper adapter. I HOLR T. NO. OR IN HOLR OMMOTS I 1-1/ 7-1/ 901 SRIS I HOLR / 2 1/8 2 3/ 3 3/ 3/ X Z I PTRS PTR T. NO. X Y Z FITS I HOLR Y PTR / 2 1/8 2 3/ 2 3/ 1 5/3 1 5/3 K-PRN URTHN STRIPPRS 1/ 1/ 3/ PUNH HOLRS T. NO *Standard with i-cro Single Station Punch Nos. 1 and / 1-3/ K-PRN URTHN STRIPPRS PUNH T. NO. RNG Up to 1/ / to K-PRN URTHN STRIPPRS PUNH T. NO. RNG 1-1/ 1-3/ Up to 1/ / to 5

6 902 SRIS NON-KY TURRT PUNHS & i-cro 902 punches and dies are designed for use in i-cro No. 12 and No. 18 hand turret punch presses. TWIN SHR- Punches requiring more than tons to punch 16 gauge mild steel (13/16 round or equivalent irregular size) are supplied with twin shear. Twin shear reduces necessary power about 50%. Punches 13/16 or larger are also available without twin shear. NTR POINT- Punches 1/8 or more in diameter are supplied with center point. dditional charge to remove center point. LRN- Standard clearance is (15% of 16 ga. material). Special clearance can be supplied if information is provided at the time of order. Speacial clearances greater than.00 are available at no additional cost. #18 TURRT LNKING - In operations where the slug is to be retained, i-cro can furnish the punch and die sets to your specifications. For blanking, the punch is ground flat. PUNH HOLRS STNR RRNGMNT OF ROUN PUNHS N - vailable for No. 12 and 18 hand punch presses a package of round punch and die sets in sizes most often used. 3-1/ N PKG includes the following sizes: 1/16, 1/8, 5/3, 3/16, 7/3, 1/, 5/16, 3/8, 7/16. 1/,, 3/, 13/16,, 15/16,, 1-1/, N 1-1/. T. NO / 1-2-1/8 SMLL LRG I HOLRS 2-1/8 PUNH HOLRS 902 SRIS SMLL LRG I HOLRS 902 SRIS T. NO T. NO MTL SRTIPPRS SRTIPPR SMLL LRG T. NO / MTL STRIPPRS SMLL LRG 6

7 NON-KY TURRT PUNHS & 902 SRIS PUNHS 0 to to 1-7/16 1-7/16 to ROUN PUNHS SIZ T. NO MX IM. O.. T. NO STNR SHP SRIS PUNHS IG. IMNSION T. NO xxx xxx xxx 1-1/ MX IG. O.. T. NO xxx xxx xxx xxx ommon Shape - P.O.R. 2-1/8 2-3/ 1-5/3 K-PRN URTHN STRIPPRS (ROUNS & SHPS) STTION & SIZ IGONL T. NO

8 903 SRIS KY TURRT PUNHS & The punches and dies of this series are keyed 0 degree to 90 degree on all shaped tooling. This feature allows for quick alignment of the punches and dies, and insures accurate burr-free punching. Keyed punches and dies must be used with special quick change punch and die holders of the 903 series or the keyed feature is lost. 903 keyed punches and dies are made for use in the i-cro models VT-19P, VT-19S, 18, N/, and the VT-19 N/ with 903 turret. This series tooling can be adapted to the i-cro VT-36 stylus and the VT-36 N/ machines through the use of special adapters. TWIN SHR- Punches requiring more than 7 1/ tons to punch 10 gauge mild steel (13/16 round or equivalent irregular size) are supplied with twin shear. Twin shear reduces necessary power about 50%. Punches 13/16 or larger are also available without twin shear. onsult factory for pricing. PUNH HOLRS NTR POINT- Punches 1/8 or more in diameter are supplied with center point. dditional charge to remove center point. SMLL 3-1/ LNKING - In operations where the slug must be retained, Strippit can furnish punch and die sets to your specifications. For blanking, the punch is ground flat. 1- PUNH HOLRS 903 SRIS T. NO. LRG 2-1/8 3-1/ SMLL LRG I HOLRS 903 SRIS T. NO / I I HOLRS TURRT SPIFITIONS 2-1/8 I NUMR OF STTIONS I HOLR ROUN IM. SIZ RNG / 9/6 1 7/ /3 2-3/ I 8

9 KY TURRT PUNHS & 903 SRIS PUNHS 7/ 1-1/ 2-1/8 1-5/3 2-3/ ROUN PUNHS SIZ MX IM. O.. T. NO PUNHS IG. IMNSION T. NO. STNR SHP SRIS T. NO xxx xxx xxx xxx MX IG. O.. T. NO xxx xxx xxx xxx ommon Shape - P.O.R. K-PRN URTHN STRIPPRS ROUNS STTION & STTION & SIZ SHPS SIZ T. NO T. NO

10 905 SRIS JUSTL PUNHS & 905 punches and dies are designed for use in i-cro djustable ie Sets. 905 punches are manufactured without a center point, and do not offer shear. However, this series tooling will adapt to i-cro punch presses and other competitive machines (3.500 shut height 1 1/ die height). 3/8 PUNHS 1-3/ 9/16 SRIS 33 PUNHS ROUN SRIS SRIS SIZ T. NO. MX IMTR O.. T. NO SRIS SRIS 66 STNR SHP SRIS PUNHS SRIS IGONL IMNSION T. NO xxx xxx xxx xxx MX IGONL O T. NO xxx xxx xxx xxx 1/ SRIS 33 ommon Shape - P.O.R. 1/ SRIS 1/ SRIS / 1/ SRIS / 10

11 RPLMNT TOOLING & SSORIS 905 SRIS K-PRN URTHN STRIPPRS an be use where individual stripper are preferred. K-Prene stirppers are recommended for use on 3/8 (Series 33) and (Series ) shank punches only. Strippers, slipped over punch shank, can be easily removed. T. NO PUNH HOLRS T. NO I HOLRS T. NO

12 STNR SHP SRIS Rectangle -300 Square -200 Round -000 Single -00 Oblong -550 Oblong enter Radius -500 Hexagon -650 OMMON SHP SRIS lipse -100 Lattice ar -800 RS RS-232 with slots -190 Keyhole -950 ouble Keyhole with nd Radii -120 Keyhole with nd Radius -110 orner Radius -170 Jail ar -195 Teardrop -130 Hotdog -10 longated -150 Gumdrop

13 OMMON SHP SRIS Pentagon -210 Heptagon -220 Octagon -230 ecagon -20 Rhombus -250 Rhomboid -260 Trapezoid -270 Trapezium -280 quilateral Triangle -290 Isosceles Triangle -295 Right Triangle -310 Scalene Triangle -320 Point Star -330 L-Shape -30 U-Shape -350 I-Shape -360 utler-hammer -370 General lectric -380 Square, Westinghouse -390 llen radley, lark, General lectric, Westinghouse