MURATA WIEDEMANN Turret Punch Press Tooling

Transcription

1 Superior Solutions for Sheet Metal abricators MURATA WIMANN Turret Punch Press Tooling MARATON PLUS AV UT 112 VARITOOL/AUTO IN VULAN SLU R IS SPIAL SAPS mate.com/murata PART NUMR 2009 Mate Tooling Lasts Longer 1295 Lund oulevard, Anoka, Minnesota USA all ( ) ax ( ) mate.com

2 1 PART NUMR IN TOOL TP P-Punch TOOL TP - ie TOOL TP S - Stripper AMPLS STL TP A - M2 Steel 0 - A2 Steel STL TP 0 - A2 Steel 2 - S7 Steel STL TP Steel PART NUMR IN P A M 1 A * TOOLIN TP M - Marathon Style Style - eavy uty W - Vulcan V - Varitool TOOLIN TP M - Marathon W - Vulcan SIZ SIZ SAP 0 - Round 1 - Rectangle 2 - Oval 3 - Square 4 - Single 5 - ouble - Special - Special 0 M 1 * S 6 M 1 A * A 0.500(12.7) x 1.500(38.1) rectangular Marathon punch, die and stripper for 0.060(1.5) mild steel will have the following part numbers: Punch PAM1A ie 0M1** Stripper S6M1A In metric: Punch PAM1A M ie 0M1** M Stripper S6M1A M TOOLIN TP M-114 Slug ree R Slug ree Style Style - eavy uty W-Vulcan V-Varitool SIZ SAP 0 - Round 1 - Rectangle 2 - Oval 3 - Square 4 - Single 5 - ouble - Special - Special SAP 0 - Round 1 - Rectangle 2 - Oval 3 - Square 4 - Single 5 - ouble - Special - Special ** or best piece-part quality, MAT recommends a die clearance to be 20% of material thickness. Add punch size as final digits for complete part number LARAN A (0.0) Add punch size as final digits for complete part number Add punch size as final digits for complete part number LARAN A (0.0) A square Marathon punch, die and stripper for 0.040(1.0) mild steel will have the following part numbers: Punch PAM3A ie 0M3** Stripper S6M3A In metric: Punch PAM3A 28.60M ie 0M3** 28.60M Stripper S6M3A 28.60M LARAN (0.0) (0.1) (0.15) (0.2) (0.25) (0.3) (0.35) (0.4) J (0.45) K (0.5) L (0.55) M-0.024(0.6) N (0.65) P (0.7) Q (0.75) R (0.8) S (0.85) T (0.9) U (0.95) V (1.0) W-0.042(1.05) (1.1) (1.15) Z (1.2) STANAR SAPS Round Rectangle Oval Square Single- ouble- Quad- exagon Octagon iamond Triangle imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

3 TAL O ONTNTS 2 Part Number Index 1 Table of ontents 2 Side by Side omparison 3 Side by Side omparison 4 MAT MARATON SSTM Punches, Strippers, and ies 5 MAT MARATON Punches, Strippers and ies ritical imensions SSTM Punches and ies Style Punches, Strippers, and ies ritical imensions AV UT SSTM Punches and ies eavy uty Style Punches, Strippers and ies ritical imensions SSTM Punches and ies Style Punches, Strippers, and ies ritical imensions 12 VULAN SSTM Punches, Strippers, and ies 13 VULAN Style Punches, Strippers, and ies ritical imensions SSTM Punch and ie Shims SSTM Punch and ie Shims SSTM Urethane Strippers SSTM Urethane Strippers 18 VARITOOL Punches, Strippers, and ies 19 VARITOOL Punch Stem Assembly 20 MAT MARATON Maintenance ixtures and Tools 21 MAT MARATON Replacement Kits 22 Punch older Replacement Parts and Accessories 23 Punch older Replacement Parts and Accessories 24 ie older Replacement Parts and Accessories 25 ie older Replacement Parts and Accessories 26 MAT MARATON Punch older Parts and Specifications 27 Special Assemblies STL for NTRUM 1000, 2000, MANUM STL for NTRUM 1000, 2000, MANUM STL for NTRUM 3000, , 36, 40 Station Single Track STL for NTRUM 3000, , 36, 40 Station Single Track STL for NTRUM 3000, , 36, 40 Station ouble Track STL for NTRUM 3000, , 36, 40 Station ouble Track STL for MANUM STL for MANUM STL for MANUM Station - VTRUM Station STL for MANUM Station - VTRUM Station STL for MANUM , 46, 60 Station - VTRUM Station STL for MANUM , 46, 60 Station - VTRUM Station STL for Motorum STL for Motorum STL for VTRUM STL for VTRUM Punch and ie Maintenance 45 MAT MARATON Punch Straight efore Radius (SR) and rind Life 46 Punch Shear Specifications 47 Punch older Set-up imensions 48 ustom Angle Settings 49 Mate Special Shapes 50 Mate Special Shapes 51 Add-Ons 52 TAL O ONTNTS 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

4 3 MARATON PLUS AN MARATON SI SI OMPARISON A omparison of Punching Systems STANAR 112 AN 114 STLS SI SI OMPARISON aptive uilt-in fine thread adjustable shim Marathon Plus offers external adjustment Premium M2 high speed steel for high speed punching compatibility Three way positive guided action top, middle and punch point Steel stripper for positive stripping action, flatter sheets New self-releasing pop-up stripper RAWOLT LNT AJUSTMNT PUN PUN UIIN ATION STRIPPR Not captive Metal shims must be added or separate adjustable length punch holder must be used Premium air hardened tool steel Unguided Non-marring, resilient urethane stripper must be added Punching force and motion are contained inside a sleeve with lubricated punch guides, punch press bore suffers no wear and stays accurate. uilt-in angles for 0, 45 left, 45 right and 90 Spring loaded stripper pops in or out without tools ANL AJUSTMNT ASSML Single custom angle available, or separate adjustable angle punch holder must be used for settings other than 0 and 90 rawbolt assembles punch and shims to punch holder. orce fit urethane stripper to punch holder holding spud Punching force and motion are in direct contact with the punch press bore, causing bore walls to wear and lose accuracy. SLU R ie with Stress ree Relief improves slug control and die strength I Stress ree Relief for high die strength MARATON PLUS TOOLIN SSTM ATURS: xternal length adjustment built into the punch holder Angle adjustment keyed to both punch and die holder Positive stripping to hold material flat Self-releasing pop-up stripper liminates slug pulling in the die Increases accuracy at the punch tip ustomers frequently report producing over 1 million hits before needing to sharpen Attain a lower cost per hole compared to other available tooling systems Works with 114 and 112 dies PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

5 PUN OLR PUN SIM PUN SI SI OMPARISON MARATON PLUS TOOLIN SSTM xternal length adjustment uilt in adjustment no shims needed uilt in lubrication and cooling vents ight angle settings at 45 degree intervals Spring loaded stripping ull length guiding at three points No shims needed Premium M2 igh Speed Steel Punch point, shoulder and shank guided for stability Optional Maxima coating Optional Nitride treatment 114 TOOLIN SSTM Standard holder for general use Adjustable angle holder available Adjustable length holder available for forming tools Premium grade steel holds accurate dimensions Premium grade tool steel Also available in igh Speed Steel Optional Maxima coating Optional Nitride treatment 114 AV UT TOOLIN SSTM OR TIK MATRIAL AN/OR I TONNA APPLIATIONS Standard holder for general use Adjustable angle holder available Adjustable length holder available for forming tools Premium grade steel holds accurate dimensions Premium grade tool steel hardened for long life and superior performance 1º back taper per side to improve stripping 112 TOOLIN SSTM Standard holder for general use Adjustable angle holder available Adjustable length holder available for forming tools Premium grade steel holds accurate dimensions Premium grade tool steel hardened for long life and superior performance 4 SI SI OMPARISON STRIPPR Self releasing pop-up stripper Quick tool change no wrenches needed Multiple angle settings ardened steel for long life Urethane strippers available in push-on or custom molded Available in two durometers to custom fit your application Urethane strippers available in push-on or custom molded Available in two durometers to custom fit your application Urethane strippers available in push-on or custom molded Available in two durometers to custom fit your application SLU SR Not needed Provides additional measure to prevent slug pulling its shedder holes in all Mate punches Provides additional measure to prevent slug pulling its shedder holes in all Mate punches Provides additional measure to prevent slug pulling its shedder holes in all Mate punches I SLU R die eliminates slug pulling Premium grade hardened tool steel Stress ree Relief learance radius in die corners SLU R die option eliminates slug pulling Premium grade hardened tool steel Stress ree Relief learance radius in die corners SLU R die eliminates slug pulling Premium grade hardened tool steel Stress ree Relief learance radius in die corners 3º hold down flat standard SLU R die option eliminates slug pulling Premium grade hardened tool steel Stress ree Relief learance radius in die corners I SIM Precise uniform design Premium grade steel Precise uniform design Premium grade steel Precise uniform design Premium grade steel Precise uniform design Premium grade steel I OLR igh grade alloy steel Quick, easy, accurate installation igh grade alloy steel Quick, easy, accurate installation igh grade alloy steel Quick, easy, accurate installation igh grade alloy steel Quick, easy, accurate installation More information available. Request these literature items: LIT00573 Marathon Plus Installation & Maintenance LIT00594 Marathon Plus Maintenance ixture Installation & Use LIT00228 Marathon Installation & Maintenance LIT00359 Marathon Lock Ring Replacement LIT00371 Marathon Punch older Tang Replacement 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

6 5 MAT MARATON SSTM PUNS, STRIPPRS, AN IS ROUN SAPS MAT MARATON SSTM AN RAN INNR TRAK thru 0.500(12.7) thru 1.000(25.4) over 1.000(25.4) thru 1.500(38.1) PUN STRIPPR S6M0A* MARATON SLU R I OR 114 I OLR MARATON SLU R I OR 112 I OLR PUN STRIPPR MARATON SLU R I OR 114 I OLR MARATON SLU R I OR 112 I OLR PAM0A* S6M0A* 0M00* 0R00* PAM_A* S6M_A* 0M_0* 0R_0* PAM0A* S6M0A* 0M00* 0R00* PAM_A* S6M_A* 0M_0* 0R_0* J K over 1.500(38.1) thru 2.000(50.8) over 2.000(50.8) thru 2.500(63.5) over 2.500(63.5) thru 3.000(76.2) over 3.000(76.2) thru 3.500(88.9) over 3.500(88.9) thru 4.125(104.8) over 4.125(104.8) thru 4.750(120.7) over 4.750(120.7) thru 5.500(139.7) PAM0A* S6M0A* 0M00* 0R00* PAM_A* S6M_A* 0M_0* 0R_0* PAM0A* S6M0A* 0M00* 0R00* PAM_A* S6M_A* 0M_0* 0R_0* PAM0A* S6M0A* 0M00* 0R00* PAM_A* S6M_A* 0M_0* 0R_0* PAM0A* S6M0A* 0M00* 0R00* PAM_A* S6M_A* 0M_0* 0R_0* PAM0A* S6M0A* 0M00* PAM_A* S6M_A* 0M_0* PAMJ0A* S6MJ0A* 0MJ00* PAMJ_A* S6MJ_A* 0MJ_0* PAMK0A* S6MK0A* 2MK00* PAMK_A* S6MK_A* 2MK_0* STANAR SAPS Round Rectangle Oval Square Single- ouble- *Add punch sizes as final digits of complete part number. ifth character represents shape. See page 52 for Add-Ons Quad- exagon Octagon iamond Triangle imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

7 MAT MARATON PUNS, STRIPPRS, AN IS RITIAL IMNSIONS MARATON PUN MARATON STRIPPR MARATON SLU R I J K J K J K LN PUN IMNSIONS STRIPPR IMNSIONS I IMNSIONS 1 - Width/Outside iameter 2 - Punch Shank iameter Maximum Station Range 4 - Outside iameter-112 ie L1 - Overall Length/eight 1 L2 - Overall eight ie 4 L3 - Overall eight ie L (26.9) 2.031(51.6) 2.031(51.6) 3.061(77.8) 3.061(77.8) 4.155(105.5) 4.155(105.5) 4.779(121.4) 5.513(140.0) 0.750(19.1) 1.312(33.3) 1.312(33.3) 1.500(38.1) 1.500(38.1) 1.500(38.1) 1.500(38.1) 1.500(38.1) 1.500(38.1) 1.000(25.4) 1.500(38.1) 2.000(50.8) 2.500(63.5) 3.000(76.2) 3.500(88.9) 4.125(104.8) 4.750(120.7) 5.500(139.7) 3.750(95.3) 3.750(95.3) 3.750(95.3) 2.375(60.3) 2.375(60.3) 2.375(60.3) 2.375(60.3) 2.375(60.3) 2.375(60.3) (37.9) 2.680(68.1) 2.680(68.1) 3.618(91.9) 3.618(91.9) 4.711(119.7) 4.711(119.7) 5.337(135.6) 6.071(154.2) (25.4) 1.500(38.1) 2.000(50.8) 2.500(63.5) 3.000(76.2) 3.500(88.9) 4.125(104.8) 4.750(120.7) 5.500(139.7) Stabilized stripper Stabilized strippers are made with two vertical locators providing support to hold small narrow punches in alignment. This configuration is automatically provided when punch dimensions fall into the ranges defined below. Range Width 0.099(2.5) 0.100(2.5)-0.156(4.0) 0.157(4.0)-0.375(9.5) L2-114 L (39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.000(101.6) 4.500(114.3) 5.250(133.4) 6.000(152.4) 7.000(177.8) 1.563(39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.250(108.0) 4.750(120.7) 1.000(25.4)* 1.500(38.1)* 2.000(50.8)* 2.500(63.5)* 3.000(76.2)* 3.500(88.9)* 4.125(104.8)* 4.750(120.7)* 5.500(139.7)* 0.594(15.1) 0.594(15.1) 0.750(19.1) 0.750(19.1) 0.750(19.1) 0.750(19.1) L2 L3 A Range Length NOT LIMIT 0.625(15.9) 0.375(9.5) 6 RITIAL IMNSIONS * Total ie learance Maximums: Rounds, Ovals,, (1.4) Squares, Rectangles (0.6) imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

8 7 114 SSTM PUNS AN IS ROUN SAPS 114 SSTM A AN RAN thru 0.500(12.7) rounds only PUN 114 I 114 SLU R I PUN 114 I 114 SLU R I P04A0A* 0400* 0M00* thru 1.000(25.4) over 1.000(25.4) thru 1.500(38.1) over 1.500(38.1) thru 2.000(50.8) over 2.000(50.8) thru 2.500(63.5) over 2.500(63.5) thru 3.000(76.2) over 3.000(76.2) thru 3.500(88.9) P040A* 0400* 0M00* P04_A* 04_0* 0M_0* P040A* 0400* 0M00* P04_A* 04_0* 0M_0* P040A* 0400* 0M00* P04_A* 04_0* 0M_0* P040A* 0400* 0M00* P04_A* 04_0* 0M_0* P040A* 0400* 0M00* P04_A* 04_0* 0M_0* P040A* 0400* 0M00* P04_A* 04_0* 0M_0* over 3.500(88.9) thru 4.125(104.8) P040A* 0400* 0M00* P04_A* 04_0* 0M_0* J over 4.125(104.8) thru 4.750(120.7) P04J0A* 04J00* 0MJ00* P04J_A* 04J_0* 0MJ_0* K over 4.750(120.7) thru 5.500(139.7) P04K0A* 24K00* 2MK00* P04K_A* 24K_0* 2MK_0* L over 5.500(139.7) thru 6.000(152.4) P04L0A* 24L00* 2ML00* P04L_A* 24L_0* 2ML_0* STANAR SAPS Round Rectangle Oval Square Single- ouble- *Add punch sizes as final digits of complete part number. ifth character represents shape. See page 52 for Add-Ons Quad- exagon Octagon iamond Triangle imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

9 114 STL PUNS, STRIPPRS, AN IS RITIAL IMNSIONS 114 STL PUN A ** J K L LN PUN IMNSIONS STRIPPR IMNSIONS I IMNSIONS 1 - Punch Shank iameter 2 - Outside iameter - O 3 - Maximum Station Range 4 - Inside iameter - I 5 - Stripper ace iameter L1 - Overall Length/eight 1.063(27.0) 1.063(27.0) 1.313(33.4) 1.750(44.5) 2.500(63.5) 2.500(63.5) 4.125(104.8) 4.125(104.8) 4.125(104.8) 5.375(136.5) 5.375(136.5) 1 2 L (12.7) 1.000(25.4) 1.500(38.1) 2.000(50.8) 2.500(63.5) 3.000(76.2) 3.500(88.9) 4.125(104.8) 4.750(120.7) 5.500(139.7) 6.000(152.4) 2.719(69.1) 4.000(101.6) 4.063(103.2) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 3.531(89.7) 8 RITIAL IMNSIONS URTAN STRIPPR 114 STL I J K J K L 1.970(50.0) 2.500(63.5) 3.000(76.2) 4.000(101.6) 4.000(101.6) 5.160(131.1) 5.160(131.1) 5.810(147.6) 6.630(168.4) 1.563(39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.000(101.6) 4.500(114.3) 5.250(133.4) 6.000(152.4) 7.000(177.8) 7.500(190.5) L (26.9) 1.750(44.5) 1.970(50.0) 2.970(75.4) 2.970(75.4) 4.340(110.2) 4.340(110.2) 4.720(119.9) 5.720(145.3) 1.000(25.4)* 1.500(38.1)* 2.000(50.8)* 2.500(63.5)* 3.000(76.2)* 3.500(88.9)* 4.125(104.8)* 4.750(120.7)* 5.500(139.7)* 6.000(152.4)* 1.130(28.7) 1.720(43.7) 2.220(56.4) 2.910(73.9) 3.280(83.3) 3.770(95.8) 4.530(115.1) 5.340(135.6) 6.380(162.1)*** 2 3 L (57.2) 2.310(58.7) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) *Total ie learance Maximums: Rounds, Ovals,, (1.4) Squares, Rectangles (0.6) **A station - Rounds Only *** K station stripper - rectangle (152.4) K station Magnum 5000 stripper (160.8) (143.0) imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

10 9 114 AV UT SSTM PUNS AN IS ROUN SAPS PUN RAN 114 AV UT SSTM ROUN AN OVAL RTANL AN SQUAR 0.250(6.4)** 0.250(6.4)** thru 0.938(23.8) thru 0.813(20.7) Maximum clearance 0.054(1.4) for Maximum clearance 0.024(0.6) for die at punch range maximum die at punch range maximum **iameter/width less than 0.250(6.4) not available. ROUN AN OVAL over 0.938(23.8) thru 1.438(36.5) Maximum clearance 0.054(1.4) for die at punch range maximum ROUN AN OVAL over 1.438(36.5) thru 1.938(49.2) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 0.813(20.7) thru 1.313(33.4) Maximum clearance 0.024(0.6) for die at punch range maximum RTANL AN SQUAR over 1.313(33.4) thru 1.750(44.5) Maximum clearance 0.024(0.6) for die at punch range maximum AV UT PUN AV UT SLU R I AV UT PUN AV UT SLU R I P00A* 200* P0_A* 2_0* P00A* 200* P0_A* 2_0* P00A* 200* P0_A* 2_0* ROUN AN OVAL over 1.938(49.2) thru 2.438(61.9) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 1.750(44.5) thru 2.125(54.0) Maximum clearance 0.024(0.6) for die at punch range maximum P00A* 200* P0_A* 2_0* ROUN AN OVAL over 2.438(61.9) thru 2.938(74.6) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 2.125(54.0) thru 2.750(69.9) Maximum clearance 0.024(0.6) for die at punch range maximum P00A* 200* P0_A* 2_0* ROUN AN OVAL over 2.938(74.6) thru 3.438(87.3) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 2.750(69.9) thru 3.250(82.6) Maximum clearance 0.024(0.6) for die at punch range maximum P00A* 200* P0_A* 2_0* ROUN AN OVAL over 3.438(87.3) thru 4.000(101.6) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 3.250(82.6) thru 3.750(95.3) Maximum clearance 0.024(0.6) for die at punch range maximum P00A* 200* P0_A* 2_0* J ROUN AN OVAL over 4.000(101.6) thru 4.625(117.5) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 3.750(95.3) thru 4.385(111.1) Maximum clearance 0.024(0.6) for die at punch range maximum P0J0A* 2J00* P0J_A* 2J_0* K L ROUN AN OVAL over 4.625(117.5) thru 5.250(133.3) Maximum clearance 0.054(1.4) for die at punch range maximum ROUN AN OVAL over 5.250(133.3) thru 5.750(146.0) Maximum clearance 0.054(1.4) for die at punch range maximum RTANL AN SQUAR over 4.385(111.1) thru 5.125(130.2) Maximum clearance 0.024(0.6) for die at punch range maximum RTANL AN SQUAR over 5.125(130.2) thru 5.625(142.9) Maximum clearance 0.024(0.6) for die at punch range maximum P0K0A* 2K00* P0K_A* 2K_0* P0L0A* 2L00* P0L_A* 2L_0* STANAR SAPS *Add punch sizes as final digits of complete part number. ifth character represents shape. Round Rectangle Oval Square Single- ouble- See page 52 for Add-Ons Quad- exagon Octagon iamond Triangle PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

11 114 AV UT STL PUNS, STRIPPRS, AN IS RITIAL IMNSIONS 114 AV UT STL PUN J K L LN PUN IMNSIONS STRIPPR IMNSIONS I IMNSIONS 1 - Punch Shank iameter 2 - Outside iameter - O 3 - Maximum Station Range 4 - Inside iameter - I 5 - Stripper ace iameter L1 - Overall Length/eight IAMTRS* 2 - IAONALS* L (27.0) 1.313(33.4) 0.938(23.8) 1.438(36.5) 0.813(20.7) 1.313(33.4) 4.000(101.6) 114 eavy uty Punches 4.063(103.2) 1 back taper per side 1.750(44.5) 1.938(49.2) 1.750(44.5) 3.563(90.5) to improve stripping 2.500(63.5) 2.438(61.9) 2.125(54.0) 3.625(92.1) 0.031(0.8) radius on 90 angles to improve corner 2.500(63.5) 2.938(74.6) 2.750(69.9) 3.625(92.1) strength 4.125(104.8) 4.125(104.8) 4.125(104.8) 5.375(136.5) 5.375(136.5) 3.438(87.3) 4.000(101.6) 4.625(117.5) 5.250(133.3) 5.750(146.0) 3.250(82.6) 3.750(95.3) 4.385(111.1) 5.125(130.2) 5.625(142.9) 3.625(92.1) 3.625(92.1) 3.625(92.1) 3.625(92.1) 3.625(92.1) -L station rooftop shear to reduce punching force Squares made without shear to reduce lateral movement 10 RITIAL IMNSIONS URTAN STRIPPR J K L (26.9) 1.750(44.5) 1.970(50.0) 2.970(75.4) 2.970(75.4) 4.340(110.2) 4.340(110.2) 4.720(119.9) 5.720(145.3) 1.130(28.7) 1.720(43.7) 2.220(56.4) 2.910(73.9) 3.280(83.3) 3.770(95.8) 4.530(115.1) 5.340(135.6) 6.380(162.1)** 1.970(50.0) 2.500(63.5) 3.000(76.2) 4.000(101.6) 4.000(101.6) 5.160(131.1) 5.160(131.1) 5.810(147.6) 6.630(168.4) 2.250(57.2) 2.310(58.7) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 2.090(53.1) 114 AV UT STL I J K L IAMTRS* 3 - IAONALS* L (39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.000(101.6) 4.500(114.3) 5.250(133.4) 6.000(152.4) 7.000(177.8) 7.500(190.5) 0.992(25.2)* 1.492(37.9)* 1.992(50.6)* 2.492(63.3)* 2.992(76.0)* 3.492(88.7)* 4.054(103.0)* 4.679(118.9)* 5.304(134.4)* 5.804(147.5)* 0.837(21.3)* 1.337(34.0)* 1.774(45.1)* 2.149(54.6)* 2.774(70.5)* 3.274(83.2)* 3.774(95.9)* 4.409(112.0)* 5.149(130.8)* 5.649(143.5)* 114 eavy uty ies 3 hold down flat standard Stress ree Relief for added strength SLU R die design for positive slug control Recommended Total ie learance : 15-25% of material thickness up to 0.188(4.8) % of material thickness more than 0.188(4.8). * Total ie learance Maximums: iameters - Standard Rounds, Ovals, s, s, (1.4) iagonals - Standard Squares, Rectangles (0.6) ** K station stripper - rectangle (152.4) K station Magnum 5000 stripper (160.8) (143.0) imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

12 SSTM PUNS AN IS ROUN SAPS 112 SSTM A AN RAN thru 0.344(8.7) rounds only thru 1.000(25.4) over 1.000(25.4) thru 1.500(38.1) over 1.500(38.1) thru 2.000(50.8) over 2.000(50.8) thru 2.500(63.5) over 2.500(63.5) thru 3.125(79.4) over 3.125(79.4) thru 3.500(88.9) PUN 112 I 112 SLU R I PUN 112 I 112 SLU R I P02A0A* 02A00** 0RA00** 02A_0** 0RA_0** P020A* 0200* 0R00* P02_A* 02_0* 0R_0* P020A* 0200* 0R00* P02_A* 02_0* 0R_0* P020A* 0200* 0R00* P02_A* 02_0* 0R_0* P020A* 0200* 0R00* P02_A* 02_0* 0R_0* P020A* 0200* 0R00* P02_A* 02_0* 0R_0* P020A* 0200* 0R00* P02_A* 02_0* 0R_0* 112/114 SSTM MISLLANOUS ASSORIS 112/114 PUN SARPNIN ITUR TS0000 STANAR SAPS Round Rectangle Oval Square Single- ouble- Quad- exagon Octagon iamond Triangle *Add punch sizes as final digits of complete part number. ifth character represents shape. **A station die is 1.062(26.97) outside diameter. Some presses can use A station punches with station dies. See page 52 for Add-Ons imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

13 112 STL PUN A ** 112 STL PUNS, STRIPPRS, AN IS RITIAL IMNSIONS LN PUN IMNSIONS STRIPPR IMNSIONS I IMNSIONS 1 - Punch Shank iameter 2 - Outside iameter - O 3 - Maximum Station Range 4 - Inside iameter - I 5 - Stripper ace iameter L1 - Overall Length/eight 0.563(14.3) 0.625(15.9) 0.938(23.8) 1.625(41.3) 2.750(69.9) 2.750(69.9) 3.125(79.4) 1 2 L (8.7) 1.000(25.4) 1.500(38.1) 2.000(50.8) 2.500(63.5) 3.125(79.4) 3.500(88.9) 1.813(46.1) 2.813(71.5) 3.156(80.2) 2.063(52.4) 2.063(52.4) 2.063(52.4) 2.063(52.4) 12 RITIAL IMNSIONS URTAN STRIPPR L (50.8) 2.500(63.5) 3.000(76.2) 4.280(108.7) 4.280(108.7) 4.780(121.4) 0.970(25.0) 1.470(37.3) 1.970(50.0) 3.090(78.5) 3.090(78.5) 3.490(88.7) 1.160(29.5) 1.720(43.7) 2.220(56.4) 2.910(73.9) 3.690(93.7) 4.190(106.0) 1.840(46.7) 2.060(52.3) 1.500(38.1) 1.500(38.1) 1.500(38.1) 1.500(38.1) A ** 2 3 L (39.7) 0.344(8.7)* 0.594(15.1) 1.563(39.7) 1.000(25.4)* 0.594(15.1) 112 STL I 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.250(108.0) 1.500(38.1)* 2.000(50.8)* 2.500(63.5)* 3.125(79.4)* 0.594(15.1) 0.750(19.1) 0.750(19.1) 0.750(19.1) 4.750(120.7) 3.500(88.9)* 0.750(19.1) *Total ie learance Maximums: Rounds, Ovals,, (1.4) Squares, Rectangles (0.6) **A station - Rounds Only imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

14 13 VULAN SSTM PUNS, STRIPPRS, AN IS ROUN SAPS VULAN SSTM A J K L AN RAN thru 0.500(12.7) rounds only thru 0.984(25.0) LON-4.741** thru 0.984(25.0) SORT-1.985** over 0.984(25.0) thru 1.496(38.0) over 1.496(38.0) thru 2.008(51.0) over 2.008(51.0) thru 2.500(63.5) over 2.500(63.5) thru 2.992(76.0) VARI over 2.500(63.5) thru 2.992(76.0) over 2.992(76.0) thru 3.500(88.9) over 3.500(88.9) thru 4.125(104.8) over 4.125(104.8) thru 4.764(121.0) over 4.764(121.0) thru 5.500(139.7) over 5.500(139.7) thru 5.984(152.0) PUN STRIPPR VULAN SLU R I PUN STRIPPR VULAN SLU R I PAW0A* S0W0A* 0W00* PAWA0A* S0W0A* 0W00* PAWA_A* S0W_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAW0A* S0WV0A* 0W00* PAW_A* S0WV_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAW0A* S0W0A* 0W00* PAW_A* S0W_A* 0W_0* PAWJ0A* S0WJ0A* 0WJ00* PAWJ_A* S0WJ_A* 0WJ_0* PAWK0A* S0WK0A* 2WK00* PAWK_A* S0WK_A* 2WK_0* PAWL0A* S0WL0A* 2WL00* PAWL_A* S0WL_A* 2WL_0* Stripper olt M4 x 25 - All Stations S11914*** STANAR SAPS Round Rectangle Oval Square Single- ouble- *Add punch sizes as final digits of complete part number. ifth character represents shape. **Overall Length ***Minimum quantity required See page 52 for Add-Ons Quad- exagon Octagon iamond Triangle imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

15 VULAN STL PUN VULAN STL PUNS, STRIPPRS, AN IS RITIAL IMNSIONS ** J K L LN PUN IMNSIONS STRIPPR IMNSIONS I IMNSIONS 1 - Outside iameter - O 2 - Punch Shank iameter 3 - Maximum Station Range L1 - Overall Length/eight L (18.0) 1.023(26.0)*** 1.516(38.5) 2.028(51.5) 3.012(76.5) 3.012(76.5) 4.784(121.5) 4.784(121.5) 4.784(121.5) 6.004(152.5) 6.004(152.5) 0.713(18.1) 1.023(26.0)*** 1.023(26.0) 1.260(32.0) 1.968(50.0) 1.968(50.0) 2.953(75.0) 2.953(75.0) 2.953(75.0) 4.134(105.0) 5.134(130.4) 0.500(12.7) 0.984(25.0) 1.496(38.0) 2.008(51.0) 2.500(63.5) 2.992(76.0) 3.500(88.9) 4.125(104.8) 4.764(121.0) 5.500(139.7) 5.984(152.0) (50.9) 1.985(50.4)*** 4.139(105.1) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 4.233(107.5) 5.233(132.9) L1 14 RITIAL IMNSIONS VULAN STL STRIPPR VULAN STL I ** J K L ** J K L 1.614(41.0) 1.949(49.5) 2.748(69.8) 3.071(78.0) 4.212(107.0) 4.212(107.0) 5.872(148.0) 5.872(148.0) 5.872(148.0) 6.732(171.0) 6.732(171.0) 1.563(39.7) 1.563(39.7) 2.250(57.2) 2.750(69.9) 3.500(88.9) 4.000(101.6) 4.500(114.3) 5.250(133.4) 6.000(152.4) 7.000(177.8) 7.500(190.5) 1 3 L (12.7) 0.984(25.0) 1.496(38.0) 2.008(51.0) 2.500(63.5) 2.992(76.0) 3.500(88.9) 4.125(104.8) 4.764(121.0) 5.500(139.7) 5.984(152.0) 0.500(12.7)* 0.984(25.0)* 1.496(38.0)* 2.008(51.0)* 2.500(63.5)* 2.992(76.0)* 3.500(88.9)* 4.125(104.8)* 4.764(121.0)* 5.500(139.7)* 5.984(152.0)* 0.870(22.1) 0.970(24.6)*** 0.870(22.1) 0.964(24.5) 0.964(24.5) 0.964(24.5) 0.964(24.5) 0.964(24.5) 0.964(24.5) 0.996(25.3) 0.996(25.3) 1 3 L1 imensions in inches (millimeters) * Total ie learance Maximums: Rounds, Ovals,, (1.4) Squares, Rectangles (0.6) ** station - Rounds Only *** Station A - Long Punch: (25.5) (18.9) L (120.4) *** Station A - Stripper: L (22.1) Station - VARI Stripper (98.0) L (15.8) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

16 SSTM PUN AN I SIMS A J K L All punch shims are 0.062(1.6) thick. Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim 2 Quantity Shim 1 Shim SSTM PUN AN I SIMS bag of (13.5) 1.03(26.2) bag of (13.5) 1.03(26.2) bag of (13.5) 1.28(32.5) bag of (13.5) 1.72(43.7) bag of (13.5) 2.47(62.7) bag of (13.5) 2.47(62.7) bag of (19.8) 4.09(103.9) bag of (19.8) 4.09(103.9) bag of (19.8) 4.09(103.9) bag of (19.8) 5.34(135.6) bag of (19.8) 5.34(135.6) PUN SIM PAKA PS4 PS4 PS4 PS4 PS4 PS4 PS4J PS4J PS4J PS4L PS4L All die shims are 0.031(0.8) thick /MARATON I SIM PAKA bag of (29.2) 1.54(39.1) bag of (41.9) 2.23(56.6) bag of (54.6) 2.73(69.3) bag of (70.4) 3.48(88.4) bag of (80.0) 3.98(101.1) bag of (92.7) 4.48(113.8) bag of (108.7) 5.23(132.8) bag of (124.5) 5.98(151.9) bag of (143.5) 6.98(177.3) bag of (156.2) 7.48(190.0) S6 S6 S6 S6 S4 S4 S4 S4J S4K S4L A J 114 KIT PUN/I SIM PI OUNT A Station order Package 60 Station Punch Shim 24 Station Punch Shim 12 Station Punch Shim 6 Station Punch Shim 6 Station Punch Shim 4 Station Punch Shim 4 Station Punch Shim 4 J Station Punch Shim A Station order Package 60 Station ie Shim 12 Station ie Shim 12 Station ie Shim 12 Station ie Shim 12 Station ie Shim 6 Station ie Shim 6 Station ie Shim 6 J Station ie Shim Total Total PK4J 246 piece package Punch shims not required with MARATON system MARATON KIT I SIM PI OUNT A Station order Package 60 Station ie Shim 12 Station ie Shim 12 Station ie Shim 12 Station ie Shim 12 Station ie Shim 6 Station ie Shim 6 Station ie Shim 6 J Station ie Shim 126 Total PKMJ 126 piece package 16.0 (40.6) 24.0 (61.0) SIM ORANIZR POAR NOT: Package PK4J and PKMJ includes pegboard, shim hooks and miscellaneous hardware necessary to set up the shim organizer. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

17 A 112 SSTM PUN AN I SIMS All punch shims are 0.062(1.6) thick PUN SIM PAKA Quantity bag of 24 Shim (8.6) Shim (15.0) Quantity bag of 24 Shim (8.6) Shim (15.0) Quantity bag of 24 Shim (8.6) Shim (22.9) Quantity bag of 12 Shim (8.6) Shim (40.4) PS2 PS2 PS2 PS2 All die shims are 0.031(0.8) thick. bag of (17.5) 1.04(26.4) bag of (29.2) 1.54(39.1) bag of (41.9) 2.23(56.6) bag of (54.6) 2.73(69.3) I SIM PAKA S2A S6 S6 S6 A 112 KIT PUN/I SIM PI OUNT 48 Station Punch Shim 48 Station Punch Shim 24 Station Punch Shim 12 Station Punch Shim 48 A Station ie Shim 48 Station ie Shim 12 Station ie Shim 12 Station ie Shim SSTM PUN AN I SIMS Quantity Shim 1 Shim 2 bag of (8.6) 2.72(69.1) PS2 bag of (70.4) 3.48(88.4) S6 6 Station Punch Shim 12 Station ie Shim Quantity Shim 1 Shim 2 bag of (8.6) 2.72(69.1) PS2 bag of (82.6) 4.23(107.4) S2 6 Station Punch Shim 12 Station ie Shim Quantity Shim 1 Shim 2 bag of (8.6) 3.09(78.5) PS2 bag of (92.7) 4.73(120.1) S Total Total PK2 192 piece package Quantity Shim 1 Shim 2 bag of (13.6) 3.48(88.3) PS2 bag of (106.3) 5.09(129.3) S (40.6) 24.0 (61.0) SIM ORANIZR POAR NOT: Package PK2 includes pegboard, shim hooks and miscellaneous hardware necessary to set up the shim organizer. imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

18 SSTM URTAN STRIPPRS A J 114 SSTM URTAN STRIPPRS SAP OPTION STANAR STANAR MOTORUM 2000 MANUM 2125 VTRUM 3000α STANAR STANAR RTANL 1 SQUAR STANAR RTANL STANAR RTANL 2 SQUAR STANAR RTANL 2 SQUAR STANAR RTANL STANAR RTANL Urethane Stripper Profile for Round Punches - Thicker Walls SOR ARNSS: 92dA (standard) U4A562 U49 U49 U49 U49 U4R59 U4SQ9 U49 U4R59 U49 U4R59 U4SQ9 U49 U4R59 U4SQ9 U49 U4R59 U4J9 U4JR59 less 15% quantities 12 or more A J Urethane Stripper Profile for Rectangle Punches - Two Walls Reinforced SAP OPTION STANAR MOTORUM 2000 MANUM 2125 VTRUM 3000α STANAR STANAR RTANL 1 SQUAR STANAR RTANL STANAR RTANL 2 SQUAR STANAR RTANL 2 SQUAR STANAR RTANL STANAR RTANL SOR ARNSS: 70dA U47 U47 U47 U47 U4R57 U4SQ7 U47 U4R57 U47 U4R57 U4SQ7 U47 U4R57 U4SQ7 U47 U4R57 U4J7 U4JR57 Urethane Stripper Profile for Square Punches - our Walls Reinforced less 15% quantities 12 or more K U4K9 U4KR59 U4KM OR MURATA MANUATUR PUN OLRS STANAR WS04UU STANAR WS01UU STANAR RTANL MANUM 5000 VTRUM 5000 K 114 SSTM SLU SRS OR MURATA MANUATUR PUN OLRS STANAR RTANL STANAR STANAR U4K7 U4KR57 WS03UU WS02UU SMALL SLU SRS 0.078(2.0) (50 minimum) LAR SLU SRS 0.250(6.4) (50 minimum) US078 US250 PUS-ON STL STRIPPRS When ordering specify machine model and station USTOM MOL STL STRIPPRS Stripper is molded directly on the punch and is specified with the punch. Also specify angle setting and whether radial or tangent orientation. Radial Orientation Tangent Orientation ront of Press ront of Press imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

19 A 112 SSTM URTAN STRIPPRS SAP OPTION STANAR STANAR STANAR STANAR STANAR STANAR MOTORUM 2000 MANUM 2125 VTRUM 3000α STANAR STANAR RTANL 1" SQUAR Urethane Stripper Profile for Round Punches - Thicker Walls SOR ARNSS: 92dA (standard) U2A187 U2A250 U2A312 U2A343 U2A375 U29 U29 U29 U29 U2R59 U2SQ9 less 15% quantities 12 or more A Urethane Stripper Profile for Rectangle Punches - Two Walls Reinforced SAP OPTION STANAR MOTORUM 2000 MANUM 2125 VTRUM 3000α STANAR STANAR RTANL 1" SQUAR SOR ARNSS: 70dA U27 U27 U27 U27 U2R57 U2SQ7 Urethane Stripper Profile for Square Punches - our Walls Reinforced less 15% quantities 12 or more SSTM URTAN STRIPPRS STANAR RTANL U29 U2R59 STANAR RTANL U27 U2R57 STANAR RTANL 2" SQUAR U29 U2R59 U2SQ9 STANAR RTANL 2" SQUAR U27 U2R57 U2SQ7 STANAR RTANL U29 U2R59 STANAR RTANL U27 U2R SSTM SLU SRS SMALL SLU SRS 0.078(2.0) (50 minimum) LAR SLU SRS 0.250(6.4) (50 minimum) US078 US250 PUS-ON STL STRIPPRS When ordering specify machine model and station imensions in inches (millimeters) USTOM MOL STL STRIPPRS Stripper is molded directly on the punch and is specified with the punch. Also specify angle setting and whether radial or tangent orientation. Radial Orientation ront of Press Tangent Orientation ront of Press 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

20 19 VARITOOL PUNS, STRIPPRS, AN IS MT500 PUNS AN SLU R IS Range ( ) K OR SAPS ONL 1 L1 MT750 PUNS AN SLU R IS Range ( ) 1 MT1000 PUNS AN SLU R IS Range ( ) PUN (14.3) L (34.9) PUN (20.6) L (34.9) PUN (27.0) L (39.8) PIN OR SAPS ONL 12 Station VARITOOL 12 - MT500 Punches MT500 Punch ROUN P0VT0A* SAPS P0VT_A* Key- for Shapes KPVT Shim Assortment VSVT12 bag of 36, 12 each of 0.015(.38), 0.030(0.76) and 0.060(1.52) (12.7) K OR SAPS ONL I (17.5) (13.5) I (20.6) (19.8) I (30.2) (26.2) SLU R ie ROUN 0VT00* SAPS 0VT_0* Pin- for Shapes (10minimum) PI16547** Shim Assortment MSVT12 bag of 36, 9 each of 0.004(0.10), 0.006(0.15), 0.008(0.20) and 0.020(0.51) VARITOOL PUNS, STRIPPRS, AN IS 10 Station VARITOOL 4 - MT750 Punches 6 - MT500 Punches MT750 Punch ROUN P0VV0A* SAPS P0VV_A* Key- for Shapes KPVT Shim Assortment VSVT08 bag of 24, 8 each of 0.015(0.38), 0.030(0.76) and 0.060(1.52) PIN OR SAPS ONL 3 2 SLU R ie ROUN 0VV00* SAPS 0VV_0* Pin- for Shapes (10minimum) PI16547** Shim Assortment MSVT08 bag of 24, 6 each of 0.004(0.10), 0.006(0.15), 0.008(0.20) and 0.020(0.51) L1.500 (12.7) 8 Station VARITOOL 8 - MT750 Punches K OR SAPS ONL PIN OR SAPS ONL 6 Station VARITOOL 6 - MT1000 Punches 1 MT1000 Punch ROUN P0VW0A* SAPS P0VW_A* Key- for Shapes KPVT Shim Assortment VSVT06 bag of 24, 8 each of 0.015(0.38), 0.030(0.76) and 0.060(1.52) 3 2 SLU R ie ROUN 0VW00* SAPS 0VW_0* Pin- for Shapes (10 minimum) PI16547** Shim Assortment MSVT06 bag of 24, 6 each of 0.004(0.10), 0.006(0.15), 0.008(0.20) and 0.020(0.51) L1.500 (12.7) URTAN STRIPPRS.265 (6.7) 2.125(54.0).125 (3.2) 3.960(100.6) 12 VARITOOL 10 VARITOOL U U VARITOOL 6 VARITOOL U U MT punches and dies are capable of one setting per set. When ordering shapes specify 0, 90 or special angle setting (die view). STANAR SAPS Round Rectangle Oval Square Single- ouble- Quad- exagon Octagon iamond Triangle MAIMUM PUNIN OR: 5(44.5) tons(kilonewtons) MAIMUM MATRIAL TIKNSS: 0.134(3.4) mild steel TOTAL PUN RIN LI: 0.060(1.5) for up to 12 sharpenings TOTAL I RIN LI: 0.060(1.5) for up to 12 sharpenings *Standard shapes **Minimum quantity required See page 52 for Add-Ons imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

21 VARITOOL PUN STM ASSML Punch NOT included with Punch Stem Assembly 1 PUN STM, entrum PUN STM, entrum WASR, all assemblies 3 3 WASR, MT500 only 4 PUN USIN, entrum PUN USIN, entrum OTTR** 2 6 OMPRSSION SPRIN STM ASSML, entrum 2000 (compatible with entrum-2500) STM ASSML, entrum 3000 (compatible with entrum 3500, Motorum 2000, Vectrum 3000α) MT500 PUN STM ASSML Range ( ) AV AV WA WA U U MIS59811 SPR33304 AV AV MT750 PUN STM ASSML Range ( ) AV AV WA U U MIS59811 SPR33523 AV AV MT1000 PUN STM ASSML Range ( ) AV AV WA U U MIS59811 SPR33603 AV AV VARITOOL PUN STM ASSML VARIMARK MARKIN PUN NTRUM MOTORUM 2000 VTRUM 3000α 5000 VARIMARK MARKIN PUN ST AIJKLMNOPQRSTUVWZ &/.-() 1.000(25.4) 1.000(25.4) ATUAL SIZ " O " AN " I " AR UAL PURPOS ARATRS ull set of 40 punch inserts, size 0.094(2.4) ANMS2MW Individual characters (*designate character to complete part number) ANMP2_* lank die anvil TN400 AIJKLMNOPQRSTUVWZ &/.-() ATUAL SIZ " O " AN " I " AR UAL PURPOS ARATRS ull set of 40 punch inserts, size 0.125(3.2) ANMS3MW Individual characters (*designate character to complete part number) ANMP3_* VARIMARK punches are capable of only one setting. When ordering specify 0 or 90. **Minimum quantity required imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

22 21 MAT MARATON MAINTNAN ITURS AN TOOLS MAT MARATON MAINTNAN ITURS AN TOOLS MARATON JTOR RTAININ RIN ASSML TOOL Auto Index Set 20S Plunger PL0020 uide Sleeve Auto Index Set 40S Plunger PL0040 uide Sleeve K Set 90S -K Plunger PL0090 -K uide Sleeve A- Post /K Post Lifter ap Washer Marathon Plus ollar PR0020 PR0090 R0000 WR0000 MAT01143 MARATON PLUS TORQU STAN The Marathon Plus Torque Stand is highly recommended when changing a punch to avoid damaging the tang mechanism. It allows the punch holder to be held securely during punch installation. This convenient torque stand can be machine or vise mounted. MAT /4 ex Wrench ALW /8 ex Wrench ALW19000 Station Length VPWR0020 Adjustment Wrench -K Station Length Adjustment Wrench A- Locating Ring Locating Ring -K Locating Ring ase Plate VPWR0090 Wrench andle R0000 1/4-20 x 1/2 Socket S09881* ead ap Screw MARATON PLUS ASSORIS RR0020 RR0040 RR0090 R0000 MAINTNAN ITUR Marathon Plus punch holder assemblies require very little routine maintenance. owever, every few months the punchreceiver/tang should be disassembled from the punch holder to be inspected and cleaned. isassembly is accomplished using this maintenance fixture. AR0000 Includes Marathon ollar Not Shown *Minimum quantity required imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

23 MAT MARATON RPLAMNT KITS MARATON PLUS TAN ONVRSION KIT Tang conversion kits allow existing MARATON punch holders to be converted to use the new Marathon Plus external length adjustment mechanism. Station MARATON Punch older Marathon Plus Punch older Use Tang Kit Inner Track - Magnum 5000 VAMR5M2250 MAT01144 MAT01142, Inner Track - Vectrum, Motorum VAM5V2250 VAM5M2250 MAT01141 MAT01142 round only - Vectrum, Motorum VAM5V1692 MAT01159 MAT01158, - Vectrum, Motorum, Magnum 5000 with max. iag (38.10), - Vectrum, Motorum, Magnum 5000 with max. iag (50.80) VAM5V3125 VAM5M3125 VAM5V3375 VAM5M3375 MAT01090 MAT01132 MAT01088 MAT01088 Auto-Index - Magnum 5000 VAM5M3375 MAT01145 MAT01088 Varistation - Vectrum, Motorum VAM5V4172AV MAT01091 MAT01088, - Motorum 5.938(150.83) Upper Turret ore iameter VAM5V5938 MAT01137 MAT01135, - Vectrum, Motorum, Magnum 5000, - Vectrum, Motorum, Magnum 5000 with 5.938(150.83) Upper Turret ore iameter VAM5V4562 VAM5M4562 VAM5V5938 VAM5M5938 MAT01136 MAT01154 MAT01135 MAT01149, - Magnum 5000 VAM5M6750 MAT01155 MAT01149 J - Magnum 5000 with 6.750(171.45) Upper Turret ore iameter VAMJ5M6750 MAT01300 MAT01301 J - Vectrum, Motorum, Magnum 5000 VAMJ5V5938 MAT01299 MAT MAT MARATON RPLAMNT KITS MARATON LOK RIN RPLAMNT KITS Station Varistation J (With Outside iameter slots) J (No Outside iameter slots) K (With Outside iameter slots) K (No Outside iameter slots) Kit MAT00595 MAT00596 MAT00597 MAT00598 MAT01148 MAT00599 MAT00600 MAT00601 MAT00602 MAT Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

24 23 PUN OLR RPLAMNT PARTS AN ASSORIS PUN OLR RPLAMNT PARTS AN ASSORIS *Minimum quantity required Marathon Punch older Springs: Part Number 114 Style entrum 1000, 2000, 2500, Magnum Style entrum 1000, 2000, 2500, Magnum Style entrum 3000, 3500, 34,36,40 Single Track MAIN STLS 112 Style entrum 3000, 3500, 34,36,40 Single Track 114 Style entrum 3000, 3500, 54 ouble Track 112 Style entrum 3000, 3500, 54 ouble Track 114 Style Magnum 2125 Station (20 required per unit) MIS61305* Station (14 required per unit) MIS61620* / Station (12 required per unit) MIS61321* Varistation (10 required per unit) MAT01099* / Station (10 required per unit) MIS61356* / Station (10 required per unit) MIS61372* J Station (8 required per unit) MIS61399* K Station (6 required per unit) MIS61428* Thread Adapter: 114 Varitool VA Auto Index VTAM000 Self Adhesive Urethane Stripper Pads for Marathon: Station (bag of 6) 1.32(33.5) O.. SAMS / Station (bag of 6) 2.56(65.0) O.. SAMS / Station (bag of 6) 3.45(87.6) O.. SAMS / Station (bag of 4) 4.59(116.6) O.. SAMS J Station (bag of 4) 5.22(132.6) O.. SAMJS K Station (bag of 4) 5.94(150.9) O.. SAMKS Punch older Keys: Internal 114 VKI4S000 Internal 112 VKI2S000 Internal 112 station VKI2M000 xternal 112 auto index VK4M000 xternal 112 auto index VK4M010 xternal 114 auto index VK5000 xternal Varitool VK xternal 112/114 VK4S811 xternal 112/114 (- station) VK4S810 xternal 112/114 Varistation VK xternal MAT MARATON (- station) VK4R000 xternal MAT MARATON (- station) for and M-5000 VK4R001 xternal MAT MARATON Varistation for VK Style Magnum 2125 Punch older Retaining Screws: station 1/2-12x2-1/2 S11199* 114 -L station 1/2-13x3 S11228* 114 station 1/2-13x3-1/2 S11244* 114 1/2-13 x 2-1/4 S11180* Washer, 114 WAS17881* Washer, 112 WAS17849* 112 station 5/16-18x3 S10348* station 5/16-18x2-1/2 S10313* station 5/16-18x3-1/2 S10364* M5 x 14 S12052* PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

25 PUN OLR RPLAMNT PARTS AN ASSORIS 24 *Minimum quantity required Marathon Punch older Springs: Part Number 114 Style Magnum 5000 Vectrum Station 112 Style Magnum 5000 Vectrum Station 114 Style Magnum ,46,60 Vectrum Station MAIN STLS 112 Style Magnum ,46,60 Vectrum Station 114 Style Motorum Style Motorum Style Vectrum 3000 Station (20 required per unit) MIS61305* Station (14 required per unit) MIS61620* / Station (12 required per unit) MIS61321* Varistation (10 required per unit) MAT01099* / Station (10 required per unit) MIS61356* / Station (10 required per unit) MIS61372* J Station (8 required per unit) MIS61399* K Station (6 required per unit) MIS61428* Thread Adapter: 114 Varitool VA Auto Index VTAM000 Self Adhesive Urethane Stripper Pads for Marathon: Station (bag of 6) 1.32(33.5) O.. SAMS / Station (bag of 6) 2.56(65.0) O.. SAMS / Station (bag of 6) 3.45(87.6) O.. SAMS / Station (bag of 4) 4.59(116.6) O.. SAMS J Station (bag of 4) 5.22(132.6) O.. SAMJS K Station (bag of 4) 5.94(150.9) O.. SAMKS Punch older Keys: Internal 114 VKI4S000 Internal 112 VKI2S000 Internal 112 station VKI2M000 xternal 112 auto index VK4M000 xternal 112 auto index VK4M010 xternal 114 auto index VK5000 xternal Varitool VK xternal 112/114 xternal 112/114 (- station) xternal 112/114 Varistation VK4S811 VK4S810 VK xternal MAT MARATON (- station) VK4R000 xternal MAT MARATON (- station) for and M-5000 VK4R001 xternal MAT MARATON Varistation for VK Style Vectrum 3000 PUN OLR RPLAMNT PARTS AN ASSORIS Punch older Retaining Screws: station 1/2-12x2-1/2 S11199* 114 -L station 1/2-13x3 S11228* 114 station 1/2-13x3-1/2 S11244* 114 1/2-13 x 2-1/4 S11180* Washer, 114 WAS17881* Washer, 112 WAS17849* 112 station 5/16-18x3 S10348* station 5/16-18x2-1/2 S10313* station 5/16-18x3-1/2 S10364* M5 x 14 S12052* 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

26 25 I OLR RPLAMNT PARTS AN ASSORIS I OLR RPLAMNT PARTS AN ASSORIS *Minimum quantity required Locking lamps: Part Number 114 Style entrum 1000, 2000, 2500, Magnum Style entrum 1000, 2000, 2500, Magnum Style entrum 3000, 3500, 34,36,40 Single Track MAIN STLS 112 Style entrum 3000, 3500, 34,36,40 Single Track 114 Style entrum 3000, 3500, 54 ouble Track 112 Style entrum 3000, 3500, 54 ouble Track 114 Style Magnum 2125 station locking clamp for M020 station locking clamp for M030 station locking clamp for M040 station locking clamp for M023 station locking clamp for M033 station locking clamp for M043 station locking clamp for M-5000 M025 station locking clamp for M-5000 M035 station locking clamp for M-5000 M045 lamp: "" clamp auto index MA Locking Pins: 114 Locking pin, - station MSP3-01 Locking pin disc spring MIS61460 Locking pin washer MSP3-03 Locking pin snap ring MIS61487* ap Screws and Set Srews: M8 x 50 mm cap screw S12095* M8 x 65 mm cap screw S12159* M8 x 12 mm set screw SSS50198* Wrenches: 17 mm open end wrench MIS /8" ratchet wrench MIS /32" hex wrench ALW Style Magnum mm socket MARS 5/16 allen wrench ALW18980 all Transfer: 16 mm ball transfer MIS97746 PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

27 I OLR RPLAMNT PARTS AN ASSORIS 26 *Minimum quantity required Locking lamps: station locking clamp for station locking clamp for station locking clamp for station locking clamp for station locking clamp for station locking clamp for Part Number M020 M030 M040 M023 M033 M Style Magnum 5000 Vectrum Station 112 Style Magnum 5000 Vectrum Station 114 Style Magnum ,46,60 Vectrum Station MAIN STLS 112 Style Magnum ,46,60 Vectrum Station station locking clamp for M-5000 M025 station locking clamp for M-5000 M035 station locking clamp for M-5000 M045 lamp: "" clamp auto index MA Locking Pins: 114 Locking pin, - station MSP3-01 Locking pin disc spring MIS61460 Locking pin washer MSP3-03 Locking pin snap ring MIS61487* ap Screws and Set Srews: M8 x 50 mm cap screw S12095* M8 x 65 mm cap screw S12159* M8 x 12 mm set screw SSS50198* Wrenches: 17 mm open end wrench MIS /8" ratchet wrench MIS /32" hex wrench ALW Style Motorum Style Motorum Style Vectrum 3000 ie older hardware available from Murata Wiedemann on these machine styles 112 Style Vectrum 3000 I OLR RPLAMNT PARTS AN ASSORIS 17 mm socket MARS 5/16 allen wrench ALW18980 all Transfer: 16 mm ball transfer MIS Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

28 27 MAT MARATON PUN OLR PARTS AN SPIIATIONS STANAR AUTO IN MAT MARATON PUN OLR PARTS AN SPIIATIONS 1. jector Retaining Ring 2. jector Washer 3. jector Spring 4. raw olt 5. Tang 6. Punch older ody 7. Punch older Key 8. Punch older Key Screw (metric as of 7/93) 9. Lock Spring 10. Lock Pin 11. Lock Pin Retainer 12. Release Pin 13. Locking Ring 14. Stripper STRIPPIN OR IN POUNS(KILORAMS) INTO 0.250(6.4) MATRIAL A / J K Standard Auto Index eavy uty 1033(468.6) 1033(468.6) 742(337.3) 950(431.8) 15. Zero Pin (pre 6/93) 16. Stop Pin (round punches only) 17. Stop Pins 18. Release Springs 19. Punch 20. Tang Retaining Ring 21. Platen 22. isc Springs 23. Tang Key 29. raw olt Washer 1. jector Retaining Ring 2. jector Washer 3. jector Spring 4. raw olt 5. Tang 6. Punch older ody 7. Punch older Key 8. Punch older Key Screw (metric as of 7/93) 9. Lock Spring 10. Lock Pin 11. Lock Pin Retainer 12. Release Pin 13. Locking Ring 14. Stripper 15. Zero Pin (pre 6/93) 16. Stop Pin (round punches only) 17. Stop Pins 18. Release Springs 19. Punch 20. Tang Retaining Ring 21. Platen 24. Lifter Springs 25. Lifter 26. Lifter Rod 27. oil Springs 28. Spring Posts 29. raw olt Washer 2161(980.2) 2161(980.2) 2643(1198.9) 1873(849.6) 1873(849.6) 3504(1589.4) 5577(2529.7) 742(337.3) 950(431.8) 3561(1615.3) 3561(1615.3) MAIMUM TRAVL from top of material to bottom of stroke is 0.398(10.1) TOP O MATRIAL (10.1) OTTOM O STROK imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

29 SPIAL ASSMLIS 28 LUSTR - ROUN LUSTR - SAP AR UI NTRPOINT OUNTRSINK - ROUN OUNTRSINK - SAP MOSS - AIN MOSS - ORM SPIAL ASSMLIS MOSS - ORM MOSS- OL OR TRUSION - TAPPIN TRUSION - LAN OL UI SARIN IN TOOL KNOKOUT LAN AN ORM LOUVR SISSORTOOL SARUTTON ROLLRALL STMARKR STAMPIN - ALPA/NUMRI STAMPIN - V-LIN TRA ORM Special Assemblies order form and fill-in drawings are available at: Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

30 29 PUN OLRS, I OLRS, AN URTAN STRIPPRS AUTO IN VARI VARI 114 STL OR NTRUM 1000, 2000, MANUM 1250 MARATON PUN OLR VAM32125 VAM33125 VAM33125 VAM33125 VAM34125AV VAM34125AV VAM34562 VAM34562 STANAR 114 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR URTAN STRIPPR* 92dA 70dA VA VA432125AA MA U49 U47 VA VA433125AA MA U49 U47 VA VA433125AA MA U49 U NOT APPLIAL IN TIS RAN VA434125AV MA436690AV U49 U47 VA434125AV MA454646AV U49 U47 VA VA434562AA MA U49 U47 VA VA434562AA MA U49 U47 VAM35510 VA VA435510AA MA U49 U47 only in MANUM 1250 machines *LSS 15% QUANTIT 12 OR MOR NTRUM 2000 ONL ALL NTRUM 2500, AN NTRUM 2000 SRIAL NUMR 2474 AN ATR imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

31 AUTO IN VARI VARI 112 STL OR NTRUM 1000, 2000, MANUM 1250 MARATON PUN OLR VAM32125 VAM33125 VAM33125 VAM33125 VAM34125AV VAM34125AV VAM34562 VAM34562 STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR URTAN STRIPPR* 92dA 70dA VA VA232125AA MA U29 U27 VA VA233125AA MA U29 U27 VA VA233125AA VA233125AL MA U29 U27 VA233125A MA236693A U29 U27 VA234125AV MA236690AV U29 U27 VA234125AV MA254646AV U29 U27 VA VA234562AA VA234562AL MA U29 U27 VA VA234562AA VA234562AL MA U29 U27 30 PUN OLRS, I OLRS, AN URTAN STRIPPRS VAM35510 VA VA235510AA VA235510AL MA U29 U27 only in MANUM 1250 machines *LSS 15% QUANTIT 12 OR MOR NTRUM 2000 ONL ALL NTRUM 2500, AN NTRUM 2000 SRIAL NUMR 2474 AN ATR imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

32 31 PUN OLRS, I OLRS, AN URTAN STRIPPRS AUTO IN AUTO IN VARI VARI J K L 114 STL OR NTRUM 3000, , 36, 40 SINL TRAK MARATON PUN OLR VAM VAM VAM VAM53125 VAM5M3375 VAM54172AV VAM VAM VAM54562AV VAM VAM VAMJ VAMK STANAR 114 PUN OLR *LSS 15% QUANTIT 12 OR MOR SRIAL NUMR 577 AN OR, AN SRIAL NUMRS SRIAL NUMRS 578, 579, AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR VA VA AA MA U49 U47 VA VA AA MA U49 U47 VA VA AA VA AL MA U49 U NOT AVAILAL IN TIS RAN VA45M3375A MA453620A U49 U47 VA454172AV MA454646AV U49 U47 VA VA AA VA AL MA U49 U47 VA VA AA VA AL MA U49 U47 VA454562AV MA454872AV U49 U47 VA VA AA VA AL MA U49 U47 VA VA AA VA AL MA U49 U47 VA4J VA4J505938AA VA4J505938AL MA4J57688 U4J9 U4J7 VA4L VA4L506750AA VA4L506750AL MA4K59625 U4K9 U4K7 VA4L VA4L506750AA VA4L506750AL MA4L59625 URTAN STRIPPR* 92dA 70dA imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

33 112 STL OR NTRUM 3000, , 36, 40 SINL TRAK AUTO IN AUTO IN VARI VARI MARATON PUN OLR VAM VAM VAM VAM53125 VAM5M3375 VAM54172AV VAM VAM VAM54562AV STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR URTAN STRIPPR* 92dA 70dA VA VA AA MA U29 U27 VA VA AA MA U29 U27 VA VA AA VA AL MA U29 U27 VA253125A MA253937A U29 U27 VA25M3375A MA253620A U29 U27 VA254172AV MA254646AV U29 U27 VA VA AA VA AL MA U29 U27 VA VA AA VA AL MA U29 U27 VA254562AV MA254872AV U29 U27 32 PUN OLRS, I OLRS, AN URTAN STRIPPRS VAM VA VA AA VA AL MA U29 U27 *LSS 15% QUANTIT 12 OR MOR SRIAL NUMR 577 AN OR, AN SRIAL NUMRS SRIAL NUMRS 578, 579, imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

34 33 PUN OLRS, I OLRS, AN URTAN STRIPPRS INNR TRAK ROUNS ONL AUTO IN VARI J 114 STL OR NTRUM 3000, , 36, 40 OUL TRAK MARATON PUN OLR VAMR5M2250 VAM5V2250 VAM VAM VAM5T3375 VAM54172AV VAM VAMJ VA4R5M2250 MA45M3125 U49 U47 VA45V2250 VA45M2250AA MA45M3125 U49 U47 VA VA AA MA45M3937 U49 U47 VA VA AA VA AL MA45M4687 U49 U47 VA45T3375A MA453620A U49 U47 VA454172AV MA454646AV U49 U47 VAM VA VA AA VA AL MA45M5580 U49 U47 VAM VAM STANAR 114 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR URTAN STRIPPR* 92dA 70dA VA VA AA VA AL MA45M5580 U49 U47 VA VA AA VA AL MA45M7688 U49 U47 VA VA AA VA AL MA45M7688 U49 U47 VA4J VA4J505938AA VA4J505938AL MA4J5M7688 U4J9 U4J7 K L VAMK VA4L VA4L506750AA VA4L506750AL MA4K5M10750 U4K9 U4K7 VA4L VA4L506750AA VA4L506750AL MA4L5M10750 *LSS 15% QUANTIT 12 OR MOR imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

35 112 STL OR NTRUM 3000, , 36, 40 OUL TRAK INNR TRAK ROUNS ONL AUTO IN VARI MARATON PUN OLR VAMR5M2250 VAM5V2250 VAM VAM VAM5T3375 VAM54172AV VA2R5M2250 MA25M3125 U29 U27 VA25V2250 VA25M2250AA MA25M3125 U29 U27 VA VA AA MA25M3937 U29 U27 VA VA AA VA AL MA25M4687 U29 U27 VA25T3375A MA25M3620A U29 U27 VA254172AV MA254646AV U29 U27 VAM VA VA AA VA AL MA25M5580 U29 U27 VAM STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR URTAN STRIPPR* 92dA 70dA VA VA AA VA AL MA25M5580 U29 U27 34 PUN OLRS, I OLRS, AN URTAN STRIPPRS VAM VA VA AA VA AL MA25M7688 U29 U27 *LSS 15% QUANTIT 12 OR MOR imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

36 35 PUN OLRS, I OLRS, AN URTAN STRIPPRS INNRTRAK ROUNS ONL INNRTRAK I ROUNS ONL AUTO IN VARI MARATON PUN OLR VAM2M2250 VAM2M2250 VAM5V3125 VAM5V3375 VAM54172AV VAM54172AV VAM STL OR MANUM 2125 STANAR 114 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR URTAN STRIPPR* 92dA 70dA VA4R5V1692 U49 U47 VA4R2M2250 MA42M2625 U49 U47 VA45V2250 MA42M2625 U49 U47 VA45V3125 MA42M3543 U49 U47 VA45V3375 MA42M3937 U49 U47 VA454172AV MA42M6690A U49 U47 VA454172AV MA454646AV U49 U47 VA MA42M5580 U49 U47 VAM VA MA42M5580 U49 U47 *LSS 15% QUANTIT 12 OR MOR imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

37 INNRTRAK ROUNS ONL INNRTRAK I ROUNS ONL AUTO IN VARI 112 STL OR MANUM 2125 MARATON PUN OLR VAM2M2250 VAM2M2250 VAM5V3125 VAM5V3375 VAM54172AV VAM54172AV VAM STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR URTAN STRIPPR* 92dA 70dA VA2R5V1692 U29 U27 VA2R2M2250 MA22M2625 U29 U27 VA25V2250 MA22M2625 U29 U27 VA25V3125 MA22M3543 U29 U27 VA25V3375 MA22M3937 U29 U27 VA254172AV MA22M6690A U29 U27 VA254172AV MA254646AV U29 U27 VA MA22M5580 U29 U27 36 PUN OLRS, I OLRS, AN URTAN STRIPPRS VAM VA MA22M5580 U29 U27 *LSS 15% QUANTIT 12 OR MOR imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

38 37 PUN OLRS, I OLRS, AN URTAN STRIPPRS 114 STL OR MANUM VTRUM INNR TRAK ROUNS ONL AUTO IN AUTO IN J MARATON PLUS PUN OLR MAT01144 MAT01141 MAT01090 MAT01132 VAM5M3125 (Available in standard Marathon only) MAT01145 MAT01136 MAT01136 MAT01155 MAT01155 MAT01300 STANAR 114 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR VA4R5M2250 MA45M3125 U49 U47 VA45V2250 VA45M2250AA MA45M3125 U49 U47 VA45V3125 MA45M3937 U49 U47 VA45V3375 VA45V3375AL MA45M4687 U49 U NOT AVAILAL IN TIS RAN URTAN STRIPPR* 92dA 70dA VA45M3375A MA45M3620A U49 U47 VA45V4562 VA45V4562AL MA45M5580 U49 U47 VA45V4562 VA45V4562AL MA45M5580 U49 U47 VA45M6750 VA45M6750AL MA45M10750 U49 U47 VA45M6750 VA45M6750AL MA45M10750 U49 U47 VA4J5M6750 VA4J5M6750AL MA4J5M10750 U4JM U4J7 K L VAMK5M6750 (Available in standard Marathon only) VA4L5M6750 VA4L5M6750AL MA4K5M10750 U4KM VA4L5M6750 VA4L5M6750AL MA4L5M10750 *LSS 15% QUANTIT 12 OR MOR MANUM 5000 SRIAL NUMR 584 AN OR MANUM 5000 SRIAL NUMR 585 AN ATR - ALL VTRUM 5000 To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page 21. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

39 112 STL OR MANUM VTRUM INNR TRAK ROUNS ONL AUTO IN AUTO IN MARATON PLUS PUN OLR MAT01144 MAT01141 MAT01090 MAT01132 VAM5M3125 (Available in standard Marathon only) MAT01145 MAT01136 MAT01136 STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR URTAN STRIPPR* 92dA 70dA VA2R5M2250 MA25M3125 U29 U27 VA25V2250 VA25M2250AA MA25M3125 U29 U27 VA25V3125 MA25M3937 U29 U27 VA25V3375 VA25V3375AL MA25M4687 U29 U27 VA25M3125A MA25M3937A U29 U27 VA25M3375A MA25M3620A U29 U27 VA25V4562 VA25M4562AL MA25M5580 U29 U27 VA25V4562 VA25M4562AL MA25M5580 U29 U27 38 PUN OLRS, I OLRS, AN URTAN STRIPPRS MAT01155 VA25M6750 VA25M6750AL MA25M10750 U29 U27 *LSS 15% QUANTIT 12 OR MOR MANUM 5000 SRIAL NUMR 584 AN OR MANUM 5000 SRIAL NUMR 585 AN ATR - ALL VTRUM 5000 imensions in inches (millimeters) To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

40 39 PUN OLRS, I OLRS, AN URTAN STRIPPRS INNR TRAK ROUNS ONL AUTO IN AUTO IN J 114 STL OR MANUM , 46, 60 - VTRUM MARATON PLUS PUN OLR MAT01144 MAT01141 MAT01090 MAT01132 VAM5M3125 (Available in standard Marathon only) MAT01145 MAT01136 MAT01136 MAT01154 MAT01154 MAT01299 STANAR 114 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR VA4R5M2250 MA45M3125 U49 U47 VA45V2250 VA45M2250AA MA45M3125 U49 U47 VA45V3125 MA45M3937 U49 U47 VA45V3375 VA45V3375AL MA45M4687 U49 U NOT AVAILAL IN TIS RAN URTAN STRIPPR* 92dA 70dA VA45M3375A MA45M3620A U49 U47 VA45V4562 VA45V4562AL MA45M5580 U49 U47 VA45V4562 VA45V4562AL MA45M5580 U49 U47 VA45V5938 VA45V5938AL MA45M7688 U49 U47 VA45V5938 VA45V5938AL MA45M7688 U49 U47 VA4J5V5938 VA4J5V5938AL MA4J5M7688 U4JM U4J7 K L VAMK5M6750 (Available in standard Marathon only) VA4L5M6750 VA4L5M6750AL MA4K5M10750 U4KM VA4L5M6750 VA4L5M6750AL MA4L5M10750 *LSS 15% QUANTIT 12 OR MOR SRIAL NUMR 584 AN OR SRIAL NUMR 585 AN ATR To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page 21. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

41 112 STL OR MANUM , 46, 60 - VTRUM INNR TRAK ROUNS ONL AUTO IN AUTO IN MARATON PLUS PUN OLR MAT01144 MAT01141 MAT01090 MAT01132 VAM5M3125 (Available in standard Marathon only) MAT01145 MAT01136 MAT01136 STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR URTAN STRIPPR* 92dA 70dA VA2R5M2250 MA25M3125 U29 U27 VA25V2250 VA25M2250AA MA25M3125 U29 U27 VA25V3125 MA25M3937 U29 U27 VA25V3375 VA25V3375AL MA25M4687 U29 U27 VA25M3125A MA25M3937A U29 U27 VA25M3375A MA25M3620A U29 U27 VA25V4562 VA25M4562AL MA25M5580 U29 U27 VA25V4562 VA25M4562AL MA25M5580 U29 U27 40 PUN OLRS, I OLRS, AN URTAN STRIPPRS MAT01154 VA25V5938 VA25V5938AL MA25M7688 U29 U27 *LSS 15% QUANTIT 12 OR MOR SRIAL NUMR 584 AN OR SRIAL NUMR 585 AN ATR imensions in inches (millimeters) To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

42 41 PUN OLRS, I OLRS, AN URTAN STRIPPRS J OMMNTS Inner Track Rounds Only up to (12.7) Inner Track I Rounds Only Varistation Varistation 114 STL OR MOTORUM MARATON PLUS PUN OLR MAT01159 MAT01141 MAT01141 MAT01090 MAT01132 MAT01091 MAT01374 MAT01137* MAT01136** MAT01137* MAT01136** MAT01154 MAT01154 MAT01299 STANAR 114 PUN OLR VA4R5V1692 U49 U47 VA45V2250 U49 U47 VA45V2250 MA U49 U47 VA45V3125 MA U49 U47 VA45V3375 MA U49 U47 VA45V4172AV U49 U47 VA45V4172AV U4V9 U4V7 VA45V5938* VA45V4562** VA45V5938* VA45V4562** 114 I OLR 2044Z ONL URTAN STRIPPR 92dA 70dA MA U49 U47 MA U49 U47 VA45V5938 MA U49 U47 VA45V5938 U49 U47 VA4J5V5938 U4JM U4J7 *or use with Motorum model **or use with Motorum models 2044, 2048, 2054 and newer. Motorum die holders not shown are available from Murata Machinery. To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page 21. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

43 OMMNTS Inner Track Rounds Only up to (12.7) Inner Track I Rounds Only Varistation 112 STL OR MOTORUM MARATON PLUS PUN OLR MAT01159 MAT01141 MAT01141 MAT01090 MAT01132 MAT01091 MAT01137* MAT01136** MAT01137* MAT01136** STANAR 112 PUN OLR VA2R5V1692 U29 U27 VA25V2250 U29 U27 VA25V2250 MA U29 U27 VA25V3125 MA U29 U27 VA25V3375 MA U29 U27 VA25V4172AV U29 U27 VA25V5938* VA25V4562** VA25V5938* VA25V4562** 112 I OLR 2044Z ONL URTAN STRIPPR 92dA 70dA MA U29 U27 MA U29 U27 42 PUN OLRS, I OLRS, AN URTAN STRIPPRS MAT01154 VA25V5938 MA U29 U27 *or use with Motorum model **or use with Motorum models 2044, 2048, 2054 and newer. Motorum die holders not shown are available from Murata Machinery. imensions in inches (millimeters) To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

44 43 PUN OLRS, I OLRS, AN URTAN STRIPPRS INNR TRAK ROUNS ONL up to.500(12.7) INNR TRAK I ROUNS ONL VARI VARI J MARATON PLUS PUN OLR MAT01159 MAT01141 MAT01141 MAT01090 MAT01132 MAT01091 MAT01374 MAT01136 MAT01136 MAT01154 MAT01154 MAT STL OR VTRUM 3000? α STANAR 114 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 114 I OLR VA4R5V1692 U49 U47 VTRUM 3000 I OLRS AR AVAILAL ROM MURATA WIMANN VA45V2250 U49 U47 VA45V2250 U49 U47 VA45V3125 U49 U47 VA45V3375 U49 U47 VA45V4172AV U49 U47 VA45V4172AV U4V9 U4V7 VA45V4562 U49 U47 VA45V4562 U49 U47 VA45V5938 U49 U47 VA45V5938 U49 U47 VA4J5V5938 U4J9 U4J7 *LSS 15% QUANTIT 12 OR MOR URTAN STRIPPR* 92dA 70dA To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page 21. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

45 INNR TRAK ROUNS ONL up to.500(12.7) INNR TRAK I ROUNS ONL VARI 112 STL OR VTRUM 3000? α MARATON PLUS PUN OLR MAT01159 MAT01141 MAT01141 MAT01090 MAT01132 MAT01091 MAT01136 MAT01136 MAT01154 STANAR 112 PUN OLR AJUSTAL ANL PUN OLR AJUSTAL LNT PUN OLR 112 I OLR VA2R5V1692 U29 U27 VTRUM 3000 I OLRS AR AVAILAL ROM MURATA WIMANN URTAN STRIPPR* 92dA 70dA VA25V2250 U29 U27 VA25V2250 U29 U27 VA25V3125 U29 U27 VA25V3375 U29 U27 VA25V4172AV U29 U27 VA25V4562 U29 U27 VA25V4562 U29 U27 VA25V5938 U29 U27 44 PUN OLRS, I OLRS, AN URTAN STRIPPRS *LSS 15% QUANTIT 12 OR MOR imensions in inches (millimeters) To prevent damage, use Marathon Plus torque stand (MAT01293) when changing punch. See page Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

46 45 PUN AN I MAINTNAN PUN AN I MAINTNAN RIN LI OR 114 STL PUNS A - L Maximum rind Life Punching 0.100(2.5) Material 0.063(1.6) 0.380(9.7) 0.310(7.9) 0.303(7.7) RIN LI OR 112 STL PUNS A - Maximum rind Life Punching 0.100(2.5) Material 0.063(1.6) 0.180(4.6) 0.148(3.8) 0.243(6.2) RIN LI OR IS Minimum Punch Overall Length 2.656(67.5) 3.620(91.9) 3.753(95.3) 3.228(82.0) Minimum Punch Overall Length 1.750(44.5) 2.683(68.1) 3.008(76.4) 1.820(46.2) RIN LI OR VULAN STL PUNS A - L - L - L - L - - Maximum rind Life Punching 0.100(2.5) Material 0.063(1.6) 0.380(9.7) 0.310(7.9) 0.303(7.7) 0.303(7.7) Tooling Style MARATON 114 VULAN Maximum ie rind Life 0.125(3.2) 0.125(3.2) 0.125(3.2) 0.125(3.2) 0.125(3.2) Minimum Punch Overall Length 2.656(67.5) 3.620(91.9) 3.753(95.3) 3.228(82.0) 3.228(82.0) Minimum ie OAL 1.000(25.4) 1.000(25.4) 1.000(25.4) 0.468(11.9) 0.625(15.9) RININ WL SPIIATIONS Tool Material Wheel ardness rit Size Premium Tool Steel igh Speed Steel Shock Steel -J - -J STP 1 rind ull dges SARPNIN 112/114 PUNS STP 2 rind 1st Punch ace STP 2 rind 2nd Punch ace Sharpening fixture, Part Number STP 4 TS0000 is employed Remove V rom Punch ace A 0.125(3.2) Radius edge on the grinding wheel will help avoid a stress point at punch center A good blend radius at punch center is required rind punch flats between ( ) If a sharp V remains on the punch face, remove with a bevel wheel no greater than 4.000(101.6) in diameter ownfeed: ( ) rossfeed: 0.010(0.25) per pass Traverse (per pass): inches/minute ( meters/minute) WLA IIN SARPNIN PROLMS PROLM: AUS: UR: iscoloration** and/or surface cracks arsh cutting sound and/or poor surface finish RATS Insufficient coolant Improper wheel Improper dress xcessive stock removal Improper wheel Improper dress or glazed wheel TRAVRS Increase or redirect flow Use coarser grain, softer grade grinding wheel rop wheelhead ( ) and redress. Move crossfeed approximately 50 inches/minute (1.25 meters/minute) Less downfeed; lower crossfeed rate oarser grain, softer grade Redress wheel, break glaze on wheel surface **ark discoloration indicates damage not necessarily limited to tool surface. Removal of burned surface will not rectify damage. Recommend replacement of the tool. OWN ROSS MP Punch and ie rinder ontact Mate customer service for info on our Manual Adjust or Laser Sensor grinders for easy tool maintenance. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

47 MAT MARATON PUN STRAIT OR RAIUS (SR) AN RIN LI 46 Range iameter ( ) ( ) ( ) ( ) ( ) 0.187(4.7) ( ) ( ) A Range Length ( ) ( ) ( ) ( ) ( ) ( ) ( ) Range Width ( ) ( ) ( ) ( ) ( ) ( ) ( ) Maximum Recommended Material Thickness 0.020(0.5) 0.060(1.5) 0.090(2.3) 0.140(3.6) 0.180(4.6) 0.250(6.4) 0.020(0.5) 0.060(1.5) New Punch SR ±0.020(0.5) 0.320(8.1) 0.380(9.7) 0.440(11.2) 0.680(17.3) 0.730(18.5) 0.730(18.5) 0.320(8.1) 0.440(11.2) Maximum rind Life* 0.000(0.0) 0.030(0.8) 0.060(1.5) 0.120(3.0) 0.120(3.0) 0.060(1.5) 0.000(0.0) 0.060(1.5) PUN SR AN RIN LI ( ) ( ) ( ) 0.090(2.3) 0.630(16.0) 0.120(3.0) ( ) ( ) ( ) 0.140(3.6) 0.680(17.3) 0.120(3.0) ( ) ( ) ( ) 0.250(6.4) 0.760(19.3) 0.060(1.5) 0.626( 15.9) 0.626( 15.9) ( ) 0.020(0.5) 0.380(9.7) 0.000(0.0) 0.626( 15.9) 0.626( 15.9) ( ) 0.060(1.5) 0.540(13.7) 0.060(1.5) 0.626( 15.9) 0.626( 15.9) ( ) 0.090(3.0) 0.630(16.0) 0.120(3.0) 0.626( 15.9) 0.626( 15.9) ( ) 0.140(3.6) 0.760(19.3) 0.120(3.0) 0.626(15.9) STTIN UP STRIPPR LA MARATON Punch Assembly etail Punch Stripper 0.626(15.9) Stripper should lead punch by: Minimum 0.020(0.5) Maximum 0.050(1.3) 0.157(4.0) 0.250(6.4) 0.760(19.3) TR-POINT PUN ONTROL uided from top to bottom Three-point control for precision punching at all speeds for greater stability, rigidity and minimal lateral movement 0.060(1.5) uided Surfaces 1. uided by punch receiver tang 2. uided by punch holder body 3. uided by stripper *Maximum grind life increases as material thickness decreases. imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

48 47 PUN SAR SPIIATIONS PUN SAR SPIIATIONS Shear Specifications for MARATON Punches Standard Shear for MARATON punches all sizes, all stations is flat - without shear. SRIPTION rounds and shapes rounds shapes - L rounds - L shapes (except square) - L shapes (except square) - L squares with 45 setting - L squares with 45 setting SRIPTION SAR SPIIATIONS OR 114 PUNS SIZ SAR RQUIR ( ) none ( ) concave 0.062(1.57) shear depth ( ) none 1.501(38.12) and larger concave 0.093(2.36) shear depth width ( ) rooftop width 0.188(4.77) and larger concave 0.093(2.36) shear depth ( ) 4-way 0.040(1.02) shear depth with 0.187(4.75) square flats 1.500(38.1) and larger 4-way 0.093(2.36) shear depth SAR SPIIATIONS OR AV UT 114 PUNS SRIPTION rounds and shapes square, rectangle round, oval,, - L round, oval,, - L rectangle - L square rounds and shapes rounds shapes rounds shapes (except square) shapes (except square) squares with 45 setting squares with 45 setting SIZ ( ) ( ) ( ) 1.493(37.9) and larger 1.314(33.4) and larger 1.314(33.4) and larger SAR SPIIATIONS OR 112 PUNS SIZ ( ) ( ) ( ) 1.501(38.12) and larger width ( ) width 0.188(4.77) and larger ( ) 1.500(38.1) and larger SAR RQUIR none none rooftop rooftop rooftop none - to reduce lateral movement SAR RQUIR none concave 0.062(1.57) shear depth none concave 0.062(1.57) shear depth rooftop concave 0.062(1.57) shear depth 4-way 0.040(1.02) shear depth with 0.187(4.75) square flats 4-way 0.062(1.57) shear depth SAR SPIIATIONS OR VULAN PUNS Standard Shear for Vulcan style punches all sizes, all stations through L is flat - without shear. Rooftop shear is the recommended optional shear in some stations, for some size ranges. imensions in inches (millimeters) PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax

49 PUN OLR ST-UP IMNSIONS 48 PUN PRSS NTRUM 1000 NTRUM 2000 NTRUM 3000 MANUM 1250 MANUM 2125 MANUM 5000 MOTORUM 2000 VTRUM 3000α VTRUM 5000 LILASR MARATON PUN OLR* 114 STL PUN OLR - -L A - -L SUT IT 5.875(149.2) 5.875(149.2) 6.750(171.5) 5.875(149.2) 5.875(149.2) 5.875(149.2) PRORAMMAL PRORAMMAL 6.750(171.5) PRORAMMAL AP 0.835(21.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) 0.875(22.2) OVRALL LNT (OAL) O PUN OLR ASSMLIS NTRUM (153.2) 6.125(155.6) 6.125(155.6) 6.125(155.6) NTRUM (150.8) 5.984(152.0) 6.047(153.6) 6.077(154.4) 6.077(154.4) NTRUM 3000 W W (175.4) 7.000(177.8) 7.000(177.8) 7.000(177.8) 7.000(177.8) NTRUM 3000 W W (173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2) PUN PRSS PRSS NTRUM 1000 NTRUM 2000 NTRUM 3000 MANUM 1250 MANUM 2125 MANUM 5000 MOTORUM 2000 VTRUM 3000α VTRUM 5000 LILASR MANUM 5000 MOTORUM VTRUM (178.3) 7.124(180.94) 7.124(180.94) 7.115(180.72) 7.115(180.72) (178.3) 7.124(180.94) 7.124(180.94) 7.115(180.72) 7.115(180.72) (178.3) 7.124(180.94) 7.124(180.94) 7.115(180.72) 7.115(180.72) MANUM 5000 MOTORUM VTRUM 6.812(173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2) MURATA WIMANN PUN PRSS TONNA RATINS PUN PRSS TONNA (TONS) (173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2) PUN PRSS TONNA (MTRI TONS) (173.0) 6.843(173.8) 6.906(175.4) 6.937(176.2) 6.937(176.2) 6.937(176.2) PUM OLR ST-UP IMNSIONS 112 STL PUN OLR A - NTRUM (152.0) 5.984(152.0) 6.047(153.6) 6.047(153.6) 6.047(153.6) NTRUM 3000 W W (173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4) MANUM 5000 MOTORUM VTRUM 6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4) 6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4) 6.812(173.0) 6.843(173.8) 6.906(175.4) 6.906(175.4) 6.906(175.4) * MARATON assembly includes a stripper lead ranging from 0.020(0.5) minimum to 0.050(1.2) maximum imensions in inches (millimeters) 2009 Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax PART NUMR 2009

50 49 USTOM ANL STTINS USTOM ANL STTINS USIN ARTSIAN OORINAT SSTM TOP I VIW Measure Angle ounterclockwise from 0 WORKOLR/LAMPS AMPL Shape Orientation Shown at 62 When ordering, please sketch the shape and angle of the punched hole(s). ANL STTINS OR MARATON PLUS TOOLS Turn spring loaded lock ring Align stripper to desired angle Press down on stripper to engage spring loaded lock ring Special angles can also be specified MARATON PLUS Punch olders ave ight Standard Settings PART NUMR Mate Precision Tooling 1295 Lund oulevard Anoka, Minnesota USA Phone ax