Waveguide and Flange Data
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- Clifton Davis
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1 Waveguide and lange ata requency Range (hz) ritish W Waveguide esignation I R I WR Internal imensions (mm) lann Standard flange details Please see page for outline dimensions lange esignation escription x U-417/U Type (but without groove) Rectangular, Ten hole fixing + 2 dowel holes x U-435/U Type (but without groove) Rectangular, Ten hole fixing + 2 dowel holes x also drilled for the ircular, Six/ight hole fixing x UR 40 Rectangular, Ten hole fixing x UR 48 ircular, ight hole fixing x UR 58 ircular, Six hole fixing x UR 70 ircular, Six hole fixing x UR 84 Square, our hole fixing x UR 100 Square, our hole fixing x UR 120 Square, our hole fixing x UR 140 Square, our hole fixing x UR 180 Square, our hole fixing x UR 220 Type Square, our hole fixing x UR 260 Type Square, our hole fixing x U-599/U Square, our hole fixing x *U-383/U ircular, our hole fixing/doweled x *U-383/U (Modified) ircular, our hole fixing/doweled x *U-385/U ircular, our hole fixing/doweled x *U-387/U ircular, our hole fixing/doweled x *U-387/U (Modified) ircular, our hole fixing/doweled x *U-387/U (Modified) ircular, our hole fixing/doweled x *U-387/U (Modified) ircular, our hole fixing/doweled x *U-387/U (Modified) ircular, our hole fixing/doweled x *U-387/U (Modified) ircular, our hole fixing/doweled x *U-387/U (Modified) ircular, our hole fixing/doweled Note: Products fitted with flange types marked thus * are supplied with two fixing screws per flange and provided with alignment dowels in accordance with Mil--3922/67. Standard product finishes Plate: Tin nickel for the larger, low frequency products; gold plate for smaller and millimetric products. Paint: two part epoxy paint in mid brunswick green
2 Waveguide langes, eneral Information See pages 110 to 115 for Standard lange etails and outline dimensions Most waveguide flange types are available from W6 (WR650) to W32 (WR3) Special waveguide flanges can be supplied to order lann is able to provide free fit waveguide flanges for W6 (WR650) to W32 (WR3) for customers own manufacturing assemblies.. lange fixing hardware (nuts, bolts, gaskets, shims, etc) is also available. We are also able to supply special flanges to customers requirements. Standard langes ll waveguide products in this catalogue are fitted with lann Standard langes as listed on page 108, except where stated. Note: hoke flanges are not recommended for broadband waveguide equipment. etails of the Standard langes as fitted to lann products are shown on Pages 110 to 115. langes and flange hardware - quotations for standard and special flanges are available on request. lange fixing bolts, nuts, dowels and O ring seals are also available - details on request. nti-ocking langes for Millimetric Waveguide ands reatly improved performance and repeatability ully compatible with standard Mil spec flanges The Millimetric flanges in the Series U-381/U to U-387/U are notorious for cocking during connection which results in leakage, increased insertion loss, discontinuity and poor repeatability. lann produces a range of millimetric nti-cocking flanges which provide greatly improved performance and repeatability whilst maintaining full compatibility with standard Mil spec flanges. nti-cocking flanges are optionally available on most millimetric products in the lann product range. Refer to page 119 for details. ustomers requiring millimetric products fitted with anticocking flanges must request such flanges at the time of the initial enquiry. Purchase orders must specify anti-cocking flanges, if required, as such flanges can not be retro-fitted to products. NOT: nti-cocking flanges must be specified at time of order. Precision langes Precision flanges are fitted as standard to all lann calibration kit components and individual Metrology rade omponents. lann precision flanges are fully compatible with standard flange types. Precision flanges in the millimetric waveguide sizes also incorporate the anti-cocking feature. See from page 116 for details. Waveguide Materials lann is able to supply most products either in brass / copper waveguide or in aluminium. Metrology grade products have the waveguide sections machined to a high accuracy from solid material. The remaining products utilise premium drawn waveguide supplied to MIL specification or equivalent
3 Standard lange ata The following flange details show the standard flange types as fitted to lann products, unless otherwise stated. ull dimensional details of all standard flange types are available on request. lternative and custom flanges can be fitted to special order. lann is also able to supply most types of langes as separate items. Please contact our sales office for price and availability information. lann Standard langes Non-Standard langes ull details on request W6 R14 WR650 U417/U TYP (without groove) UR 14 PR oles...10 x 8.20 dia owel oles dia W8 R22 WR430 U435/U TYP (without groove) UR 22 PR oles...10 x 6.71 dia owel oles dia ' W10 R32 WR /0010 oles...6 x 6.52 dia on P oles...8 x 6.52 dia on P dia UR 32 PR Type UR 32 U-53/U NOT: LL IMNSIONS R IN MILLIMTRS See pages for details of lann precision style flanges
4 Standard lange ata lann Standard langes Non-Standard langes ull details on request W11 R40 WR229 UR oles x 6.50 dia UR 40 PR 229 MR 229 W12 R48 WR187 UR 48 oles... 8 x 5.15 dia on P dia UR 48 UR 48 PR 187 MR 187 W13 R58 WR159 UR 58 oles... 6 x 5.15 dia on P dia UR 58 UR 58 PR 159 MR 159 W14 R70 WR137 UR 70 oles... 6 x 5.15 dia on P dia UR 70 UR 70 PR 137 MR 137 NOT: LL IMNSIONS R IN MILLIMTRS See pages for details of lann precision style flanges
5 Standard lange ata lann Standard langes Non-Standard langes ull details on request W15 R84 WR112 UR UR 84 UR 84 PR 112 MR 112 oles... 4 x dia W16 R100 WR90 UR UR 100 UR 100 PR 90 MR 90 oles... 4 x dia W17 R120 WR75 UR 120 UR oles... 4 x dia W18 R140 WR62 UR 140 UR 140 U-419/U oles... 4 x dia NOT: LL IMNSIONS R IN MILLIMTRS See pages for details of lann precision style flanges
6 Standard lange ata lann Standard langes Non-Standard langes ull details on request W19 R180 WR51 UR UR oles... 4 x dia W20 R220 WR42 UR 220 TYP U-595/U U-425/U oles... 4 x 3.07 dia W21 R260 WR34 UR 260 TYP ustom flanges can be considered oles... 4 x 3.07 dia W22 R320 WR28 U-599/U UR 320 oles... 4 x 2.98 dia NOT: LL IMNSIONS R IN MILLIMTRS See pages for details of lann precision style flanges
7 Standard lange ata Note: Products fitted with ircular, our hole fixing/oweled flanges W23 (WR22) to W28 (WR8) are supplied with two captive fixing screws per flange. nti-cocking langes - We strongly recommend that customers specify anti-cocking flanges on instruments in the waveguide range W23 (WR22) to W28 (WR8). nti-cocking flanges provide better performance and repeatability than standard flanges whilst maintaining full compatibility with MIL spec types. Please refer to page 119 for details and outline dimensions. lann Standard langes W23 R400 WR22 U-383/U ( MIL--3922/67-006) Non-Standard langes ull details on request oles...4 x 4-40 UN-2 oles...2 x 1.65 dia oles...2 x dowels 1.549/ dia x 4 projection ll oles on P W24 R500 WR19 U-383/U Modified (MIL /67-007) oles...4 x 4-40 UN-2 oles...2 x 1.65 dia oles...2 x dowels 1.549/ dia x 4 projection ll oles on P W25 R620 WR15 U-385/U modified (MIL--3922/67-08) oles...4 x 4-40 UN-2 oles...2 x 1.65 dia oles...2 x dowels 1.549/ dia x 4 projection ll oles on P NOT: LL IMNSIONS R IN MILLIMTRS See pages for details of lann precision style flanges
8 Standard lange ata Note: Products fitted with ircular, our hole fixing/oweled flanges W23 (WR22) to W28 (WR8) are supplied with two captive fixing screws per flange. nti-cocking langes - We strongly recommend that customers specify anti-cocking flanges on instruments in the waveguide range W23 (WR22) to W28 (WR8). nti-cocking flanges provide better performance and repeatability than standard flanges whilst maintaining full compatibility with MIL spec types. Please refer to page 119 for details and outline dimensions. lann Standard langes W26 R740 WR12 U-387/U (MIL--3922/67-009) oles...4 x 4-40 UN-2 Non-Standard langes ull details on request oles...2 x 1.65 dia oles...2 x dowels 1.549/ dia x 4 projection MIL-3922/ ll oles on P W27 R900 WR10 U-387/U Modified(MIL--3922/67-010) oles...4 x 4-40 UN-2 oles...2 x 1.65 dia oles...2 x dowels 1.549/ dia x projection ll oles on P W28 R1200 WR8 U-387/U Modified oles...4 x 4-40 UN-2 oles...2 x 1.65 dia MIL-3922/ oles...2 x dowels 1.549/ dia x 4 projection ll oles on P NOT: LL IMNSIONS R IN MILLIMTRS See pages for details of lann Precision Style langes
9 Precision Style lange etails The following flange details show the precision style flange types as fitted to lann calibration grade products, unless otherwise stated. ull dimensional details of all precision style flange types are available on request. lternative flanges may be supplied to special order. J J I I I I I J J I W6 R14 WR650 U417/U TYP (Without roove)-p oles x 8.20 dia owel oles... 2 x dia W8 R22 WR430 U435/U TYP (Without roove)-p oles x 6.71 dia owel oles... 2 x dia W10 R32 WR284 UR oles I... 6 x 7 dia oles J... 4 x 6.6 dia owel oles... 2 x dia W11 R40 WR229 UR 40 -P oles x 6.50 dia owel oles... 2 x dia W12 R48 WR187 UR 48 -P W13 R58 WR159 UR 58 -P W14 R70 WR137 UR 70 -P oles... 8 x 5.15 dia on P dia owel oles... 2 x dia oles... 6 x 5.15 dia on P dia owel oles... 2 x dia oles... 6 x 5.15 dia on P dia owel oles... 2 x dia NOT: LL IMNSIONS R IN MILLIMTRS 116
10 Precision Style lange etails W15 R84 WR112 UR 84 -P W16 R100 WR90 UR 100 -P W17 R120 WR75 UR 120 -P W18 R140 WR62 UR 140 -P oles... 4 x dia oles... 4 x dia oles... 4 x dia oles... 4 x dia owel oles... 2 x 2.38 dia owel oles... 2 x 2.38 dia owel oles... 2 x 2.38 dia owel oles... 2 x 2.38 dia W19 R180 WR51 UR 180 -P W20 R220 WR42 UR 220 TYP -P W21 R260 WR34 UR 260 TYP -P W22 R320 WR28 U-599/U -P oles... 4 x dia oles... 4 x 3.07 dia oles... 4 x 3.07 dia oles... 4 x 2.98 dia owel oles... 2 x 2.38 dia owel oles... 2 x 2.38 dia owel oles... 2 x 2.38 dia owel oles... 2 x 2.38 dia NOT: LL IMNSIONS R IN MILLIMTRS 117
11 Precision Style lange etails W 23 (WR 22) to W 28 (WR 8) inclusive nhanced accuracy & performance ully compatible with the standard MIL spec flanges lann Precision millimetric flanges are fitted as standard to the ompany s range of Network nalyser alibration Kits and Metrology grade components. Our precision millimetric flanges incorporate an anti-cocking feature which minimizes the risk of leakage or discontinuity occuring at the interface. Note: lann Precision flanges are compatible with standard MIL spec types if the additional precision dowels are not used etails of the W23 (WR22) & W24 (WR19) Precision flanges, which are fully compatible with the standard U383/U style flange P M 0.3 /0.4 x oles 4 off UN-2. bore 3.56 dia x 1.6 deep from flange face oles 2 off /1.66 dia. sink on front face oles 2 off - lignment pins 1.562/1.549 dia oles 2 off - rill and bore 2.25 dia through sink and ream 2.395/2.379 dia Note: owels & owel holes & are precisely positioned with respect to the waveguide aperture after the flange has been fitted to the waveguide etails of the W25 (WR15) & W28 (WR8) Precision flanges, which are fully compatible with the standard U385/U style flange P M 0.3 /0.4 x oles 4 off UN-2. bore 3.56 dia x 1.6 dia deep from flange face oles 2 off /1.66 dia. sink on front face oles 2 off - lignment pins 1.562/1.549 dia oles 2 off - rill and bore 1.5 dia through sink and ream 1.588/1.600 dia Note: owels & owel holes & are precisely positioned with respect to the waveguide aperture after the flange has been fitted to the waveguide. Note: Instruments fitted with precision flanges are supplied with two fixing screws per flange. NOT: LL IMNSIONS R IN MILLIMTRS 118
12 nti-ocking langes reatly improved performance & repeatability ully compatible with standard MIL spec flanges The standard MIL spec style of flanges, normally used in the frequency bands from 26.0 to 220 z, are designs with the serious disadvantage that cocking can easily take place unless extreme care is taken when tightening the clamping screws. ocked flanges introduce high leakage levels and unnecessary discontinuities. In common with many other major manufacturers lann offers anti-cocking flanges, which prevent cocking when connected to similar anti-cocking flanges; these flanges are fully compatible with standard MIL spec designs. nti-cocking flanges must be specified at time of order. The lann anti-cocking flanges are detailed below etails of the W23 (WR22) & W24 (WR19) nti-cocking flange which is fully compatible with the standard U383/U style flange P M 0.3 /0.4 x oles 4 off UN-2. bore 3.56 dia x 1.6 deep from flange face oles 2 off /1.66 dia. sink 2.3 dia x 90 on front face oles 2 off - lignment pins 1.562/1.549 dia Note: owels & owel holes are precisely positioned with respect to the waveguide aperture after the flange has been fitted to the waveguide etails of the W25 (WR15) to W32 (WR3) nti-cocking flange which is fully compatible with the standard U385/U style flange P M 0.3 /0.4 x oles 4 off - rill 4.40 UN-2. bore 3.56 dia x 1.6 dia deep from flange face oles 2 off /1.66 dia. sink 2.3 dia x 90 on front face oles 2 off - lignment pins 1.562/1.549 dia Note: owels & owel holes are precisely positioned with respect to the waveguide aperture after the flange has been fitted to the waveguide. Note: Instruments fitted with an anti-cocking flange are supplied with two fixing screws per flange. NOT: LL IMNSIONS R IN MILLIMTRS 119
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