TITAN OIL FIELD ROPES

Transcription

1 TITAN OIL FIELD ROPES brntonwolf.com

2 Brnton Wolf The Wire Rope Specialist

3 CONTENTS Qality Garantee 6 Infrastrctre 8 Minimm Rope Information 14 Benefits of Compacted Strands 15 Gide to Application & Rope Dty 16 Oil & Gas Wire Rope Application Selector 18 Rope Calclator 21 Titan Drilling Lines 22 Titan Riser Tensioner Ropes 24 Hyflex 8/8P 26 Powerform 8/8P 28 Powerform 8LS/8LPS 30 Powerform 8XLS 32 Powerform 10MS/10MPS 34 Powerform 10S/10PS 38 Powerform 10LS/10LPS 40 Powerform 10XLS 42 Powerform Hyflex 35/35P 46 Powerform 35/35P 48 Powerform 35MPS/MS 50 Titan Anchor Mooring & Pennant Ropes 52 Titan Compacted Mooring & 56 Anchor Lines 6 Strand Rope Titan Compacted Mooring & 58 Anchor Lines 8 Strand Rope DRILLING LINE CALCULATIONS Drilling Line Calclations RECOMMENDED GUIDELINES FOR ROPES Storage 76 Handling 77 Handling dring Installation 78 Installation of Drill Line 80 Gidelines for Rope Inspection 82 Inspection of Drill Line 83 Rope Discard Criteria 85 Maintenance 87 Lbrication 88 Slip and Ct Practices 89 Rope Behavior nder Load 91 Rope Rotation and Torqe 92 Bending Fatige 93 Factors affecting Bending Fatige 94 Rope Winding over Sheaves 95 Contact Pressre between Reeving 96 Components Typical Rope Damage 98 Qick Calclator 99 Safety Information 100

4 BRUNTON WOLF THE MOST RELIABLE WIRE ROPE COMPANY

5 Brnton Wolf Wire Ropes FZCo., is a rope specialist, manfactring steel wire ropes in Jebel Ali Free Zone, Dbai from the year It is a Joint Ventre company having the eqity participation of the billion dollar Rope & Speciality steel giant USHA MARTIN GROUP & GUSTAV WOLF, the leading German prodcer of cord & speciality application ropes. This company, backed by the 100 years pls grop experience in evolving advanced rope designs, with elaborate manfactring base globally possessing state-of-the-art machines, rich experience on negotiating the dynamic market forces, has today become a REAL SOLUTION PROVIDER to the markets it serves. Brnton Wolf is prod to have the prodcts sold continosly to more than 35 contries in Erope, North America, Soth America, North Asia, Astralia, Africa and Middle East & Soth East Asia. This plant, in Dbai, prodces & spplies steel wire ropes for Oil & Gas, Crane, General Engineering, Fishing, Dredging, Mining and Elevator applications having a very wide diameter range between 3mm 77mm. The capability of prodcing and selling new generation ropes like the compacted & plasticated ropes have helped the consmers to get a complete soltion from a single plant. The elaborate testing facilities from raw material to final prodct gives the plant a qalitative edge over many competitors and ths, enjoys the confidence of many major oil giants, mining grops, elevator OEMs, big rigging companies. This plant is QMS certified and additionally has Lloyds & API (American Petrolem Institte) certifications. As a reslt Brnton Wolf has grown more than 300% in the last 10 years. The extensive inventory planning clbbed with a sond logistics leverage de to its Geographical position & spported by a large efficient port like Jebel Ali, have helped Brnton Wolf s cstomers to get ropes faster in all parts of the world. The Grop s R&D is continosly helping Brnton Wolf offer new designs to its consmers, thereby, gaining a technological leadership. In short, the backward integration model of the Usha Martin grop in resonance with a qality excellence datm and aided by the experienced exective leadership, have helped Brnton Wolf Wire Ropes FZCo., be a name that spells enormos reliability to all sections of wire rope consmers all arond the globe. Certifications 03

6 BRUNTON WOLF WIRE ROPES The "EDGE" over Competition

7 Qality and Performance The QUALITY POLICY is a statement relating to a broad spectrm of VALUE ADDED featres, which together aim to ensre Qality, Reliability and Cstomer Delight. The following attribtes give insight to the facts which precisely help yo to identify what differentiates BRUNTON WOLF from its competitors. Engineering Brnton Wolf's engineering expertise differentiates itself from the competition. BWWR prodcts are manfactred with Raw Materials from USHA MARTIN and GUSTAV WOLF, world leaders in speciality wire & rope prodcts, sing state of art machinery. In-hose designed machinery and procedres for selecting and testing raw materials to allow for extra strength, extended fatige performance and improved rotational resistance have reslted in BRUNTON WOLF being viewed as the STANDARD for the chosen indstry, both Nationally and Internationally. BWWR is prod to have its facility awarded certification for or Qality Assrance Program according to BS EN ISO 9001 Standards. The plant has also been approved for API 9A certification. BWWR is one platform which has integrated Prodct & Process technology, manfactring excellence and testing standards, application engineering & training know-how of the whole grop. Commitment to Qality Brnton Wolf tests a sample from each prodction batch to destrction in order to designate each rope by the actal breaking force which is stated on the test certificates. This gives the ser a confirmation that the rope has met or exceeded its specified minimm breaking force vale. Many of or competitors mention the calclated minimm breaking force vale which is not verified ntil sed by the Valed Cstomer. BWWR has also the testing facilities for fatige life, crsh resistance and rotational characteristics for the prodcts within or High Performance Range. Cstomer Service Service at Brnton Wolf is second to none. BWWR believes that excellence is achieved not only by having the prodct available when yo want it, bt by also providing a knowledgeable team of field sales representatives, a flly trained and capable Cstomer Services Team dealing specifically with enqiries and orders. The expert rope engineers provide a complete soltion to the valed end ser, with their ability to interpret their special needs from design throgh to manfactre and application. Brnton Wolf realizes that or cstomers shold be knowledgeable abot the properties, installation, se, inspection and maintenance of or prodcts. Ths, we provide formal prodct training throgh seminars and continos interaction. 05

8 QUALITY GUARANTEE

9 Garanteed Raw Material Qality Good raw material inpt at the beginning of the rope making process combined with tight process control ensre consistently high qality in the finished rope. Usha Martin manfactres steel and rod to International standards and to even more exacting internal standards throgh its mini blast frnace - arc frnace - ladle frnace - vacm degassing electromagnetic stirring - continos casting rote. A close and niqe co-operation between company owned ISO 9001 certified steel making, rod manfactring and wire drawing facilities garantee prodction feed materials which are tailor made to attain the reqired properties of dctility and tensile strength which are essential in the finished rope. Garanteed Breaking Force While operating a rigoros programme of testing throghot the prodction process Brnton Wolf confirm the minimm breaking force of each and every finished rope with an actal test to destrction. The Test Certificate which is spplied with every rope will indicate a minimm garanteed breaking force and the actal breaking force at which the test sample broke. Garanteed Qality Systems Certification to ISO 9001 reqires that Brnton Wolf docment all work procedres, processes and related activities covering design, development, prodction, shipping and commercial activity. ISO 9001 is a garantee to or cstomer's that we will do exactly what we say we are going to do. Wire and Wire Ropes Division at Ranchi is the first and the only one in India to receive the prestigios award for excellence in TPM from Japanese Institte of Prodctivity Management (JIPM). Brnton Wolf is also having the API-9A monogram. Garanteed Bending Fatige Characteristics Bending fatige resistance is the ability of the wire rope to withstand repeated bending over a sheave nder constant or flctating loads. The ability to withstand bending fatige will, along with other factors, determine the life of the rope and is therefore of interest to both the rope maker and the crane operator. The Brnton Wolf testing facility is approved by Lloyds Register of Shipping. 07

10 INFRASTRUCTURE Wire Spooling & Long Stranding Machines (18 Bobbin, 25 Bobbin & 3 no. 36 Bobbin) Seven Bobbin Skip Strander 6 x 60 Closer 200 T capacity 25 M Tensile Testing Machine 8 Bobbin closer 600 T Press Planetary Strander for non-rotational Crane Ropes High Speed Wire Rewinders Fatige Testing Machine

11 Brnton Wolf Wire Ropes FZCo. has comprehensive manfactring and testing facilities to make a wide range of wire ropes of varios Constrctions & Applications, starting from wire. At present it has large nmber of machines, some of them are listed below. l High Speed Wire Rewinders l 37 Bobbin Stranding Machines l 25, 19 & 18 Bobbin Stranding Machines l Series of 6 & 7 Bobbin Stranding Machines l High Speed Skip Strander l 8 & 6 Bobbin Closing Machines l Wet Drawing Machines l 37 Bobbin Planetary Closing Machine for Crane Rope l 50T Planetary Closing Machine l 'State of the Art' 25 Mtrs long 200 T Tensile Testing Machine l Wire Tensile Testing Machine l Fatige Testing Machine for Elevator Rope l Rigging shop with 'Hydralic Presses', Atomatic ct to length machine & Rigging Towers 09

12 CUSTOMER SPREAD USA HOUSTON BRAZIL PERU

13 RUSSIA NETHERLANDS HULL, UK GERMANY AZERBAIJAN KAZAKHSTAN BWWR TURKMENISTAN CHINA IRAQ ALGERIA JORDAN MAURITANIA EGYPT QATAR SAUDI ARABIA GHANA KUWAIT PAKISTAN INDIA MUMBAI NIGERIA SUDAN YEMEN OMAN UAE ANGOLA ZAMBIA ZIMBABWE KENYA TANZANIA MOZAMBIQUE SINGAPORE JAKARTA NAMIBIA SOUTH AFRICA FREMANTLE SYDNEY 11

14 SOME OF THE CUSTOMERS THIS GROUP SERVES...

15 13

16 MINIMUM ROPE INFORMATION When providing an enqiry or a prchase order, at least the following information shold be spplied: l Reference standard, i.e. EN l Qantity and length l Nominal diameter l Rope class or constrction l Core type l Rope grade l Wire finish or coating l Lay direction and type (single layer ropes are normally manfactred right hand ordinary lay nless otherwise stated by the prchaser) l Preformation (oter strands of single layer and parallel-closed ropes are normally preformed dring manfactre. The prchaser shold specify any particlar preformation reqirements) l Lbrication (at least the strands are lbricated dring manfactre. The prchaser shold specify any particlar lbrication reqirements). l Type of inspection docment - refer EN l Any particlar marking reqirements l Any particlar packaging reqirements l Reqired minimm breaking force l Application of the rope

17 BENEFITS OF COMPACTED STRANDS Compacting process throgh rollers or die Ropes for special applications and heavy lifting activities reqire a high load efficiency and breaking load, which cannot be achieved sing traditional rond strands. For this reason, these ropes are typically composed by compacted strands, whose compacting level can be designed and modlated depending on specific reqirements. Compacted strands are obtained by the passage throgh a die or a series of rollers applied on the strander machine jst after the closing point, as shown in the figre. Rond strand, light and high compacting level Line Contact Rond strand verses compacted strand Internal Contacts External Contacts Contact srfaces for a non compacted and a compacted rope Srface Contact The main benefit of compacted strands adoption is the increase of metallic area in respect to rond strands, which allows to get higher breaking force. This process also gives higher cooperation level to the individal wires, homogeneos and stable strand diameter, resistance to side pressre, wear and abrasion. Finally, smoother contact srface between the strands and ronder profile gives better spooling performance and resistance to crshing. 15

18 GUIDE TO APPLICATION & ROPE DUTY MAST CRANE PEDESTAL CRANE LATTICE BOOM CRANE KNUCKLE BOOM CRANE A&R - TRACTION WINCH LINEAR WINCH TUGGER WINCH RISER TENSIONER DRILLING LINE GRAB UNLOADER CRAWLER CRANE HARBOUR CRANE MOBILE CRANE MOBILE OFFSHORE PEDESTAL DOCKSIDE LATTICE BOOM UNLOADER DECK CRANE SWIMGRAB MAIN HOIST BOOM HOIST TROLLEY/RACKING ROPE WHIP HOIST

19 PULLEY / ROPE BENDING RATIO (D/d RATIO) Sheave Or Drm/Rope Diameter Ratio (D:d) Note: Rope Dia (d) Sheave Dia (D) The ratios are based on Max. rope speed of 60 meters/ min. For each increase of 30 mtrs/min. in excess of 60 meters per min., add 5% to the drm diameter. Sl. No. Constrction D : d Ratio Recommended Minimm 1 6x7 (6-1) x19S (9-9-1) x26SW ( ) x25F (12-6F-6-1) x31SW ( ) x37SF ( F-6-1) x36SW ( ) x43SF ( F-7-1) x50SFS ( F-7-7-1) x41SW ( ) x49SW ( ) x49SF ( F-8-1) x46SW ( ) x52SW ( /6-1) x55SF ( F-9/6-1) x19S (9-9-1) x26SW ( ) x25F (12-6F-6-1) x31SW ( ) x37SF ( F-6-1) x36SW ( ) x50SFS ( F-7-7-1) x7 (11:6-1) x7 (12:6-FC) x7 (12:6-1) x7 (17:11/6-FC) x7 (16: ) x25FS (12/12/ ) x8FS (7/ ) x28FS (15/12/ ) Locked Coil Winding Rope

20 OIL & GAS WIRE ROPE APPLICATION SELECTOR Key Mast Crane Pedestal Crane Lattice Boom Crane Knckle Boom Crane Recommended Allowed Not recommended HYFLEX 35 / 35P POWERFORM 35 / 35P / 35MPS / 35MS POWERFORM 8 / 8P POWERFORM 10S / 1 0PS POWERFORM 10MS / 10MPS DRILLFLEX6 / DRILLFORM6 / 6P / DRILLFORMAX 6 / DRILLFORM8/8P POWERFORM 6RT Boom Hoist Boom Hoist Boom Hoist ROPE PROPERTIES POWERFORM 35MS / MPS POWERFORM 10S / 10PS POWERFORM 10MS / 10MPS DRILLFORMAX 6 POWERFORM 6RT FILL FACTOR (f) MBF FACTOR (k) Note: Nominal 20% MBF for trained rope. MASS FACTOR (km) in air MASS FACTOR (km) in water E.MODULUS (E)* [Kn/mm2] TORQUE FACTOR (t)* REFERENCE LAY FACTOR (KL)* Rotation deg./lay (R)* Lang Reg Lang Reg ROPE PROPERTIES FILL FACTOR (f) MBF FACTOR (k) MASS FACTOR (km) in air Typical Lay Type E.MODULUS (E)* [Kn/mm2] TORQUE FACTOR (t)* REFERENCE LAY FACTOR (KL)* Rotation deg./lay (R)* POWERFORM 8LS / 8LPS POWERFORM 10LS / 10LPS POWERFORM 8XLS POWERFORM 10 XLS Reg Reg Reg Reg Note: Nominal 20% MBF for trained rope.

21 Key A&R - Traction Winch Linear Winch Tgger Winch Riser Tensioner Drilling Line Recommended Allowed Not recommended HYFLEX 35 / 35P POWERFORM 35 / 35P / 35MPS / MS POWERFORM 8 / 8P POWERFORM 10S / 10PS POWERFORM 10MS / 10MPS DRILLFLEX6 / DRILLFORM6 / 6P / DRILLFORMAX 6 / DRILLFORM8 / 8P POWERFORM 6RT Key GRAB Unloaders Crawler Cranes Harbor Cranes Mobile Cranes Recommended Allowed Not recommended HYFLEX 8 / 8P Boom Hoist Grab Closing Racking Boom Hoist Boom Hoist Lffing Hoist POWERFORM 8 / 8P POWERFORM 8LS / 8LPS / 8XLS / 10LS / 10LPS / 10 XLS HYFLEX 35 / 35P POWERFORM 35 / 35P 19

22 TITAN The Symbol of Strength

23 ROPE CALCULATOR Rope Calclator MBF [kn] = K d 2 (d = nominal diameter [mm]) Mass [kg/m] = Km d 2 Metallic area (A) [mm2] = f d 2 Axial stiffness (EA) [MN] = E f d 2 /1000 Elastic elongation [ Dl = Load [kn] / (EA 1000) l Rope torqe [Nm] = t d load [kn] [ Maximm Lifting Height for Block Stability Approximate calclation in case of nmber of falls higher than 2 H = L M / (4 d t) where M = (B 2 +D 2 ) L B H M D A C D B L= P A C d 2 (A+B) A, B, C [m] L [m] d [mm] H = L D / (4 d t) 21

24 TITAN DRILLING LINES Deteriorating Forces Properties reqired l Abrasion l Drm/Sheave wear fatige l Crshing forces from mlti-layer winding on drm l Shock load l Flexibility l Abrasion resistance l Stable constrction to absorb crshing forces Drillflex 6/Drillform 6/6P/Drillform 8/8P Constrction Rope in. Nominal Rope Diameter mm 6x19S 1 to 1-1/ x26SW 15/8 to 2-1/ x31SW 1 to 1-1/ Drillflex 6 Nominal Rope Diameter in. mm Approximate Mass lb/ft kg/m EIPS Minimm Breaking Force Note: The Wire Rope conforms to the applicable sections of API Specification 9A. MT EEIPS / / / / / / / / / MT kn kn Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

25 Drillform 6/6P Nominal Rope Diameter Approximate Mass Minimm Breaking Force in. mm lb/ft kg/m MT kn MT kn / / / / / / / / / Note: The Wire Rope conforms to the applicable sections of API Specification 9A. Drillformax 6 Diameter Mass MBF Metric Imperial Metric Imperial Force Load mm in. Air Water Air Water kg/m kg/m lb/ft lb/ft kn tonnes / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. Drillform 8/8P Nominal Rope Diameter Approximate Mass Minimm Breaking Force in. mm lb/ft kg/m MT kn MT kn 3/ / / / / / / / / Note: The Wire Rope conforms to the applicable sections of API Specification 9A. 23

26 TITAN RISER TENSIONER ROPES Deteriorating Forces Properties reqired l Continos bending loads l Fatige (Bending & Tension) l Sheave and Drm wear l Crshing/internal wire pressre l High degree of flexibility l Fatige resistance l Resistant to drm and sheave wear or abrasion resistance l Sperior qality core Hyflex Constrction Rope Nominal Rope Diameter in. mm 6x26SW 1 to 1 3/4 25 to 45 6x36SW 1 3/4 to 2 45 to 52 Nominal Rope Diameter in. mm Approximate Mass lb/ft kg/m Note: The Wire Rope conforms to the applicable sections of API Specification 9A. Minimm Breaking Force MT EIPS / / / / / / / kn

27 Powerform 6RT Diameter Mass MBF Metric Imperial Metric Imperial Force Load mm in. Air Water Air Water 1770 dal IPS/ dal IPS/1960 kg/m kg/m lb/ft lb/ft kn kn tonnes tonnes / / / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. l Compliant to international standards l High fatige resistance l High dimensional stability l Enhanced sheave imprinting resistance if dal strength 25

28 HYFLEX 8/8P l Hyflex 8P is a flexible high strength eight strand steel wire rope with plastic impregnated core. l A sample of rope from each prodction batch is tested to destrction in order to confirm compliance with cataloge breaking force vales. l Good bending fatige life l Greater srface contact area reslting from the eight strand constrction. l Flly lbricated in manfactring l Optional plastic impregnation of the steel core. (P) signifies fll plastic impregnation of the steel core. Constrction Standard Characteristics Hyflex 8/8P Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs Average Fill Factor (%) 59.8 Trn vale at 20% of breaking force 87 degrees/rope lay Nominal rope lay length (NRD = Nominal Rope Diameter) 8x26SW( )-CWR 8x36SW( )-CWR X NRD Discard Criteria Refer to ISO 4309:1990 Warning : Hyflex 8/8P in Langs lay mst only be sed in applications where both ends are secred and are nable to rotate. Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

29 Typical Applications SWIMGRAB MAIN HOIST BOOM HOIST MAIN HOIST TROLLEY NOM. ROPE DIA. mm NOM. ROPE DIA. in APPROX. MASS kg/100m MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE 1960 N/mm N/mm 2 kn tonnes kn tonnes / / / / / / / / * Mass per nit length of HYFLEX 8P increases by approx. 3% Note: l Rope Sizes and Breaking Force not shown in the standard table, may be available on reqest and prior confirmation. l HYFLEX 8P is available for rope diameter 16 mm and above on special reqest and prior confirmation. 27

30 POWERFORM 8/8P l Powerform 8P is a high strength eight strand rope with plastic impregnated core ideal for sitations where longer service life is reqired. l A sample of rope from each prodction batch is tested to destrction in order to confirm compliance with cataloge breaking force vales. l High fatige life reslting from the niqe compaction process. l Maximm resistance to crshing. Recommended for mlti-layer spooling operations. l Increased abrasion resistance reslting from the niqe compaction process. l Greater srface contact area reslting from the eight strand constrction and compacted finish give longer rope life and redced sheave wear. l Flly lbricated in manfactring. l Optional plastic impregnation of the steel core. (P) signifies fll plastic impregnation of the steel core. Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs Average Fill Factor (%) 65.5 Trn vale at 20% of breaking force 94 degrees/rope lay Nominal rope lay length (NRD = Nominal Rope Diameter) Standard Characteristics Powerform 8/8P Constrction 8xK26SW( )-CWR 8xK36SW( )-CWR 6.5 x NRD Discard Criteria Refer to ISO 4309:1990 Warning : Powerform 8/8P in Langs lay mst only be sed in applications where both ends are secred and are nable to rotate.

31 Typical Applications LATTICE BOOM BOOM HOIST DOCKSIDE BOOM HOIST OFFSHORE PEDESTAL BOOM HOIST UNLOADER MAIN HOIST HOIST BOOM HOIST RACKING SWIMGRAB MAIN BOOM HOIST HOIST BOOM HOIST MAIN HOIST RACKING/ TROLLEY NOM. ROPE DIA. mm NOM. ROPE DIA. in APPROX. MASS kg/100m MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE 1960 N/mm N/mm 2 kn tonnes kn tonnes / / / / / / / / * Mass per nit length of POWERFORM 8P increases by 3% Note: l Rope Sizes and Breaking Force not shown in the standard table, may be available on reqest and prior confirmation. l POWERFORM 8P is available for rope diameter 16 mm and above on special reqest and prior confirmation. 29

32 POWERFORM 8LS/8LPS l Smoother contact srface in respect to conventional hoist ropes l High resistance to side pressre and crshing l Enhanced resistance to fleet angle if plastic impregnated Standard Characteristics Powerform 8LS/8LPS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 8xK19S 8xK26SW Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

33 Typical Applications GRAB UNLOADERS BOOM CRAWLER CRANES BOOM HARBOUR CRANES BOOM LUFFING Diameter Metallic area Mass MBF mm in. MM 2 in. 2 kg/m lb/ft kn tonnes kips / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. MBF vales are referred to 2160 grade, cstom vales are available on demand. 31

34 POWERFORM 8XLS l Smoother contact srface in respect to conventional hoist ropes l High resistance to side pressre and crshing l Enhanced resistance to fleet angle if plastic impregnated l Extremely high MBF l Enhanced radial stiffness and diameter stability l High resistance to side pressre and crshing Standard Characteristics Powerform 8XLS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 8xK26SW 8xK31SW

35 Typical Applications GRAB UNLOADERS BOOM CRAWLER CRANES BOOM HARBOUR CRANES BOOM LUFFING Diameter Metallic area Mass MBF mm in. MM 2 in. 2 kg/m lb/ft kn tonnes kips / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. MBF vales are referred to 2160 grade, cstom vales are available on demand. 33

36 POWERFORM 10MS/10MPS l Smoother contact srface in respect to conventional hoist ropes l High resistance to side pressre and crshing l Enhanced resistance to fleet angle if plastic impregnated l Lower torqe factor in respect to traditional hoist ropes l High radial stiffness l Excellent resistance to side pressre and crshing l Enhanced resistance to fleet angles if plastic impregnated Standard Characteristics Powerform 10MS/10MPS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 10xK19S 10xK26SW 10xK31SW Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

37 Typical Applications Diameter Mass MBF MAST CRANE BOOM PEDESTAL CRANE BOOM LATTICE BOOM CRANE BOOM Metric Imperial Metric Imperial Force Load mm in. Air Water Air Water kg/m kg/m lb/ft lb/ft kn kn tonnes tonnes / / / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. 35

38 POWERFORM 10MS/10MPS Typical Applications Diameter Mass MBF MAST CRANE BOOM PEDESTAL CRANE BOOM LATTICE BOOM CRANE BOOM Metric Imperial Metric Imperial Force Load mm in. Air Water Air Water kg/m kg/m lb/ft lb/ft kn kn tonnes tonnes / / / / / / / / / / / / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest.

39 TITAN An nmatched Performer 37

40 POWERFORM 10S/10PS l Lower torqe factor in respect to traditional hoist ropes l High radial stiffness l Excellent resistance to side pressre and crshing l Enhanced resistance to fleet angles if plastic impregnated Standard Characteristics Powerform 10S/10PS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 10xK19S 10xK31SW Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

41 Diameter Mass MBF Metric Imperial Metric Imperial Force Load mm in. Air Water Air Water kg/m kg/m lb/ft lb/ft kn kn tonnes tonnes / / / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. 39

42 POWERFORM 10LS/10LPS l Lower torqe factor in respect to traditional hoist ropes l Enhanced radial stiffness and diameter stability l High resistance to side pressre and crshing l Enhanced resistance to fleet angle if plastic impregnated Standard Characteristics Powerform 10LS/10LPS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 10xK19S 10xK26SW 10xK31SW

43 Typical Applications GRAB UNLOADERS BOOM CRAWLER CRANES BOOM HARBOUR CRANES BOOM LUFFING Diameter Metallic area Mass MBF mm in. MM 2 in. 2 kg/m lb/ft kn tonnes kips / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. MBF vales are referred to 2160 grade, cstom vales are available on demand. 41

44 POWERFORM 10XLS l Extremely high MBF and E modls l Enhanced radial stiffness and diameter stability l High resistance to side pressre and crshing Standard Characteristics Powerform 10XLS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 10xK19S 10xK26SW Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

45 Typical Applications GRAB UNLOADERS BOOM CRAWLER CRANES BOOM HARBOUR CRANES BOOM LUFFING Diameter Metallic area Mass MBF mm in. MM 2 in. 2 kg/m lb/ft kn tonnes kips / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. MBF vales are referred to 2160 grade, cstom vales are available on demand. 43

46 POWERFORM 18 l Powerform 18 is a high strength rotation resistant hoist rope l A sample of rope from each prodction batch is tested to destrction in order to confirm l compliance with cataloge breaking force vales l Good resistance to rotation verified by testing on the in-hose torqe/trn machine l Sitable for se on single part and mlti-part hoist reeving systems l High fatige life reslting from the niqe compaction process l Increased resistance to crshing. Recommended for mlti-layer spooling operations. l Increased abrasion resistance reslting from the niqe compaction process l Flly lbricated in manfactring Constrction Standard Characteristics Powerform 18 Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs Average Fill Factor (%) 66.3 Trn vale at 20% of breaking force 4 degrees/rope lay Nominal rope lay length (NRD = Nominal Rope Diameter) 6mm-19mm 20mm-32mm 18xK7(12xK7:6xK7-1x7) 18xK19S(12xK19S:6xK19S-1x19S) x NRD Discard Criteria Refer to ISO 4309:1990

47 Typical Applications MOBILE MAIN HOIST DOCKSIDE MAIN HOIST OFFSHORE PEDESTAL MAIN HOIST WHIP HOIST MAIN HOIST WHIP HOIST Note : For higher lifting heights consideration shold be given to sing a 35x7 constrction with improved rotational characteristics. NOM. ROPE DIA. mm NOM. ROPE DIA. in APPROX. MASS kg/100m MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE 1960 N/mm N/mm 2 kn tonnes kn tonnes / / / / / Note: Rope Sizes and Breaking Force not shown in the standard table, may be available on reqest and prior confirmation. 45

48 HYFLEX 35/35P l Hyflex 35 is a high strength flexible hoist rope l Maximm resistance to rotation verified by testing on the in-hose torqe/trn machine l Sitable for se on single part and mlti-part hoist reeving systems l Langs lay constrction offers maximm resistance to wear l A sample of rope from each prodction batch is tested to destrction in order to confirm breaking load l Compliance with cataloge breaking force vales l Optional plastic impregnation (P) signifies fll plastic impregnation of the steel core l Flly lbricated in manfactring Constrction Standard Characteristics Hyflex 35 Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs Average Fill Factor (%) 63.5 Trn vale at 20% of breaking force 0.2 degrees/rope lay Nominal rope lay length (NRD = Nominal Rope Diameter) 35x7(16x7:6x7+6x7-6x7-1x7) x NRD Discard Criteria Refer to ISO 4309:1990 Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

49 Typical Applications MOBILE MAIN HOIST OFFSHORE PEDESTAL MAIN HOIST WHIP HOIST MAIN HOIST WHIP HOIST NOM. ROPE DIA. mm NOM. ROPE DIA. in APPROX.* MASS kg/100m MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE 1960 N/mm N/mm 2 kn tonnes kn tonnes / / / / / / / / / * Mass per nit length of HYFLEX 35P increases by approx. 3% Note: l HYFLEX 35P is available on special reqest and prior confirmation. l Rope Sizes and Breaking Force not shown in the standard table, may be available on reqest and prior confirmation

50 POWERFORM 35/35P l Powerform 35/35P has the highest strength of all low rotation hoist ropes l A sample of rope from each prodction batch is tested to destrction in order to confirm compliance with cataloge breaking force vales. l Maximm resistance to rotation l Sitable for se on single part and mlti-part hoist reeving systems l High fatige life reslting from the niqe compaction process l Increased resistance to crshing. Recommended for mlti-layer spooling operations. l Increased abrasion resistance reslting from the niqe compaction process l Optional plastic impregnation. (P) signifies fll plastic impregnation of the Steel Core. l Flly lbricated in manfactring l Langs lay constrction offers maximm resistance to wear Standard Characteristics Powerform 35/35P Constrction 10mm-40mm 42mm-60mm 35xK7(16xK7:6xK7+6xK7-6xK7-1x7) 28xK7(16xK7: 4xK7+4xK7-4xK7) 35xK19S(16xK19S:6xK19S+6xK19S- 6xK19S-1x19S) Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs Average Fill Factor (%) 74.5 Trn vale at 20% of breaking force 0.2 degrees/rope lay Nominal rope lay length (NRD = Nominal Rope Diameter) x NRD Discard Criteria Refer to ISO 4309:1990

51 Typical Applications MOBILE MAIN HOIST LATTICE BOOM MAIN HOIST DOCKSIDE MAIN HOIST OFFSHORE PEDESTAL MAIN HOIST WHIP HOIST MAIN HOIST WHIP HOIST NOM. ROPE DIA. mm NOM. ROPE DIA. in APPROX.* MASS kg/100m MINIMUM BREAKING FORCE GALVANISED & UNGALVANISED ROPE GRADE 1960 N/mm N/mm 2 kn tonnes kn tonnes 1/ / / / / / / / / * Mass per nit length of POWERFORM 35P increases by approx. 3% Note: l POWERFORM 35P is available on special reqest and prior confirmation. l Rope Sizes and Breaking Force not shown in the standard table, may be available on reqest and prior confirmation

52 POWERFORM 35MPS/MS l Top class MBF to weight ratio l Excellent diameter stability and radial stiffness l Extended fatige life and no ageing phenomenon l Excellent corrosion resistance Standard Characteristics Powerform 35MPS/35MS Constrction Compacted Yes No Tensile Grade Finish Bright Galvanised Lay Direction Right Hand Left Hand Lay Type Ordinary Langs 35xK7 56xK7 Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

53 Typical Applications Diameter Mass MBF MAST CRANE HOIST PEDESTAL CRANE HOIST LATTICE BOOM CRANE HOIST KNUCKLE BOOM CRANE A&R - TRACTION WINCH LINEAR WINCH TUGGER WINCH Metric Imperial Metric Imperial Force Load mm in. Air Water Air Water kg/m kg/m lb/ft lb/ft kn kn tonnes tonnes / / / / / / / / / / / / / / / / / / / / / These figres are for gidance only. Other featres, sch as MBF, dimensions, lay type and plastic fill can be designed on reqest. 51

54 TITAN ANCHOR MOORING & PENNANT ROPES Anchor lines Deteriorating Forces l Heavy Loads in six degrees of freedom l Cyclic loads (Tension & Bending) l Corrosion l Torqe Properties reqired l High Strength l Strctral Rigidity l Resistant to abrasion & fatige l High elasticity to absorb shock load l Protection for corrosion Pennant Ropes Deteriorating Forces l Abrasion de to Drm/Sheave nder heavy load l Fatige l Corrosion Properties reqired Rope with Optimm balance between l Toghness (Rggedness) and Abrasion resistance l Flexibility and fatige resistance

55 Constrction Nominal Rope Diameter Rope Strand Laid in. mm 6x36SW 14-(7+7) to 3-1/4 52 to 83 6x41SW 16-(8+8) to 3-3/8 52 to 87 6x49SWS 16-(8+8) /8 to 3-1/4 60 to 83 6x52(46)SW 18-(9+9)-9/ /8 to 4-1/2 87 to 115 6x61SW 20-(10+10)-10-5F /4 to to 127 8x52SW 18-(9+9)-9/ /4 to 5-1/4 121 to 134 8x61SW 20-(10+10)-10-5F /4 to to 154 Conventional Rope Nominal Rope Diameter lb/ft Approximate Mass kg/m in. mm air sbmerged air sbmerged Minimm Breaking Force EIPS EEIPS MT kn MT kn / / / / / / / / / / / / /

56 TITAN ANCHOR MOORING & PENNANT ROPES Special Rope Nominal Rope Diameter lb/ft Approximate Mass kg/m in. mm air sbmerged air sbmerged TITAN Minimm Breaking Force SUPER TITAN MT kn MT kn 6 Strand Rope / / / / / / / Note: * The Wire Rope conforms to the applicable sections of API Specification 9A. ** Rope weights are frnished above, considering lbrication dring stranding only. In case of fll lbrication, 1.5% to be added in rope weight. MT TITAN MAX / / / / / / / / / / Strand Rope 4 3/ / / / kn

57 TITAN Excellence in technology 55

58 TITAN COMPACTED MOORING & ANCHOR LINES 6 STRAND ROPE Anchor lines Deteriorating Forces l Heavy Loads in six degrees of freedom l Cyclic loads (Tension & Bending) l Corrosion l Torqe Properties reqired l High Strength l Strctral Rigidity l Resistant to abrasion & fatige l High elasticity to absorb shock load l Protection for corrosion Deteriorating Forces l Abrasion de to Drm/Sheave nder heavy load l Fatige l Corrosion Properties reqired Rope with Optimm balance between l Toghness (Rggedness) and Abrasion resistance l Flexibility and fatige resistance Constrction Nominal Rope Diameter Rope in. mm 6Kx36SW 2 to 2 1/4 52 to 58 6Kx41SW 2 to 2 1/4 52 to 58 6Kx49SW 2 3/8 to 3 1/4 60 to 83 6Kx52SW 3 3/8 to 4 87 to 103 Abbreviated terms sed in this brochre XS Lower Breaking Load M Medim Breaking Load L High Breaking Load XL Very High Breaking Load F Fibre Core S Steel Core P - Plasticated Core K - Compacted SW - Seale Warrington Constrction

59 Nominal Rope Diameter in. mm air lb/ft Approximate Mass sbmerged Wt kg/m Note: The Wire Rope conforms to the applicable sections of API Specification 9A. air sbmerged Wt Minimm Breaking Force / / / / / / / / / / / / / / MT kn 57

60 TITAN COMPACTED MOORING & ANCHOR LINES & 8 STRAND ROPE Anchor lines Deteriorating Forces l Heavy Loads in six degrees of freedom l Cyclic loads (Tension & Bending) l Corrosion l Torqe Properties reqired l High Strength l Strctral Rigidity l Resistant to abrasion & fatige l High elasticity to absorb shock load l Protection for corrosion Deteriorating Forces l Abrasion de to Drm/Sheave nder heavy load l Fatige l Corrosion Properties reqired Rope with Optimm balance between l Toghness (Rggedness) and Abrasion resistance l Flexibility and fatige resistance Constrction Nominal Rope Diameter Rope in. mm 8Kx36SW 2 to 2 3/4 52 to 68 8Kx49SW 2 7/8 to 3 7/8 71 to 96 8Kx52SW to 127

61 Nominal Rope Diameter lb/ft Approximate Mass kg/m Note: The Wire Rope conforms to the applicable sections of API Specification 9A. Minimm Breaking Force in. mm air sbmerged air sbmerged MT kn / / / / / / / / / / / / / / / / / /

62 Brnton Wolf, where Cstomer Service is second to none 97

63 TYPICAL ROPE DAMAGE Wire protrsion Case Improper rope handling Ref. ISO Action Discard (can be removed for limited extension) Core protrsion Case Fleet angle, shock loading Ref. ISO Action Immediate discard Protrsion of inner rope Case Fleet angle, shock loading Ref. ISO E.4 c) Action Immediate discard Strand protrsion or distortion Case Forced twist Ref. ISO Action Immediate discard Local increase in rope diameter Case Fleet angle Ref. ISO Action Remove the case and monitor the evoltion Local redction in diameter Case Core break Ref. ISO Action Immediate discard Kink (positive) Case Fleet angle, forced rotation Ref. ISO Action Immediate discard Kink (negative) Case Fleet angle, forced rotation Ref. ISO Action Immediate discard Valley wire breaks Case Fatige and improper rope design Ref. ISO Action Discard (can be removed for limited extension) Crown wire breaks Case Fatige Ref. ISO Action Discard (can be removed for limited extension) Flattened portion Case Rope derailing over the sheave Ref. ISO Action Immediate discard External wear Case Normal se Ref. ISO , E2 Action Keep monitored Basket deformation (birdcage) Case Improper installation, narrow grooves Ref. ISO Action Immediate discard Waviness Case Reverse bending, rope rotation Ref. ISO Action Keep monitored External corrosion Case Environment conditions Ref. ISO Action Keep monitored

64 QUICK CALCULATOR Qick calclation for general prpose evalations or for preliminary design feasibility can be made sing the following formlas and tables, which provide a set of relevant nominal vales. MBF [kn] = k d 2 (d = nominal diameter [mm]) Mass [kg/m] = km d 2 Metallic area (A) [mm 2 ] = f d 2 Axial stiffness (EA) [MN] = E f d 2 /1000 Elastic elongation [ Dl = Load [mn]/(ea 1000) l Rope torqe [Nm] = t d load [kn] [ Rope type Fill factor (f) MBF factor (K) Mass factor (km) Emodls [kn/ mm 2 ] Torqe factor (t)* Ref. lay Trn [degrees/ factor lay]* Lang Reg (kl) Lang Reg Non rotating (d pto 40 mm) Non rotating (d pto 100 mm) Non rotating (d over 100 mm) strands compacted spin strands compacted strands compacted strands compacted strands not compacted IWRC *Nominal vales at 20% MBF for trained rope 1 kg/m = lbs/ft 1 m = 3.28 ft 1 mm = inch 1 kg = lbs 1 lb = short t (ton) 1 metric t (tonne) = 1.10 short t (ton) 1 metric t (tonne) = long t 1 kn = metric tf 1 N/mm 2 (MPa) = 145 psi Typical rope properties 1 lbs/ft = 1.49 kg/m 1 ft = m 1 inch = 25.4 mm 1 lbs = kg 1 short t (ton) = 2000 lb 1 short t (ton) = metric t (tonne) 1 long t = metric t (tonne) 1 metric tf = 9.81 kn 1 psi = N/mm2 (MPa) Conversion factors 99

65 SAFETY INFORMATION l Wire rope will fail if worn ot, shock loaded, overloaded, missed, damaged, improperly maintained or absed. l Always inspect wire rope for wear, damage or abse before se. l Never se a wire rope which is worn ot, damaged, corroded or absed. l Use the correct design factor for the application. l Inform yorself : Read and nderstand the machinery manfactrers handbook and gidance from the wire rope manfactrer. l Refer to applicable directives, reglations, standards and codes concerning inspection, examination and rope removal criteria. l Never overload or shock load a wire rope. All statements, technical information and recommendations contained herein are believed to be reliable, bt no garantee is given as to their accracy and/or completeness. The ser mst determine the sitability of the prodct for his own particlar prpose, either alone or in combination with other prodcts and shall assme all risk and liability in connection therewith. Whilst every attempt has been made to ensre accracy in the content of the tables, the information contained in this cataloge does not form any part of a contract. in. mm. 5/ / / / / / / METRIC IMPERIAL DIAMETER CONVERSION in. mm. in. mm. 1/ / / / / / / / / / / / / in. mm. in. mm. in. mm. 1 1 / / / / / / / / / / / / / / CONVERSION TABLE Length 1m = 1000 mm = 3,281ft = 39,37 inch Force 1kN = 101,97kp = 0,10197 t metric-f = 224lbs-f Tensile Strength 1N/mm 2 = 0,10197 kp/mm 2 = 145,04 p.s.i. = 10 bar Cross Section 1 mm 2 = 0,00155 sq.inch Weight 1 metric t = 1000 kg = 1,102 short t = 0,9842 long t = 2204,6 lbs Weight per Unit Length 1 kg/m = 0,672 lbs/ft

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