Beach Dolly with cradle & keel pad Assembly Instructions
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1 Beach Dolly with cradle & keel pad Assembly Instructions H G B A D C I J L F PART NAME QTY A. AXLE... 1 with tongue bracket and cradle supports attached B. CRADLE SUPPORT BAR... 2 C. TONGUE... 1 D. TONGUE T-BRACKET... 1 E. HANDLEBAR... 1 with bow pad and handle attached F. HANDLE... 1 G. WHEEL... 2 H. CRADLE PADS... 2 I. KEEL PAD... 1 J. BOW PAD... 1 K. END CAP... 3 E L G F I A C H J K B D B E Toll Free: info@thedockdoctors.com 1
2 Step 1: Attach tongue t-bracket to axle: Lay the axle on its side as shown below. Step 1-3 Axle 1 Tongue T-bracket 1 Cradle Support Brackets 2 Brass Nuts 4 Allen Bolts 4 A allen bolts should be facing down Take the tongue t-bracket and slide it into the sleeve on the axle (as shown in Figure A). Make sure that the allen bolts on the t-bracket are facing down (they will need to face the back of the dolly). Slide it to the middle of the axle and hand-tighten the (2) allen bolts to secure it to the axle. Step 2: Attach cradle support brackets to axle: Take one of the (2) cradle support brackets and slide it into the sleeve on the axle. Hand-tighten the allen bolt to secure it to the axle. Slide the other cradle support bracket onto the other end of the axle. Hand-tighten the allen bolt to secure it to the axle. Step 3: Attach allen bolts & brass nuts to axle: Loosely thread (4) brass nuts onto (4) allen bolts. Take (2) of the allen bolt/brass nut assemblies and slide them into the channel on one side of the axle. Hand tighten, then tighten with the provided allen wrench. Repeat with the other side of the axle. Toll Free: info@thedockdoctors.com 2
3 Step 4: Attach tongue to axle t-bracket: Slide two brass nuts into the channel on the tongue, then turn the tongue over, and slide two more brass nuts into the channel on the back side of the tongue. Step 4 Tongue 1 Axle from Step 1 1 Brass Nuts 4 Washers 4 Allen Bolts 4 Slide the tongue into the t-bracket on the axle. Guide the brass nuts into place using the allen wrench. Line the brass nuts up with the holes in the sleeve. Insert (2) allen bolts (with washers attached) into the holes, aligning them with the brass nuts underneath. Hand tighten, then tighten with the provided allen wrench. Flip the axle/tongue assembly over and repeat for the other (2) brass nuts on the other side. Toll Free: info@thedockdoctors.com 3
4 Step 5: Attach wheels to axle: Slide (1) wheel washer onto the end of the axle. Step 5 Wheel 2 Axle from Step 1 1 Wheel Washer 2 Locking Pin 2 Then, slide (1) wheel onto the end of the axle. Insert one locking pin into the hole on the end of the axle to secure the wheel in place. Toll Free: info@thedockdoctors.com 4
5 Step 6: Attach Keel Pad: Slide the keel pad onto the tongue. Slide it about 12 from the end of the tongue. Tighten the allen bolt on the end of the keel pad bracket. Step 6 Keel Pad with bracket 1 Step 7: Attach Handlebar: Slide the bracket on the handlebar onto the tongue. Tighten the allen bolts on the side of the bracket on the handlebar. Step 7 Handlebar 1 with handle attached tighten allen bolts to secure handlebar to tongue Toll Free: info@thedockdoctors.com 5
6 Step 8: Attach End Cap on Tongue: Attach (1) of the plastic end caps onto the end of the tongue. Step 8 End Cap 1 Step 9: Adjust and tighten cradle pads: Place your craft onto the dolly and allow the cradle pads to self-adjust. Once in the desired position, tighten the nuts on the cradle pads to secure them in place. Toll Free: info@thedockdoctors.com 6
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