Tread Brake Assembly Instructions

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Jacob Horton
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reated: 9/06/202, Revision: 2/20/204 Tread rake ssembly Instructions

.2-4 able rake ssembly: rake Handle omponents..5-7 able ssembly.

.....0 *Handle, frame, nose pate, and wheels will vary based on the

1 reated: 9/06/202, Revision: 2/20/204 Tread rake ssembly Instructions Table of ontents: Lower rake omponents..2-4 able rake ssembly: rake Handle omponents..5-7 able ssembly....8 Tee Handle rake ssembly rake djustments *Handle, frame, nose pate, and wheels will vary based on the options selected at the time of purchase East oon Road adillac, MI 4960 (800) Tread rake ssembly Instructions Page of 0

2 The following guide is brought to you by Visit us online at cplauman.com to view our wide selection of casters, wheels, hand trucks, & cargo control equipment.

reated: 9/06/202, Revision: 2/20/204 Lower rake omponents Tread rake Shoe, LH 2006-37 Tread rake Shoe, RH 2006-38 Mount Plate, LH 2006-203 D Mount Plate, RH 2006-204 E

otter Pin 2 8008-003 (2) /2 wrench/socket () Needle nose pliers () Tape measure Important: To secure cotter pins correctly, bend both pin ends back in opposite directions.

3 reated: 9/06/202, Revision: 2/20/204 Lower rake omponents Tread rake Shoe, LH Tread rake Shoe, RH Mount Plate, LH D Mount Plate, RH E Tread rake xle F Nut, 5/ G Thick Washer, 5/ H Thin Washer, 5/ I Washer, 5/ J Hex Head olt, 5/6-8 x -/ K otter Pin (2) /2 wrench/socket () Needle nose pliers () Tape measure Important: To secure cotter pins correctly, bend both pin ends back in opposite directions. L Pull ar, 0 Wheels M Pull ar, 8 Wheels Included in 0 wheel kit L Included in 8 wheel kit M D J G F I H K E Tread rake ssembly Instructions Page 2 of 0

4 reated: 9/06/202, Revision: 2/20/204 Lower rake omponents. To add tread brakes to your hand truck remove the nuts and bolts from the top hole of the stiffener channel/frame and discard. *Note: Installation will vary between 8 and 0 wheels. 2. ttach the RH and LH brake mount plates (, D) to the outside of the frame, mounting through the upper stiffener channel with nuts (F) and bolts (J), do not tighten completely. For 8 wheels use the upper slot in the mounting plate, for 0 wheels use the lower slot. 8 Wheels 0 Wheels Tread rake ssembly Instructions Page 3 of 0

ssemble the left side shoe; slide thin washer (H), the LH

of the brake axle, secure with a cotter pin (K).

(L or M) between the mounting tabs on the brake shoes.

5 reated: 9/06/202, Revision: 2/20/204 Lower rake omponents 3. Pass the tread brake axle (E) thru both mounting plates. ssemble the left side shoe; slide thin washer (H), the LH brake shoe (), and 2 thick washers (G) on to the left side of the brake axle, secure with a cotter pin (K). Repeat for the right side shoe (), omitting the cotter pin until later. 4. Slide the brake shoes apart enough to insert the pull bar (L or M) between the mounting tabs on the brake shoes. Then secure the right side of the brake axle with a cotter pin (K). 5. Lastly adjust the mounting plate height until brake shoes are /6 from each wheel and tighten mounting bolts Tread rake ssembly Instructions Page 4 of 0

reated: 9/06/202, Revision: 2/20/204 able rake Handle omponents Loop

8068-04 Lock Nut, /4-20 2 800-004 Handle Shown () #2 Phillips screwdriver

Remove existing handle fasteners from the 2 lower holes of handle/frame and

Secure loop handle brake assembly () to frame/handle using /4-20 x 2-/4

channel and adjusting the height of the grip as needed.

/4-20 x 2-/4 2 Secure double grip handle brake assembly () to frame/

6 reated: 9/06/202, Revision: 2/20/204 able rake Handle omponents Loop Handles Loop Handle rake ssembly Pan Head Screw, /4-20 x 2-/ Lock Nut, / Handle Shown () #2 Phillips screwdriver () 7/6 wrench/socket. Remove existing handle fasteners from the 2 lower holes of handle/frame and discard. 2. Secure loop handle brake assembly () to frame/handle using /4-20 x 2-/4 screws () and nuts ( ) provided, aligning the mount plate in the frame channel and adjusting the height of the grip as needed. Double Grip Handles Double Grip Handle rake ssembly Pan Head Screw, /4-20 x 2-/ Lock Nut, / Handle Shown () #2 Phillips screwdriver () 7/6 wrench/socket. Remove existing handle fasteners from the 2 lower holes of handle/frame and discard. 2. Secure double grip handle brake assembly () to frame/ handle using /4-20 x 2-/4 screws () and nuts ( ) provided, aligning the mount plate in the frame channel and adjusting the height of the grip as needed Tread rake ssembly Instructions Page 5 of 0

Handle Shown () #2 Phillips Screwdriver () 7/6 wrench/socket *

. Remove existing handle fasteners and handle, saving nuts and bolts.

ttach new single grip handle with brake () to frame with 8200-

7 reated: 9/06/202, Revision: 2/20/204 able rake Handle omponents Vertical Grip Handles Vertical Grip Handle with rake Various* 7 Handle Shown () #2 Phillips Screwdriver () 7/6 wrench/socket * Handle part number and size will vary based on the option ordered.. Remove existing handle fasteners and handle, saving nuts and bolts. 2. ttach new vertical grip handle with brake () to frame with previously removed nuts and bolts. Single Grip Handles Single Grip Handle with rake Various* 3 Handle Shown () #2 Phillips Screwdriver () 7/6 wrench/socket * Handle part number and size will vary based on the option ordered.. Remove existing handle fasteners and handle, saving nuts and bolts. 2. ttach new single grip handle with brake () to frame with previously removed nuts and bolts Tread rake ssembly Instructions Page 6 of 0

reated: 9/06/202, Revision: 2/20/204 able rake Handle omponents Double Vertical Grip Handles Double Vertical Grip

Screwdriver () 7/6 wrench/socket. Remove existing handle fasteners from the handle/frame.

Secure double vertical grip handle brake assembly () to frame/handle using /4-20 x 2-/4 screws () and nuts ( )

8 reated: 9/06/202, Revision: 2/20/204 able rake Handle omponents Double Vertical Grip Handles Double Vertical Grip Handle rake ssembly Pan Head Screw, /4-20 x 2-/ Lock Nut, / () #2 Phillips Screwdriver () 7/6 wrench/socket. Remove existing handle fasteners from the handle/frame. Remove grey frame caps and discard, reattach nuts and bolts in the upper holes of the handle/frame. 2. Secure double vertical grip handle brake assembly () to frame/handle using /4-20 x 2-/4 screws () and nuts ( ) provided, aligning the mount plate in the frame channel and adjusting the height of the grip as needed. 57S Handle Tread rake ssembly Instructions Page 7 of 0

reated: 9/06/202, Revision: 2/20/204 rake able

rake able Various* Hex Head Screw, /4-20 x 8007-002

Nut, /4-20 8055-004 F levis Pin 82-003 G Yoke 827-002

ttach brake cable () to the brake handle with bolt ()

ssembly will vary slightly based on the handle style.

hole in the handle before attaching to the lower

() Needle nose pliers * rake cable part number and

(2) 7/6 wrench/socket racket mounted brake handle

assembly, threading until the yoke end aligns with the

9 reated: 9/06/202, Revision: 2/20/204 rake able omponents Item Description Qty. Part No. rake able Various* Hex Head Screw, /4-20 x otter Pin, Small D Nut, / E Jam Nut, / F levis Pin G Yoke G F E D. ttach brake cable () to the brake handle with bolt () and jam nut (E). ssembly will vary slightly based on the handle style. For vertical grip handles drop the cable through the hole in the handle before attaching to the lower assembly. () Needle nose pliers * rake cable part number and size will vary based on the option ordered. (2) 7/6 wrench/socket racket mounted brake handle Vertical grip style brake handle Single grip style brake handle 2. Thread nut (D) and yoke (G) on to the end of the cable assembly, threading until the yoke end aligns with the lower brake pull bar. 3. Secure the brake cable to the lower pull bar with clevis pin (F) and cotter pin (). djust the tension on the cable to ensure the brake shoes do not touch the wheels until the brake handle is engaged Tread rake ssembly Instructions Page 8 of 0

reated: 9/06/202, Revision: 2/20/204 Tee Handle rake ssembly Tee

8008-003 D Nut, /4-20 or 3 8020-004* F G -OR- E Jam Nut, /4-20

2006-76* I Hex Head Screw, /4-20 x 4 2 8007-029* D E I * Kit contents

** Tee handle part number and length will vary based on the option

To attach a tee handle to tread brakes on a Liberator hand truck,

or the hole in the vertical grip from the top.

nuts (D) before passing the tee handle thru the bracket. 2.

10 reated: 9/06/202, Revision: 2/20/204 Tee Handle rake ssembly Tee Handle Various** Hex Head Screw, /4-20 x * otter Pin, Small D Nut, /4-20 or * F G -OR- E Jam Nut, / * F levis Pin G Yoke H D H Tee Handle racket * I Hex Head Screw, /4-20 x * D E I * Kit contents will vary based on the handle configuration ordered. ** Tee handle part number and length will vary based on the option ordered. () Needle nose pliers (2) 7/6 wrench/socket. To attach a tee handle to tread brakes on a Liberator hand truck, first pass the tee handle () thru the hole in the frame bracket (H) or the hole in the vertical grip from the top. If bracket (H) is supplied, attach it to the frame with bolts (I) and nuts (D) before passing the tee handle thru the bracket. 2. For hand trucks with lever style brake grips attach the top of the rod to the lever with bolt () and nut (E) Tread rake ssembly Instructions Page 9 of 0

reated: 9/06/202, Revision: 2/20/204 Tee Handle rake ssembly 3.

until the yoke end aligns with the lower brake pull bar. 4.

the wheels until the brake handle is engaged.

for component and tread wear. able/ tee handle length adjustment.

shoes are /6 from each wheel and retighten mounting bolts. 2.

11 reated: 9/06/202, Revision: 2/20/204 Tee Handle rake ssembly 3. Thread nut (D) and yoke (G) on to the end of the tee handle (), threading until the yoke end aligns with the lower brake pull bar. 4. Secure the tee handle to the lower pull bar with clevis pin (F) and cotter pin (). djust the height of the tee handle to ensure the brake shoes do not touch the wheels until the brake handle is engaged. rake djustments fter extensive use adjustments may be needed to compensate for component and tread wear. able/ tee handle length adjustment. Loosen the mounting plate bolts and adjust the plate height until brake shoes are /6 from each wheel and retighten mounting bolts. 2. dditional adjustment can be made by shortening the length of the brake cable/tee handle by adjusting the height of the yoke/nut connecting the cable to the pull bar. Mounting plate adjustment Tread rake ssembly Instructions Page 0 of 0

Final Assembly Instructions Bikes with Threaded Headsets

Final Assembly Instructions Bikes with Threaded Headsets Thank you for buying your new bicycle from L.L.Bean. Read these instructions carefully before beginning the final assembly. Prior to shipping, our