Fix-Perfect Toolholders

Transcription

1 Fix-Perfect Toolholders ( Metric continued) catalog number H B L1 L2 F L , ,0 C8FIX12..L L , ,5 C8FIX18..L ing See page F30 for s Metric ing catalog number H B L1 L2 F R , ,0 C8FIX15..L NOTE: C8FIX15..L.. is usable just for plunging. For both plunging and turning C4FIX15..L.. has to be used. See page F30 for s Metric ing catalog number H H3 B L1 L2 F R , ,0 C8FIX12..R R , ,0 C8FIX12..R R , ,0 C8FIX12..R R , , R R , ,0 C8FIX15..R R , ,0 C8FIX18..R L , , L L , ,0 C8FIX15..L L , ,0 C8FIX18..L F38

2 Fix-Perfect Toolholders See page F28 for s Inch ing catalog number H B L1 L2 F R700Z E2FIX10..R L700Z E2FIX10..L See page F27 for s Inch ing catalog number H B L1 L2 F R310Z D2FIX15..RHP/FN/MS L310Z D2FIX15..LHP/FN/MS F39

3 Fix-Perfect Toolholders See page F25 for s Inch ing catalog number H B L1 F R330Z C2FIX15..R L330Z C2FIX15..L See page F26 for s Inch ing steel nest assembly catalog number H H3 B L1 L2 F R310Z D2FIX15..L R315Z D2FIX15..L L310Z D2FIX15..L L315Z D2FIX15..L See page F25 for s Inch ing catalog number H B L1 L2 F R330Z C2FIX15..L L330Z C2FIX15..L F40

4 Fix-Perfect Toolholders See page F29 for s Inch ing catalog number H B L1 L2 F R021Z D4FIX..R L021Z D4FIX..L See page F30 for s Inch ing catalog number H B L1 L2 F R300Z C8FIX15..R R400Z C8FIX18..R L300Z C8FIX15..L L400Z C8FIX18..L See page F30 for s Inch ing catalog number H B L1 L2 F R300Z C8FIX15..R R400Z C8FIX18..R L300Z C8FIX15..L L400Z C8FIX18..L F41

5 Primary Application Top Notch is the proven solution for high productivity. The Top Notch system provides consistent tool performace, accurate indexing, and superior ing to provide excellent surface finishing and superior tool life. Features and Benefits Top Notch guarantees that the is rigidly held. Stable against alternating cutting force directions, compared with customary ing methods. Second cutting edge well protected against chiphammering. Precision-ground s guarantee high precision indexing and lower cutting forces. F42

6 Chip Control Geometries Select the geometry based on feed rate and depth of cut P M K N S H Steel Stainless Steel Cast Iron Non-Ferrous Materials High-Temp Alloys Hardened Materials.0015 (0,04).0025 (0,063).004 (0,01).006 (0,16) feed rate in (mm) (0,25) (0,4) (0,63).040 (1,0).060 (1,6).100 (2,5).200 (5,0) operation style application geometry profile.004 (0,1).006 (0,16).010 (0,25).016 (0,4).025 (0,63).040 (1,0).060 (1,6) depth of cut in (mm).100 (2,5).160 (4,0).250 (6,3).500 (10,0) DCGR (0,1 0,3) (0,3 1,8) finishing KCGR (0,1 0,3) (0,3 1,8) finishing VBMR VCGR (0,1 0,4) (0,1 0,4) (0,3 2,0) (0,3 2,0) finishing KNGX (0,2 0,4) (0,8 2,8) medium machining KNGX (0,2 0,5) (1,0 3,0) medium machining KNGX (0,3 0,6) (1,1 3,6) roughing KNGX (0,3 0,7) (1,5 5,1) F43

7 5 Easy Ways to Maximize Productivity - Step 1 Select the geometry Negative Inserts Positive Inserts feed rate (in/rev) feed rate (in/rev) -K...X-32 Roughing NP.13M..R K..X-32 NP.332 -VCMR Medium Machining -K...X-25 K...X-15, Medium Machining depth of cut (mm) KCGR K.GR-08 NPGR K.G.-15 NP.13.. K.G.-20 NP.5.. K..X-25 K..X-20 K..X-15 depth of cut (in) -.CGR, VBMR Finishing depth of cut (mm) VCMR.CGR.PGR VBMR VBMR VCGN VPGN depth of cut (in) NOTE: See chip control table for details, page F43. NOTE: See chip control table for details, page F43. -KCGR Finishing feed rate (mm/rev) -VCGN Finishing feed rate (mm/rev) -K. GR-08, K.G.-15, K.G.-20 Finishing Step 2 Select the grade cutting condition heavily interrupted cut lightly interrupted cut varying depth of cut, casting, or forging skin smooth cut, pre-turned surface Steel Finishing Medium Machining Roughing KC9125 KC8050 KC8050 KC9110 KC9125 KC8050 KT315 KC9125 KC9125 KT315 KC9110 KC9110 Stainless Steel Finishing Medium Machining Roughing KC9225 KC8050 KC8050 KC5010 KC5025 KC5025 KT315 KC9225 KC9225 KT315 KC5010 KC9225 cutting condition heavily interrupted cut lightly interrupted cut varying depth of cut, casting, or forging skin smooth cut, pre-turned surface Cast Iron Finishing Medium Machining Roughing KC8050 KC8050 KC8050 KC9315 KC8050 KC8050 KC9315 KC9315 KC9315 KC5010 KC5010 KC5010 Non-Ferrous Finishing Medium Machining Roughing KC5010 KC5010 KC5010 KC5410 KD1425 KC5010 KC5010 KD1425 KC5410 KC5410 KD1425 KC5410 KC5410 cutting condition heavily interrupted cut lightly interrupted cut varying depth of cut, casting, or forging skin smooth cut, pre-turned surface High-Temperature Alloys Finishing Medium Machining Roughing KC5025 K68 K68 KC5010 KC5010 KC8050 KC5010 KC5010 KC5010 KC5010 KC9110 KC5010 F44

8 5 Easy Ways to Maximize Productivity Step 3 Select the cutting speed Steel material group P speed m/min (SFM) starting conditions grade 50 (170) 100 (330) 150 (490) 200 (655) 250 (820) 300 (980) 350 (1150) 400 (1300) m/min SFM KT KC KC KC Stainless Steel material group M speed m/min (SFM) starting conditions grade 50 (170) 100 (330) 150 (490) 200 (655) 250 (820) 300 (980) 350 (1150) 400 (1300) m/min SFM KT KC5010/KCU KC5025/KCU KC KC Cast Iron material group K speed m/min (SFM) starting conditions grade 150 (490) 200 (655) 250 (820) 300 (980) 350 (1150) 400 (1300) 500 (1600) 750 (2400) m/min SFM KB KT KC5010/KCU KC KC Non-Ferrous material group N speed m/min (SFM) starting conditions grade 250 (800) 500 (1600) 750 (2400) 1000 (3200) 1250 (4000) 1500 (4800) 1750 (5600) 2000 (6400) m/min SFM KO KC KC5010/KCU K High-Temperature Alloys material group S speed m/min (SFM) starting conditions grade 15 (50) 40 (120) 55 (180) 80 (250) 100 (330) 170 (550) 200 (655) 230 (750) m/min SFM KC5010/KCU KC5025/KCU KC K Represents the recommended starting conditions. Optimize for your specific application. F45

9 ISO Carbide Inserts first choice alternate choice P M K N S H DCGR DPGR D L10 S M Rε K68 KC9105 KC9110 KC9125 KC9315 KC9320 KC9225 KCU10 KCU25 KC5010 KC5025 KC5410 KT315 KB1345 KD1425 ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in DCGR DPGR431 12,70 1/2 15, ,76 3/16 6, ,4 1/64 DCGR DPGR432 12,70 1/2 15, ,76 3/16 6, ,8 1/32 DCGR DPGR433 12,70 1/2 15, ,76 3/16 6, ,2 3/64 KCGR NPGR LI L10 W S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in mm in KCGR110304R08 NPGR51R 9, , , ,18 1/8 9, ,4 1/64 KCGR110308R08 NPGR52R 9, , , ,18 1/8 8, ,8 1/32 KCGR110304L08 NPGR51L 9, , , ,18 1/8 9, ,4 1/64 KCGR110308L08 NPGR52L 9, , , ,18 1/8 8, ,8 1/32 KNGX NPR/L LI L10 W S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in mm in KNGX150401R15 NPR , , , ,76 3/16 13, ,1.005 KNGX150402R15 NPR , , , ,76 3/16 13, ,2.008 KNGX150404R20 NPR131F 12, , , ,76 3/16 13, ,4 1/64 KNGX150408R20 NPR132F 12, , , ,76 3/16 12, ,8 1/32 KNGX150408R25 NPR132N 12, , , ,76 3/16 12, ,8 1/32 KNGX220404R25 NPR331N 18, , , ,76 3/16 19, ,4 1/64 KNGX220408R32 NPR332 18, , , ,76 3/16 19, ,8 1/32 KNGX220408R25 NPR332N 18, , , ,76 3/16 19, ,8 1/32 KNGX150401L15 NPL , , , ,76 3/16 13, ,1.005 KNGX150404L20 NPL131F 12, , , ,76 3/16 13, ,4 1/64 KNGX150408L20 NPL132F 12, , , ,76 3/16 12, ,8 1/32 KNGX150408L25 NPL132N 12, , , ,76 3/16 12, ,8 1/32 KNGX220404L25 NPL331N 18, , , ,76 3/16 19, ,4 1/64 KNGX220408L32 NPL332 18, , , ,76 3/16 19, ,8 1/32 KNGX220408L20 NPL332F 18, , , ,76 3/16 19, ,8 1/32 KNGX220408L25 NPL332N 18, , , ,76 3/16 19, ,8 1/32 F46

10 ISO Carbide Inserts first choice alternate choice P M K N S H KNUX NPR/L LI L10 W S M Rε K68 KC9105 KC9110 KC9125 KC9315 KC9320 KC9225 KCU10 KCU25 KC5010 KC5025 KC5410 KT315 KB1345 KD1425 ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in mm in KNUX150405R20 NPR13M05F 12, , , ,76 3/16 13, ,5.020 KNUX150405R25 NPR13M05N 12, , , ,76 3/16 13, ,5.020 KNUX150410R20 NPR13M10F 12, , , ,76 3/16 12, ,0.039 KNUX150410R25 NPR13M10N 12, , , ,76 3/16 12, ,0.039 KNUX150410R32 NPR13M10R 12, , , ,76 3/16 12, ,0.039 KNUX220405R25 NPR33M05N 18, , , ,76 3/16 19, ,5.020 KNUX150405L20 NPL13M05F 12, , , ,76 3/16 13, ,5.020 KNUX150405L25 NPL13M05N 12, , , ,76 3/16 13, ,5.020 KNUX150405L32 NPL13M05R 12, , , ,76 3/16 13, ,5.020 KNUX150410L20 NPL13M10F 12, , , ,76 3/16 12, ,0.039 KNUX150410L25 NPL13M10N 12, , , ,76 3/16 12, ,0.039 KNUX150410L32 NPL13M10R 12, , , ,76 3/16 12, ,0.039 KCGX NPR/L LI L10 W S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in mm in KCGX110301R15 NPR505 9, , , ,18 1/8 9, ,1.005 KCGX110302R15 NPR508 9, , , ,18 1/8 9, ,2.008 KCGX110304R15 NPR51 9, , , ,18 1/8 9, ,4 1/64 KCGX110308R15 NPR52 9, , , ,18 1/8 8, ,8 1/32 KCGX110301L15 NPL505 9, , , ,18 1/8 9, ,1.005 KCGX110302L15 NPL508 9, , , ,18 1/8 9, ,2.008 KCGX110304L15 NPL51 9, , , ,18 1/8 9, ,4 1/64 KCGX110308L15 NPL52 9, , , ,18 1/8 8, ,8 1/32 KCUX NPR/L LI L10 W S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in mm in KCUX110302R15 NPR5M02 9, , , ,18 1/8 9, ,2.008 KCUX110305R15 NPR5M05 9, , , ,18 1/8 8, ,5.020 KCUX110302L15 NPL5M02 9, , , ,18 1/8 9, ,2.008 KCUX110305L15 NPL5M05 9, , , ,18 1/8 8, ,5.020 F47

11 ISO Carbide Inserts first choice alternate choice P M K N S H VBMR D L10 S M Rε K68 KC9105 KC9110 KC9125 KC9315 KC9320 KC9225 KCU10 KCU25 KC5010 KC5025 KC5410 KT315 KB1345 KD1425 ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in VBMR VBMR2205 6,35 1/4 11, ,18 1/8 6, ,2.008 VBMR VBMR221 6,35 1/4 11, ,18 1/8 6, ,4 1/64 VBMR VBMR222 6,35 1/4 11, ,18 1/8 5, ,8 1/32 VCMR D L10 S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in VCMR VCMR331 9,53 3/8 16, ,76 3/16 10, ,4 1/64 VCMR VCMR332 9,53 3/8 16, ,76 3/16 9, ,8 1/32 VPGN D L10 S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in VCGN VPGN331 9,53 3/8 16, ,76 3/16 10, ,4 1/64 VCGN VPGN332 9,53 3/8 16, ,76 3/16 9, ,8 1/32 VCGN VPGN333 9,53 3/8 16, ,76 3/16 8, ,2 3/64 VCGR VPGR D L10 S M Rε ISO catalog number ANSI catalog number mm in mm in mm in mm in mm in VCGR VPGR3305 9,53 3/8 16, ,76 3/16 10, ,2.008 VCGR VPGR331 9,53 3/8 16, ,76 3/16 10, ,4 1/64 VCGR VPGR332 9,53 3/8 16, ,76 3/16 9, ,8 1/32 VCGR VPGR333 9,53 3/8 16, ,76 3/16 8, ,2 3/64 VCGR VPGR334 9,53 3/8 16, ,76 3/16 7, ,6 1/16 F48

12 Toolholders NDLP -5 catalog number H B F L1 L2 B3 λs γo NDLPR164C DP..432 SM414 S111 1/16 CM116 S532 5/32 NDLPR164D DP..432 SM414 S111 1/16 CM116 S532 5/32 NDLPR204D DP..432 SM414 S111 1/16 CM116 S532 5/32 NDLPL164C DP..432 SM414 S111 1/16 CM117 S532 5/32 NDLPL164D DP..432 SM414 S111 1/16 CM117 S532 5/32 NDLPL204D DP..432 SM414 S111 1/16 CM117 S532 5/32 NDPP 27.5 catalog number H B F L1 L2 B3 γf γp NDPPN164D DP..432 SM414 S111 1/16 CM116 S532 5/32 NDPPN204D DP..432 SM414 S111 1/16 CM116 S532 5/32 F49

13 Toolholders NKLC -5 NKLN -5 catalog number H B F L1 L2 B3 λs γo NKLCR0805V NP..51R SM285 S959 CM79 S524 1/8 NKLCR1005B NP..51R SM285 S959 CM79 S524 1/8 NKLCR1205A NP..51R SM285 S959 CM68 S524 1/8 NKLCR1205B NP..51R SM285 S959 CM68 S524 1/8 NKLCR1605C NP..51R SM285 S959 CM68 S524 1/8 NKLCL0805V NP..51L SM286 S959 CM71 S524 1/8 NKLCL1005B NP..51L SM286 S959 CM71 S524 1/8 NKLCL1205A NP..51L SM286 S959 CM68 S524 1/8 NKLCL1205B NP..51L SM286 S959 CM68 S524 1/8 NKLCL1605C NP..51L SM286 S959 CM68 S524 1/8 catalog number H B F L1 L2 B3 λs γo NKLNR121B NPR132 SM272 SL344 CM66 S625 5/32 NKLNR161C NPR132 SM272 SL344 CM66 S625 5/32 NKLNR163D NPR332 SM268 SL344 CM65 S625 5/32 NKLNL121B NPL132 SM271 SL344 CM66 S625 5/32 NKLNL161C NPL132 SM271 SL344 CM66 S625 5/32 NKLNL163D NPL332 SM267 SL344 CM65 S625 5/32 F50

14 Toolholders NKLC-F -5 catalog number H B F L1 L2 B3 λs γo NKLCRF0805D NP..51R SM285 S959 CM180 S524 1/8 NKLCRF1005B NP..51R SM285 S959 CM180 S524 1/8 NKLCLF0805D NP..51L SM286 S959 CM181 S524 1/8 NKLCLF1005B NP..51L SM286 S959 CM181 S524 1/8 (mm) (mm) NKPC 27.5 catalog number H B F L1 L2 B3 γf γp NKPCN0805V NP..51R SM285 S959 CM79 S524 1/8 NKPCN1205B NP..51R SM285 S959 CM68 S524 1/8 F51

15 Toolholders NVLC -5 catalog number H B F L1 L2 B3 γo λs NVLCR123B VP..332 SM412 S959 CM113 S412 5/32 NVLCR163D VP..332 SM412 S959 CM113 S412 5/32 NVLCR203D VP..332 SM412 S959 CM113 S412 5/32 NVLCR243D VP..332 SM412 S959 CM113 S412 5/32 NVLCL123B VP..332 SM412 S959 CM114 S412 5/32 NVLCL163D VP..332 SM412 S959 CM114 S412 5/32 NVLCL203D VP..332 SM412 S959 CM114 S412 5/32 NVLCL243D VP..332 SM412 S959 CM114 S412 5/32 NVVC 17.5 catalog number H B F L1 L2 B3 γf γp NVVCN163D VP..332 SM412 S959 CM113 S412 5/32 NVVCN203D VP..332 SM412 S959 CM113 S412 5/32 NVVCN243D VP..332 SM412 S959 CM113 S412 5/32 F52

16 Boring Bars Steel shank with through coolant. A-NDLP -5 catalog number D D min F L1 L CD A CS γf γp A20NDLPR /4-18 NPT DP..432 SM414 S111 1/16 CM118 S532 5/32 A24NDLPR /4-18 NPT DP..432 SM414 S111 1/16 CM118 S532 5/32 A32NDLPR /4-18 NPT DP..432 SM414 S111 1/16 CM118 S532 5/32 A20NDLPL /4-18 NPT DP..432 SM414 S111 1/16 CM119 S532 5/32 A24NDLPL /4-18 NPT DP..432 SM414 S111 1/16 CM119 S532 5/32 A32NDLPL /4-18 NPT DP..432 SM414 S111 1/16 CM119 S532 5/32 Carbide shank with through coolant. γp F 95 γf 5 L1 D A Dmin E-NEL -5 catalog number D D min F L1 L CD A CS γf γp E08NELR NPL51 CM106 S518 3/32 E08NELL NPR51 CM105 S518 3/32 F53

17 Boring Bars Steel shank with through coolant. A-NKLC -5 catalog number D D min F L1 CS γf γp A10NKLCR /8-27 NPT NP..51L SM286 S959 CM79 S524 1/8 A12NKLCR /8-27 NPT NP..51L SM286 S959 CM68 S524 1/8 A16NKLCR /4-18 NPT NP..51L SM286 S959 CM68 S524 1/8 A20NKLCR /4-18 NPT NP..51L SM286 S959 CM68 S524 1/8 A24NKLCR /4-18 NPT NP..51L SM286 S959 CM68 S524 1/8 A32NKLCR /4-18 NPT NP..51L SM286 S959 CM68 S524 1/8 A10NKLCL /8-27 NPT NP..51R SM285 S959 CM71 S524 1/8 A12NKLCL /8-27 NPT NP..51R SM285 S959 CM68 S524 1/8 A16NKLCL /4-18 NPT NP..51R SM285 S959 CM68 S524 1/8 A24NKLCL /4-18 NPT NP..51R SM285 S959 CM68 S524 1/8 A32NKLCL /4-18 NPT NP..51R SM285 S959 CM68 S524 1/8 F54

18 Boring Bars Carbide shank with through coolant. E-NKLC -5 catalog number D D min F L1 A γf γp E08NKLCR NP..51L CM106 S518 3/32 E10NKLCR NP..51L SM286 S959 CM79 S524 1/8 E12NKLCR NP..51L SM286 S959 CM68 S524 1/8 E08NKLCL NP..51R CM105 S518 3/32 E10NKLCL NP..51R SM285 S959 CM71 S524 1/8 E12NKLCL NP..51R SM285 S959 CM68 S524 1/8 (mm) (mm) Steel shank with through coolant. A-NKQC catalog number D D min F L1 CS γf γp A08NKQCR /16-27 NPT NP..51L CM112 S518 3/32 A12NKQCR /8-27 NPT NP..51L SM286 S959 CM68 S524 1/8 A16NKQCR /4-18 NPT NP..51L SM286 S959 CM68 S524 1/8 A08NKQCL /16-27 NPT NP..51R CM111 S518 3/32 A12NKQCL /8-27 NPT NP..51R SM285 S959 CM68 S524 1/8 A16NKQCL /4-18 NPT NP..51R SM285 S959 CM68 S524 1/8 (mm) (mm) F55

19 Boring Bars Steel shank with through coolant. A-NKXC -5 catalog number D D min F L1 L CS λs γo A12NKXCR /8-27 NPT NP..51R SM285 S959 CM79 S524 1/8 A16NKXCR /4-18 NPT NP..51R SM285 S959 CM79 S524 1/8 A12NKXCL /8-27 NPT NP..51L SM286 S959 CM71 S524 1/8 A16NKXCL /4-18 NPT NP..51L SM286 S959 CM71 S524 1/8 (mm) (mm) Steel shank with through coolant. A-NVJC -3 catalog number D D min F L1 CS γf γp A20NVJCR /4-18 NPT VP..332 SM412 S959 CM113 S412 5/32 F56

20 Boring Bars Steel shank with through coolant. A-NVLC -5 catalog number D D min F L1 CS γf γp A20NVLCR /4-18 NPT VP..332 SM412 S959 CM113 S412 5/32 A24NVLCR /4-18 NPT VP..332 SM412 S959 CM113 S412 5/32 A32NVLCR /4-18 NPT VP..332 SM412 S959 CM113 S412 5/32 A20NVLCL /4-18 NPT VP..332 SM412 S959 CM114 S412 5/32 A24NVLCL /4-18 NPT VP..332 SM412 S959 CM114 S412 5/32 A32NVLCL /4-18 NPT VP..332 SM412 S959 CM114 S412 5/32 F57

21 Boring Heads D F 95 With through coolant. γp 5 L1 γf Dmin H-NDLP -5 catalog number D D min F L1 L γf γp H20NDLPR4W DP..432 SM414 S111 1/16 CM118 S532 5/32 H24NDLPR4W DP..432 SM414 S111 1/16 CM118 S532 5/32 H32NDLPR4W DP..432 SM414 S111 1/16 CM118 S532 5/32 H40NDLPR4W DP..432 SM414 S111 1/16 CM118 S532 5/32 H20NDLPL4W DP..432 SM414 S111 1/16 CM119 S532 5/32 H24NDLPL4W DP..432 SM414 S111 1/16 CM119 S532 5/32 H28NDLPL4W DP..432 SM414 S111 1/16 CM119 S532 5/32 H32NDLPL4W DP..432 SM414 S111 1/16 CM119 S532 5/32 H40NDLPL4W DP..432 SM414 S111 1/16 CM119 S532 5/32 D F 107,5 With through coolant. γp 17,5 L1 γf Dmin H-NDQP catalog number D D min F L1 L γf γp H20NDQPR4W DP..432 SM414 S111 1/16 CM117 S530 5/32 H24NDQPR4W DP..432 SM414 S111 1/16 CM117 S532 5/32 H32NDQPR4W DP..432 SM414 S111 1/16 CM117 S532 5/32 H40NDQPR4W DP..432 SM414 S111 1/16 CM117 S532 5/32 H20NDQPL4W DP..432 SM414 S111 1/16 CM116 S530 5/32 H24NDQPL4W DP..432 SM414 S111 1/16 CM116 S532 5/32 H32NDQPL4W DP..432 SM414 S111 1/16 CM116 S532 5/32 H40NDQPL4W DP..432 SM414 S111 1/16 CM116 S532 5/32 F58