High precision mold technology produces high quality, long tool life and cost efficiency

Transcription

1 apered Pipe hread apered Pipe hread JCM (PR1115) JCM (W15) for hreading F series reat Productivity Improvement High precision mold technology produces high quality, long tool life and cost efficiency New! hreading Product Expansion PR115 round Chipbreaker using MicroHoning echnology W15 hreading with harp Edge Metric Unifide F eries Whitworth Parallel Pipe Pipe

2 dvantages High quality cutting edge F eries High quality cutting edge by utilizing the high precision mold technology Cutting edge magnification Photograph 16ER150IOF Competitor harp cutting Consistent micro honing technology enables sharpness and high quality thread shape Edge honing condition varies widely. New PVD Coated Carbide PR1115 Coating layer of PR1115 ectional structure NEW F (Fine urface) Coat (iln) uitable for high speed machining and excellent in wear resistance Micro grain carbide substrate Features High hardness (30Pa) High adhesiveness Precised and refined structure uperior oxidization resistance(800 C) NEW F Coat (iin) dopting iin PVD coat that brings smooth surface and wear resistance provides excellent filming and adhesiveness compared to the existing F coat. Relationship between hardness and oxidation resistance uperior Wear resistance Hardness (Pa) icn New F coating F ( iin ) 20 in Oxidation resistance Oxidation starting temperature( C) uperior Long tool life due to high quality cutting edge and RP1115! More economical by mold type. 1 vailable for every standard screw thread Metric(M) Unifide(UN) Parallel Pipe<> Whitworth(W) apered Pipe hread <BP(P)(R)(Rc)> 60 type (Partial Profile) 55 type (Partial Profile) Clear markings provide user friendly insert identification IO (Metric) hread Pitch3.0

3 Case tudies CM C 8 Machine Part Vc = 65m/min WE M14 x P1.5 Nut Vc= 262m/min WE ø55 M40xP1.5 16ER150IOF (PR1115) 1800 pcs/edge 16IR150IOF (PR1115) 500 pcs/edge Competitor 600 pcs/edge Competitor B 300 pcs/edge New F threading series greatly extended tool life compared to Competitor. New F threading series extended tool life to 1.7 times compared to Competitor B. CM415 (Evaluation from the user) 35C (Evaluation from the user) Vc = 150m/min 9 pass WE M42 P1.5 16ER150IOF (PR1115) Competitor C Vc = 180m/min 5 pass L = 25 WE nose wear 0.03(270pcs./edge) 16ER150IOF (PR1115) nose wear 0.1(180pcs./edge) Competitor D 16ER150IOF (PR1115) 300 pcs/edge 16ER150IOF (PR1115) 270 pcs/edge Competitor C 300 pcs/edge(instable) Competitor D 180 pcs/edge For Comp. C, the number of workpieces machined per insert varied greatly. In contrast, F series showed stability and its cutting edge was in good condition after machining the equal amount of workpieces. (still capable of machining) (Evaluation from the user) he nose wear of Comp.D was 0.1 after processing 180 pcs/edge. In the case of F series, it was 0.03 even after processing 270pcs./edge. (1/3 wear compared with Comp. D) (Evaluation from the user) 2

4 hreading Metric(M) 60 Full Profile () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron 22E$ NN43E$ N Nonferrous Metal 60 P :1st Choice :2nd Choice Righthand hown 16E$ 100IOF hread 1.0 Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 125IOF IOF IOF M IOF IOF Full Profile 16E$ 050IO 300IOF IO IO IO M KN$ 16 KN$ IO IO IO E$ 350IO IO M IO IO KN$ type 60 Partial Profile () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron 22E$ NN43E$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 60F M 0.5~ F M 1.75~ Partial Profile 60F M 0.5~ E$ 60 M 0.5~ M 1.75~ M 0.5~ KN$ 16 KN$ 16 22E$ N60 M 3.5~ KN$ 22 PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock

5 Metric(M) 60 Full Profile () Previous P Carbon teel lloy teel Classification of usage 11I$ NN22I$ M tainless teel 16I$ NN32I$ K ray Cast Iron 22I$ NN43I$ N Nonferrous Metal :1st Choice :2nd Choice Full Profile Righthand hown 60 type(metric) Pitch Dimension() ngle( ) PVD coated Carbide PI/ 11I$ 100IOF IOF M IOF IOF hread 11I$ 050IO IO IO M IO IO I$ 100IOF IOF IOF IOF M IOF IOF IOF I$ 100IO IO IO M IO IO IO I$ 350IO IO M IO IO oolholder IN$ 11E IN$ 11 IN$ 16 CIN$ 16 IN$ 22 CIN$ Partial Profile () Previous 06I$ NN06I$ I$ NN08I$ P Carbon teel lloy teel Classification of usage 11I$ NN22I$ M tainless teel 16I$ NN32I$ K ray Cast Iron 22I$ NN43I$ N Nonferrous Metal :1st Choice :2nd Choice Partial Profile Righthand hown PR1115/W15(hreading) are sold in 5 piece boxes. hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 06I$ M 0.75~ IN$ 06E 08I$ M 1.0~ IN$ 08E 11I$ 60 M 0.5~ I$ 60 M 0.5~ M 1.75~ M 0.5~ I$ N60 M 3.5~ IN$ 11E IN$ 11 IN$ 16 CIN$ 16 IN$ 22 CIN$ 22 :td. stock 4

6 hreading Unifide(UN) 60 P 60 Full Profile () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron 22E$ NN43E$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 24UNF UNF UNF UNF UNF UN KN$ 16 KN$ 16 13UNF Full Profile 12UNF UNF UNF E$ 08UN UN KN$ type(unifide) 60 Partial Profile () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron 22E$ NN43E$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 60F UN 48~ F UN 14~ Partial Profile 60F UN 48~ E$ 60 UN 48~ UN 14~ KN$ 16 KN$ UN 48~ E$ N60 UN 7~ KN$ 22 5 PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock

7 Unifide(UN) 60 Full Profile () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16I$ NN32I$ K ray Cast Iron 22I$ NN43I$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16I$ 24UNF UNF UNF UNF UNF UN UNF IN$ 16 CIN$ 16 Full Profile 12UNF UNF UNF I$ 08UN UN IN$ 22 CIN$ type(unifide) 60 Partial Profile Previous 06I$ NN06I$ I$ NN08I$ P Carbon teel lloy teel Classification of usage 11I$ NN22I$ M tainless teel 16I$ NN32I$ K ray Cast Iron 22I$ NN43I$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 06I$ UN 28~ IN$ 06E 08I$ UN 20~ IN$ 08E Partial Profile 11I$ 60 UN 48~ I$ 60 UN 48~ UN 14~ IN$ 11E IN$ 11 IN$ 16 CIN$ UN 48~ PR1115/W15(hreading) are sold in 5 piece boxes. 22I$ N60 UN 7~ IN$ 22 CIN$ 22 :td. stock 6

8 hreading Parallel Pipe <> Whitworth(W) 55 P P Carbon teel lloy teel Classification of usage Full Profile55 () M tainless teel Previous K ray Cast Iron 16E$ NN32E$ N Nonferrous Metal :1st Choice :2nd Choice Full Profile Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ 16E$ 19WF WF WF E$ 16WF WF W WF oolholder KN$ 16 KN$ 16 KN$ 16 KN$ type <,W> Partial Profile55 () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron 22E$ NN43E$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 55F 28, F 14, Partial Profile 16E$ 55 55F E$ N55 16E$ 55F W 28~ , , ~ KN$ 16 KN$ KN$ 22 48~ F W 14~ F W 48~ KN$ 16 KN$ 16 16E$ 55 W 48~ W 14~ W 48~ E$ N55 W 7~ KN$ 22 7 PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock

9 Parallel Pipe <> Whitworth(W) P Carbon teel lloy teel Classification of usage Full Profile55 () M tainless teel Full Profile Previous K ray Cast Iron 16I$ NN32I$ N Nonferrous Metal Righthand hown 16I$ 19WF hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ WF WF I$ 16WF WF W WF No wiper effect is expected when threading the internal whitworth screw using 16IRWF insert. :1st Choice :2nd Choice oolholder IN$ 16 CIN$ 16 IN$ 16 CIN$ type <,W> Partial Profile55 () Previous 06I$ NN06I$ I$ NN08I$ P Carbon teel lloy teel Classification of usage 11I$ NN22I$ M tainless teel 16I$ NN32I$ K ray Cast Iron 22I$ NN43I$ N Nonferrous Metal :1st Choice :2nd Choice Partial Profile Righthand hown 06I$ I$ I$ 55 16I$ I$ N55 hread 06I$ 5501 W PR1115/W15(hreading) are sold in 5 piece boxes. Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder IN$ 06E 28, IN$ 08E 28, , , ~ IN$ 11E IN$ 11 IN$ 16 CIN$ 16 IN$ 22 CIN$ IN$ 06E 08I$ 5501 W 24, IN$ 08E 11I$ 55 W 48~ I$ 55 W 48~ W 14~ W 48~ I$ N55 W 7~ IN$ 11E IN$ 11 IN$ 16 CIN$ 16 IN$ 22 CIN$ 22 :td. stock 8

10 hreading apered Pipe hread<r(p)(bp)> 1 47' 55 P P Carbon teel lloy teel Classification of usage Full Profile55 () M tainless teel Previous K ray Cast Iron 16E$ NN32E$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 28BPF BPF P (R) 14BPF Full Profile 11BPF E$ 28BP KN$ 16 KN$ 16 19BP P (R) 14BP BP type<r(p)> Partial Profile55 () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron 22E$ NN43E$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 55F R (P) 28, F R (P) 14, Partial Profile 55F 16E$ 55 R (P) R (P) 28~ , KN$ 16 KN$ R (P) R (P) 14, ~ E$ N55 R (P) KN$ 22 9 PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock

11 apered Pipe hread<rc(p)(bp)> Full Profile55 () P Carbon teel lloy teel Classification of usage Previous M tainless teel 11I$ NN22I$ K ray Cast Iron 16I$ NN32I$ N Nonferrous Metal :1st Choice :2nd Choice Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 11I$ 28BPF Rc 19BPF (P) 11I$ 28BP 14BPF IN$ 11E IN$ 11 Full Profile 16I$ 14BPF 16I$ 14BP Rc 19BP (P) 14BP Rc 55 (P) 11BPF Rc (P) BP IN$ 16 CIN$ type(rc) Partial Profile55 () Previous 06I$ NN06I$ I$ NN08I$ P Carbon teel lloy teel Classification of usage 11I$ NN22I$ M tainless teel 16I$ NN32I$ K ray Cast Iron 22I$ NN43I$ N Nonferrous Metal :1st Choice :2nd Choice Partial Profile Righthand hown hread 06I$ 5501 Rc(P) Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder IN$ 06E 08I$ 5501 Rc(P) 28, IN$ 08E IN$ 11E 11I$ 55 Rc(P) 28, IN$ 11 16I$ 55 Rc(P) 28, IN$ Rc(P) 14, CIN$ Rc(P) 28~ IN$ 22 22I$ N55 Rc(P) CIN$ 22 PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock 10

12 hreading merican National apered Pipe hread (NP) 1 47' 60 P P Carbon teel lloy teel Classification of usage M tainless teel Partial Profile60 () Previous K ray Cast Iron :1st Choice :2nd Choice 16E$ NN32E$ N Nonferrous Metal Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 18NP Full Profile 14NP NP KN$ 16 KN$ NP P Carbon teel lloy teel Classification of usage M tainless teel Partial Profile60 () Previous K ray Cast Iron :1st Choice :2nd Choice 16I$ NN32I$ N Nonferrous Metal Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16I$ 18NP Full Profile 14NP NP IN$ 16 CIN$ NP PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock

13 30 rapezoidal 30 type(r) Partial Profile30 () P P Carbon teel lloy teel Classification of usage Previous M tainless teel 16E$ NN32E$ K ray Cast Iron :1st Choice :2nd Choice 22E$ NN43E$ N Nonferrous Metal Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16E$ 200R r 30 KN$ 16 KN$ 16 Partial Profile 22E$ 400R 300R r 30 KN$ R Partial Profile30 () P Carbon teel lloy teel Classification of usage Previous M tainless teel 16I$ NN32I$ K ray Cast Iron :1st Choice :2nd Choice 22I$ NN43E$ N Nonferrous Metal Righthand hown hread Pitch Dimension() ngle( ) PVD coated Carbide PI/ oolholder 16I$ 200R r 30 IN$ 16 CIN$ 16 Partial Profile 22I$ 400R 300R r IN$ 22 CIN$ R PR1115/W15(hreading) are sold in 5 piece boxes. :td. stock 12

14 oolholder oolholder KN type KN type (for gang type NC lathe) h F L2 0 L1 Fig1 B H1 H3 h 0 h H3 F H3 0 F L2 L2 L1 L1 B B H1 H1 KNR1010H K16 Fig2 KNR1616K K16 Fig3 Righthand shown Righthand shown hreading oolholder Dimension tock Dimension () R L H1=h H3 B L1 L2 F KN$ 1616H H16* 2020K M hape Fig1 pare Parts Clamp et Clamp crew Wrench him him crew 5 6 CP5 insert F15 N32 P3X8 16E$ 2525M CP6 LW3 N43 P3X8 22E$ 3225P KN$ 1010H Fig2 B3.5R 1212K F K Fig3 CP5 N32 P3X8 2020K *indicates short shank type F LW 16E$ Recoended cutting conditions Recoended Infeed Methods Workpiece material rade(m/min)(vc:m/min) PR1115 W15 Carbon steel (xxc) 100~150 lloy steel (CM) 100~150 tainless steel (U304) 60~80 3 ~5 ray Cast Iron (FC FCD) 100 Flank Compound Infeed luminium 150~400 Brass 150~ :td. stock

15 oolholder IN type CIN type ø Min.Dia. L2 L1 ø Min.Dia. 0 F L2 L1 H Fig4 ød ø Min.Dia. 0 F F L2 L1 ød ød 0 H Righthand shown H Fig5 Righthand shown Fig6 hreading oolholder Dimension tock Min. Dia. Dimension () R L ø ød H L1 L2 F IN$ E hape pare Parts Clamp crew Clamp et Wrench him him crew insert LW 5 6 B2040R F6 06I$ E B2050R F6 08I$... Fig E B2R F8 11I$ Fig5 B3.5R F15 16I$ B4085R F15 22I$... CIN$ Fig F CP5 F15 N32 P3X8 16I$... CP6 LW3 N43 P3X8 22I$... :td. stock 14

16 Recoended Cutting Conditions (Depth of Cut & Number of Passes) Usage caution for Full Profile insert. 1) When using full profile type, please conduct presurface finish with D.O.C 0.05~0.08 for another side. 2) Final ap for Finishing shall be ) Prepare chamfering for C0.3C0.5 to prevent cracking insert at the 1st pass. 4) Coolant is recoended. CornerR() C ap shows the value of radial ap /16/22ype(Full Profile) hread ype Metric Unified apered Pipe hread hread hread hread hread Pitch PI C () otal ap() No.of Passes E$ 100IOF IOF IOF IOF IOF IOF IOF E$ 050IO IO IO IO IO IO IO E$ 350IO IO IO IO I$ 100IOF IOF IOF IOF I$ 050IO IO IO IO IO I$ 100IOF IOF IOF IOF IOF IOF IOF I$ 100IO IO IO IO IO IO I$ 350IO IO IO IO PI/ 16E$ 24UNF PI/ 20UNF PI/ 18UNF PI/ 16UNF PI/ 14UNF PI/ 13UNF PI/ 12UNF PI/ 10UNF PI/ 08UNF PI/ 22E$ 08UN PI/ 16I$ 24UNF PI/ 20UNF PI/ 18UNF PI/ 16UNF PI/ 14UNF PI/ 13UNF PI/ 12UNF PI/ 10UNF PI/ 08UNF PI/ 22I$ 08UN PI/ 16E$ 19WF PI/ 14WF PI/ 11WF

17 11/16ype(Full Profile) hread ype apered Pipe Whitworth apered Pipe hread hread hread hread hread merican National apered Pipe hread hread hread Pitch PI C () otal ap() No.of Passes 19 PI/ 16I$ 19WF PI/ 14WF PI/ 11WF PI/ 16E$ 16WF PI/ 14WF PI/ 11WF PI/ 16I$ 16WF PI/ 14WF PI/ 11WF PI/ 16E$ 28BPF PI/ 19BPF PI/ 14BPF PI/ 11BPF PI/ 16E$ 28BP PI/ 19BP PI/ 14BP PI/ 11BP PI/ 11I$ 28BPF PI/ 19BPF PI/ 14BPF PI/ 11I$ 28BP PI/ 19BP PI/ 14BP PI/ 16I$ 14BPF PI/ 11BPF PI/ 16I$ 14BP PI/ 11BP PI/ 16E$ 18NP PI/ 14NP PI/ 11.5NP PI/ 16I$ 18NP PI/ 14NP PI/ 11.5NP /55 Partial Profile hread ype Metric hread Pitch PI CornerR () otal ap() No.of Passes 16ER 60F F ER 60F F ER 60F F ER 60F F ER 60F F ER 60F F ER 60F F ER 60F F ER 60F F ER ER ER ER ER ER ER ER ER

18 17 60 /55 Partial Profile hread ype Metric Metric Unified hread hread hread hread Pitch PI CornerR () otal ap() No.of Passes ER N IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR IR N PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER 60F F PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ PI/ 22ER N PI/ PI/ IR PI/ PI/ 06IR IR

19 60 /55 Partial Profile hread ype Unified apered Pipe/apered Pipe Whitworth hread hread hread hread Pitch PI CornerR () otal ap() No.of Passes PI/ 08IR PI/ 08IR PI/ PI/ PI/ 11IR PI/ PI/ PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 22IR N PI/ 22IR N PI/ 22IR N PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 06IR IR PI/ 08IR PI/ 11IR PI/ 11IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER 55F F PI/ 16ER

20 60 /55 Partial Profile hread ype Whitworth 30 hread hread hread hread Pitch PI CornerR () otal ap() No.of Passes PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ 16ER PI/ PI/ 22ER N PI/ PI/ 06IR IR PI/ 08IR PI/ PI/ PI/ 11IR PI/ PI/ PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ 16IR PI/ PI/ 22IR N PI/ ER 200R ER 300R ER 400R ER 500R IR 200R IR 300R IR 400R IR 500R