Metric (M) Unified (UN) Parallel Pipe [G (PF)] Whitworth (W) Tapered Pipe [R, Rc(PT) (BSPT)] American National Tapered Pipe (NPT) KTN / KTNS

Transcription

1 apered Pipe ing 1~48 ummary of ing / ummary of ing Product Introduction ummary of ing s ing s ( / ) etric () 6 Unified (UN) 8 Parallel Pipe [G (PF)] Whitworth (W) 8 apered Pipe [R, Rc(P) (BP)] 10 merican National apered Pipe (NP) ngle [ /, UN] ngle [ / G(PF), R, Rc(P) (BP), W] rapezoidal 14 ing oolholders ( / ) KN / KN 16 IN / CIN 17 KKF mall ools 18 KKF (Gooseneck Holder) mall ools 18 KX mall ools 20...KX leeve Holder 20 K 22 KIG 23 EZ EZ Bars 24 HP 2Edge ipbars 28 VN ystem ipbars 30 P (will be switched to EZ) ipbars 30...WP /...WPE ~15 16~31 etric Unified Vc Dm n 1,000 echnical Information 32~48 F series Whitworth Parallel Pipe Recommended Cutting Conditions Lead ngle & Relief ngle of oolholders & s ing ethods (Rhand / Lhand ) ypes & Basic Profile

2 ummary of ing ooling pplication able ( ing) ypes etric Unified Parallel Pipe Whitworth apered Pipe UN, UNC UNF, UNEF G (PF) W R (P) (BP) merican National apered Pipe NP 30 rapezoidal r 1 47' 1 47' shape P P P P P P P oolholder hape KN 16 Full Profile mm PI PI PI PI PI mm 0.5~ ~8 8 19~ ~ ~ ~ ~ ~ ~ ~ ~ ~ KN 16 Full Profile 0.5~ ~ ~8 8 48~ ~ ~ ~ ~ ~ ~ ~ ~ ing K 22 Full Profile 1.0~ ~ ~ ~ ~ ~11 22 KX ~ ~ ~ ~ ~11 21 KX ~ ~ ~ ~ ~11 21 KKF 18 KKF 18 (Gooseneck Holder) 0.2~ ~ ~ ~ ~19 18 ing s Identification ystem Full Profile

3 ummary of ing ooling pplication able ( ing) ypes etric Unified Parallel Pipe Whitworth apered Pipe UN, UNC UNF, UNEF G (PF) Rp (P) W Rc (P) (BP) merican National apered Pipe NP 30 rapezoidal r 1 47' 1 47' shape P P P P P P P oolholder hape EZ 24 mm PI PI PI PI PI mm 0.5~ ~ ~ ~ ~ ~14 24 VN ~ ~18 30 HP 28 (P 30) 0.75~1.5 (0.75~1.5) 28 ( 30) 28~16 (28~18) 28 ( 30) 28~ ~ ~ ~14 28 ing IN 17 Full Profile 0.5~ ~8 9 19~ ~ ~ ~ ~ ~ ~ ~ ~ ~ CIN 17 Full Profile 1.0~ ~8 9 19~ ~ ~ ~ ~ ~ ~ ~ ~ ~ KIG ~ ~ ~ ~ ~11 23 WP ~ ~8 31 For parallel pipe and tapered pipe the average values are only to be used if specifically recommendation. inside ( ) indicates P. 3

4 Product Introduction F eries ing s High quality edge and new grade insert PR1115 achieve long tool life. Economical, owing to new molding technology. High Quality Cutting Edge F series High precision fine molding technology produces high quality cutting edges. Cutting Edge closeup picture Consistent micro honing technology enables sharpness and high quality thread shape. Inconsistent edge honing condition. harp cutting ing 16ER150IOF Competitor vailable for every standard screw thread Clear makings provide user friendly insert identification etric () apered Pipe [R, Rc(P) (BP)] Unified (UN) 60 ngle () IO (etric) ing Parallel Pipe [G(PF)] 55 ngle () Whitworth (W) pitch 3.0 mm 16 F has the mark on its top face side, and 11 F has the mark on its seating face side (bottom side). Case tudies C415 25C achine parts Vc=65m / min WE x P1.5 Nut Vc=262m / min WE xP1.5 16ER150IOF(PR1115) 1,800 pcs/edge 16IR150IOF(PR1115) 500 pcs/edge Competitor 600 pcs/edge Competitor B 300 pcs/edge F eries extended the tool life 3 times compared to Competitor. F eries extended the tool life 1.7 times compared to Competitor B. (Evaluation by the user) (Evaluation by the user) 4

5 ummary of ing s KKF 18 ing is added to mall ools special tool series. otal toolholder length 120 mm series is now available (referred to as X in the part number). ing For ing KF for various type of threading etric () Unified (UN) ing Features Full Profile and Full Profile Parallel Pipe [G (PF)] apered Pipe [R(P) (BP)] shape Function Features Wiper edge mall Diameter CutOff KF (1) Burrfree thread surface; high quality (mooth feeling) (2) Leave the workpiece diameter slightly oversized for full topping (3) Every pitch size requires a specific insert s and toolholders are compatible Back urning KFB ing KF (1) 's corner tends to be sharp edged (2) 's O.D. or I.D. needs to be finished to the size before threading (3) One insert can machine various pitch sizes ing Precision ypes Precision trict Loose etric 4h (1st Class) 6g (2nd Class) 8g (3rd Class) 5H (1st Class) 6H (2nd Class) 7H (3rd Class) Unified B 2B 1B precision with *NG OK OK *Not recommended if strict thread precision is required. 5

6 ing s ing s 60 P ing etric () Full Profile 60 Full Profile Previous d Classification of usage tainless teel 16E NN32E : 1st Choice K Cast Iron : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe P Carbon teel / lloy teel 22ER NN43ER N Nonferrous etals Handed shows Righthand oolholders 16ER 16EL r r oolholders KNR 16 KNR 16 KNL 16 d d Previous Dimension ngle ( ) r Cermet W: Whitworth NP: merican National apered Pipe r: 30 rapezoidal PVD Coated C60 PR1115 GW15 mm R L R L R L 16ER 100IOF IOF IOF IOF IOF IOF IOF E 050IO NN32E IO IO IO IO IO IO IO ER 300IO NN43ER IO IO IO IO oolholders 16 Recommended Cutting Conditions Depth of Cut & Number of Passes ER KNR 22 ing s Identification ystem (Full Profile) 6~11 16 (1) E (2) R (3) 100 (4) IO (5) F (6) (1) ize ymbol I.C. ize (2) / E ing I ing (3) Hand R Righthand L Lefthand (4) etric 1mm 1.5mm Inch crew 24 PI 20 PI Full Profile (5)ype of IO etric etric UN Unified W Whitworth BP apered Pipe NP merican National apered Pipe Full Profile (6)anufacture's Option F F Cutting Edge 6 PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item : Check vailability

7 ing s etric () Full Profile 60 Full Profile Previous d P Carbon teel / lloy teel 11I NN22I Classification of usage tainless teel 16I NN32I : 1st Choice K Cast Iron 22IR NN43IR N Nonferrous etals Handed shows Righthand oolholders 11IR 11IL r r r oolholders INR 11E INR 11 INL 11E INL 11 d d d Previous Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 mm R L R L R L 11IR 100IOF IOF IOF IOF IR 100IOF IOF IOF IOF IOF IOF IOF I 050IO NN22I IO IO IO IO IO IO I 100IO NN32I IO IO IO IO IO IO IR 300IO NN43IR IO IO IO IO oolholders 17 16IR 16IL 22IR oolholders INR 16 CINR 16 INL 16 CINL 16 INR 22 CINR 22 oolholders 17 Recommended Cutting Conditions Depth of Cut & Number of Passes ing : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal : td. Item : Check vailability PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 7

8 ing s ing s 60 P ing Unified (UN) Full Profile 60 Full Profile Previous d Classification of usage tainless teel 16ER NN32ER : 1st Choice K Cast Iron 22ER NN43ER N Nonferrous etals Handed shows Righthand oolholders 16ER 22ER r r oolholders KNR 16 KNR 16 KNR 22 d d Previous UN, UNF P Carbon teel / lloy teel Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 16ER 24UNF UNF UNF UNF UNF UNF UNF UNF UNF ER 24UN NN32ER 24UN UN 20UN UN 18UN UN 16UN UN 14UN UN 12UN ER 08UN NN43ER 08UN oolholders 16 ing s Parallel Pipe [G (PF)] Whitworth (W) Recommended Cutting Conditions Full Profile 55 Classification of usage tainless teel Full Profile Previous d : 1st Choice K Cast Iron 16ER NN32ER N Nonferrous etals Handed shows Righthand oolholders 16ER r r oolholders KNR 16 KNR 16 d d Previous G (PF) W P Carbon teel / lloy teel Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 16ER 19WF WF WF WF ER 19W NN32ER 19W oolholders 16 14W 14W W 11W Recommended Cutting Conditions P Depth of Cut & Number of Passes Depth of Cut & Number of Passes : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal 8 PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item : Check vailability

9 ing s Unified (UN) Full Profile 60 Full Profile Previous d Classification of usage tainless teel 16IR NN32IR : 1st Choice K Cast Iron 22IR NN43IR N Nonferrous etals Handed shows Righthand oolholders 16IR 22IR r r oolholders INR 16 CINR 16 INR 22 CINR 22 d d Previous UN, UNF P Carbon teel / lloy teel Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 16IR 24UNF UNF UNF UNF UNF UNF UNF UNF UNF IR 24UN NN32IR 24UN UN 20UN UN 18UN UN 16UN UN 14UN UN 12UN IR 08UN NN43IR 08UN oolholders 17 ing s Recommended Cutting Conditions Depth of Cut & Number of Passes ing Parallel Pipe [G (PF)] Whitworth (W) Full Profile 55 Classification of usage tainless teel Full Profile Previous d : 1st Choice K Cast Iron 16IR NN32IR N Nonferrous etals Handed shows Righthand r r d d Previous G (PF) W : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe P Carbon teel / lloy teel Dimension ngle ( ) r Cermet W: Whitworth NP: merican National apered Pipe r: 30 rapezoidal PVD Coated C60 PR1115 GW15 PI R L R L R L 16IR 19WF WF WF WF IR 14W NN32IR 14W W 11W oolholders Recommended Cutting Conditions 32 16IR oolholders INR 16 CINR 16 oolholders 17 Depth of Cut & Number of Passes 34 No wiper effect is expected when threading the internal whitworth screw using 16IR W (NN32IR W) insert. : td. Item : Check vailability PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 9

10 ing s ing s apered Pipe [R (P) (BP)] P Carbon teel / lloy teel Full Profile 55 Classification of usage tainless teel Full Profile Previous d : 1st Choice K Cast Iron 16ER NN32ER N Nonferrous etals Handed shows Righthand oolholders 16ER r r oolholders KNR 16 KNR 16 d d Previous R (P) (BP) Dimension ngle ( ) r Cermet PVD Coated 147' 55 P C60 PR1115 GW15 PI R L R L R L 16ER 28BPF BPF BPF BPF ER 28BP NN32ER 28P BP 19P BP 14P BP 11P oolholders 16 Recommended Cutting Conditions Depth of Cut & Number of Passes ' 32 ing ing s merican National apered Pipe (NP) P Carbon teel / lloy teel Full Profile 60 Classification of usage tainless teel Full Profile Previous d : 1st Choice K Cast Iron 16ER NN32ER N Nonferrous etals Handed shows Righthand oolholders 16ER r oolholders KNR 16 KNR 16 d Previous NP Dimension ngle ( ) r 16ER 18NP NN32ER 18NP oolholders 16 Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 14NP 14NP NP 11.5NP P Recommended Cutting Conditions Depth of Cut & Number of Passes : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal 10 PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item : Check vailability

11 ing s apered Pipe [Rc (P) (BP)] Full Profile 55 Full Profile P Carbon teel / lloy teel Previous d Classification of usage tainless teel 11IR NN22IR : 1st Choice K Cast Iron 16IR NN32IR N Nonferrous etals Handed shows Righthand oolholders 11IR 16IR r r r oolholders INR 11E INR 11 INR 16 CINR 16 d d d 11IR 28BPF Previous Dimension ngle ( ) Cermet PVD Coated Rc (P) (BP) r C60 PR1115 GW15 PI R L R L R L BPF BPF IR 14BPF BPF IR 28BP NN22IR 28P BP 19P BP 14P IR 14BP NN32IR 14P BP 11P oolholders 17 Recommended Cutting Conditions Depth of Cut & Number of Passes ing ing s merican National apered Pipe (NP) P Carbon teel / lloy teel Full Profile 60 Classification of usage tainless teel Full Profile Previous d : 1st Choice K Cast Iron 16IR NN32IR N Nonferrous etals Handed shows Righthand oolholders 16IR r oolholders INR 16 CINR 16 Previous NP Dimension ngle ( ) r 16IR 18NP NN32IR 18NP d oolholders 17 Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 14NP 14NP NP 11.5NP Recommended Cutting Conditions Depth of Cut & Number of Passes : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal : td. Item : Check vailability PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 11

12 ing s ing s 60 ype [ /, UN] 60 Previous d Classification of usage tainless teel 16ER NN32ER : 1st Choice K Cast Iron 22ER NN43ER N Nonferrous etals Handed shows Righthand d 16ER 60F Previous UN UNF P Carbon teel / lloy teel Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 mm PI R L R L R L 0.5~1.5 48~ G60F 1.75~3 14~ P Depth of Cut & Number of Passes ing oolholders 16ER 22ER 16 (1) r r oolholders KNR 16 KNR 16 KNR 22 d E (2) G60F 0.5~3 48~ ER ~1.5 48~ G ~3 14~ G60 0.5~3 48~ ER N60 3.5~5 7~ ER 6001 NN32ER ~2.5 24~ ~2.5 16~ oolholders 16 R (3) 60 (4) Recommended Cutting Conditions : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe W: Whitworth ing s Identification ystem () 12~15 NP: merican National apered Pipe r: 30 rapezoidal F (5) (1) ize ymbol r I.C. ize Example of shape of, G and G H (2) / E I ing ing R L Dimensin (3) Hand r H 16ER 60F ER G60F ER G60F Righthand Lefthand (4) Vertex angle 60 G60 G60 55 G55 G55 60 ype () 0.5~1.5mm 60 ype () 1.75~3mm 60 ype () 0.5~3mm 55 ype () 40~16 PI 55 ype () 14~8 PI 55 ype () 40~8 PI Vertex angle (5)anufacture's Option F F Cutting Edge (4) 60 ype () CornerR (r)=0.1mm 1.0~2.5mm 55 ype () CornerR (r)=0.1mm 28~11 PI CornerR(r) election for Partial Profiling etric Unified Parallel Pipe (Whitworth) apered Pipe r: CornerR P: (= 25.4 n ) n: PI r0.1443p r0.0720p (For Both and ) r0.1373p Note) and threads per inch of an insert without wiper depend on the size of insert. etric, Unified CornerR(r) at ing is almost half of that of. Parallel Pipe, apered Pipe, Whitworth ame CornerR(r) for both and ing 12 PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item : Check vailability

13 ing s 60 ype [ /, UN] 60 Previous d 06IR NN06IR IR NN08IR P Carbon teel / lloy teel 11IR NN22IR Classification of usage tainless teel 16IR NN32IR : 1st Choice K Cast Iron 22IR NN43IR N Nonferrous etals 06IR 08IR 11IR 16IR 22IR Handed shows Righthand oolholders r oolholders INR 06E INR 08E INR 11E INR 11 INR 16 CINR 16 INR 22 CINR 22 d oolholders 17 Dimension ngle ( ) Cermet PVD Coated Previous UN UNF r C60 PR1115 GW15 mm PI R L R L R L 11IR ~1.5 48~ IR ~1.5 48~ G ~3 14~ G60 0.5~3 48~ IR N60 3.5~5 7~ IR NN06IR ~ ~ IR NN08IR ~ ~ IR NN22IR ~1.5 32~ IR 6001 NN32IR ~2.5 16~ ~ Recommended Cutting Conditions Depth of Cut & Number of Passes ing : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal : td. Item : Check vailability PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 13

14 ing s ing s 55 P 55 ype [ / G (PF), R (P, BP), (W)] 55 P Carbon teel / lloy teel Previous d Classification of usage tainless teel 16ER NN32ER : 1st Choice K Cast Iron 22ER NN43ER N Nonferrous etals Handed shows Righthand d 16ER 55F Previous G(PF) R(P) W Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 28, 19 40~ G55F 14, 11 14~ Depth of Cut & Number of Passes ing oolholders 16ER 22ER r r oolholders KNR 16 KNR 16 KNR 22 d 16ER 55 G55F 28~11 40~ , 19 40~ G55 14, 11 14~ G55 28~11 40~ ER N55 7~ ER 5501 NN32ER ~11 24~ oolholders , 11 16~ Recommended Cutting Conditions ing s P rapezoidal (r) 30 P Carbon teel / lloy teel Previous d Classification of usage tainless teel 16ER NN32ER : 1st Choice K Cast Iron 22ER NN43ER N Nonferrous etals Handed shows Righthand oolholders 16ER 22ER r r oolholders KNR 16 KNR 16 KNR 22 d Previous r Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 mm R L R L R L 16ER 200R NN32ER 200R R 300R ER 400R NN43ER 400R R 500R oolholders 16 Recommended Cutting Conditions Depth of Cut & Number of Passes : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal 14 PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item : Check vailability

15 ing s 55 ype [ / G(PF), Rc(P, BP), (W)] 55 Previous d 06IR NN06IR IR NN08IR P Carbon teel / lloy teel 11IR NN22IR Classification of usage tainless teel 16IR NN32IR : 1st Choice K Cast Iron 22IR NN43IR N Nonferrous etals Handed shows Righthand oolholders 06IR 08IR 11IR r oolholders INR 06E INR 08E INR 11E INR 11 d 11IR 55 Previous G(PF) Rc(P) W Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 PI R L R L R L 28, 19 40~ IR 55 28, 19 40~ G55 14, 11 14~ G55 28~11 40~ IR N55 7~ IR 5501 NN06IR IR 5501 NN08IR , 19 24, IR NN22IR ~14 24~ IR 5501 NN32IR ~11 24~ oolholders 17 ing s ~11 16~ IR 22IR oolholders INR 16 CINR 16 INR 22 CINR 22 Recommended Cutting Conditions oolholders 17 Depth of Cut & Number of Passes ing 30 rapezoidal (r) 30 P Carbon teel / lloy teel Previous d Classification of usage tainless teel 16IR NN32IR : 1st Choice K Cast Iron 22IR NN43IR N Nonferrous etals Handed shows Righthand oolholders 16IR 22IR r oolholders INR 16 CINR 16 INR 22 CINR 22 r d Previous r Dimension ngle ( ) r Cermet PVD Coated C60 PR1115 GW15 mm R L R L R L 16IR 200R NN32IR 200R R 300R IR 400R NN43IR 400R R 500R oolholders 17 Recommended Cutting Conditions Depth of Cut & Number of Passes : etric R, Rc (P) (BP): apered Pipe UN: Unified W: Whitworth UNF: Unified Fine NP: merican National apered Pipe G (PF): Parallel Pipe r: 30 rapezoidal : td. Item : Check vailability PR1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 15

16 ing oolholders KN B 0 H1 H3 h F L2 L1 Fig.1 Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. KN (For Gang ype NC Lathe) h 0 H3 F L2 L1 B H1 KNR1010H K16 Fig.2 h 0 H3 F L2 L1 B H1 KNR1616K K16 Fig.3 Righthand shown Righthand for Righthand oolholder. ing oolholder Dimensions td. Dimension R L H1=h H3 B L1 L2 F KN 1616H H16* K P KNR 1010H K K K *mark indicates short shank type. Refer to page for applicable inserts Drawing Fig.1 pare Parts Clamp et Clamp crew Wrench him him crew 5 6 F LW CP5 F15 N32 P3X8 16E 32 CP6 LW3 N43 P3X8 22ER Fig.2 B3.5R F15 Fig.3 CP5 N32 P3X8 Nominal Full Profile Nominal Full Profile : etric 6 12 UN: Unified UNF: Unified Fine 8 12 R (P) (BP) apered Pipe W: Whitworth 8 14 NP merican National apered Pipe 10 G (PF): Parallel Pipe 8 14 r: 30 rapezoidal 14 s 16ER 16 : td. Item

17 ing oolholders IN / CIN L2 L1 D L2 L1 D 0 F Fig.1 H 0 F Fig.3 H L2 L1 D L2 L1 D 0 F Fig.2 H 0 F Fig.4 H Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L D H L1 L2 F IN E pare Parts Clamp crew Clamp et Wrench him him crew Drawing F 5 6 LW s B2040R F6 06 IR E B2050R F6 08 IR Fig E B2R F8 11 I Fig Fig.3 B3.5R F15 16 I B4085R F15 22 IR CIN Fig.4 CP5 F15 N32 P3X8 16 I CP6 LW3 N43 P3X8 22 IR ing Refer to page for applicable inserts Nominal Full Profile Nominal Full Profile : etric 7 13 UN: Unified UNF: Unified Fine Guide for ing 9 For the internal threading, pay extra attention to tabilizing Bore Dia. and chip evacuation. 1 tabilizing Bore Dia. Because small pitch internal threading has small cornerr(r), there is variation in the Bore Dia. which may greatly influence the tool life of an insert. In order to eliminate the variation in the Bore Dia., 0 cutting (zero cutting) should be performed as the zero pass, before the first pass in threading. he Bore Dia. is cut with the specified dimension, and the first pass of threading becomes stable. 2 Chip evacuation If machining process is continued when chips are tangled with a toolholder and other parts of the machine, it may cause damages to the insert. herefore, please ensure that there are no tangled chips in the machine by the following method. <When processing the first workpiece> et the program with the single block 13 Keep the threading starting point 50mm~100mm away from the side of workpiece, and confirm that coolant is flushing down the chips for each pass. <When processing the second workpiece and later> Ensure that chips are not tangled; then, start the continuous run. Rc (P) (BP) apered Pipe W: Whitworth 9 15 NP merican National apered Pipe 11 G (PF): Parallel Pipe 9 15 r: 30 rapezoidal 15 50mm~100mm : td. Item 17

18 KF ing KKF / KKF Gooseneck Holder h h H1 F1 F2 F1 B 2 KKF (F2=10mm) KKF (F2=10mm) only for above shape h KKF only for above shape Righthand shown L2 2 KKF only for above shape L1 Fig.1 Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. <Gooseneck Holder> B H1 L1 h F1 1 8 F1 KKFL1620X12 only for above shape 1 Fig.2 Lefthand shown Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension R L H1=h B L1 L2 F1 Drawing Clamp crew pare Parts Wrench s ing KKF 1010X X B4590RWN LW10 KF X Fig X KKF 1212F B4590RWN LW10 KF12 KKFL 1216X X Fig.2 B4590RWN LW10 KF12L.. Dimension shows the distance from the oolholder to the cutting edge. s Photo shows Righthand. W 1 2 r d H Righthand shown d r H 1 2 W Lefthand shown Classification of usage : 1st Choice : 2nd Choice Dimension P Carbon teel / lloy teel tainless teel K Cast Iron N Nonferrous etals ngle ( ) mm PI W H d r 1 2 EGCO NNO PR1425 PR1535 EG CO PR1225 PVD Coated KF 12R6000 ax ~0.6 64~48 12RB Flat R UN 0.5~ ~ RB RN6001 1~1.5 24~ R55005 G,R 40~ RB55005 W KF 12L6000 ax ~0.6 64~48 12LB Flat L UN 0.5~ ~ LB LN6001 1~1.5 24~ L55005 G,R 40~ LB55005 W PR1025 KW10 oolholders KKFR 12 KKFL s are sold in 10 piece boxes : td. Item

19 s Identification ystem (Ref. to able1) KF 12 R ype ize Edge Position CornerR(r) Hand R: Righthand L: Lefthand ngle Recommended Cutting Conditions Workpiece aterial Carbon teel lloy teel Recommended Grades EGCO NNO EGCO PVD Coated PR1425 / PR1535 PR1225 PR1025 KW10 Vc = 70 ~ 170 m/mim First ap (Radial): under 0.2mm Vc = 70 ~ 170 m/mim First ap (Radial): under 0.2mm Vc = 60 ~ 150 m/mim First ap (Radial): under 0.2mm Vc = 60 ~ 150 m/mim First ap (Radial): under 0.2mm type able1 Righthand B type N type Vc = 60 ~ 100 m/mim Vc = 50 ~ 80 m/mim tainless teel First ap (Radial): under 0.15mm First ap (Radial): under 0.15mm Vc = 100 m/mim Cast Iron First ap (Radial): under 0.2mm type etric ype Parallel Pipe KF12R.. KF12L.. Whitworth KF12RB.. Lefthand B type KF12LB.. mm/pi N type KF12RN.. KF12LN.. luminum lloys Depth of Cut & Number of Passes KF 60 / 55 Brass Coolant is recommended. In case of threading stainless steel, please set two to three passes more than <ap passes> listed below. CornerR (r) otal ap No. of Passes Vc = 150 ~ 400 m/mim First ap (Radial): under 0.2mm Vc = 150 ~ 300 m/mim First ap (Radial): under 0.15mm mm mm mm KF 12R/L /B6000 ax mm mm Flat mm mm KF 12R/L /B R/L /B mm KF 12R/L /B Flat ax (ap shows the value of radial ap) 12R/L /B mm mm KF 12R/L /B mm mm KF 12R/L /B mm 12R/L N mm KF 12R/L N PI KF 12R/L /B PI PI PI KF 12R/L /B PI PI ing wiss ool utomatic Lathe (Guide Bush ystem) Gooseneck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Zaxis direction). Conventional reading ool Gooseneck Holder (for threading) Up to 15mm(1216 type) Up to 19mm(1620 type) Chips may come into the guide bush and scratch the thread surface. Gooseneck holder is capable of threading without returning the thread part into the guide bush (thread length up to 15 mm or 19 mm). 19

20 ing oolholders [X ] KX *Clamp screw can be operated from the back side. h F L2 L1 H1 H3 B to shoulder Righthand shown H2 Righthand for Righthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare Parts td. H1=h H2 H3 B L1 L2 F KXR 1010X16F X16F B4070RW F8 1616X16F KXR 1212F 16F B4070RW F8 2020K 16F KX ( leeve Holder) L1 H2 H1 ing d2 F2 F d1 D 5 to shoulder Lefthand shown Righthand for Lefthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare Parts td. D L1 F1 F2 d1 d2 H1=H2 12FKXL HKXL FKXL FKXL GKXL KKXL GKXL KKXL HKXL KKXL B4070RW F8 20 : td. Item

21 s d X32R Handed shows Righthand 1 2 r d : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe P Carbon teel / lloy teel Classification of usage tainless teel K Cast Iron : 1st Choice N Nonferrous etals : 2nd Choice Dimension ngle ( ) mm PI r 1 2 Cermet PVD Coated C60 PR930 PR1115 KW10 X32R 6000 UN 0.5~1.0 56~ UN 0.5~1.0 48~ UN 1.0~2.0 28~ X32R 6000 UN ~ UN G, R X32R 5501 W 28~19 24~ G, R W 19~11 20~ W: Whitworth NP: merican National apered Pipe r: 30 rapezoidal oolholders KXR KXL16 Recommended Cutting Conditions Depth of Cut & Number of Passes and X ype hape Features Rake ngle after Installation Condition Dead pace Large 6 One insert can machine various pitch sizes 15 he Least Cutting Force mall ing X to shoulder (Less dead space) One can machine various pitch sizes. (less than ) : td. Item : Check vailability PR930 / PR1115 (ing) are sold in 5 piece boxes. C60 / KW10 (ing) are sold in 10 piece boxes. 21

22 ing oolholders [ ] K F h 6 L2 H2 L1 H1 H3 B Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension Clamp crew pare Parts Wrench R L H1=h H2 H3 B L1 L2 F ing K 1010F H H K K s d Full Profile Handed shows Righthand r d r d r d ER P Carbon teel / lloy teel Classification of usage tainless teel : 1st Choice K Cast Iron N Nonferrous etals : 2nd Choice Dimension ngle ( ) mm PI r Cermet C60 PVD Coated PR930 PR1115 KW10 oolholders UN 0.5~2.5 56~ UN 1.0~2.5 24~ UN 1.5~2.5 16~ K UN 11~ R R G, P W 28~11 24~ R G, P 55 W 14~11 14~ R R R R R R R R R R R R R : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe W: Whitworth NP: merican National apered Pipe r: 30 rapezoidal B4070R F10 B4R F15 G50 LW3 UN 1.0~3.5 24~8 0.1 UN 1.5~3.5 16~ UN 2.5~3.5 11~8 0.3 R UN 3.0~ R G, P W 28~11 24~7 0.1 R R G, P W 14~11 16~7 0.2 R R G, P 55 W 11 10~7 0.3 R R G, P W 8~7 0.4 K 22 Recommended Cutting Conditions Depth of Cut & Number of Passes PR930 / PR1115 (ing) are sold in 5 piece boxes. C60 / KW10 (ing) are sold in 10 piece boxes. : td. Item : Check vailability R: td. Item (Righthand Only)

23 ing oolholders [ ] KIG D F 4 L2 L1 H Righthand shown Lefthand for Righthand oolholder, Righthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L D H L1 L2 F Clamp crew pare Parts Wrench KIG B4R F G50 LW3 ax. available : KIG P2.5 or 10PI, KIG P3.0 or 8PI. s d Handed shows Righthand r d : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe W: Whitworth NP: merican National apered Pipe r: 30 rapezoidal P Carbon teel / lloy teel Classification of usage tainless teel : 1st Choice K Cast Iron : 2nd Choice N Nonferrous etals Dimension ngle ( ) Cermet mm PI r C60 PVD Coated PR930 PR1115 KW10 UN 0.5~2.5 48~ UN 1.5~2.5 16~ G,P 28~11 W 24~ R G,P 55 W 16~ R UN 1.5~3.0 14~11 16~ UN G,P 28~11 W 24~8 0.1 R R G,P 14~11 W 16~8 0.2 R R 55 G,P 11 W 11~8 0.3 R R G,P W oolholders KIG KIG Recommended Cutting Conditions Depth of Cut & Number of Passes ing : td. Item : Check vailability R: td. Item (Righthand Only) PR930 / PR1115 (ing) are sold in 5 piece boxes. C60 / KW10 (ing) are sold in 10 piece boxes. 23

24 icro ing EZ Bars [olid ype] EZ D d r d 0 F d d L2 L1 Detail of edge L3 30 H Righthand shown Dimensions in. Bore Dia. Dimension EG CO etric Unified merican National apered Pipe D H L1 L2 L3 F d r PR1225 Nominal Nominal (PI) Nominal (PI) ing EZR ± ± EZR ± and over (Fine : 3.5 and over) 4.5 and over (Fine : 4.5 and over) 5 and over (Fine : 5 and over) P0.5~P0.8 P0.5~P1.0 7 and over P0.75~P1.5 (Fine : 6 and over) 8 and over P0.75~P1.5 (Fine : 7 and over) No.832UNC No.836UNF and over No.1024UNC No.836UNF and over No.1224UNC P0.75~P1.25 No.1228UNF and over 1/420UNC 1/428UNF and over 5/1618UNC 5/1624UNF and over 9 and over 3/816UNC P0.75~P1.75 (Fine : 8 and over) 3/824UNF and over Whitworth W10 PI24 and over W11 PI20 and over 24~20 20~18 Parallel Pipe / apered Pipe G1/16 and over R1/16 and over G1/8 and over R1/8 and over 36~32 36~24 28~20 28~18 24~16 24~16 1/4NP 3/8NP 1/4NP and over 18 18, ,19 For merican National Pipe (NP), use EZR leeves EZ Bars are sold in 1 piece boxes. : td. Item

25 sleeves leeve s EZHC EZHHP leeve hank (djustable overhang length / EZH (djustable overhang length) hank Dia. EZ HP Dia. with coolant hole) F20 F22 F24 D1 D EZH EZR EZR EZR EZR HPR EZR HPR EZR EZR HPR EZH 02516HP100 EZH EZR HP EZR HP EZR HP EZR HPR HP EZR HPR HP EZR HP EZR HPR EZH 02519C120 EZH 02519HP120 EZH EZR C HP EZR C HP EZR C HP EZR HPR C HP EZR HPR C HP EZR C HP EZR HPR EZH 02520C120 EZH 02520HP120 EZH EZR C HP EZR C HP EZR C HP EZR HPR C HP EZR HPR C HP EZR C HP EZR HPR EZH 02522C135 EZH 02522HP135 EZH EZR C HP EZR C HP EZR C HP EZR HPR C HP EZR HPR C HP EZR C HP EZR HPR EZH C135 EZH HP135 EZH EZR C HP EZR C HP EZR C HP EZR HPR C HP EZR HPR C HP EZR C HP EZR HPR EZH C120 EZH HP120 EZH EZR C HP EZR C HP EZR C HP EZR HPR C HP EZR HPR C HP EZR C HP EZR HPR Choose sleeves (d1) to meet with D dimension of Bars. djustment Pin cannot be installed to EZH sleeves. o adjust overhang of the bar, please use EZHC/HP sleeves. achine anufacturer (General purpose) (General purpose) Citizen achinery mada achine ools Eguro sugami Citizen achinery (General purpose) tar icronics Nomura D sugami mada achine ools Eguro sugami Citizen achinery (General purpose) Citizen achinery ing 25

26 Recommended Cutting Conditions (EZ) Recommended Cutting Conditions Workpiece aterial Carbon teel / lloy teel tainless teel Recommended Grades (Cutting peed Vc: m/min) EGCO PR ~100 30~80 Nonferrous etals <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. : 1st Recommendation Depth of Cut & Number of Passes (etric : ) otal ap No. of Passes 1Pass Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass 18Pass 19Pass20Pass Depth of Cut & Number of Passes (Whitworth : W) ing PI otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass Depth of Cut & Number of Passes (Unified : UN, UNC, UNF, UNEF) PI otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass 18Pass

27 pplication of Parallel Pipe / apered Pipe Parallel Pipe : G(PF), Rp(P) Nominal ymbol (Previous ymbol) G1 16 ( ) G 1 8 (PF 1 8) G ¼ (PF ¼) G 3 8 (PF 3 8) PI 28 (G, Rp) Bore Dia. EZR EZR ame Root s Radius 0.12 apered Pipe : R, Rc(P)(BP) Nominal ymbol (Previous ymbol) R1 16,Rc1 16 ( ) R 1 8, Rc 1 8 (P 1 8) R ¼, Rc ¼ (P ¼) R 3 8, Rc 3 8 (P 3 8) PI 28 (Rc) Bore Dia. EZR EZR ame Root s Radius 0.12 When using EZ type for Parallel Pipe / apered Pipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for Parallel Pipe / apered Pipe. Depth of Cut & Number of Passes (Parallel Pipe / G(PF), apered Pipe / BP (P) (Rc)) PI otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass 18Pass pplication of merican National apered Pipe (NP) Nominal 1 16 NP 1 8 NP ¼ NP 3 8 NP ½ NP ¾ NP ½ NP ¾ NP PI oolholder 27 No ools vailable 18 EZH sleeve EZR EZR Full Profile 14 EZH sleeve EZR INR INR IR14NP pplication of NPF NPF is the thread for sealing pipes without using any sealing material. symbol is similar to NP but the olerance is different from that of NP, therefore the above s are not available for NPF. ing Depth of Cut & Number of Passes (merican National apered Pipe) PI otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass11Pass12Pass13Pass14Pass15Pass16Pass17Pass18Pass19Pass

28 2Edge ipbars for icro ing [olid ype] HP (icro ing) H D d r d Detail of edge 0 F d d L2 L3 L1 Righthand shown ing Dimensions in. Bore Dia. Dimension D H L1 L2 L3 F d r PR930 KW10 HPR HPR Grades PVD Coated etric Unified For merican National Pipe (NP), use HPR able for ipbars and leeves ipbars Depth of Cut & Number of Passes (etric : ) otal ap leeves 25 HPR EZH HPR EZH Recommended Cutting Conditions Workpiece aterial Nominal Nominal (PI) 6 1/420UNC P0.75~P1.25 and over 1/428UNF and over 28~20 8 5/1618UNC P0.75~P1.50 and over 5/1624UNF and over 24~ /816UNC P0.75~P1.50 and over 3/824UNF and over 24~16 Whitworth Parallel Pipe apered Pipe W10 PI24 and over W11 PI24 and over 24~20 20~18 G1/16 and over R1/16 and over G1/8 and over R1/8 and over 28 28,19 <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. No. of 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass Passes Recommended Grades (Cutting peed Vc: m/min) PVD Coated PR930 KW10 Carbon teel / lloy teel 30~100 tainless teel 30~80 Nonferrous etals ~300 : 1st Recommendation Depth of Cut & Number of Passes (Whitworth : W) PI otal ap No. of 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass Passes Depth of Cut & Number of Passes (Unified : UN, UNC, UNF, UNEF) PI otal ap No. of 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass11Pass12Pass13Pass14Pass15Pass16Pass17Pass18Pass Passes ipbars are sold in 1 piece boxes. : td. Item

29 pplication of Parallel Pipe / apered Pipe Parallel Pipe:G(PF), Rp(P) Nominal ymbol (Previous ymbol) G1 16 ( ) G 1 8 (PF 1 8) G ¼ (PF ¼) G 3 8 (PF 3 8) PI 28 (G, Rp) Bore Dia. HPR HPR ame Root s Radius 0.12 apered Pipe:R, Rc(P) (BP) Nominal ymbol (Previous ymbol) R1 16,Rc1 16 ( ) R 1 8, Rc 1 8 (P 1 8) R ¼, Rc ¼ (P ¼) R 3 8, Rc 3 8 (P 3 8) PI 28 (Rc) Bore Dia. HPR HPR ame Root s Radius 0.12 When using HP type for Parallel Pipe / apered Pipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for Parallel Pipe / apered Pipe. Depth of Cut & Number of Passes (Parallel Pipe / G(PF), apered Pipe / BP (P) (Rc)) PI otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass11Pass12Pass13Pass14Pass15Pass16Pass17Pass18Pass pplication of merican National apered Pipe (NP) Nominal 1 16 NP 1 8 NP ¼ NP 3 8 NP ½ NP ¾ NP ½ NP ¾ NP PI oolholder 27 No ools vailable EZH sleeve (Ref. to Page 25) EZH sleeve (Ref. to Page 25) INR INR HPR HPR Full Profile HPR IR14NP pplication of NPF NPF is the thread for sealing pipes without using any sealing material. symbol is similar to NP but the olerance is different from that of NP, therefore the above s are not available for NPF. ing Depth of Cut & Number of Passes (merican National apered Pipe) PI otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass 18Pass 19Pass

30 d ipbars for icro ing [olid ype] VN (ystem ipbars) L2 1 r P (ipbars) his insert will be switched to EZ 24 H D r 0 F d d L3 L2 F d d d 60 L1 H Righthand shown Dimensions in. Bore Dia. Dimension Grades PVD EG Coated CO etric Unified H L1 L2 F d r PR1225 PR930 KW10 Nominal Nominal (PI) VNR For applicable oolholder, Ref. to Page F28~F29. 6 and over 8 and over P0.75 ~P1.25 P0.75 ~P1.50 1/420UNC, 1/428UNF and over 5/1618UNC, 5/1624UNF and over 28~20 24~18 ing L1 Righthand shown d d 60 Dimensions in. Bore Dia. Dimension Grades PVD Cermet Coated etric Unified D H L1 L2 L3 F d r C60 PR930 KW10 Nominal Nominal (PI) PR and over 8 and over P0.75 ~P1.25 P0.75 ~P1.50 1/420UNC, 1/428UNF and over 5/1618UNC, 5/1624UNF and over 28~20 24~18 For applicable leeves, Ref. to Page F82. Depth of Cut & Number of Passes (etric : ) otal ap No. of Passes 1Pass 2Pass 3Pass 4Pass 5Pass 6Pass 7Pass 8Pass 9Pass 10Pass 11Pass 12Pass 13Pass 14Pass 15Pass 16Pass 17Pass <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpiece at high speeds. 2) Coolant is recommended. 30 ipbars are sold in 1 piece boxes. ystem ipbars are sold in 5 piece boxes. : td. Item : Will be switched to new item (Check vailability)

31 ing oolholders [PGB ] WP L2 D F L3 L1 H 0 Righthand shown his ool can also be used as a boring bar. WPE Excellent Bar L2 D F L3 L1 H 0 Righthand shown his ool can also be used as a boring bar. oolholder Dimensions td. in. Bore Dia. Dimension (Previous ) R L D H L1 L2 L3 F vailable pare Parts Clamp crew Wrench 10 WPR1112 IR and under 12 WPR and under Q WPR and under 20R WPR and under 10 WP1112E and under 12 WP 1116E and under R WP 1120E and under 20X WP1125E and under Dimension : shows the ax. available ap. s d PGB PGB r 11 d PGB PGB : etric R, Rc (P) (BP): apered Pipe UN: Unified UNF: Unified Fine G (PF): Parallel Pipe W: Whitworth Dimension ngle ( ) mm PI r Cermet PVD N6020 N60 PV7020 KW10 B3R B3R B3R B3R oolholders UN 0.75~1.5 28~ WP 1112(E) UN UN 0.75~3.5 28~ WP 1116(E)... UN 1.5~3.5 16~8 WP1120(E)... WP1125(E) UN 3.0~3.5 NP: merican National apered Pipe r: 30 rapezoidal 8 Recommended Cutting Conditions F10 F10 P Carbon teel / lloy teel Classification of usage tainless teel K Cast Iron : 1st Choice N Nonferrous etals : 2nd Choice Depth of Cut & Number of Passes ing : td. Item s are sold in 10 piece boxes 31