Metric (M) Unified (UN) Parallel Pipe [G(PF)] Whitworth (W) Tapered Pipe [R,Rc (PT) (BSPT)] American National Tapered Pipe (NPT) KTN / KTNS SIN / CIN

Transcription

1 apered ipe ing 1~48 ummary of ing / ummary of ing roduct Introduction ummary of ing s ing s ( / ) etric () 6 Unified (UN) 8 arallel ipe [G(F)] Whitworth (W) 8 apered ipe [R,Rc () (B)] 10 merican National apered ipe (N) ype [artial rofile /, UN] ype [artial rofile / G(F), R, Rc() (B), W] rapezoidal (r) 14 ing oolholders ( / ) KN / KN 16 IN / CIN 17 KKF mall ools 18 KKF (Gooseneck older) mall ools 18 KX mall ools 20.KX leeve older 20 K 22 KIG 23 EZ EZ Bars 24 2Edge ipbars 28 VN ystem ipbars 30 (will be switched to EZ) ipbars 30...W /...WE ~15 16~31 etric Unified Vc π Dm n 1,000 echnical Information 32~48 F series Whitworth arallel ipe Recommended Cutting Conditions oolholders & s ing ethods Lead ngle & Relief ngle of ypes & Basic rofile

2 ummary of ing ooling pplication able ( ) ypes etric Unified arallel ipe Whitworth apered ipe UN,UNC UNF,UNEF G(F) W R() (B) merican National apered ipe N 30 rapezoidal r shape oolholder hape KN 16 Full rofile mm I I I I I mm ing KN K KX artial rofile Full rofile artial rofile Full rofile artial rofile artial rofile KX 20 artial rofile KKF 18 KKF 18 (Gooseneck older) artial rofile ing s Identification ystem Full rofile 6 artial rofile 12 2

3 ummary of ing ooling pplication able ( ) ypes etric Unified arallel ipe Whitworth apered ipe UN,UNC UNF,UNEF G(F) Rp() W Rc() (B) merican National apered ipe N 30 rapezoidal r shape oolholder hape EZ 24 mm I I I I I mm artial rofile VN 30 artial rofile ( 30) artial rofile ( ) 28 ( 30) (28 18) 28 ( 30) ing IN 17 Full rofile artial rofile CIN 17 Full rofile KIG 23 artial rofile artial rofile W 31 artial rofile For parallel pipe and tapered pipe the average values are only to be used if specifically recommendation. inside ( ) indicates. 3

4 roduct Introduction F series ing s igh quality edge and new grade insert R1115 achieve long tool life. Economical, owing to new molding technology. igh Quality Cutting Edge F series igh precision fine molding technology produces high quality cutting edges. Cutting Edge closeup picture Consistent micro honing technology enables sharpness and high quality thread shape. Inconsistent edge honing condition. ing harp cutting 16ER150IOF Competitor vailable for every standard screw thread Clear makings provide user friendly insert identification apered ipe R,Rc()(B) etric () Unified (UN) 60 ype (artial rofile) arallel ipe [G (F)] 55 ype (artial rofile) IO (etric) ing pitch 3.0 mm Whitworth (W) Case tudies 16 F has the mark on its top face side, 11 F has the mark on its seating face side (bottom side). C415 25C 16ER150IOF(R1115) Competitor 1,800 pcs/edge 600 pcs/edge F eries extended the tool life 3 times compared to Competitor. 8 16IR150IOF(R1115) Competitor B 500 pcs/edge 300 pcs/edge F eries extended the tool life 1.7 times compared to Competitor B. (Evaluation by the user) 4 Nut Vc=262m/min Wet 40x x φ55 achine parts Vc=65m/min Wet (Evaluation by the user)

5 ummary of ing s KKF 18 ing is added to mall ools special tool series. otal toolholder length 120 mm series is now available (referred to as X in the part number). ing For ing KF for various type of threading etric() Unified (UN) arallel ipe [G (F)] apered ipe [R()(B)] s and toolholders are compatible mall Diameter CutOff KF Back urning KFB ing KF ing Features Full rofile and artial rofile Full rofile shape Function Features Wiper edge (1) Burrfree thread surface; high quality (mooth feeling) (2) Leave the workpiece diameter slightly oversized for full topping (3) Every pitch size requires a specific insert artial rofile (1) 's corner tends to be sharp edged (2) 's O.D. or I.D. needs to be finished to the size before threading (3) One insert can machine various pitch sizes ing recision ypes recision trict Loose etric 4h (1st Class) 6g (2nd Class) 8g (3rd Class) 5 (1st Class) 6 (2nd Class) 7 (3rd Class) Unified B 2B 1B precision with N/ OK OK * Not recommended if strict thread precision is required. 5

6 ing s ing s 60 ing etric () Full rofile 60 Full rofile Classification of usage tainless teel 16E& :1st Choice K Cast Iron Carbon teel / lloy teel 22ER N Nonferrous etals anded shows Righthand oolholders 16ER 16EL oolholders KNR 16 KNR 16 KNL 16 oolholders 16 Dimension : etric R,Rc()(B): apered ipe UN: Unified ngle UNF: Unified Fine G (F): arallel ipe Cermet VD Coated W: Whitworth N: merican National apered ipe r: 30 rapezoidal C60 R1115 GW15 mm R L R L R L 16ER 100IOF IOF IOF IOF IOF IOF IOF E& 050IO IO IO IO IO IO IO IO ER 300IO IO IO IO IO Recommended Cutting Conditions Depth of Cut & Number of asses ER KNR 22 ing s Identification ystem (Full rofile) 16 (1) E (2) R (3) 100 (4) 6~11 IO (5) F (6) (1) ize ymbol I.C. ize (2) / E ing I ing (3) and R Righthand L Lefthand (4) etric 1mm 1.5mm Inch crew 24 I 20 I Full rofile (5)ype of IO etric etric UN Unified W Whitworth B apered ipe N merican National apered ipe Full rofile (6)anufacture's Option F F Cutting Edge 6 R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item

7 ing s etric () Full rofile 60 Full rofile Carbon teel / lloy teel 11I& Classification of usage tainless teel 16I& :1st Choice K Cast Iron 22IR N Nonferrous etals anded shows Righthand oolholders 11IR 11IL oolholders INR 11E INR 11 INL 11E INL 11 oolholders 17 Dimension ngle Cermet VD Coated C60 R1115 GW15 mm R L R L R L 11IR 100IOF IOF IOF IOF IR 100IOF IOF IOF IOF IOF IOF IOF I& 050IO IO IO IO IO IO IO I& 100IO IO IO IO IO IO IO IR 300IO IO IO IO IO IR 16IL 22IR oolholders INR 16 CINR 16 INL 16 CINL 16 INR 22 CINR 22 oolholders 17 Recommended Cutting Conditions Depth of Cut & Number of asses ing : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 7

8 ing s ing s 60 ing Unified (UN) Full rofile 60 Full rofile Classification of usage tainless teel 16ER :1st Choice K Cast Iron 22ER N Nonferrous etals anded shows Righthand oolholders 16ER 22ER oolholders KNR 16 KNR 16 KNR 22 oolholders 16 UN,UNF Carbon teel / lloy teel Dimension ngle Cermet VD Coated C60 R1115 GW15 I R L R L R L 16ER 24UNF UNF UNF UNF UNF UNF UNF UNF UNF ER 24UN UN UN UN UN UN ER 08UN Recommended Cutting Conditions 55 Depth of Cut & Number of asses ing s arallel ipe [G (F)] Whitworth (W) Full rofile 55 Classification of usage tainless teel Full rofile :1st Choice K Cast Iron 16ER N Nonferrous etals anded shows Righthand oolholders 16ER oolholders KNR 16 KNR 16 oolholders 16 G (F) W Carbon teel / lloy teel Dimension ngle Cermet VD Coated C60 R1115 GW15 I R L R L R L 16ER 19WF WF WF WF ER 19W W W Recommended Cutting Conditions Depth of Cut & Number of asses : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 8 R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item

9 ing s Unified (UN) Full rofile 60 Full rofile Classification of usage tainless teel 16IR :1st Choice K Cast Iron 22IR N Nonferrous etals anded shows Righthand oolholders 16IR 22IR oolholders INR 16 CINR 16 INR 22 CINR 22 oolholders 17 UN,UNF Carbon teel / lloy teel Dimension ngle Cermet VD Coated C60 R1115 GW15 I R L R L R L 16IR 24UNF UNF UNF UNF UNF UNF UNF UNF UNF IR 24UN UN UN UN UN UN IR 08UN Recommended Cutting Conditions Depth of Cut & Number of asses ing ing s arallel ipe [G (F)] Whitworth (W) Full rofile 55 Classification of usage tainless teel Full rofile :1st Choice K Cast Iron 16IR 16IR N Nonferrous etals anded shows Righthand oolholders INR 16 CINR 16 oolholders 17 G (F) W Carbon teel / lloy teel Dimension : etric R,Rc()(B): apered ipe UN: Unified ngle UNF: Unified Fine G (F): arallel ipe Cermet VD Coated W: Whitworth N: merican National apered ipe r: 30 rapezoidal C60 R1115 GW15 I R L R L R L 16IR 19WF WF WF WF IR 14W W oolholders Recommended Cutting Conditions 32 Depth of Cut & Number of asses 34 No wiper effect is expected when threading the internal whitworth screw using 16IR W (NN32IR W) insert. : td. Item R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 9

10 ing s ing s apered ipe [R () (B)] Carbon teel / lloy teel Full rofile 55 Classification of usage tainless teel :1st Choice K Cast Iron Full rofile 16ER N Nonferrous etals anded shows Righthand oolholders 16ER oolholders KNR 16 KNR 16 oolholders 16 R() (B) Dimension ngle Cermet VD Coated C60 R1115 GW15 I R L R L R L 16ER 28BF BF BF BF ER 28B B B B ' 55 Recommended Cutting Conditions Depth of Cut & Number of asses ' 32 ing ing s merican National apered ipe (N) Carbon teel / lloy teel Full rofile 60 Classification of usage tainless teel :1st Choice K Cast Iron Full rofile 16ER N Nonferrous etals anded shows Righthand N Dimension ngle 16ER 18N Cermet VD Coated C60 R1115 GW15 I R L R L R L 14N N Recommended Cutting Conditions Depth of Cut & Number of asses oolholders 16ER oolholders KNR 16 KNR 16 oolholders 16 : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 10 R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item

11 ing s apered ipe [Rc () (B)] Full rofile 55 Full rofile Carbon teel / lloy teel Classification of usage tainless teel 11IR :1st Choice K Cast Iron 16IR N Nonferrous etals anded shows Righthand oolholders 11IR 16IR oolholders INR 11E INR 11 INR 16 CINR 16 oolholders 17 Dimension 11IR 28BF ngle Cermet VD Coated Rc() (B) C60 R1115 GW15 I R L R L R L 19BF BF IR 14BF BF IR 28B B B IR 14B B Recommended Cutting Conditions Depth of Cut & Number of asses ing ing s merican National apered ipe (N) Carbon teel / lloy teel Full rofile 60 Classification of usage tainless teel :1st Choice K Cast Iron Full rofile 16IR N Nonferrous etals anded shows Righthand oolholders 16IR oolholders INR 16 CINR 16 oolholders 17 N Dimension ngle 16IR 18N Cermet VD Coated C60 R1115 GW15 I R L R L R L 14N N Recommended Cutting Conditions Depth of Cut & Number of asses : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 11

12 ing s ing s 60 ype [artial rofile /, UN] artial rofile 60 Carbon teel / lloy teel Classification of usage tainless teel 16ER :1st Choice K Cast Iron 22ER N Nonferrous etals anded shows Righthand UN UNF Dimension ngle 16ER 60F 0.5~1.5 48~ Cermet VD Coated C60 R1115 GW15 mm I R L R L R L G60F 1.75~3 14~ Depth of Cut & Number of asses ing artial rofile oolholders 16ER 22ER 16 (1) oolholders KNR 16 KNR 16 KNR 22 G60F 0.5~3 48~ ER ~1.5 48~ G ~3 14~ G60 0.5~3 48~ ER N60 3.5~5 7~ ER ~2.5 24~ ~2.5 16~ Recommended Cutting Conditions 32 oolholders 16 E (2) ing s Identification ystem (artial rofile) R (3) : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 60 (4) 12~15 F (5) (1) ize ymbol I.C. ize (2) / E I ing ing R L (3) and Example of shape of, G and G Dimension 16ER60F ERG60F ERG60F Righthand Lefthand (4) Vertex angle 60 G60 G60 55 G55 G55 60 ype (artial rofile) mm 60 ype (artial rofile) mm 60 ype (artial rofile) 0.5 3mm 55 ype (artial rofile) 40~16 I 55 ype (artial rofile) 14~8 I 55 ype (artial rofile) 40~8 I artial rofile Vertex angle (5)anufacture's Option F F Cutting Edge (4) 60 ype (artial rofile) CornerR =0.1mm mm 55 ype (artial rofile) CornerR =0.1mm 28~11 I artial rofile CornerR() election for artial rofiling ing ing etric Unified arallel ipe (Whitworth) apered ipe : CornerR : (= 25.4 n ) (For Both and ) n: I Note) and threads per inch of an insert without wiper depend on the size of insert. etric, Unified CornerR() at ing is almost half of that of. arallel ipe, apered ipe, Whitworth ame CornerR() for both and ing 12 R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item

13 ing s 60 ype [artial rofile /, UN] artial rofile 60 artial rofile 06IR IR Carbon teel / lloy teel 11IR Classification of usage tainless teel 16IR :1st Choice K Cast Iron 22IR N Nonferrous etals anded shows Righthand oolholders 06IR 08IR 11IR 16IR 22IR oolholders INR 06E INR 08E INR 11E INR 11 INR 16 CINR 16 INR 22 CINR 22 Dimension ngle Cermet VD Coated Depth of Cut & Number of asses UN UNF C60 R1115 GW15 mm I R L R L R L 11IR ~1.5 48~ IR ~1.5 48~ G ~3 14~ G60 0.5~3 48~ IR N60 3.5~5 7~ IR ~ ~ IR ~ ~ IR ~1.5 32~ IR ~2.5 16~ ~ Recommended Cutting Conditions 32 Ref. to age for oolholders 17 ing : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 13

14 ing s ing s ype [artial rofile / G (F), R (, B), (W)] artial rofile 55 Carbon teel / lloy teel Classification of usage tainless teel 16ER :1st Choice K Cast Iron 22ER N Nonferrous etals anded shows Righthand G(F) R() W Dimension ngle 16ER 55F 28,19 40~ Cermet VD Coated C60 R1115 GW15 I R L R L R L G55F 14,11 14~ Depth of Cut & Number of asses ing artial rofile oolholders oolholders 16ER 22ER KNR 16 KNR 16 KNR 22 G55F 28~11 40~ ER 55 28,19 40~ G55 14,11 14~ G55 28~11 40~ ER N55 7~ ER ~11 24~ ,11 16~ Recommended Cutting Conditions oolholders ing s rapezoidal (r) artial rofile 30 Carbon teel / lloy teel 16ER Classification of usage :1st Choice K tainless teel Cast Iron 22ER N Nonferrous etals Dimension VD Coated ngle Cermet r C60 R1115 GW15 anded shows Righthand mm R L R L R L 16ER 200R R ER 400R R oolholders Recommended Cutting Conditions artial rofile oolholders 16ER 22ER KNR 16 KNR 16 KNR 22 oolholders 16 Depth of Cut & Number of asses : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 14 R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. : td. Item

15 ing s 55 ype [artial rofile / G(F), Rc(, B), (W)] artial rofile 55 06IR IR Carbon teel / lloy teel 11IR Classification of usage tainless teel 16IR :1st Choice K Cast Iron 22IR N Nonferrous etals anded shows Righthand G(F) Rc() W Dimension ngle 11IR 55 28,19 40~ Cermet VD Coated C60 R1115 GW15 I R L R L R L Depth of Cut & Number of asses 16IR 55 28,19 40~ G55 14,11 14~ artial rofile G55 28~11 40~ IR N55 7~ IR IR ,19 24, IR ~14 24~ IR ~11 24~ oolholders ~11 16~ Recommended Cutting Conditions 32 06IR 08IR 11IR oolholders INR 06E INR 08E INR 11E INR 11 oolholders 17 16IR 22IR oolholders INR 16 CINR 16 INR 22 CINR 22 oolholders 17 ing ing s 30 rapezoidal (r) artial rofile 30 Carbon teel / lloy teel 16IR Classification of usage :1st Choice K tainless teel Cast Iron 22IR N Nonferrous etals anded shows Righthand Dimension ngle Cermet VD Coated r C60 R1115 GW15 mm R L R L R L Depth of Cut & Number of asses artial rofile 16IR 200R R IR 400R R oolholders Recommended Cutting Conditions 32 oolholders oolholders 16IR INR 16 CINR 16 22IR INR 22 CINR : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item R1115 / GW15 (ing) are sold in 5 piece boxes. C60 (ing) are sold in 10 piece boxes. 15

16 ing oolholders KN B F h B h 1 F 0 L1 3 L2 L1 Righthand shown Fig.1 Fig.2 Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. KN (For Gang ype NC Lathe) h 0 3 F L2 L1 B 1 KNR K16 Fig.3 h 0 3 F L2 L1 B 1 KNR1616K K16 Fig.4 Righthand shown Righthand for Righthand oolholder. ing ing oolholders td. KN& 1216X16F N N 12 3 Dimension R L 1=h 3 B L1 L2 F Drawing pare arts Clamp et Clamp crew Wrench him him crew N N Fig.2 C5 F15 N32 3X Fig.1 B3.5R LW X16F N N Fig.1 B3.5R LW * N Fig.2 C5 F15 N32 3X8 2020X16F N N Fig.1 B3.5R LW K16 N N N N N N KNR N K16 N K16 N K16 N mark indicates short shank type. * Refer to page for applicable inserts Fig.2 F LW C5 F15 N32 3X8 s 16E& 32 C6 LW3 N43 3X8 22ER Fig.3 B3.5R F15 Fig.4 C5 N32 3X8 Nominal Full rofile artial rofile Nominal Full rofile artial rofile :etric 6 12 UN: Unified UNF: Unified Fine 8 12 R()(B) apered ipe W: Whitworth 8 14 N merican National apered ipe 10 G (F): arallel ipe 8 14 r: 30 rapezoidal 14 16ER 16 : td. Item

17 ing oolholders IN / CIN φ L2 L1 φd φ L2 L1 φd 0 F Fig.1 0 F Fig.3 φ L2 L1 φd φ L2 L1 φd 0 F Fig.2 0 F Fig.4 Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. ing oolholders td. in. Bore Dia. Dimension R L φ φd L1 L2 F IN& E N Drawing pare arts Clamp crew Clamp et Wrench him him crew 5 6 F LW s B2040R F6 06IR E N B2050R F6 08IR Fig E N N B2R F8 11I& N N N N Fig N N N N Fig.3 B3.5R F15 16I& N B4085R F15 22IR CIN& N N N N N Fig.4 C5 F15 N32 3X8 16I& C6 LW3 N43 3X8 22IR ing Refer to page for applicable inserts Nominal Full rofile artial rofile Nominal Full rofile artial rofile : etric 7 13 Rc()(B) apered ipe W: Whitworth 9 15 UN: Unified 9 13 N UNF: Unified Fine 11 merican National apered ipe G (F): arallel ipe 9 15 r: 30 rapezoidal 15 Guide for ing For the internal threading, pay extra attention to tabilizing Bore Dia. and chip evacuation. 1 tabilizing Bore Dia. Because small pitch internal threading has small cornerr(), there is variation in the Bore Dia. which may greatly influence the tool life of an insert. In order to eliminate the variation in the Bore Dia., 0 cutting (zero cutting) should be performed as the zero pass, before the first pass in threading. he Bore Dia. is cut with the specified dimension, and the first pass of threading becomes stable. 2 Chip evacuation If machining process is continued when chips are tangled with a toolholder and other parts of the machine, it may cause damages to the insert. herefore, please ensure that there are no tangled chips in the machine by the following method. <When processing the first workpiece> et the program with the single block Keep the threading starting point 50mm~100mm away from the side of workpiece, and confirm that coolant is flushing down the chips for each pass. <When processing the second workpiece and later> Ensure that chips are not tangled; then, start the continuous run : td. Item 17

18 KF ing KKF / KKF Gooseneck older h h 1 F1 F2 F1 B 2 KKF (F2=10mm) KKF (F2=10mm) shows above figure h KKF shows above figure Righthand shown L2 KKF shows above figure 2 L1 Fig.1 Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. <Gooseneck older> B 1 L1 h F1 1 8 KKFL1620X12 shows above figure F1 1 Fig.2 Lefthand shown Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension R L 1=h B L1 L2 F1 Drawing Clamp crew pare arts Wrench s ing KKF& 1010X X B4590RWN LW10 KF12& 1616X Fig.1 NEW 2020X KKF& 1212F B4590RWN LW10 KF12& KKFL 1216X X Fig.2 B4590RWN LW10 KF12L.. Dimension shows the distance from the oolholder to the cutting edge. s artial rofile hoto shows Righthand. W 1 2 ε Righthand shown ε 1 2 W Lefthand shown Classification of usage : 1st Choice : 2nd Choice Carbon teel / lloy teel tainless teel K Cast Iron N Nonferrous etals Dimension ngle EGCO NNO mm I W 1 2 R1425 R1535 EGCO R1225 VD Coated KF 12R6000 ax N N N N N 0.2~0.6 64~48 12RB Flat N N N N N 12R60005 UN N N N N N 0.5~ ~ RB N N N N N 12RN6001 1~1.5 24~ N N N N N 12R55005 G,R 40~16 W N N N N N 55 12RB N N N N N KF 12L6000 ax N N N N N 0.2~0.6 64~48 12LB Flat N N N N N 12L60005 UN N N N N N 0.5~ ~ LB N N N N N 12LN6001 1~1.5 24~ N N N N N 12L55005 G,R 40~16 W N N N U N 55 12LB N N N U N NEW R1025 KW10 oolholders KKFR 12 KKFL s are sold in 10 piece boxes : td. Item : Deleted from the next catalogue

19 s Identification ystem (Ref. to able1) KF 12 R ype ize Edge osition CornerR type type etric ype arallel ipe KF12R.. KF12L.. and R: Righthand L: Lefthand Whitworth able1 Righthand B type KF12RB.. Lefthand B type KF12LB.. mm / I ngle N type N type KF12RN.. KF12LN.. Recommended Cutting Conditions Workpiece aterial Carbon teel lloy teel tainless teel Recommended Grades EGCO NNO EGCO VD Coated R1425/R1535 R1225 R1025 KW10 Vc=70 ~ 170m/mim First ap (Radial):0.2mm and under Vc=70 ~ 170m/mim First ap (Radial):0.2mm and under Vc=60 ~ 100m/mim First ap (Radial):0.15mm and under Vc=60 ~ 150m/mim First ap (Radial):0.2mm and under Vc=60 ~ 150m/mim First ap (Radial):0.2mm and under Vc=50 ~ 80m/mim First ap (Radial):0.15mm and under Cast Iron luminum lloys Depth of Cut & Number of asses KF 60 / 55 artial rofile Brass Coolant is recommended. In case of threading stainless steel, please set two to three passes more than <ap passes> listed below. CornerR () otal ap No. of asses Vc=100m/mim First ap (Radial):0.2mm and under Vc=150 ~ 400m/mim First ap (Radial):0.2mm and under Vc=150 ~ 300m/mim First ap (Radial):0.15mm and under mm mm mm KF 12&/B6000 ax. 0.35mm 0.05 Flat mm mm mm KF 12&/B &/B mm KF 12&/B6000 ax Flat (ap shows the value of radial ap) 12&/B mm mm KF 12&/B mm mm KF 12&/B mm 12&N mm KF 12&N I KF 12&/B I I I KF 12&/B I I ing wiss ool utomatic Lathe (Guide Bush ystem) Gooseneck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Zaxis direction). Conventional ool Gooseneck older Up to 15mm (1216 type) Up to 19mm (1620 type) Chips may come into the guide bush and scratch the thread surface. Gooseneck holder is capable of threading without returning the thread part into the guide bush (thread length up to 15 mm or 19 mm). 19

20 ing oolholders [X ] KX *Clamp screw can be operated from the back side. h F L2 L1 1 3 B to shoulder Righthand shown 2 Righthand for Righthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare arts td. 1=h 2 3 B L1 L2 F KXR 1010X16F X16F B4070RW F8 1616X16F KXR 1212F 16F B4070RW F8 2020K 16F KX ( leeve older) L1 2 1 ing 2 5 F2 F φd to shoulder Lefthand shown Righthand for Lefthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare arts td. φd L1 F1 F =2 12FKXL KXL FKXL FKXL GKXL KKXL GKXL KKXL KXL KKXL B4070RW F8 20 : td. Item

21 s artial rofile X32R anded shows Righthand ε 1 2 : etric R,Rc()(B): apered ipe UN: Unified UNF: Unified Fine G (F): arallel ipe Carbon teel / lloy teel Classification of usage tainless teel K Cast Iron : 1st Choice N Nonferrous etals : 2nd Choice Dimension ngle mm I 1 2 Cermet VD Coated C60 R930 R1115 KW10 X32R 6000 UN 0.5~1.0 56~ UN 0.5~1.0 48~ UN 1.0~2.0 28~ X32R 6000 UN ~ UN G,R X32R 5501 W 28~19 24~ G,R W 19~11 20~ W: Whitworth N: merican National apered ipe r: 30 rapezoidal oolholders KXR KXL16 Recommended Cutting Conditions Depth of Cut & Number of asses and X ype hape Features Rake ngle after Installation Condition Dead pace Large 6 One insert can machine various pitch sizes X 15 he Least Cutting Force to shoulder (Less dead space) One can machine various pitch sizes. (less than ) mall ing : td. Item R930 / R1115 (ing) are sold in 5 piece boxes. C60 / KW10 (ing) are sold in 10 piece boxes. 21

22 ing oolholders [ ] K F h 6 L2 2 L1 1 3 B Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension R L 1=h 2 3 B L1 L2 F Clamp crew pare arts Wrench ing K& 1010F K K s artial rofile Full rofile artial rofile 32& & anded shows Righthand ε ε ε 32& & ER & 6001 B4070R F10 B4R F15 G50 LW3 Carbon teel / lloy teel Classification of usage tainless teel : 1st Choice K Cast Iron N Nonferrous etals : 2nd Choice VD Coated Dimension ngle mm I Cermet C60 R930 R1115 KW10 oolholders UN 0.5~2.5 56~ UN 1.0~2.5 24~ UN 1.5~2.5 16~ K& UN 11~ R R G, 28~11 W 24~ R G, 14~11 W 14~ R R R R R R R R R R R R R & : etric R,Rc()(B): apered ipe UN: Unified UNF: Unified Fine G (F): arallel ipe W: Whitworth N: merican National apered ipe r: 30 rapezoidal UN 1.0~3.5 24~8 0.1 UN 1.5~3.5 16~ UN 2.5~3.5 11~8 0.3 R UN 3.0~ R G, 28~11 W 24~7 0.1 R R G, 14~11 W 16~7 0.2 R R G, W 10~7 0.3 R R G, W 8~7 0.4 K& 22 Recommended Cutting Conditions Depth of Cut & Number of asses R930 / R1115 (ing) are sold in 5 piece boxes. C60 / KW10 (ing) are sold in 10 piece boxes. : td. Item R : td. Item (Righthand Only)

23 ing oolholders [ ] KIG φ φd F 4 L2 L1 Righthand shown Lefthand for Righthand oolholder, Righthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L φ φd L1 L2 F Clamp crew pare arts Wrench KIG& B4R F G50 LW3 ax. available : KIG& or 10I, KIG& or 8I. s artial rofile 32& & anded shows Righthand 32& & & & : etric R,Rc()(B): apered ipe UN: Unified UNF: Unified Fine G (F): arallel ipe W: Whitworth N: merican National apered ipe r: 30 rapezoidal Carbon teel / lloy teel Classification of usage tainless teel : 1st Choice K Cast Iron : 2nd Choice N Nonferrous etals VD Coated Dimension ngle Cermet mm I C60 R930 R1115 KW10 UN 0.5~2.5 48~ UN 1.5~2.5 16~ G, 28~11 W 24~ R G, 55 W 16~ R UN 1.5~3.0 14~11 16~ UN G, 28~11 W 24~8 0.1 R R G, 14~11 W 16~8 0.2 R R 55 G, 11 W 11~8 0.3 R R G, W oolholders KIG& KIG& Recommended Cutting Conditions Depth of Cut & Number of asses ing : td. Item R : td. Item (Righthand Only) R930 / R1115 (ing) are sold in 5 piece boxes. C60 / KW10 (ing) are sold in 10 piece boxes. 23

24 icro ing EZ Bars [olid ype] EZ φ φd d d 0 d d L2 L1 L3 F Detail of edge 30 Righthand shown Dimensions in. Bore Dia. Dimension EG CO etric Unified merican National apered ipe φ φd L1 L2 L3 F d R1225 Nominal Nominal (I) Nominal (I) ing EZR ± ± and over 0.5 ~ (Fine : 3.5 and over) and over 0.5 ~ (Fine : 4.5 and over) and over (Fine : 5 and over) 7 and over (Fine : 6 and over) 8 and over (Fine : 7 and over) 0.75 ~ ~ ~ and over 0.75 ~ (Fine : 8 and over) 1.75 No.832UNC 36 ~ 32 No.836UNF and over No.1024UNC 36 ~ 24 No.836UNF and over No.1224UNC 28 ~ 20 No.1228UNF and over 1/420UNC 28 ~ 18 1/428UNF and over 5/1618UNC 24 ~ 16 1/4N 5/1624UNF and over 3/816UNC 24 ~ 16 1/4N 3/824UNF and over 3/8N and over arallel ipe Whitworth apered ipe W10 I 24 G1/16 and over EZR ~ and over R1/16 and over ± W11 I 20 G1/8 and over ~ 18 28,19 and over R1/8 and over 18 18,14 For merican National apered ipe (N), use EZR leeves EZ Bars are sold in 1 piece boxes. : td. Item

25 leeves EZC (djustable overhang length / with coolant hole) F22 leeve EZ (djustable overhang length) EZ s leeve hank Dia. EZ hank Dia. F24 F26 φd1 φd EZ EZR EZR EZR EZR R EZR R EZR EZR R EZ EZ EZR EZR EZR EZR R EZR R EZR EZR R EZ 02519C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ 02520C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ 02522C135 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ C135 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R Choose sleeves (1) to meet with φd dimension of Bars. djustment in cannot be installed to EZ sleeves. o adjust overhang of the bar, please use EZC/ sleeves. achine manufacturers in random order. achine anufacturer (General purpose) (General purpose) Citizen achinery Eguro sugami Citizen achinery (General purpose) tar icronics Nomura D sugami Eguro sugami Citizen achinery (General purpose) Citizen achinery ing 25

26 Recommended Cutting Conditions (EZ) Recommended Cutting Conditions Workpiece aterial Carbon teel / lloy teel tainless teel Nonferrous etals Recommended Grades (Cutting peed Vc: m/min) EGCO R ~ ~ 80 : 1st Recommendation <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. Depth of Cut & Number of asses (etric : ) otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass13ass14ass15ass16ass17ass18ass19ass 20ass asses ing Depth of Cut & Number of asses (Whitworth : W) I otal ap No. of 1ass asses 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass Depth of Cut & Number of asses (Unified : UN, UNC, UNF, UNEF) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass13ass14ass15ass16ass17ass18ass asses

27 pplication of arallel ipe / apered ipe arallel ipe : G(F), Rp() Nominal ymbol (revious ymbol) I (G,Rp) Bore Dia. ame Root s Radius apered ipe : R, Rc()(B) Nominal (Rc) ymbol I (revious ymbol) Bore Dia. ame Root s Radius G¹ 16 () G¹ 8 (F¹ 8) 28 EZR R¹ 16,Rc¹ 16 () R¹ 8,Rc¹ 8 (¹ 8) 28 EZR G1/4 (F1/4) G³ 8 (F³ 8) 19 EZR R1/4,Rc1/4 (1/4) R³ 8,Rc³ 8 (³ 8) 19 EZR When using EZ type for arallel ipe / apered ipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for arallel ipe / apered ipe. Depth of Cut & Number of asses (arallel ipe / apered ipe) I otal ap No. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass12ass13ass14ass15ass16ass17ass18ass pplication of merican National apered ipe (N) Nominal ¹ 16 N ¹ 8 N 1/4 N ³ 8 N 1/2 N 3/4 N 1/2 N 3/4 N I oolholder artial rofile 27 No ools vailable 18 EZ sleeve EZR EZR Full rofile 14 EZ sleeve EZR INR INR IR14N pplication of NF NF is the thread for sealing pipes without using any sealing material. symbol is similar to N but the olerance is different from that of N, therefore the above s are not available for NF. ing Depth of Cut & Number of asses (merican National apered ipe) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass11ass12ass13ass14ass15ass16ass17ass18ass 19ass asses

28 2Edge ipbars for icro ing [olid ype] (icro ing) φ φd d d Detail of edge 0 F d d L2 L3 L1 Righthand shown ing Dimensions in. Bore Dia. Dimension φ φd L1 L2 L3 F d R930 KW10 R N N N N N N R Grades VD Coated etric Unified N N N N For merican National ipe (N), use R able for ipbars and leeves ipbars leeves 25 R EZ R EZ Recommended Cutting Conditions Workpiece aterial Carbon teel / lloy teel tainless teel Nonferrous etals Recommended Grades (Cutting peed Vc: m/min) VD Coated R930 KW10 30 ~ ~ 80 ~ 300 : 1st Recommendation Nominal 6 and over 8 and over 10 and over W10 I24 and over W11 I20 and over 0.75 ~ ~ ~ 1.50 Whitworth 24 ~ ~ 18 Nominal (I) 1/420UNC 28 ~ 20 1/428UNF and over 5/1618UNC 5/1624UNF and over 24 ~ 18 3/816UNC 24 ~ 16 3/824UNF and over arallel ipe apered ipe G1/16 and over R1/16 and over G1/8 and over R1/8 and over Depth of Cut & Number of asses (etric : ) otal ap No. of 1ass asses 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass ,19 <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. Depth of Cut & Number of asses (Whitworth : W) I otal ap No. of 1ass asses 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass Depth of Cut & Number of asses (Unified : UN, UNC, UNF, UNEF) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass13ass14ass15ass16ass17ass18ass asses ipbars are sold in 1 piece boxes. : td. Item

29 pplication of arallel ipe / apered ipe arallel ipe : G(F), Rp() Nominal ymbol (revious ymbol) I (G,Rp) Bore Dia. ame Root s Radius apered ipe : R, Rc()(B) Nominal (Rc) ymbol I (revious ymbol) Bore Dia. ame Root s Radius G¹ 16 () G¹ 8 (F¹ 8) 28 R R¹ 16,Rc¹ 16 () R¹ 8,Rc¹ 8 (¹ 8) 28 R G1/4 (F1/4) G³ 8 (F³ 8) 19 R R1/4,Rc1/4 (1/4) R³ 8,Rc³ 8 (³ 8) 19 R When using type for arallel ipe / apered ipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for arallel ipe / apered ipe. Depth of Cut & Number of asses (arallel ipe / apered ipe) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass13ass14ass15ass16ass17ass18ass asses pplication of merican National apered ipe (N) Nominal ¹ 16 N ¹ 8 N 1/4 N ³ 8 N 1/2 N 3/4 N 1/2 N 3/4 N I oolholder artial rofile 27 No ools vailable EZ sleeve (Ref. to age 25) EZ sleeve (Ref. to age 25) INR INR R R Full rofile R IR14N pplication of NF NF is the thread for sealing pipes without using any sealing material. symbol is similar to N but the olerance is different from that of N, therefore the above s are not available for NF. ing Depth of Cut & Number of asses (merican National apered ipe) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass11ass12ass13ass14ass15ass16ass17ass18ass 19ass asses

30 d ipbars for icro ing [olid ype] VN (ystem ipbars) L2 1 φ (ipbars) his insert will be switched to EZ 24 φ φd 0 F d d L3 L2 F d d d 60 L1 Righthand shown Dimensions in. Bore Dia. Dimension Grades EG CO VD Coated etric Unified φ L1 L2 F d R1225 R930 KW10 Nominal Nominal (I) VNR For applicable oolholder, Ref. to age F30 ~ F31. 6 and over 8 and over 0.75 ~ ~1.50 1/420UNC, 1/428UNF and over 5/1618UNC, 5/1624UNF and over 28~20 24~18 ing L1 Righthand shown d d 60 Dimensions in. Bore Dia. Dimension Grades VD Coated Cermet etric Unified φ φd L1 L2 L3 F d C60 R930 KW10 Nominal Nominal (I) R and over 8 and over 0.75 ~ ~1.50 1/420UNC, 1/428UNF and over 5/1618UNC, 5/1624UNF and over 28~20 24~18 For leeves, Ref. to age F84. Depth of Cut & Number of asses (etric : ) otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass ( mm ) ( mm ) asses <Note>1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. 30 ipbars are sold in 1 piece boxes. ystem ipbars are sold in 5 piece boxes. : td. Item : Check vailability

31 ing oolholders [GB ] W φ L2 φd F L3 L1 0 Righthand shown his ool can also be used as a boring bar. WE Excellent Bar φ L2 φd F L3 L1 0 oolholder Dimensions td. in. Bore Dia. Dimension R L φ φd L1 L2 L3 F vailable 10WR and under 12WR and under QWR and under 20RWR and under 10W &1112E and under 12W &1116E and under RW&1120E and under 20XW &1125E and under Dimension : shows the ax. available ap. s artial rofile GB GB Righthand shown 11 GB GB : etric R,Rc()(B): apered ipe UN: Unified UNF: Unified Fine G (F): arallel ipe W: Whitworth pare arts Clamp crew B3R B3R B3R B3R Recommended Cutting Conditions Wrench F10 F10 Carbon teel / lloy teel Classification of usage tainless teel K Cast Iron : 1st Choice N Nonferrous etals : 2nd Choice Cermet Dimension ngle VD oolholders mm I UN 0.75~1.5 28~ W &1112(E) UN UN 0.75~3.5 28~ W &1116(E)... UN 1.5~3.5 16~8 W&1120(E)... W&1125(E) UN 3.0~3.5 N: merican National apered ipe r: 30 rapezoidal his ool can also be used as a boring bar. N6020 N60 V7020 KW10 8 Depth of Cut & Number of asses ing : td. Item s are sold in 10 piece boxes 31

32 Recommended Cutting Conditions ing KN / KN Workpiece aterial Carbon teel K KX / KX Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R1115 GW15 100~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under lloy teel 100~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under tainless teel 60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under Cast Iron 100 First ap (Radial) 0.3mm and under luminum 150~400 First ap (Radial) 0.3mm and under Brass 150~300 First ap (Radial) Workpiece aterial Carbon teel 0.3mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R930 R1115 KW10 100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under lloy teel 100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under tainless teel First ap (Radial) 60~80 60~80 60~ mm and under 0.25mm and under 0.25mm and under Cast Iron 100 First ap (Radial) 0.3mm and under luminum 150~400 First ap (Radial) 0.3mm and under Brass 150~300 First ap (Radial) Workpiece aterial Carbon teel 0.3mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R930 R1115 KW10 100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under lloy teel 100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under tainless teel First ap (Radial) 60~80 60~80 60~ mm and under 0.25mm and under 0.25mm and under Cast Iron 100 First ap (Radial) 0.3mm and under luminum 150~400 First ap (Radial) 0.3mm and under Brass 150~300 First ap (Radial) 0.3mm and under IN / CIN Workpiece aterial Carbon teel W (E) KIG Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R1115 GW15 100~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under lloy teel 100~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under tainless teel 60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under Cast Iron 100 First ap (Radial) 0.3mm and under luminum 150~400 First ap (Radial) 0.3mm and under Brass 150~300 First ap (Radial) 0.3mm and under For 06IR / 08IR, please lower it to a figure under 40% of above condition list Workpiece aterial Carbon teel First ap (Radial) lloy teel First ap (Radial) Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated Cermet N6020 N60 V7020 KW10 100~ ~ ~ mm and under 0.25mm and under 0.25mm and under 100~ ~ ~ mm and under 0.25mm and under 0.25mm and under tainless teel First ap (Radial) Cast Iron 100 First ap (Radial) 0.25mm and under luminum 150~400 First ap (Radial) 0.25mm and under Brass 150~300 First ap (Radial) Workpiece aterial Carbon teel 0.25mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R930 R1115 KW10 100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under lloy teel 100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under tainless teel First ap (Radial) 60~80 60~80 60~ mm and under 0.25mm and under 0.25mm and under Cast Iron 100 First ap (Radial) 0.3mm and under luminum 150~400 First ap (Radial) 0.3mm and under Brass 150~300 First ap (Radial) 0.3mm and under :1st Recommendation :2nd Recommendation Coolant is recommended. In case of using cermet insert, honing the edge with hand lapper enables higher stability. In case of threading stainless steel, please set two to three passes more than previous description of <Depth of Cut & Number of asses>. 32