Metric (M) Unified (UN) Parallel Pipe [G (PF)] Whitworth (W) Tapered Pipe [R, Rc(PT) (BSPT)] American National Tapered Pipe (NPT) KTN / KTNS

Transcription

1 apered ipe 1~48 ummary of / ummary of roduct Introduction ummary of s s ( / ) etric () 6 Unified (U) 8 arallel ipe [G (F)] Whitworth (W) 8 apered ipe [R, Rc() (B)] 10 merican ational apered ipe () ngle [artial rofile /, U] ngle [artial rofile / G(F), R, Rc() (B), W] rapezoidal 14 oolholders ( / ) K / K 16 I / CI 17 KKF mall ools 18 KKF (Gooseneck older) mall ools 18 KX mall ools 20...KX leeve older 20 K 22 KIG 23 EZ EZ Bars 24 2Edge ipbars 28 V ystem ipbars 30 (will be switched to EZ) ipbars 30...W /...WE ~15 16~31 etric Unified Vc π Dm n 1,000 echnical Information 32~48 F series Whitworth arallel ipe Recommended Cutting Conditions Lead ngle & Relief ngle of oolholders & s ethods (Rhand / Lhand ) ypes & Basic rofile

2 ummary of ooling pplication able ( ) ypes etric Unified arallel ipe Whitworth apered ipe U, UC UF, UEF G (F) W R () (B) merican ational apered ipe 30 rapezoidal r 1 47' 1 47' shape oolholder hape K 16 Full rofile mm I I I I I mm 0.5~ ~8 8 19~ ~ ~ ~ artial rofile 0.5~ ~ ~ ~ ~ ~ K 16 artial rofile Full rofile 0.5~ ~ ~8 8 48~ ~ ~ ~ ~ ~ ~ ~ ~ K 22 artial rofile Full rofile 1.0~ ~ ~ ~ ~ ~11 22 KX 20 artial rofile 0.5~ ~ ~ ~ ~11 21 KX 20 artial rofile 0.5~ ~ ~ ~ ~11 21 KKF 18 KKF 18 (Gooseneck older) artial rofile 0.2~ ~ ~ ~ ~19 18 s Identification ystem Full rofile 6 artial rofile 12 2

3 ummary of ooling pplication able ( ) ypes etric Unified arallel ipe Whitworth apered ipe U, UC UF, UEF G (F) Rp () W Rc () (B) merican ational apered ipe 30 rapezoidal r 1 47' 1 47' shape oolholder hape EZ 24 mm I I I I I mm artial rofile 0.5~ ~ ~ ~ ~ ~14 24 V 30 artial rofile 0.75~ ~ ( 30) artial rofile 0.75~1.5 (0.75~1.5) 28 ( 30) 28~16 (28~18) 28 ( 30) 28~ ~ ~ ~14 28 I 17 Full rofile 0.5~ ~8 9 19~ ~ ~ ~ artial rofile 0.5~ ~ ~ ~ ~ ~ CI 17 Full rofile 1.0~ ~8 9 19~ ~ ~ ~ artial rofile 0.5~ ~ ~ ~ ~ ~ KIG 23 artial rofile 0.5~ ~ ~ ~ ~11 23 W 31 artial rofile 0.75~ ~8 31 For parallel pipe and tapered pipe the average values are only to be used if specifically recommendation. inside ( ) indicates. 3

4 roduct Introduction F eries s igh quality edge and new grade insert R1115 achieve long tool life. Economical, owing to new molding technology. igh Quality Cutting Edge F series igh precision fine molding technology produces high quality cutting edges. Cutting Edge closeup picture Consistent micro honing technology enables sharpness and high quality thread shape. Inconsistent edge honing condition. harp cutting 16ER150IOF Competitor vailable for every standard screw thread Clear makings provide user friendly insert identification etric () apered ipe [R, Rc() (B)] Unified (U) 60 ngle (artial rofile) IO (etric) arallel ipe [G(F)] 55 ngle (artial rofile) Whitworth (W) pitch 3.0 mm 16 F has the mark on its top face side, and 11 F has the mark on its seating face side (bottom side). Case tudies C415 25C achine parts Vc=65m / min WE x 1.5 ut Vc=262m / min WE φ x1.5 16ER150IOF(R1115) 1,800 pcs/edge 16IR150IOF(R1115) 500 pcs/edge Competitor 600 pcs/edge Competitor B 300 pcs/edge F eries extended the tool life 3 times compared to Competitor. F eries extended the tool life 1.7 times compared to Competitor B. (Evaluation by the user) (Evaluation by the user) 4

5 ummary of s KKF 18 is added to mall ools special tool series. otal toolholder length 120 mm series is now available (referred to as X in the part number). For KF for various type of threading etric () Unified (U) Features Full rofile and artial rofile Full rofile arallel ipe [G (F)] apered ipe [R() (B)] shape Function Features Wiper edge mall Diameter CutOff KF (1) Burrfree thread surface; high quality (mooth feeling) (2) Leave the workpiece diameter slightly oversized for full topping (3) Every pitch size requires a specific insert s and toolholders are compatible Back urning KFB KF artial rofile (1) 's corner tends to be sharp edged (2) 's O.D. or I.D. needs to be finished to the size before threading (3) One insert can machine various pitch sizes recision ypes recision trict Loose etric 4h (1st Class) 6g (2nd Class) 8g (3rd Class) 5 (1st Class) 6 (2nd Class) 7 (3rd Class) Unified B 2B 1B precision with *G OK OK *ot recommended if strict thread precision is required. 5

6 s s 60 etric () Full rofile 60 Carbon teel / lloy teel revious Classification of usage tainless teel 16E& 32E& : 1st Choice K Cast Iron 22ER 43ER onferrous etals Dimension ngle VD Coated Cermet ( ) revious C60 R1115 GW15 anded shows Righthand mm R L R L R L 16ER 100IOF IOF IOF IOF IOF IOF IOF E& 050IO 32E& O 075IO O 100IO O IO O IO O 175IO O 200IO O 250IO O 22ER 300IO 43ER O 350IO O 400IO O 450IO O 500IO O oolholders Recommended Cutting Conditions 32 : etric R, Rc () (B): apered ipe oolholders oolholders U: Unified W: Whitworth 16ER KR 16 UF: Unified Fine : merican ational apered ipe KR 16 G (F): arallel ipe r: 30 rapezoidal 16EL KL Full rofile Depth of Cut & umber of asses 22ER KR 22 s Identification ystem (Full rofile) 16 (1) E (2) R (3) 100 (4) 6~11 IO (5) F (6) (1) ize ymbol I.C. ize (2) / E I (3) and R Righthand L Lefthand (4) etric 1mm 1.5mm Inch crew 24 I 20 I Full rofile (5)ype of IO etric etric U Unified W Whitworth B apered ipe merican ational apered ipe Full rofile (6)anufacture's Option F F Cutting Edge 6 R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item O : Check vailability

7 s etric () Full rofile 60 revious Carbon teel / lloy teel 11I& 22I& Classification of usage tainless teel 16I& 32I& : 1st Choice K Cast Iron 22IR 43IR onferrous etals Dimension ngle VD Coated Cermet ( ) revious C60 R1115 GW15 anded shows Righthand mm R L R L R L 11IR 100IOF IOF IOF IOF IR 100IOF IOF IOF IOF IOF IOF IOF I& 050IO 22I& O 075IO O 100IO O 125IO O 150IO O 175IO O 200IO I& 100IO 32I& O 125IO O 150IO O 175IO O 200IO O 250IO O 300IO IR 300IO 43IR O 350IO O 400IO O 450IO O 500IO O Full rofile oolholders 11IR 11IL oolholders IR 11E IR 11 IL 11E IL 11 oolholders 17 16IR 16IL 22IR oolholders IR 16 CIR 16 IL 16 CIL 16 IR 22 CIR 22 oolholders 17 Recommended Cutting Conditions Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item O : Check vailability R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 7

8 s s 60 Unified (U) Full rofile 60 Full rofile revious Classification of usage tainless teel 16ER 32ER : 1st Choice K Cast Iron 22ER 43ER onferrous etals anded shows Righthand oolholders 16ER 22ER oolholders KR 16 KR 16 KR 22 revious U, UF Carbon teel / lloy teel Dimension ngle ( ) Cermet VD Coated C60 R1115 GW15 I R L R L R L 16ER 24UF UF UF UF UF UF UF UF UF ER 24U 32ER 24U O 20U 20U O 18U 18U O 16U 16U O 14U 14U O 12U 12U O 22ER 08U 43ER 08U O oolholders 16 s arallel ipe [G (F)] Whitworth (W) Recommended Cutting Conditions Carbon teel / lloy teel Full rofile 55 Classification of usage tainless teel revious : 1st Choice K Cast Iron 16ER 32ER onferrous etals Dimension ngle VD Coated Cermet ( ) revious G W (F) C60 R1115 GW15 anded shows Righthand I R L R L R L 16ER 19WF WF WF WF ER 19W 32ER 19W O 14W 14W O 11W 11W O oolholders Recommended Cutting Conditions Full rofile 16ER r oolholders KR 16 KR 16 d oolholders Depth of Cut & umber of asses Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal 8 R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item O : Check vailability

9 s Unified (U) Full rofile 60 Carbon teel / lloy teel revious Classification of usage tainless teel 16IR 32IR : 1st Choice K Cast Iron 22IR 43IR onferrous etals Dimension ngle VD Coated Cermet ( ) revious U, UF C60 R1115 GW15 anded shows Righthand I R L R L R L 16IR 24UF UF UF UF UF UF UF UF UF IR 24U 32IR 24U O 20U 20U O 18U 18U O 16U 16U O 14U 14U O 12U 12U O 22IR 08U 43IR 08U O oolholders Recommended Cutting Conditions Full rofile 16IR 22IR oolholders IR 16 CIR 16 IR 22 CIR 22 oolholders 17 s Depth of Cut & umber of asses arallel ipe [G (F)] Whitworth (W) Carbon teel / lloy teel Full rofile 55 Classification of usage tainless teel Full rofile revious : 1st Choice K Cast Iron 16IR 32IR onferrous etals Dimension ngle VD Coated Cermet ( ) revious G W (F) C60 R1115 GW15 anded shows Righthand I R L R L R L 16IR 19WF WF WF WF r d 16IR 14W 32IR 14W O 55 11W 11W O oolholders Recommended Cutting Conditions 32 16IR oolholders IR 16 CIR 16 oolholders 17 Depth of Cut & umber of asses 34 o wiper effect is expected when threading the internal whitworth screw using 16IR OO W (32IR OO W) insert. : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item O : Check vailability R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 9

10 s s apered ipe [R () (B)] Carbon teel / lloy teel Full rofile 55 Classification of usage tainless teel Full rofile revious : 1st Choice K Cast Iron 16ER 32ER onferrous etals anded shows Righthand oolholders 16ER r oolholders KR 16 KR 16 d revious R () (B) Dimension ngle ( ) Cermet VD Coated 1 47' 55 C60 R1115 GW15 I R L R L R L 16ER 28BF BF BF BF ER 28B 32ER O 19B O 55 14B O 11B O oolholders 16 Recommended Cutting Conditions Depth of Cut & umber of asses ' 32 s merican ational apered ipe () Carbon teel / lloy teel Full rofile 60 Classification of usage tainless teel Full rofile revious : 1st Choice K Cast Iron 16ER 32ER onferrous etals anded shows Righthand oolholders 16ER oolholders KR 16 KR 16 revious Dimension ngle ( ) 16ER 18 32ER oolholders 16 Cermet VD Coated C60 R1115 GW15 I R L R L R L O O O 60 Recommended Cutting Conditions Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal 10 R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item O : Check vailability

11 s apered ipe [Rc () (B)] Full rofile 55 Full rofile Carbon teel / lloy teel revious Classification of usage tainless teel 11IR 22IR : 1st Choice K Cast Iron 16IR 32IR onferrous etals anded shows Righthand oolholders 11IR 16IR oolholders IR 11E IR 11 IR 16 CIR 16 11IR 28BF revious Dimension ngle ( ) Cermet VD Coated Rc () (B) C60 R1115 GW15 I R L R L R L BF BF IR 14BF BF IR 28B 22IR O 19B O 14B O 16IR 14B 32IR O 11B O oolholders 17 Recommended Cutting Conditions Depth of Cut & umber of asses s merican ational apered ipe () Carbon teel / lloy teel Full rofile 60 Classification of usage tainless teel Full rofile revious : 1st Choice K Cast Iron 16IR 32IR onferrous etals anded shows Righthand oolholders 16IR oolholders IR 16 CIR 16 revious Dimension ngle ( ) 16IR 18 32IR oolholders 17 Cermet VD Coated C60 R1115 GW15 I R L R L R L O O O O Recommended Cutting Conditions Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item O : Check vailability R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 11

12 s s 60 ype [artial rofile /, U] artial rofile 60 revious Classification of usage tainless teel 16ER 32ER : 1st Choice K Cast Iron 22ER 43ER onferrous etals anded shows Righthand 16ER 60F revious U UF Carbon teel / lloy teel Dimension ngle ( ) Cermet VD Coated C60 R1115 GW15 mm I R L R L R L 0.5~1.5 48~ G60F 1.75~3 14~ Depth of Cut & umber of asses artial rofile oolholders 16ER 22ER 16 (1) oolholders KR 16 KR 16 KR 22 G60F 0.5~3 48~ ER ~1.5 48~ G ~3 14~ G60 0.5~3 48~ ER ~5 7~ ER ER ~2.5 24~ O ~2.5 16~ O Recommended Cutting Conditions oolholders 16 E (2) s Identification ystem (artial rofile) R (3) : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal 60 (4) 12~15 F (5) (1) ize ymbol I.C. ize Example of shape of, G and G r (2) / E I R L Dimensin (3) and 16ER 60F ER G60F ER G60F Righthand Lefthand (4) Vertex angle 60 G60 G60 55 G55 G55 60 ype (artial rofile) 0.5~1.5mm 60 ype (artial rofile) 1.75~3mm 60 ype (artial rofile) 0.5~3mm 55 ype (artial rofile) 40~16 I 55 ype (artial rofile) 14~8 I 55 ype (artial rofile) 40~8 I artial rofile Vertex angle (5)anufacture's Option F F Cutting Edge (4) 60 ype (artial rofile) CornerR (r )=0.1mm 1.0~2.5mm 55 ype (artial rofile) CornerR (r )=0.1mm 28~11 I artial rofile ucornerr() election for artial rofiling etric Unified arallel ipe (Whitworth) apered ipe : CornerR : (= 25.4 n ) n: I (For Both and ) ote) and threads per inch of an insert without wiper depend on the size of insert. etric, Unified CornerR() at is almost half of that of. arallel ipe, apered ipe, Whitworth ame CornerR() for both and 12 R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item O : Check vailability

13 s 60 ype [artial rofile /, U] artial rofile 60 artial rofile revious 06IR 06IR IR 08IR Carbon teel / lloy teel 11IR 22IR Classification of usage tainless teel 16IR 32IR : 1st Choice K Cast Iron 22IR 43IR onferrous etals 06IR 08IR 11IR 16IR 22IR anded shows Righthand oolholders oolholders IR 06E IR 08E IR 11E IR 11 IR 16 CIR 16 IR 22 CIR 22 Dimension ngle ( ) Cermet VD Coated revious U UF C60 R1115 GW15 mm I R L R L R L 11IR ~1.5 48~ IR ~1.5 48~ G ~3 14~ G60 0.5~3 48~ IR ~5 7~ IR IR ~ ~ IR IR ~ ~ IR IR ~1.5 32~ O 16IR IR ~2.5 16~ O ~ O Recommended Cutting Conditions oolholders 17 Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item O : Check vailability R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 13

14 s s ype [artial rofile / G (F), R (, B), (W)] artial rofile 55 Carbon teel / lloy teel revious Classification of usage tainless teel 16ER 32ER : 1st Choice K Cast Iron 22ER 43ER onferrous etals anded shows Righthand 16ER 55F revious G(F) R() W Dimension ngle ( ) Cermet VD Coated C60 R1115 GW15 I R L R L R L 28, 19 40~ G55F 14, 11 14~ Depth of Cut & umber of asses artial rofile oolholders 16ER 22ER oolholders KR 16 KR 16 KR 22 G55F 28~11 40~ ER 55 28, 19 40~ G55 14, 11 14~ G55 28~11 40~ ER 55 7~ ER ER ~11 24~ O , 11 16~ O Recommended Cutting Conditions oolholders s rapezoidal (r) artial rofile 30 Carbon teel / lloy teel 16ER revious 32ER Classification of usage : 1st Choice K tainless teel Cast Iron 22ER 43ER onferrous etals Dimension ngle VD Coated Cermet ( ) revious r C60 R1115 GW15 anded shows Righthand mm R L R L R L 16ER 200R 32ER 200R O R 300R O 22ER 400R 43ER 400R O R 500R O oolholders Recommended Cutting Conditions artial rofile 16ER 22ER oolholders KR 16 KR 16 KR 22 oolholders 16 Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal 14 R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item O : Check vailability

15 s 55 ype [artial rofile / G(F), Rc(, B), (W)] artial rofile 55 artial rofile revious 06IR 06IR IR 08IR Carbon teel / lloy teel 11IR 22IR Classification of usage tainless teel 16IR 32IR : 1st Choice K Cast Iron 22IR 43IR onferrous etals anded shows Righthand oolholders 06IR 08IR 11IR oolholders IR 06E IR 08E IR 11E IR 11 revious G(F) Rc() W Dimension ngle ( ) Cermet VD Coated C60 R1115 GW15 I R L R L R L 11IR 55 28, 19 40~ IR 55 28, 19 40~ G55 14, 11 14~ G55 28~11 40~ IR 55 7~ IR IR IR IR , 19 24, IR IR ~14 24~ O 16IR IR ~11 24~ O ~11 16~ O Recommended Cutting Conditions oolholders 17 s 16IR 22IR oolholders IR 16 CIR 16 IR 22 CIR 22 oolholders 17 Depth of Cut & umber of asses rapezoidal (r) artial rofile 30 Carbon teel / lloy teel 16IR revious 32IR Classification of usage : 1st Choice K tainless teel Cast Iron 22IR 43IR onferrous etals Dimension ngle VD Coated Cermet ( ) revious r C60 R1115 GW15 anded shows Righthand mm R L R L R L 16IR 200R 32IR 200R R 300R IR 400R 43IR 400R R 500R oolholders Recommended Cutting Conditions artial rofile 16IR 22IR oolholders IR 16 CIR 16 IR 22 CIR 22 oolholders 17 Depth of Cut & umber of asses : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item O : Check vailability R1115 / GW15 () are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 15

16 oolholders K B h F L2 L1 Fig.1 Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. K (For Gang ype C Lathe) h 0 3 F L2 L1 B 1 KR K16 Fig.2 h 0 3 F L2 L1 B 1 KR1616K K16 Fig.3 Righthand shown Righthand for Righthand oolholder. oolholder Dimensions td. Dimension R L 1=h 3 B L1 L2 F K& * K KR K K K *mark indicates short shank type. Refer to page for applicable inserts Drawing Fig.1 pare arts Clamp et Clamp crew Wrench him him crew 5 6 F LW C5 F X8 16E& 32 C6 LW3 43 3X8 22ER Fig.2 B3.5R F15 Fig.3 C5 32 3X8 ominal Full rofile artial rofile ominal Full rofile artial rofile : etric 6 12 U: Unified UF: Unified Fine 8 12 R () (B) apered ipe W: Whitworth 8 14 merican ational apered ipe 10 G (F): arallel ipe 8 14 r: 30 rapezoidal 14 s 16ER 16 : td. Item

17 oolholders I / CI φ L2 L1 φd φ L2 L1 φd 0 F Fig.1 0 F Fig.3 φ L2 L1 φd φ L2 L1 φd 0 F Fig.2 0 F Fig.4 Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L φ φd L1 L2 F I& E pare arts Clamp crew Clamp et Wrench him him crew Drawing F 5 6 LW s B2040R F6 06 IR E B2050R F6 08 IR Fig E B2R F8 11 I& Fig Fig.3 B3.5R F15 16 I& B4085R F15 22 IR CI& Fig.4 C5 F X8 16 I& C6 LW3 43 3X8 22 IR Refer to page for applicable inserts ominal Full rofile artial rofile ominal Full rofile artial rofile : etric 7 13 Rc () (B) apered ipe W: Whitworth 9 15 U: Unified 9 13 UF: Unified Fine 11 merican ational apered ipe G (F): arallel ipe 9 15 r: 30 rapezoidal 15 Guide for For the internal threading, pay extra attention to tabilizing Bore Dia. and chip evacuation. 1 tabilizing Bore Dia. Because small pitch internal threading has small cornerr(), there is variation in the Bore Dia. which may greatly influence the tool life of an insert. In order to eliminate the variation in the Bore Dia., 0 cutting (zero cutting) should be performed as the zero pass, before the first pass in threading. he Bore Dia. is cut with the specified dimension, and the first pass of threading becomes stable. 2 Chip evacuation If machining process is continued when chips are tangled with a toolholder and other parts of the machine, it may cause damages to the insert. herefore, please ensure that there are no tangled chips in the machine by the following method. <When processing the first workpiece> et the program with the single block Keep the threading starting point 50mm~100mm away from the side of workpiece, and confirm that coolant is flushing down the chips for each pass. <When processing the second workpiece and later> Ensure that chips are not tangled; then, start the continuous run. 50mm~100mm : td. Item 17

18 KF KKF / KKF Gooseneck older h h 1 F1 F2 F1 B 2 KKF (F2=10mm) KKF (F2=10mm) only for above shape h KKF only for above shape Righthand shown L2 2 KKF only for above shape L1 Fig.1 Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. <Gooseneck older> B 1 L1 h F1 1 8 F1 KKFL1620X12 only for above shape 1 Fig.2 Lefthand shown Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension R L 1=h B L1 L2 F1 Drawing Clamp crew pare arts Wrench s KKF& 1010X X B4590RW LW10 KF12& 1616X Fig X KKF& 1212F B4590RW LW10 KF12& KKFL 1216X X Fig.2 B4590RW LW10 KF12L.. Dimension shows the distance from the oolholder to the cutting edge. s artial rofile hoto shows Righthand. W 1 2 r d Righthand shown d r 1 2 W Lefthand shown Classification of usage : 1st Choice O : 2nd Choice Dimension Carbon teel / lloy teel O O O tainless teel O O O K Cast Iron onferrous etals ngle ( ) mm I W 1 2 EGCO O R1425 R1535 EG CO R1225 VD Coated KF 12R6000 ax ~0.6 64~48 12RB Flat R60005 U ~ ~ RB R6001 1~1.5 24~ R55005 G,R 40~16 W RB KF 12L6000 ax ~0.6 64~48 12LB Flat L60005 U ~ ~ LB L6001 1~1.5 24~ L55005 G,R 40~16 W LB R1025 KW10 oolholders KKFR 12 KKFL s are sold in 10 piece boxes : td. Item

19 s Identification ystem (Ref. to able1) KF 12 R ype ize Edge osition CornerR(r ) and R: Righthand L: Lefthand ngle u Recommended Cutting Conditions Workpiece aterial Carbon teel lloy teel Recommended Grades EGCO O EGCO VD Coated R1425 / R1535 R1225 R1025 KW10 Vc = 70 ~ 170 m/mim First ap (Radial): under 0.2mm Vc = 70 ~ 170 m/mim First ap (Radial): under 0.2mm Vc = 60 ~ 150 m/mim First ap (Radial): under 0.2mm Vc = 60 ~ 150 m/mim First ap (Radial): under 0.2mm type able1 Righthand B type type Vc = 60 ~ 100 m/mim Vc = 50 ~ 80 m/mim tainless teel First ap (Radial): under 0.15mm First ap (Radial): under 0.15mm Vc = 100 m/mim Cast Iron First ap (Radial): under 0.2mm type etric ype arallel ipe KF12R.. KF12L.. Whitworth KF12RB.. Lefthand B type KF12LB.. mm/i type KF12R.. KF12L.. luminum lloys Depth of Cut & umber of asses KF 60 / 55 artial rofile Brass Coolant is recommended. In case of threading stainless steel, please set two to three passes more than <ap passes> listed below. CornerR () otal ap o. of asses Vc = 150 ~ 400 m/mim First ap (Radial): under 0.2mm Vc = 150 ~ 300 m/mim First ap (Radial): under 0.15mm (ap shows the value of radial ap) mm KF 12R/L /B6000 mm mm mm KF 12R/L /B6000 ax mm mm Flat mm mm KF 12R/L /B R/L /B Flat ax. 12R/L /B mm mm KF 12R/L /B mm mm KF 12R/L /B mm 12R/L mm KF 12R/L I KF 12R/L /B I I I KF 12R/L /B I I wiss ool utomatic Lathe (Guide Bush ystem) Gooseneck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Zaxis direction). Conventional reading ool Gooseneck older (for threading) Up to 15mm(1216 type) Up to 19mm(1620 type) Chips may come into the guide bush and scratch the thread surface. Gooseneck holder is capable of threading without returning the thread part into the guide bush (thread length up to 15 mm or 19 mm). 19

20 oolholders [X ] KX *Clamp screw can be operated from the back side. h F L2 L1 1 3 B to shoulder Righthand shown 2 Righthand for Righthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare arts td. 1=h 2 3 B L1 L2 F KXR 1010X16F X16F B4070RW F8 1616X16F KXR 1212F 16F B4070RW F8 2020K 16F KX ( leeve older) L1 2 1 d2 F2 F d1 D 5 to shoulder Lefthand shown Righthand for Lefthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare arts td. φd L1 F1 F =2 12FKXL KXL FKXL FKXL GKXL KKXL GKXL KKXL KXL KKXL B4070RW F8 20 : td. Item

21 s artial rofile X32R anded shows Righthand 1 2 r d : etric R, Rc () (B): apered ipe U: Unified UF: Unified Fine G (F): arallel ipe Carbon teel / lloy teel O O Classification of usage tainless teel O K Cast Iron : 1st Choice onferrous etals O : 2nd Choice Dimension ngle ( ) mm I 1 2 Cermet VD Coated C60 R930 R1115 KW10 X32R 6000 U 0.5~1.0 56~ U 0.5~1.0 48~ O 6001 U 1.0~2.0 28~ O X32R 6000 U ~ U G, R X32R 5501 W 28~19 24~ O G, R W 19~11 20~ O W: Whitworth : merican ational apered ipe r: 30 rapezoidal oolholders KXR KXL16 Recommended Cutting Conditions Depth of Cut & umber of asses and X ype hape Features Rake ngle after Installation Condition Dead pace Large 6 One insert can machine various pitch sizes 15 he Least Cutting Force mall X to shoulder (Less dead space) One can machine various pitch sizes. (less than ) : td. Item O : Check vailability R930 / R1115 () are sold in 5 piece boxes. C60 / KW10 () are sold in 10 piece boxes. 21

22 oolholders [ ] K F h 6 L2 2 L1 1 3 B Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension Clamp crew pare arts Wrench R L 1=h 2 3 B L1 L2 F K& 1010F K K s artial rofile Full rofile artial rofile 32& & anded shows Righthand r d r d r d 32& & ER & 6001 Carbon teel / lloy teel O O Classification of usage tainless teel O : 1st Choice K Cast Iron onferrous etals O : 2nd Choice Dimension ngle ( ) mm I Cermet C60 VD Coated R930 R1115 KW10 oolholders U 0.5~2.5 56~ O U 1.0~2.5 24~ O U 1.5~2.5 16~ O K& U 11~ O R R G, W 28~11 24~ O R G, W 14~11 14~ O R R R R R R R R R R R R R & : etric R, Rc () (B): apered ipe U: Unified UF: Unified Fine G (F): arallel ipe W: Whitworth : merican ational apered ipe r: 30 rapezoidal B4070R F10 B4R F15 G50 LW3 U 1.0~3.5 24~8 0.1 O U 1.5~3.5 16~8 0.2 O 60 U 2.5~3.5 11~8 0.3 O R U 3.0~ O R G, W 28~11 24~7 0.1 O R R G, W 14~11 16~7 0.2 O R R G, 55 W 11 10~7 0.3 O R R G, W 8~7 0.4 O K& 22 Recommended Cutting Conditions Depth of Cut & umber of asses R930 / R1115 () are sold in 5 piece boxes. C60 / KW10 () are sold in 10 piece boxes. : td. Item O : Check vailability R: td. Item (Righthand Only)

23 oolholders [ ] KIG D F 4 L2 L1 Righthand shown Lefthand for Righthand oolholder, Righthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L φ φd L1 L2 F Clamp crew pare arts Wrench KIG& B4R F G50 LW3 ax. available : KIG& or 10I, KIG& or 8I. s artial rofile 32& & anded shows Righthand r d 32& & & & : etric R, Rc () (B): apered ipe U: Unified UF: Unified Fine G (F): arallel ipe W: Whitworth : merican ational apered ipe r: 30 rapezoidal Carbon teel / lloy teel O O Classification of usage tainless teel O : 1st Choice K Cast Iron O : 2nd Choice onferrous etals Dimension ngle ( ) Cermet mm I C60 VD Coated R930 R1115 KW10 U 0.5~2.5 48~ O 60 U 1.5~2.5 16~ O G, 28~11 W 24~ O R G, 55 W 16~ O R U 1.5~3.0 14~11 16~ O 60 U O G, 28~11 W 24~8 0.1 O R R G, 14~11 W 16~8 0.2 O R R 55 G, 11 W 11~8 0.3 O R R G, W O oolholders KIG& KIG& Recommended Cutting Conditions Depth of Cut & umber of asses : td. Item O : Check vailability R: td. Item (Righthand Only) R930 / R1115 () are sold in 5 piece boxes. C60 / KW10 () are sold in 10 piece boxes. 23

24 icro EZ Bars [olid ype] EZ φ φd d d 0 F d d L2 L1 L3 Detail of edge 30 Righthand shown Dimensions in. Bore Dia. Dimension EG CO etric Unified merican ational apered ipe φ φd L1 L2 L3 F d R1225 ominal ominal (I) ominal (I) EZR ± ± EZR ± and over (Fine : 3.5 and over) 4.5 and over (Fine : 4.5 and over) 5 and over (Fine : 5 and over) 0.5~ ~1.0 7 and over 0.75~1.5 (Fine : 6 and over) 8 and over 0.75~1.5 (Fine : 7 and over) o.832uc o.836uf and over o.1024uc o.836uf and over o.1224uc 0.75~1.25 o.1228uf and over 1/420UC 1/428UF and over 5/1618UC 5/1624UF and over 36~32 36~24 28~20 28~18 24~16 9 and over 3/816UC 0.75~ ~16 (Fine : 8 and over) 3/824UF and over arallel ipe / Whitworth apered ipe W10 I24 and over W11 I20 and over 24~20 20~18 G1/16 and over R1/16 and over G1/8 and over R1/8 and over 1/4 3/8 1/4 and over 18 18, ,19 For merican ational ipe (), use EZR leeves EZ Bars are sold in 1 piece boxes. : td. Item

25 sleeves leeve s EZC EZ leeve hank (djustable overhang length / EZ (djustable overhang length) hank Dia. EZ Dia. with coolant hole) F20 F22 F24 φd1 φd EZ EZR EZR EZR EZR R EZR R EZR EZR R EZ EZ EZR EZR EZR EZR R EZR R EZR EZR R EZ 02519C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ 02520C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ 02522C135 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ C135 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R Choose sleeves (1) to meet with φd dimension of Bars. djustment in cannot be installed to EZ sleeves. o adjust overhang of the bar, please use EZC/ sleeves. achine anufacturer (General purpose) (General purpose) Citizen achinery mada achine ools Eguro sugami Citizen achinery (General purpose) tar icronics omura D sugami mada achine ools Eguro sugami Citizen achinery (General purpose) Citizen achinery 25

26 Recommended Cutting Conditions (EZ) u Recommended Cutting Conditions Recommended Grades (Cutting peed Vc: m/min) Workpiece aterial EGCO R1225 Carbon teel / lloy teel «30~100 tainless teel «30~80 onferrous etals <ote> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. «: 1st Recommendation u Depth of Cut & umber of asses (etric : ) otal ap o. of asses 1ass ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass 19ass20ass u Depth of Cut & umber of asses (Whitworth : W) I otal ap o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass u Depth of Cut & umber of asses (Unified : U, UC, UF, UEF) I otal ap o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass

27 pplication of arallel ipe / apered ipe arallel ipe : G(F), Rp() ominal ymbol (revious ymbol) G¹ 16 ( ) G ¹ 8 (F ¹ 8) G 1/4 (F 1/4) G 3 8 (F 3 8) I 28 (G, Rp) Bore Dia. EZR EZR ame Root s Radius 0.12 apered ipe : R, Rc()(B) ominal (Rc) ymbol I (revious ymbol) R¹ 16,Rc¹ 16 ( ) R ¹ 8, Rc ¹ 8 ( ¹ 8) R 1/4, Rc 1/4 ( 1/4) R 3 8, Rc 3 8 ( 3 8) 28 Bore Dia. EZR EZR ame Root s Radius 0.12 When using EZ type for arallel ipe / apered ipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for arallel ipe / apered ipe. u Depth of Cut & umber of asses (arallel ipe / G(F), apered ipe / B () (Rc)) I otal ap o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass pplication of merican ational apered ipe () ominal ¹ 16 ¹ 8 1/ /2 3/4 1/2 3/4 I oolholder artial rofile 27 o ools vailable 18 EZ sleeve EZR EZR Full rofile 14 EZ sleeve EZR IR IR IR14 pplication of F F is the thread for sealing pipes without using any sealing material. symbol is similar to but the olerance is different from that of, therefore the above s are not available for F. u Depth of Cut & umber of asses (merican ational apered ipe) I otal ap o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass11ass12ass13ass14ass15ass16ass17ass18ass19ass

28 2Edge ipbars for icro [olid ype] (icro ) D d r d Detail of edge 0 F d d L2 L3 L1 Righthand shown Dimensions in. Bore Dia. Dimension φ φd L1 L2 L3 F d R930 KW10 R R Grades VD Coated etric Unified For merican ational ipe (), use R able for ipbars and leeves ipbars leeves 25 R EZ R EZ u Depth of Cut & umber of asses (etric : ) otal ap u Recommended Cutting Conditions Workpiece aterial Carbon teel / lloy teel tainless teel Recommended Grades (Cutting peed Vc: m/min) VD Coated R930 KW10 «30~100 «30~80 onferrous etals «~300 «: 1st Recommendation ominal ominal (I) 6 1/420UC 0.75~1.25 and over 1/428UF and over 28~20 8 5/1618UC 0.75~1.50 and over 5/1624UF and over 24~ /816UC 0.75~1.50 and over 3/824UF and over 24~16 Whitworth arallel ipe apered ipe W10 I24 and over W11 I24 and over 24~20 20~18 G1/16 and over R1/16 and over G1/8 and over R1/8 and over 28 28,19 <ote> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. o. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass asses u Depth of Cut & umber of asses (Whitworth : W) I otal ap o. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass asses u Depth of Cut & umber of asses (Unified : U, UC, UF, UEF) I otal ap o. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass13ass14ass15ass16ass17ass18ass asses ipbars are sold in 1 piece boxes. : td. Item

29 pplication of arallel ipe / apered ipe arallel ipe:g(f), Rp() ominal ymbol (revious ymbol) G¹ 16 ( ) G ¹ 8 (F ¹ 8) G 1/4 (F 1/4) G 3 8 (F 3 8) I 28 (G, Rp) Bore Dia. R R ame Root s Radius 0.12 apered ipe:r, Rc() (B) ominal (Rc) ymbol I (revious ymbol) R¹ 16,Rc¹ 16 ( ) R ¹ 8, Rc ¹ 8 ( ¹ 8) R 1/4, Rc 1/4 ( 1/4) R 3 8, Rc 3 8 ( 3 8) 28 Bore Dia. R R ame Root s Radius 0.12 When using type for arallel ipe / apered ipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for arallel ipe / apered ipe. u Depth of Cut & umber of asses (arallel ipe / G(F), apered ipe / B () (Rc)) I otal ap o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass13ass14ass15ass16ass17ass18ass pplication of merican ational apered ipe () ominal ¹ 16 ¹ 8 1/ /2 3/4 1/2 3/4 I oolholder artial rofile 27 o ools vailable EZ sleeve (Ref. to age 25) EZ sleeve (Ref. to age 25) IR IR R R Full rofile R IR14 pplication of F F is the thread for sealing pipes without using any sealing material. symbol is similar to but the olerance is different from that of, therefore the above s are not available for F. u Depth of Cut & umber of asses (merican ational apered ipe) otal ap I o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass 19ass

30 d ipbars for icro [olid ype] V (ystem ipbars) L2 1 r (ipbars) his insert will be switched to EZ 24 D r 0 F d d L3 L2 F d d d 60 L1 Righthand shown Dimensions in. Bore Dia. Dimension Grades VD EG Coated CO etric Unified φ L1 L2 F d R1225 R930 KW10 ominal ominal (I) VR For applicable oolholder, Ref. to age F28~F29. 6 and over 8 and over 0.75 ~ ~1.50 1/420UC, 1/428UF and over 5/1618UC, 5/1624UF and over 28~20 24~18 L1 Righthand shown d d 60 Dimensions in. Bore Dia. Dimension Grades VD Cermet Coated etric Unified φ φd L1 L2 L3 F d C60 R930 KW10 ominal ominal (I) R and over 8 and over 0.75 ~ ~1.50 1/420UC, 1/428UF and over 5/1618UC, 5/1624UF and over 28~20 24~18 For applicable leeves, Ref. to age F82. u Depth of Cut & umber of asses (etric : ) otal ap o. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass <ote> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpiece at high speeds. 2) Coolant is recommended. 30 ipbars are sold in 1 piece boxes. ystem ipbars are sold in 5 piece boxes. : td. Item : Will be switched to new item (Check vailability)

31 oolholders [GB ] W L2 D F L3 L1 0 Righthand shown his ool can also be used as a boring bar. WE Excellent Bar L2 D F L3 L1 0 Righthand shown his ool can also be used as a boring bar. oolholder Dimensions td. in. Bore Dia. Dimension (revious ) R L φ φd L1 L2 L3 F vailable pare arts Clamp crew Wrench 10 WR1112 IR and under 12 WR and under Q WR and under 20R WR and under 10 W &1112E and under 12 W &1116E and under R W &1120E and under 20X W &1125E and under Dimension : shows the ax. available ap. s artial rofile GB GB r 11 d GB GB Dimension ngle ( ) mm I Cermet VD V7020 KW10 B3R B3R B3R B3R oolholders U 0.75~1.5 28~ W &1112(E) U U 0.75~3.5 28~ W &1116(E)... U 1.5~3.5 16~8 W &1120(E)... W &1125(E) U 3.0~3.5 : etric R, Rc () (B): apered ipe U: Unified W: Whitworth UF: Unified Fine : merican ational apered ipe G (F): arallel ipe r: 30 rapezoidal 8 Recommended Cutting Conditions F10 F10 Carbon teel / lloy teel Classification of usage tainless teel K Cast Iron : 1st Choice onferrous etals O : 2nd Choice Depth of Cut & umber of asses : td. Item s are sold in 10 piece boxes 31

32 Recommended Cutting Conditions K / K Workpiece aterial Carbon teel K KX / KX Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R1115 GW15 «100~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under lloy teel 100~150 «100~150 First ap (Radial) 0.3mm and under 0.3mm and under «60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under tainless teel Cast Iron «100 First ap (Radial) 0.3mm and under luminum «150~400 First ap (Radial) 0.3mm and under Brass «150~300 First ap (Radial) Workpiece aterial Carbon teel 0.3mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R930 R1115 KW10 «100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under lloy teel 100~ ~150 «100~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under «60~80 60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under 0.25mm and under tainless teel Cast Iron «100 First ap (Radial) 0.3mm and under luminum «150~400 First ap (Radial) 0.3mm and under Brass «150~300 First ap (Radial) Workpiece aterial Carbon teel 0.3mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R930 R1115 KW10 «100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under lloy teel 100~ ~150 «100~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under «60~80 60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under 0.25mm and under tainless teel Cast Iron «100 First ap (Radial) 0.3mm and under luminum «150~400 First ap (Radial) 0.3mm and under Brass «150~300 First ap (Radial) 0.3mm and under I / CI Workpiece aterial Carbon teel W (E) KIG Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R1115 GW15 «100~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under lloy teel 100~150 «100~150 First ap (Radial) 0.3mm and under 0.3mm and under «60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under tainless teel Cast Iron «100 First ap (Radial) 0.3mm and under luminum «150~400 First ap (Radial) 0.3mm and under Brass «150~300 First ap (Radial) For 06IR / 08IR, please lower it to a figure under 40% of above condition list Workpiece aterial Carbon teel First ap (Radial) lloy teel First ap (Radial) 0.3mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated Cermet V7020 KW10 «100~ ~ ~ mm and under 0.25mm and under 0.25mm and under 100~ ~150 «100~ mm and under 0.25mm and under 0.25mm and under tainless teel First ap (Radial) Cast Iron «100 First ap (Radial) 0.25mm and under luminum «150~400 First ap (Radial) 0.25mm and under Brass «150~300 First ap (Radial) Workpiece aterial Carbon teel 0.25mm and under Recommended Grades (Cutting peed Vc: m/min) Cermet VD Coated C60 R930 R1115 KW10 «100~ ~ ~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under lloy teel 100~ ~150 «100~150 First ap (Radial) 0.3mm and under 0.3mm and under 0.3mm and under «60~80 60~80 60~80 First ap (Radial) 0.25mm and under 0.25mm and under 0.25mm and under tainless teel Cast Iron «100 First ap (Radial) 0.3mm and under luminum «150~400 First ap (Radial) 0.3mm and under Brass «150~300 First ap (Radial) 0.3mm and under Indicates «: 1st Recommendation : 2nd Recommendation Coolant is recommended. In case of using cermet insert, honing the edge with hand lapper enables higher stability. In case of threading stainless steel, please set two to three passes more than previous description of <ap passes>. 32