Metric (M) Unified (UN) Parallel Pipe [G (PF)] Whitworth (W) Tapered Pipe [R, Rc(PT) (BSPT)] American National Tapered Pipe (NPT) KTN / KTNS

Transcription

1 apered ipe 1~52 ummary of / ummary of roduct Introduction ummary of s s ( / ) etric () 6 Unified (UN) 8 arallel ipe [G (F)] Whitworth (W) 10 apered ipe [R, Rc() (B)] 12 merican National apered ipe (N) ype (artial rofile /, UN) ype [artial rofile / G(F), R, Rc() (B), W] rapezoidal ~19 etric Whitworth Unified F series arallel ipe Vc π Dm n 1,000 oolholders ( / ) KN / KN 20 KN leeve older 20 IN / CIN 21 KKF mall ools 22 KKF (Gooseneck older) mall ools 22 KX mall ools 24 KX leeve older 24 K 26 KIG 27 EZ EZ Bars 28 (will be switched to EZ) 2Edge ipbars 32 VN ystem ipbars 34 (will be switched to EZ) ipbars 34 W / WE 35 echnical Information Recommended Cutting Conditions oolholders & s ethods Lead ngle & Relief ngle of ypes & Basic rofile 20~35 36~

2 ummary of ooling pplication able ( ) ypes etric Unified arallel ipe Whitworth apered ipe UN, UNC UNF, UNEF G(F) W R() (B) merican National apered ipe N 30 rapezoidal r shape oolholder hape KN 20 itch Full rofile mm I I I I I mm 0.5~ ~8 8 19~ ~ ~ ~ artial rofile 0.5~ ~ ~ ~ ~ ~ KN 20 Full rofile 0.5~ ~8 8 19~ ~ ~ ~ leeve older KN 20 K 26 artial rofile Full rofile artial rofile 0.5~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~11 26 KX 24 artial rofile 0.5~ ~ ~ ~ ~11 25 KX 24 artial rofile 0.5~ ~ ~ ~ ~11 25 KKF 22 KKF 22 (Gooseneck older) artial rofile 0.2~ ~ ~ ~ ~19 22 s Identification ystem Full rofile 6 artial rofile 16 2

3 ummary of ooling pplication able ( ) ypes etric Unified arallel ipe Whitworth apered ipe UN, UNC UNF, UNEF G(F) Rp() W Rc() (B) merican National apered ipe N 30 rapezoidal r shape oolholder hape EZ 28 itch mm I I I I I mm artial rofile 0.5~ ~ ~ ~ ~ ~14 28 VN 34 artial rofile 0.75~ ~ ( 32) artial rofile 0.75~1.5 (0.75~1.5) 34 ( 32) 28~18 (28~16) 34 ( 32) (28~19) ( 32) (24~18) ( 32) (28~19) ( 32) (18~14) ( 32) IN 21 Full rofile 0.5~ ~8 9 19~ ~ ~ ~ artial rofile 0.5~ ~ ~ ~ ~ ~ CIN 21 Full rofile 1.0~ ~8 9 19~ ~ ~ ~ artial rofile 0.5~ ~ ~ ~ ~ ~ KIG 27 artial rofile 0.5~ ~ ~ ~ ~11 27 W 35 artial rofile 0.75~ ~8 35 For parallel pipe and tapered pipe the average values are only to be used if specifically recommendation. itch inside ( ) indicates. 3

4 roduct Introduction with olded Chipbreaker Q Chipbreaker dvanced roductivity with Chip Control Improvement Improved ool Life with Newly dded Grades 1 table Chip Control table Chip Control with symmetric Chipbreaker Design Chipbreaker Geometry table chip control regardless of cutting direction Comparison of Chip Control ( evaluation) Radial Infeed Q Chipbreaker Competitor Flank Compound Infeed For Radial Infeed symmetric dot design controls chipflow direction For Flank Infeed / Flank Compound Infeed Breaks chips easily with shallow chipbreaker depth 3 ~ 5 Q Chipbreaker Competitor Cutting Conditions Vc = 150m/min, ap = 0.12 mm (4th ass), L = 25 mm, Wet, 16ER150IO type, Workpiece aterial C415 2 Low Cutting Force and Resists Vibration trong Edge and Low Cutting Force Comparison of Cutting force Radial Infeed ( evaluation) 600 Comparison of Cutting force Flank Compound Infeed ( evaluation) 600 Cutting force (N) % DOWN Cutting force(n) % DOWN DOWN Q Chipbreaker Conventional (Without Chipbreaker) Competitor (With olded Chipbreaker) 0 Q Chipbreaker Conventional (Without Chipbreaker) Competitor (With olded Chipbreaker) Cutting Conditions Vc = 150 m/min, Wet, 16ER150IO type Cutting force is average in total passes (6 passes), Workpiece aterial C415 Cutting Conditions Vc= 150 m/min, djusted ngle 5, Wet, 16ER150IO type Cutting force is average in total passes (6 passes), Workpiece aterial C415 4

5 3 Improved ool Life with Newly dded Grades For teel achining R1215 For tainless teel achining R1515 R1535 (tability Oriented) Comparison of Wear Resistance ( evaluation) Workpiece aterial C435 Workpiece aterial U304 Wear mount Q Chipbreaker(R1215) Competitor B Competitor C Wear mount Q Chipbreaker(R1515) Competitor B Competitor D Cutting ime (min) Cutting Conditions Vc = 150 m/min, = 1.5 mm, No. of asses = 6, Wet, 16ER150IO type Radial Infeed Cutting ime (min) Cutting Conditions Vc = 100 m/min, = 1.5 mm, No. of asses = 8, Wet, 16ER150IO type Radial Infeed KKF 22 is added to mall ools special tool series For KF for various type of threading etric () arallel ipe [G (F)] Unified (UN) apered ipe [R() (B)] s and toolholders are compatible Features Full rofile and artial rofile shape Function Features mall Diameter CutOff KF Back urning KFB KF Full rofile Wiper edge (1) Burrfree thread surface; high quality (mooth feeling) (2) Leave the workpiece diameter slightly oversized for full topping (3) Every pitch size requires a specific insert artial rofile (1) 's corner tends to be sharp edged (2) 's O.D. or I.D. needs to be finished to the size before threading (3) One insert can machine various pitch sizes recision ypes recision trict Loose etric 4h (1st Class) 6g (2nd Class) 8g (3rd Class) 5 (1st Class) 6 (2nd Class) 7 (3rd Class) Unified B 2B 1B precision with * * Not recommended if strict thread precision is required. 5

6 s s 60 etric () Full rofile 60 Full rofile Carbon teel / lloy teel Classification of usage tainless teel :1st Choice 16E& K Cast Iron :2nd Choice 22ER N Nonferrous etals anded shows Righthand With olded Chipbreaker oolholders 16ER 16EL oolholders KNR 16 / KNR 16 KNL16 KNL 16 ee age for oolholders 20 itch Dimension ngle : etric R, Rc () (B): apered ipe UN: Unified Cermet UNF: Unified Fine G (F): arallel ipe EGCO EGCO NNO W: Whitworth N: merican National apered ipe r: 30 rapezoidal VD Coated C60 R1215 R1515 R1535 R1115 GW15 mm R L R L R L R L R L R L 16ER 100IOF IOF IOF IOF IOF IOF IOF E R /L 050IO IO IO IO IO IO IO IO ER 300IO IO IO IO IO ER 100IOQ IOQ IOQ IOQ IOQ IOQ IOQ Recommended Cutting Conditions ee age for Depth of Cut & Number of asses ER KNR 22 s Identification ystem (Full rofile) 16 (1) E (2) R (3) 100 (4) 6~15 IO (5) F (6) (1) ize ymbol I.C. ize (2) / E I (3) and R Righthand L Lefthand (4)itch etric itch 1mm itch 1.5mm Inch crew 24 I 20 I Full rofile (5)ype of IO etric etric UN Unified W Whitworth B apered ipe N merican National apered ipe Full rofile (6) anufacture's Option F F Cutting Edge Q With olded Chipbreaker 6 inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item

7 s etric () Full rofile 60 Full rofile Carbon teel / lloy teel Classification of usage 11I& tainless teel :1st Choice 16I& K Cast Iron :2nd Choice 22IR N Nonferrous etals anded shows Righthand With olded Chipbreaker With olded Chipbreaker oolholders 11IR 11IL oolholders INR 11E INR 11 INL 11E INL 11 ee age for oolholders 21 itch Dimension ngle Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 mm R L R L R L R L R L R L 11IR 100IOF IOF IOF IOF IR 100IOF IOF IOF IOF IOF IOF IOF I& 050IO IO IO IO IO IO IO I& 100IO IO IO IO IO IO IO IR 300IO IO IO IO IO IR 100IOQ IOQ IOQ IOQ IR 100IOQ IOQ IOQ IOQ IOQ IOQ IOQ IR 16IL 22IR oolholders INR 16 CINR 16 INL 16 CINL 16 INR 22 CINR 22 ee age for oolholders 21 Recommended Cutting Conditions ee age for Depth of Cut & Number of asses : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal :td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 7

8 s s 60 Unified (UN) Full rofile 60 Carbon teel / lloy teel Classification of usage tainless teel :1st Choice 16ER K Cast Iron :2nd Choice 22ER N Nonferrous etals Dimension EGCO VD Coated ngle Cermet EGCO NNO UN,UNF itch C60 R1215 R1515 R1535 R1115 GW15 anded shows Righthand I R L R L R L R L R L R L 16ER 24UNF UNF UNF UNF UNF UNF UNF UNF UNF ER 24UN UN UN UN UN UN ER 08UN ER 24UNQ UNQ UNQ UNQ UNQ UNQ UNQ UNQ With olded Chipbreaker 08UNQ Recommended Cutting Conditions 36 oolholders ee age for : etric R,Rc()(B): apered ipe oolholders oolholders UN: Unified W: Whitworth 16ER KNR 16 UNF: Unified Fine N: merican National apered ipe KNR 16 G (F): arallel ipe r: 30 rapezoidal KNL ER KNR 22 Full rofile ee age for Depth of Cut & Number of asses 8 inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item

9 s Unified (UN) Full rofile 60 Carbon teel / lloy teel Classification of usage tainless teel :1st Choice 16IR K Cast Iron :2nd Choice 22IR N Nonferrous etals Dimension EGCO VD Coated ngle Cermet EGCO NNO UN,UNF itch C60 R1215 R1515 R1535 R1115 GW15 anded shows Righthand I R L R L R L R L R L R L 16IR 24UNF UNF UNF UNF UNF UNF UNF UNF UNF IR 24UN UN UN UN UN UN IR 08UN IR 24UNQ UNQ UNQ UNQ UNQ UNQ UNQ UNQ With olded Chipbreaker 08UNQ Recommended Cutting Conditions 36 oolholders ee age for : etric R,Rc()(B): apered ipe oolholders oolholders UN: Unified W: Whitworth INR 16 16IR UNF: Unified Fine N: merican National apered ipe CINR G (F): arallel ipe r: 30 rapezoidal INR 22 22IR CINR 22 Full rofile ee age for Depth of Cut & Number of asses : td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 9

10 s s 55 arallel ipe [G (F)] Whitworth (W) Carbon teel / lloy teel Classification of usage Full rofile 55 tainless teel :1st Choice K Cast Iron :2nd Choice 16ER N Nonferrous etals Full rofile anded shows Righthand With olded Chipbreaker oolholders 16ER oolholders KNR 16 KNR 16 KNL16 ee age for oolholders 20 Dimension ngle Cermet EGCO EGCO NNO VD Coated G W (F) C60 R1215R1515R1535 R1115 GW15 itch I R L R L R L R L R L R L ee age for Depth of Cut & Number of asses 16ER 19WF WF WF WF ER 19W W W ER 19WQ WQ WQ WQ Recommended Cutting Conditions 36 : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 10 inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item

11 s arallel ipe [G (F)] Whitworth (W) Carbon teel / lloy teel Classification of usage Full rofile 55 tainless teel Full rofile :1st Choice K Cast Iron :2nd Choice 16IR N Nonferrous etals anded shows Righthand With olded Chipbreaker oolholders 16IR oolholders INR 16 CINR 16 ee age for oolholders 21 Dimension ngle : etric R,Rc()(B): apered ipe UN: Unified Cermet UNF: Unified Fine G (F): arallel ipe EGCO EGCO NNO W: Whitworth N: merican National apered ipe r: 30 rapezoidal VD Coated G W (F) C60 R1215 R1515 R1535 R1115 GW15 itch I R L R L R L R L R L R L 16IR 19WF WF WF WF IR 14W W IR 19WQ WQ WQ WQ Recommended Cutting Conditions ee age for Depth of Cut & Number of asses No wiper effect is expected when threading the internal whitworth screw using 16IR W (NN32IR W) insert. : td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 11

12 s s apered ipe [R () (B)] Carbon teel / lloy teel Classification of usage Full rofile 55 tainless teel :1st Choice :2nd Choice K Cast Iron 16ER N Nonferrous etals Full rofile anded shows Righthand With olded Chipbreaker oolholders 16ER oolholders KNR 16 KNR 16 KNL16 ee age for oolholders 20 R() (B) itch Dimension :etric ngle 16ER 28BF UN:Unified Cermet UNF:Unified Fine G (F):arallel ipe EGCO EGCO NNO R,Rc()(B):apered ipe W:Whitworth 1 47' 55 N:merican National apered ipe r:30 rapezoidal VD Coated C60 R1215 R1515 R1535 R1115 GW15 I R L R L R L R L R L R L 19BF BF BF ER 28B B B B ER 28BQ BQ BQ BQ Recommended Cutting Conditions ee age for Depth of Cut & Number of asses inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. :td. Item

13 s apered ipe [Rc () (B)] Full rofile 55 Carbon teel / lloy teel Classification of usage tainless teel :1st Choice 11IR :2nd Choice K Cast Iron 16IR N Nonferrous etals anded shows Righthand Dimension ngle Cermet EGCO EGCO NNO VDCoated Rc () (B) C60 R1215 R1515 R1535 R1115 GW15 itch I R L R L R L R L R L R L 11IR 28BF ee age for Depth of Cut & Number of asses 19BF BF IR 14BF BF Full rofile 11IR 28B B B IR 14B B IR 28BQ With olded Chipbreaker 19BQ BQ IR 14BQ With olded Chipbreaker oolholders 11IR 16IR oolholders INR 11E INR 11 INR 16 CINR 16 ee age for oolholders 21 11BQ Recommended Cutting Conditions 36 :etric R,Rc()(B):apered ipe UN:Unified W:Whitworth UNF:Unified Fine N:merican National apered ipe G (F):arallel ipe r:30 rapezoidal :td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 13

14 s 1 47' 60 s merican National apered ipe (N) Carbon teel / lloy teel Full rofile 60 Classification of usage tainless teel :1st Choice K Cast Iron 16ER N Nonferrous etals anded shows Righthand N itch Dimension ngle Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 I R L R L R L R L R L R L ee age for Depth of Cut & Number of asses Full rofile 16ER 18N N N oolholders Recommended Cutting Conditions 36 :etric UN:Unified R,Rc()(B):apered ipe W:Whitworth UNF:Unified Fine G (F):arallel ipe N:merican National apered ipe r:30 rapezoidal oolholders ee age for oolholders 16ER KNR 16 KNR 16 KNL inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. :td. Item

15 s merican National apered ipe(n) Carbon teel / lloy teel Full rofile 60 Classification of usage tainless teel :1st Choice K Cast Iron 16IR N Nonferrous etals anded shows Righthand N itch Dimension ngle Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 I R L R L R L R L R L R L ee age for Depth of Cut & Number of asses Full rofile 16IR 18N N N oolholders Recommended Cutting Conditions 36 oolholders ee age for oolholders :etric UN:Unified R,Rc()(B):apered ipe W:Whitworth UNF:Unified Fine G (F):arallel ipe N:merican National apered ipe r:30 rapezoidal 16IR INR 16 CINR :td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 15

16 ε s s 60 ype [artial rofile /, UN] artial rofile 60 Carbon teel / lloy teel Classification of usage tainless teel :1st Choice 16ER :2nd Choice K Cast Iron 22ER N Nonferrous etals anded shows Righthand itch UN UNF Dimension ngle Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 mm I R L R L R L R L R L R L 16ER 60F 0.5~1.5 48~ G60F 1.75~3 14~ ee age for Depth of Cut & Number of asses artial rofile With olded Chipbreaker oolholders 16ER 22ER oolholders KNR 16 KNR 16 KNL16 KNR 22 G60F 0.5~3 48~ ER ~1.5 48~ G ~3 14~ G60 0.5~3 48~ ER N60 3.5~5 7~ ER ~2.5 24~ ~2.5 16~ ER 60Q 0.5~1.5 48~ G60Q 1.75~3 14~ G60Q 0.5~3 48~ ee age for oolholders 20 Recommended Cutting Conditions : etric R, Rc () (B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 36 s Identification ystem (artial rofile) 16 (1) E (2) R (3) 60 (4) 16~19 F (5) (1) ize ymbol I.C. ize Example of shape of, G and G (2) / E I R L (3) and Dimension 16ER 60F ER G60F ER G60F Righthand Lefthand 60 G60 G G55 G55 (4)itch 60 ype (artial rofile) ~1.5mm 60 ype (artial rofile) 1.75~3mm 60 ype (artial rofile) 0.5~3mm 55 ype (artial rofile) 40~16 I 55 ype (artial rofile) 14~8 I 55 ype (artial rofile) 40~8 I Vertex angle artial rofile Vertex angle (5)anufacture's Option F F Cutting Edge Q With olded Chipbreaker (4)itch 60 ype (artial rofile) CornerR(r )=0.1mm mm 55 ype (artial rofile) CornerR(r )=0.1mm 28~11 I artial rofile Note) itch and threads per inch of an insert without wiper depend on the size of insert. 16 inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item

17 s 60 ype [artial rofile /, UN] artial rofile 60 artial rofile 06IR 08IR 11IR 16IR 22IR oolholders INR 06E INR 08E INR 11E INR 11 INR 16 CINR 16 INR 22 CINR 22 ee age for oolholders 21 06IR IR Carbon teel / lloy teel 11IR Classification of usage tainless teel 16IR :1st Choice K Cast Iron 22IR N Nonferrous etals anded shows Righthand oolholders itch UN UNF Dimension ngle Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 mm I R L R L R L R L R L R L 11IR ~1.5 48~ IR ~1.5 48~ G ~3 14~ G60 0.5~3 48~ IR N60 3.5~5 7~ IR ~ ~ IR ~ ~ IR ~1.5 32~ IR ~2.5 16~ ~ Recommended Cutting Conditions : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal ee age for Depth of Cut & Number of asses CornerR() election for artial rofiling etric Unified arallel ipe (Whitworth) apered ipe : CornerR : itch (= 25.4 n ) n: I (For Both and ) etric, Unified CornerR() at is almost half of that of arallel ipe, apered ipe, Whitworth ame CornerR() for both and : td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 17

18 s s ype [artial rofile / G (F), R (, B), (W)] artial rofile 55 Carbon teel / lloy teel Classifi cation of usage tainless teel :1st Choice 16ER K Cast Iron :2nd Choice 22ER N Nonferrous etals anded shows Righthand G(F) R() itch W Dimension ngle 16ER 55F 28, 19 40~ Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 I R L R L R L R L R L R L G55F 14, 11 14~ ee age for Depth of Cut & Number of asses G55F 28~11 40~ ER 55 28, 19 40~ artial rofile G55 14, 11 14~ G55 28~11 40~ ER N55 7~ ER ~11 24~ , 11 16~ ER 55Q 28, 19 40~ G55Q 14, 11 14~ With olded Chipbreaker oolholders 16ER 22ER oolholders KNR 16 KNR 16 KNL16 KNR 22 ee age for oolholders s 20 G55Q 28~11 40~ Recommended Cutting Conditions rapezoidal (r) artial rofile 30 Carbon teel / lloy teel 16ER Classification of usage :1st Choice K tainless teel Cast Iron 22ER N Nonferrous etals Dimension EGCO VD Coated ngle Cermet EGCO NNO r itch C60 R1215 R1515 R1535 R1115 GW15 anded shows Righthand mm R L R L R L R L R L R L 16ER 200R R ER 400R R artial rofile oolholders oolholders 16ER 22ER KNR 16 KNR 16 KNL16 KNR 22 ee age for oolholders 20 Recommended Cutting Conditions : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal ee age for Depth of Cut & Number of asses inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. : td. Item

19 s 55 ype [artial rofile / G (F), Rc (, B), (W)] artial rofile 55 artial rofile 06IR IR Carbon teel / lloy teel 11IR Classification of usage tainless teel 16IR :1st Choice K Cast Iron 22IR N Nonferrous etals anded shows Righthand oolholders 06IR 08IR 11IR oolholders INR 06E INR 08E INR 11E INR 11 G(F) Rc() itch W Dimension ngle Cermet EGCO EGCO NNO VD Coated C60 R1215 R1515 R1535 R1115 GW15 I R L R L R L R L R L R L 11IR 55 28, 19 40~ IR 55 28, 19 40~ G55 14, 11 14~ G55 28~11 40~ IR N55 7~ IR IR , 19 24, IR ~14 24~ IR ~11 24~ ~11 16~ Recommended Cutting Conditions ee age for oolholders 21 16IR 22IR oolholders INR 16 CINR 16 INR 22 CINR 22 ee age for oolholders 21 ee age for Depth of Cut & Number of asses s 30 rapezoidal (r) artial rofile 30 Carbon teel / lloy teel Classification of usage tainless teel 16IR :1st Choice K Cast Iron 22IR N Nonferrous etals 16IR 22IR oolholders INR 16 CINR 16 INR 22 CINR Dimension ngle Cermet EGCO EGCO NNO r itch C60 R1215 R1515 R1535 R1115 GW15 anded shows Righthand mm R L R L R L R L R L R L 16IR 200R R IR 400R R oolholders Recommended Cutting Conditions 36 ee age for oolholders artial rofile VD Coated ee age for Depth of Cut & Number of asses : etric R,Rc()(B): apered ipe UN: Unified W: Whitworth UNF: Unified Fine N: merican National apered ipe G (F): arallel ipe r: 30 rapezoidal : td. Item inserts are sold in 5 piece boxes. C60 () are sold in 10 piece boxes. 19

20 oolholders KN / KN h F B F B 0 L1 3 1 Fig.1 h 0 L2 L1 1 3 Fig.2 Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. h 0 3 F L2 L1 B 1 KNR K16 Fig.3 Righthand shown h 3 0 F L2 L1 B 1 KNR1616K K16 Fig.4 Righthand for Righthand oolholder. oolholder Dimensions td. Dimension Drawing R L 1=h 3 B L1 L2 F KN (leeve older) pare arts Clamp et Clamp crew Wrench him him crew 5 6 LW KN& 1216X16F N N Fig.1 B3.5R LW N N Fig.2 C5 F15 N32 3X X16F N N Fig.1 B3.5R LW * N Fig.2 C5 F15 N32 3X8 16E& 2020X16F N N Fig.1 B3.5R LW K16 N N C5 F15 N32 3X N N Fig N C6 LW3 N43 3X8 22ER N KNR N Fig.3 B3.5R 1212K16 N F15 16ER 1616K16 N Fig.4 C5 N32 3X8 2020K16 N mark indicates short shank type. * F LW s L F2 F1 oolholder Dimensions td. Lefthand shown Dimension φd L1 F1 F =2 1 φd Righthand for Lefthand oolholder. pare arts Clamp crew Wrench s 20 16FKNL KKNL KKNL KKNL KNL KKNL ee page for applicable inserts Nominal Full rofile artial rofile Nominal Full rofile artial rofile : etric 6 16 R()( B) apered ipe W: Whitworth UN: Unified 8 16 N UNF: Unified Fine 14 merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 18 B3.5R LW15 16ER : td. Item

21 oolholders IN / CIN φ L2 L1 φd φ L2 L1 φd 0 F Fig.1 0 F Fig.3 φ L2 L1 φd φ L2 L1 φd 0 F Fig.2 0 F Fig.4 Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L φ φd L1 L2 F IN& E N pare arts Clamp crew Clamp et Wrench him him crew Drawing F 5 6 LW s B2040R F6 06 IR E N B2050R F6 08 IR Fig E N N B2R F8 11 I& N N N N Fig N N N N Fig.3 B3.5R F15 16 I& N B4085R F15 22 IR CIN& N N N N N Fig.4 C5 F15 N32 3X8 16 I& C6 LW3 N43 3X8 22 IR ee page for applicable inserts Nominal Full rofile artial rofile Nominal Full rofile artial rofile : etric 7 17 Rc()( B) apered ipe W: Whitworth UN: Unified 9 17 N UNF: Unified Fine 15 merican National apered ipe G (F): arallel ipe r: 30 rapezoidal 19 Guide for For the internal threading, pay extra attention to tabilizing Bore Dia. and chip evacuation. 1 tabilizing Bore Dia. Because small pitch internal threading has small cornerr(), there is variation in the Bore Dia. which may greatly influence the tool life of an insert. In order to eliminate the variation in the Bore Dia., 0 cutting (zero cutting) should be performed as the zero pass, before the first pass in threading. he Bore Dia. is cut with the specified dimension, and the first pass of threading becomes stable. 2 Chip evacuation If machining process is continued when chips are tangled with a toolholder and other parts of the machine, it may cause damages to the insert. herefore, please ensure that there are no tangled chips in the machine by the following method. <When processing the first workpiece> et the program with the single block Keep the threading starting point 50mm~100mm away from the side of workpiece, and confirm that coolant is flushing down the chips for each pass. <When processing the second workpiece and later> Ensure that chips are not tangled; then, start the continuous run : td. Item 21

22 KF KKF / KKF Gooseneck older h h 1 F1 F2 F1 B 2 KKF (F2=10mm) KKF (F2=10mm) shows above figure h KKF shows above figure Righthand shown L2 KKF shows above figure 2 L1 Fig.1 Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. <Gooseneck older> B 1 L1 h F1 1 8 KKFL1620X12 shows above figure F1 1 Fig.2 Lefthand shown Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension R L 1=h B L1 L2 F1 Drawing pare arts Clamp crew Wrench s KKF& 1010X X X Fig.1 B4590RWN LW10 KF12& 2020X KKF& 1212F B4590RWN LW10 KF12& KKFL 1216X X Fig.2 B4590RWN LW10 KF12L.. Dimension shows the distance from the oolholder to the cutting edge. s artial rofile hoto shows Righthand. W 1 2 Righthand shown 1 2 W Lefthand shown Classification of usage : 1st Choice : 2nd Choice Carbon teel / lloy teel tainless teel K Cast Iron N Nonferrous etals itch Dimension ngle EGCO NNO mm I W 1 2 R1425 R1535 EG CO R1225 VD Coated KF 12R6000 ax N N N N N 0.2~0.6 64~48 12RB Flat N N N N N 12R60005 UN N N N N N 0.5~ ~ RB N N N N N 12RN6001 1~1.5 24~ N N N N N 12R55005 G,R 40~16 W N N N N N 55 12RB N N N N N KF 12L6000 ax N N N N N 0.2~0.6 64~48 12LB Flat N N N N N 12L60005 UN N N N N N 0.5~ ~ LB N N N N N 12LN6001 1~1.5 24~ N N N N N 12L55005 G,R 40~16 W N N N N 55 12LB N N N N R1025 KW10 oolholders KKFR 12 KKFL s are sold in 10 piece boxes : td. Item

23 s Identification ystem (Ref. to able1) KF 12 R ype ize Edge osition CornerR(r ) type type KF12R.. and R: Righthand L: Lefthand able1 Righthand B type KF12RB.. Lefthand B type ngle N type N type KF12RN.. Recommended Cutting Conditions Workpiece aterial Carbon teel lloy teel tainless teel Recommended Grades EGCO NNO EGCO VD Coated R1425 / R1535 R1225 R1025 KW10 Vc = 70~170 m/mim First ap (Radial): 0.2mm and under Vc = 70~170 m/mim First ap (Radial): 0.2mm and under Vc = 60~100 m/mim First ap (Radial): 0.15mm and under Vc = 60~150 m/mim First ap (Radial): 0.2mm and under Vc = 60~150 m/mim First ap (Radial): 0.2mm and under Vc = 50~80 m/mim First ap (Radial): 0.15mm and under Cast Iron luminum lloys Vc = 100 m/mim First ap (Radial): 0.2mm and under Vc = 150~400 m/mim First ap (Radial): 0.2mm and under etric KF12L.. Depth of Cut & Number of asses KF 60 / 55 artial rofile ype arallel ipe Whitworth KF12LB.. itch mm / I KF12LN.. Brass Coolant is recommended. In case of threading stainless steel, please set two to three passes more than <ap passes> listed below. Corner R() otal ap No. of asses Vc = 150~300 m/mim First ap (Radial): 0.15mm and under mm mm mm KF 12R/L /B6000 ax. 0.35mm 0.05 Flat mm mm mm KF 12R/L /B R/L /B mm KF 12R/L /B6000 ax Flat (ap shows the value of radial ap) 12R/L /B mm mm KF 12R/L /B mm mm KF 12R/L /B mm 12R/L N mm KF 12R/L N I KF 12R/L /B I I I KF 12R/L /B I I wiss ool utomatic Lathe (Guide Bush ystem) Gooseneck holder is applicable to automatic lathes whose toolholder does not move to longitudinal direction (Zaxis direction). Conventional ool Gooseneck older Up to 15mm (1216 type) Up to 19mm (1620 type) Chips may come into the guide bush and scratch the thread surface. Gooseneck holder is capable of threading without returning the thread part into the guide bush (thread length up to 15 mm or 19 mm). 23

24 oolholders [X ] KX * Clamp screw can be operated from the back side. h F L2 L1 1 3 B to shoulder Righthand shown 2 Righthand for Righthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare arts td. 1=h 2 3 B L1 L2 F KXR 1010X16F X16F B4070RW F8 1616X16F KXR 1212F 16F B4070RW F8 2020K 16F KX ( leeve older) L F2 F φd 5 to shoulder Lefthand shown Righthand for Lefthand oolholder. oolholder Dimensions Dimension Clamp crew Wrench pare arts td. φd L1 F1 F = 2 12FKXL KXL FKXL FKXL GKXL KKXL GKXL KKXL KXL KKXL B4070RW F8 24 : td. Item

25 s φ X32R artial rofile anded shows Righthand : etric UN: Unified UNF: Unified Fine G (F): arallel ipe ε 1 2 itch Carbon teel / lloy teel Classification of usage tainless teel K Cast Iron :1st Choice N Nonferrous etals :2nd Choice VD Dimension ngle Coated mm I 1 2 Cermet C60 R930 R1115 KW10 X32R 6000 UN 0.5~1.0 56~ UN 0.5~1.0 48~ UN 1.0~2.0 28~ X32R 6000 UN ~ UN G, R X32R 5501 W 28~19 24~ G, R W 19~11 20~ R()(B): apered ipe W: Whitworth N: merican National apered ipe oolholders KXR KXL16 Recommended Cutting Conditions ee age for Depth of Cut & Number of asses and X ype hape Features Rake ngle after Installation Condition Dead pace Large 6 One insert can machine various pitch sizes X 15 he Least Cutting Force to shoulder (Less dead space) One can machine various pitch sizes. (less than ) mall : td. Item R930 / R1115 () are sold in 5 piece boxes. C60 / KW10 () are sold in 10 piece boxes. 25

26 oolholders [ ] K F h 6 L2 2 L1 1 3 B Righthand shown Righthand for Righthand oolholder, Lefthand for Lefthand oolholder. oolholder Dimensions td. Dimension R L 1=h 2 3 B L1 L2 F Clamp crew pare arts Wrench K& 1010F K K s artial rofile Full rofile artial rofile 32& & anded shows Righthand : etric UN : Unified UNF : Unified Fine G (F) : arallel ipe ε ε ε 32& & ER & 6001 B4070R F10 B4R F15 itch G50 LW3 Carbon teel / lloy teel Classification of usage tainless teel :1st Choice K Cast Iron N Nonferrous etals :2nd Choice VD Coated Dimension ngle mm I Cermet C60 R930 R1115 KW10 oolholders UN 0.5~2.5 56~ UN 1.0~2.5 24~ UN 1.5~2.5 16~ K& UN 11~ R R G, W 28~11 24~ R G, W 14~11 14~ R R R R R R R R R R R R R & R()(B) : apered ipe W : Whitworth N : merican National apered ipe UN 1.0~3.5 24~8 0.1 UN 1.5~3.5 16~ UN 2.5~3.5 11~8 0.3 R UN 3.0~ R G, W 28~11 24~7 0.1 R R G, W 14~11 16~7 0.2 R R G, 55 W 11 10~7 0.3 R R G, W 8~7 0.4 K& 22 Recommended Cutting Conditions ee age for Depth of Cut & Number of asses R930 / R1115 () are sold in 5 piece boxes. C60 / KW10 () are sold in 10 piece boxes. :td. Item R:td. Item (Righthand Only)

27 oolholders [ ] KIG φ φd F 4 L2 L1 Righthand shown Lefthand for Righthand oolholder, Righthand for Lefthand oolholder. oolholder Dimensions td. in. Bore Dia. Dimension R L φ φd L1 L2 F Clamp crew pare arts Wrench KIG& B4R F G50 LW3 ax. available itch: KIG& or 10I, KIG& or 8I. s artial rofile φ 32& & anded shows Righthand : etric UN : Unified UNF: Unified Fine G (F): arallel ipe 32& & & & Rc()(B): apered ipe W : Whitworth N: merican National apered ipe itch Carbon teel / lloy teel Classification of usage tainless teel : 1st Choice K Cast Iron : 2nd Choice N Nonferrous etals VD Coated Dimension ngle Cermet mm I C60 R930 R1115 KW10 UN 0.5~2.5 48~ UN 1.5~2.5 16~ G, 28~11 W 24~ R G, 55 W 16~ R UN 1.5~3.0 14~11 16~ UN G, 28~11 W 24~8 0.1 R R G, 14~11 W 16~8 0.2 R R 55 G, 11 W 11~8 0.3 R R G, W oolholders KIG& KIG& Recommended Cutting Conditions ee age for Depth of Cut & Number of asses :td. Item R:td. Item (Righthand Only) R930 / R1115 () are sold in 5 piece boxes. C60 / KW10 () are sold in 10 piece boxes. 27

28 icro EZ Bars [olid ype] EZ φ φd d d 0 F d d L2 L1 L3 Detail of edge 30 Righthand shown Dimensions in. Bore Dia. Dimension EG CO etric Unified merican National apered ipe φ φd L1 L2 L3 F d R1225 Nominal itch Nominal itch (I) Nominal itch (I) EZR ± and over (Fine : 3.5 and over) ± EZR ± and over (Fine : 4.5 and over) 5 and over (Fine : 6 and over) 7 and over (Fine : 6 and over) 8 and over (Fine : 7 and over) 9 and over (Fine : 8 and over) Whitworth W10 I24 and over W11 I20 and over 0.5~ ~ ~ ~ ~ ~ ~20 20~18 No.832UNC No.836UNF and over No.1024UNC No.836UNF and over No.1224UNC No.1228UNF and over 1/420UNC 1/428UNF and over 5/1618UNC 24~16 5/1624UNF and over 3/816UNC 24~16 3/824UNF and over arallel ipe / apered ipe G1/16 and over R1/16 and over G1/8 and over R1/8 and over 36~32 36~24 28~20 28~18 1/4N 3/8N 1/4N and over 18 18, ,19 For merican National apered ipe (N), use EZR leeves EZ Bars are sold in 1 piece boxes. : td. Item

29 leeves EZC (djustable overhang length / with coolant hole) F24 leeve EZ (djustable overhang length) F26 s EZ leeve hank hank EZ Dia. Dia. F28 φd1 φd EZ EZR EZR EZR EZR R EZR R EZR EZR R EZ EZ EZR EZR EZR EZR R EZR R EZR EZR R EZ 02519C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ 02520C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ 02522C135 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ C135 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R EZ C120 EZ EZ EZR C EZR C EZR C EZR R C EZR R C EZR C EZR R Choose sleeves (1) to meet with φd dimension of Bars. djustment in cannot be installed to EZ sleeves. o adjust overhang of the bar, please use EZC/ sleeves. achine manufacturers in random order. achine anufacturer (General purpose) (General purpose) Citizen achinery Eguro sugami Citizen achinery (General purpose) tar icronics Nomura D sugami Eguro sugami Citizen achinery (General purpose) Citizen achinery 29

30 Recommended Cutting Conditions (EZ) Recommended Cutting Conditions Recommended Grades (Cutting peed Vc: m/min) Workpiece aterial EGCO R1225 Carbon teel / lloy teel 30~100 tainless teel 30~80 Nonferrous etals <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. : 1st Recommendation Depth of Cut & Number of asses (etric : ) itch otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass 19ass 20ass asses Depth of Cut & Number of asses (Whitworth : W) I otal ap No. of asses 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass Depth of Cut & Number of asses (Unified : UN, UNC, UNF, UNEF) I otal ap No. of 1ass asses 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass

31 pplication of arallel ipe / apered ipe arallel ipe:g(f), Rp() Nominal ymbol (revious ymbol) I (G, Rp) Bore Dia. ame Root s Radius apered ipe:r, Rc()(B) Nominal (Rc) ymbol I (revious ymbol) Bore Dia. ame Root s Radius G¹ 16 ( ) G ¹ 8 (F ¹ 8) 28 EZR R¹ 16,Rc¹ 16 ( ) R ¹ 8, Rc ¹ 8 ( ¹ 8) 28 EZR G 1/4 (F 1/4) G ³ 8 (F ³ 8) 19 EZR R 1/4, Rc 1/4 ( 1/4) R ³ 8, Rc ³ 8 ( ³ 8) 19 EZR When using EZ type for arallel ipe / apered ipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for arallel ipe / apered ipe. Depth of Cut & Number of asses (arallel ipe / apered ipe) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass asses pplication of merican National apered ipe (N) Nominal ¹ 16 N ¹ 8 N 1/4 N ³ 8 N 1/2 N 3/4 N 1/2 N 3/4 N I oolholder artial rofile 27 No ools vailable 18 EZ sleeve EZR EZR Full rofile 14 EZ sleeve EZR INR INR IR14N pplication of NF NF is the thread for sealing pipes without using any sealing material. symbol is similar to N but the olerance is different from that of N, therefore the above s are not available for NF. Depth of Cut & Number of asses (merican National apered ipe) otal ap No. of I 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass 19ass asses

32 2Edge ipbars for icro [olid ype] (icro ) his insert will be switched to EZ 28 φ φd d d Detail of edge 0 F d d L2 L3 L1 Righthand shown Dimensions in. Bore Dia. Dimension Grades φ φd L1 L2 L3 F d R930 KW10 R R VD Coated etric Unified For merican National ipe (N), use R Nominal 6 and over 8 and over 10 and over W10 I24 and over W11 I24 and over Whitworth itch 0.75 ~ ~ ~ ~20 20~18 Nominal 1/420UNC 1/428UNF and over 5/1618UNC 5/1624UNF and over 3/816UNC 3/824UNF and over itch (I) 28~20 24~18 24~16 arallel ipe apered ipe G1/16 and over R1/16 and over G1/8 and over R1/8 and over 28 28,19 able for ipbars and leeves ipbars ee age for leeves 29 R EZ R EZ Recommended Cutting Conditions Recommended Grades (Cutting peed Vc: m/min) Workpiece aterial VD Coated R930 KW10 Carbon teel / lloy teel 30~100 tainless teel 30~80 Nonferrous etals ~300 : 1st Recommendation <Note> 1) he standard cutting speed is Vc=30~50m/min. he table feed may not follow the expected conditions when machining small diameter workpieces at high speeds. 2) Coolant is recommended. Depth of Cut & Number of asses (etric : ) itch otal ap No. of 1ass asses 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass Depth of Cut & Number of asses (Whitworth : W) I otal ap No. of 1ass asses 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass Depth of Cut & Number of asses (Unified : UN, UNC, UNF, UNEF) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass asses ipbars are sold in 1 piece boxes. :Deleted from the next catalogue

33 pplication of arallel ipe / apered ipe arallel ipe:g(f), Rp() Nominal ymbol (revious ymbol) I (G, Rp) Bore Dia. ame Root s Radius apered ipe:r, Rc()(B) Nominal (Rc) ymbol I (revious ymbol) Bore Dia. ame Root s Radius G¹ 16 ( ) G ¹ 8 (F ¹ 8) 28 R R¹ 16,Rc¹ 16 ( ) R ¹ 8, Rc ¹ 8 ( ¹ 8) 28 R G 1/4 (F 1/4) G ³ 8 (F ³ 8) 19 R R 1/4, Rc 1/4 ( 1/4) R ³ 8, Rc ³ 8 ( ³ 8) 19 R When using type for arallel ipe / apered ipe threading, thread s corners become sharp edged due to its partial profile, and the shape will not be the same as the standard shape for arallel ipe / apered ipe. Depth of Cut & Number of asses (arallel ipe / apered ipe) I otal ap No. of 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass asses pplication of merican National apered ipe (N) Nominal ¹ 16 N ¹ 8 N 1/4 N ³ 8 N 1/2 N 3/4 N 1/2 N 3/4 N I oolholder artial rofile 27 No ools vailable EZ sleeve (ee age 29) EZ sleeve (ee age 29) INR INR R R Full rofile R IR14N pplication of NF NF is the thread for sealing pipes without using any sealing material. symbol is similar to N but the olerance is different from that of N, therefore the above s are not available for NF. Depth of Cut & Number of asses (merican National apered ipe) otal ap No. of I 1ass 2ass 3ass 4ass 5ass 6ass 7ass 8ass 9ass 10ass 11ass 12ass 13ass 14ass 15ass 16ass 17ass 18ass19ass asses