GMS800 FIDOR TOTAL HYDROCARBON ANA- LYZER LASER OXYGEN TRANSMITTER. Continuous monitoring. of hydrocarbon emissions

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1 roduct information G800 Y - YZ 100 XYG ontinuous monitoring of hydrocarbon emissions Gas transmitter

2 100: aser oxygen transmitter imple, fast and low maintenance rocess parameters are best measured where they are relevant and present in an unaltered state directly in the process. "n-situ measuring technology" or "nline measuring" are the phrases used. he process parameters are determined under process conditions. imple he 100 is an oxygen transmitter that measures in-situ or "inline". he sensor is designed as a measuring probe. his ensures that the lens system in the transmitter is always optimally aligned and installation is simple. he measuring task can be implemented with little need for additional technical aids. ostly sampling and gas conditioning can be omitted in many cases. onsistent he 100 is the consistent implementation of a gas analyzer in the form of a field device: it combines the advantages of oxygen laser spectroscopy with the easy handling of a transmitter. ts transmitter design offers the following: asy installation Uncomplicated transmitter configuration ecurity with password protection for configuration level lear connection concept ast or the operation of the system it is important to always have the relevant process parameters in view. irect measurement in the process is characterized by an extremely low response time. When the flow reaches the sensor of the 100, the measured value is displayed without any significant delay. ow maintenance he 100 is based on the measurement principle of unable iode aser pectroscopy () and is a purely optical sensor. he 100 measures a natural characteristic of the oxygen directly independent of location and time. he measurement is virtually free of temporary drift. he gas transmitter has no mechanical components and is wear-free. mitting sampling and gas conditioning means no operating or maintenance costs occur. recommends calibration intervals of 12 months. easurement runs at all times without using any consumables

3 With exact laser technology he unable iode aser pectroscopy is primarily used in high-end gas analyzers and is characterized by its highly selective measurement capability. he oxygen properties are used for 2 measurement: hat means 2 atoms in the near infrared range are stimulated at specific wavelengths. laser diode modulates the radiation precisely over an absorption peak. he high-energy radiation transfers energy to the 2 atoms and the signals becomes weaker. n the measuring probe, the laser beam hits the 2 atoms and is weakened according to the concentrations of oxygen present there. receiver measures the intensity of the arriving radiation and accurately determines the absorption. ne distinct advantage of laser spectroscopy is its insensitivity to possible interference. or 2 in particular, there is no absorption of other gases in the range of sampled absorption peaks. bsorption Wavelength [nm] pecific wavelengths at which the 100 measures oxygen selectively xtended application area he sensor optics can become contaminated in certain processes. wo filters are available to prevent this: a stainless steel filter to protect against soiling, and a filter for use in processes in which smaller particles or droplets can occur. f the process does not permit direct in-situ/inline measurement due to an increased pressure or temperature range, a sample gas cell provides a simple way to implement an extractive installation. tainless steel filter ccessories filter ample gas cell

4 121 and 151: easuring oxygen in potentially explosive atmospheres n explosion can only occur when all three elements (fuel, an ignition source and oxidant), referred to as the explosion triangle, are present. he primary explosion protection prevents the simultaneous occurrence of a fuel and an oxidant. f flammable substances cannot be avoided, no oxidants may be present. he secondary explosion protection describes how to avoid ignition sources. Various applicable laws, standards and regulations have become established throughout the world. or example the uropean irective 94/9/ (uropean ommission, 1994) for devices and 1999/92/ (uropean ommission, 1999) for operation (X irective) and the harmonized standards, or 500 and 505 in the U. or use in potentially explosive atmospheres, one version of the 100 approved by the actory utual () and one approved according to x/x are available. afe zone Gas zone 1/2 ust zone 21/22 Gas: 2 G x e mb [ib] 4 Gb ust: 2 x tb [ib] 85 b ower supply 24 V V 151 power supply unit solator 24 V, 4 to 20 m x U isolation amplifier

5 lass, ivision 2 lass, ivision 1 and 2 Groups emperature lass 4 Groups emperature lass Gas zone 0 ust zone 21 Gas: 2 G x ib 4 Gb ust: 2 x ib tb 85 b Gas: 1 G x op is 4 Ga ust: 2 x ib tb 85 b 151 rocess

6 100 Gas transmitters 6 XYG U dditional information ields of application etailed technical data ype code imensional drawings onnection types roduct description easuring the oxygen in the process can be quite simple. he 100 transmitter uses unable iode aser pectroscopy () to measure 2 reliably. technology more common in the world of high-tech analysis, is now being t a glance 2 transmitter based on high-performance laser spectroscopy () or use in potentially explosive atmospheres (, X and x approvals) easurement directly in-situ or extractive using a sample gas cell (option) Your benefits easures in real-time directly in the process asy installation and operation elf-diagnostics with maintenance display ow requirements for gas conditioning ields of application onitoring of inert gas blanketing in tanks and vessels 2 measurement in process gases easurements in potentially explosive atmospheres rocess monitoring in fermenters and bioreactors used in a field instrument: at an attractive price, easy installation, a long life, low maintenance and suitable for use in potentially explosive atmospheres. esigned for heavy-duty industrial applications ompact design and easy to operate ong-term stability o moving parts ow operating costs: no consumables and no purging gas consumption eliable measurement even in contaminated gases oom air monitoring uality monitoring for the production of technical gases eplacement of extractive paramagnetic oxygen analyzers and electrochemical cells

7 Gas transmitters 100 etailed technical data he exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications. 100 system easured values 2 easurement principles iode laser spectroscopy () easuring ranges Vol.-% / Vol.-% esponse time 10 s ccuracy 0.2 Vol.-% Zero point drift ± 0.1 Vol.-% per year rocess temperature ( ) rocess pressure 800 ha... 1,400 ha mbient temperature ( ) torage temperature ( ) x-approvals x ender/receiver unit: 1/2G x ib 4 Gb; 2 x ib tb 85 b easuring probe: 1/2G x op is 4 Ga; 2 x ib tb 85 b ower supply: 2G x e mb [ib] 4 Gb; 2 x tb [ib] 85 b X ender/receiver unit: 1/2G x ib 4 Gb; 2 x ib tb 85 b easuring probe: 1/2G x op is 4 Ga; 2 x ib tb 85 b ower supply: 2G x e mb [ib] 4 Gb; 2 x tb [ib] 85 b / (U/) ender/receiver unit: lass, ivision 2, Group,,,, 4 easuring probe: lass, ivision 1 + 2, Group,,,, 4 lectrical safety, nclosure rating 66 nalog outputs 1 output: 0/ m, 500 Ω igital outputs nterfaces imensions (W x x ) Weight aterial in contact with media ounting output: 0/ m, 200 Ω nly for X/x version relay contact: 30 V, 1 / 60 V, U output: nly for X/x version (not for the X/x version) -232c (service interface; not for the X/x version) U (not approved for x-applications) ee dimensional drawings ± 4.85 lb (2.2 kg) tainless steel ( 316), alrez,,, i, g 2, polymer coating lange for direct installation in the process Wall-mounting bracket for ambient air measurement Wall-mounting bracket for measurement with measuring gas cell 100 7

8 100 Gas transmitters lectrical connection orrective functions est functions Voltage urrent consumption ower consumption 24 V 151: V or X/x version via 151 power supply, a V power supply is mandatory 500 m m 6 W W djustment with ambient air or test gases ontamination check

9 Gas transmitters 100 rdering information ur regional sales organization will help you to select the optimum device configuration. ype code 111 Version With flange for in-situ installation, <0.5 bar, 2 measuring range of vol.-% With wall bracket for ambient air measurement, 2 measuring range vol.-% With sample cell and wall bracket, 10, 2 measuring range vol.-% With flange for in-situ installation, <0.5 bar, 2 measuring range vol.-% [1] With sample cell and wall bracket, 10, 2 measuring range vol.-% [1] With flange for in-situ installation, 10, 2 measuring range of vol.-% G With weld-on nozzle for in-situ installation, 10, 2 measuring range of vol.-% With 3 clamp connection for in-situ installation, 10, 2 measuring range of vol.-% With flange for in-situ installation, 10, 2 measuring range of vol.-% [1] With weld-on nozzle for in-situ installation, 10, 2 measuring range of vol.-% [1] With 3 clamp connection for in-situ installation, 10, 2 measuring range of vol.-% [1] ilter type 1 o filter [2] 2 tainless steel mesh filter 3 filter with stainless steel mesh [3] nalog output range [4] [5] utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% X utput range from vol.-% to vol.-% nalog output [6] m m ault state for analog output [6] 3 m [7] 21 m igital output [4] 1 igital output opens Y in case of fault state 4 igital output opens to indicate maintenance request X igital output opens, if 2 value undercuts the preset value of vol.-% [8] Y igital output opens, if 2 value exceeds the preset value of vol.-% [8] aterial -ring set (alrez ) ( approved) able bushing 1 able gland 20 x 1.5 for cable Ø mm 2 onduit fitting 1/2 for inner threads 3 onnector, 8-pin 12, male, with cable, 2 m 4 onnector, 8-pin 12, male, with cable, 6 m 5 onnector, 8-pin 12, male, with cable, 10 m eference gas inlet o reference gas inlet eference gas inlet with check valve [9] ccessories 1 o accessories interface cable for anguage operation instructions nglish German panish ussian rench G talian hinese (andarin) ortuguese alibration compliant factory calibration aintenance and repair tandard maintenance and repair

10 100 Gas transmitters [1] With certificate for oxygen service [2] or use in clean gas only or with a sample cell [3] ot selectable for the 2 measuring range vol.-%. ot recommended for wet gas near dew point. [4] an be reconfigurated in the field [5] actory setting: 0 25 vol-% 2 [6] an be reconfigurated in the field (requires a serial interface and a terminal program on ) [7] electable only for the output range of m [8] actory setting: 10 vol-% 2 [9] filter for reference gas inlet recommended Version With flange for in-situ installation, < 0.5 bar, 2 measuring range of vol.-% With wall bracket for ambient air measurement, 2 measuring range vol.-% With sample cell and wall bracket, 10, 2 measuring range vol.-% With flange for in-situ installation, 10, 2 measuring range of vol.-% G With weld-on nozzle for in-situ installation, 10, 2 measuring range vol.-% With 3 clamp connection for in-situ installation, 10, 2 measuring range vol.-% ilter type 1 o filter [1] 2 tainless steel mesh filter 3 filter with stainless steel mesh [2] nalog output range [3] utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% X utput range from vol.-% to vol.-% [4] nalog output [5] m m ault state for analog output [5] 3 m [6] 21 m igital output [3] 1 igital output opens Y in case of fault state 2 igital output opens, if 2 value undercuts the preset value of vol.-% [7] 3 igital output opens, if 2 value exceeds the preset value of vol.-% [7] 4 igital output opens to indicate maintenance request able bushing able gland x 20 x 1.5 for cable Ø mm [8] onduit fitting 1/2 for inner threads eference gas inlet o reference gas inlet eference gas inlet with check valve [9] anguage operation instructions nglish pproval 1 (U, anada) aterial -ring-set (alrez ) ( approved) [1] or use in clean gas only or with a sample cell [2] ot recommended for wet gas near dew point [3] an be reconfigurated in the field [4] aximum 2 concentration: 25 vol.-% (higher concentrations are not covered by the standards) [5] an be reconfigurated in the field (requires a serial interface and a terminal program on ). econfiguration should be done only in a non-hazardous area! [6] electable only for the output range of m [7] actory setting: 10 vol-% 2 [8] able gland usable only in the U according to approval [9] filter for reference gas inlet recommended

11 Gas transmitters Version With flange for in-situ installation, < 0.5 bar, 2 measuring range of vol.-% With wall bracket for ambient air measurement, 2 measuring range vol.-% With sample cell and wall bracket, 10, 2 measuring range vol.-% With flange for in-situ installation, 10, 2 measuring range of vol.-% G With weld-on nozzle for in-situ installation, 10, 2 measuring range vol.-% With 3 clamp connection for in-situ installation, 10, 2 measuring range vol.-% ilter type 1 o filter [1] 2 tainless steel mesh 3 filter with stainless steel mesh [2] nalog output range [3] utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% utput range vol.-% X utput range from vol.-% to vol.-% [4] nalog output [5] m m ault state for analog output [5] 3 m [6] 21 m U digital output [5] 1 igital output opens Y in case of fault state 4 igital output opens to indicate maintenance request X igital output opens, if 2 value undercuts the preset value of vol.-% [7] Y igital output opens, if 2 value exceeds the preset value of vol.-% [7] aterial -ring set (alrez ) ( approved) able bushing x 20 x 1.5 with 0.5 m cable to 151 [8] x 20 x 1.5 with 2 m cable to 151 [8] x 20 x 1.5 with 5 m cable to 151 [8] G onduit f 1/2 for inner threads with 0.5 m cable to 151 [8] onduit f 1/2 for inner threads with 2 m cable to 151 [8] onduit f 1/2 for inner threads with 5 m cable to 151 [8] eference gas inlet o reference gas inlet eference gas inlet with check valve [9] ccessories 1 o accessories 4 U interface cable for [10] anguage operation instructions nglish German panisch ussia rench G talian ortuguese alibration compliant factory calibration aintenance and repair tandard maintenance and repair pproval 2 X / x ower supply 0 With 151 [11] [1] or use in clean gas only or with a sample cell [2] ot recommended for wet gas near dew point [3] an be reconfigurated in the field [4] aximum 2 concentration: between 5 vol.-% and 25 vol.-%. actory setting: 0 25 vol.-% 2 [5] an be reconfigurated in the field (requires a serial interface and a terminal program on ). econfiguration should be done

12 100 Gas transmitters only in a non-hazardous area! [6] electable only for the output range of m [7] actory setting: 10 vol-% 2 [8] or connection between transmitter and power supply 151 only x i cabel have be used [9] filter for reference gas inlet recommended [10] onnection to should be done only in a non-hazardous area! Use service interface cables only. [11] o not operate 151 transmitter without 151 power supply! imensional drawings (imensions in mm (inch)) 100 with flange adapter for process measurements below 0.5 bar Ø 44 (1.73) (6.65) 148 (5.83) 310 (12.20) 100 with flange adapter 10 Ø 44 (1.73) 170 (6.69) 147 (5.79) (12.24) 141 (5.55) 141 (5.55) 60 (2.36) 60 (2.36) (6.26) 159 (6.26) Ø 97 (3.82) 59 (2.32) Ø 97 (3.82) 59 (2.32) 186 (7.32) 186 (7.32)

13 Gas transmitters with wall bracket and sample gas cell 54 (2.13) 34 (1.34) 6.5 (0.26) Ø 70 (2.76) 44 (1.73) 90 (3.54) 210 (8.27) 341 (13.43) 322 (12.68) 103 (4.06) 60 (2.36) 31.5 (1.24) 52 (2.05) 159 (6.26) 87 (3.43) 59 (2.32) 46 (1.81) (7.32) 100 with wall bracket for ambient measurements 310 (12.20) 141 (5.55) 169 (6.65) Ø 6.5 (0.26) 103 (4.06) 123 (4.84) Ø 44 (1.73) 52 (2.05) 82 (3.22) 159 (6.26) 6 Ø 82 (3.23) 59 (2.32) 186 (7.32)

14 100 Gas transmitters 100, weather hood for flange mounting 224 (8.82) 194 (7.64) 6 (.24) 207 (8.15) 352 (13.86) 200 (7.87) 157 (6.18) (1.97) 100 (3.94)

15 Gas transmitters , weather hood for wall mounting 210 (8.27) 389 (15.31) 191 (7.52) 181 (7.13) 10 (0.39) 102 (4.02) 6.5 (0.26) 10 (0.39) 10 (0.39) 54.5 (2.15) 7 (0.28) (4.06) 74 (2.91) 280 (11.02) 346 (13.62) 1 ounting holes for transmitter bracket 2 ounting slots for wall mounting bracket 52 (2.05) 44 (1.73) (2.84) 181 (7.13)

16 100 Gas transmitters 151, 151 intrinsically safe power supply 268 (10.55) 260 (10.24) 240 (9.45) 60 (2.36) 70 (2.76) 70 (2.76) 140 (5.51) 160 (6.30) 189 (7.44) 91 (3.58) 20 (.79) 42 (1.65) Ø 6.5 (0.26) Ø 11 (0.43) 61 (2.40) 99 (3.90) 9 (0.35) 240 (9.45) (4.33)

17 Gas transmitters 100 onnection types Gas connections 1 ptional inlet for reference gas (wagelok, 6 mm) 2 Gas inlet (wagelok, 6 mm) 3 ondensate outlet 4 Gas outlet (wagelok, 6 mm)

18 100 Gas transmitters lectrical connections and pin assignment able gland 2-232, service interface (45) 3 umper for -485 termination termination: activated termination: de-activated 6 ower supply U n : +24 V, 0 V (G) 7 nalog output ut : +, connections:, 9 igital output: alarm in assignment connector, 8-pin, 12 with cable (option) , : (0/4 m) wht brn grn yel gre pnk blu red : + (20 m) + (24 V ) -485,

19 V Y UVY: V ifeime ervices is a comprehensive set of high-quality services provided to support the entire life cycle of products and applications from system design all the way to upgrades. hese services increase the safety of people, boost the productivity of machines and serve as the basis for our customers sustainable business success. onsulting & esign U Globally available experts for cost-effective solutions roduct & ystem upport ifeime ervices U ast and reliable, by telephone or on location Verification & ptimization hecks and recommendations for increased availability Upgrade & etrofits Uncovers new potential for machines and systems raining & ducation mployee qualification for increased competitiveness

20 _en_U / rinted in U ( ).., nc World ouston arkway uite 180 ouston, exas hone: ax: , nc West 110th treet inneapolis, innesota hone: ax: td. 2 ast eaver reek oad, uilding #3 ichmond ill, ntario 4 23 oll ree: ax: td. #178, 5255 call Way algary, lberta 2 56 hone: ax: ur ompetence in the usiness egments actory utomation With its intelligent sensors, safety systems, and auto ident applications, offers comprehensive solutions for factory automation. ogistics utomation ensors made by form the basis for automating material flows and the optimization of sorting and warehousing processes. rocess utomation ptimized system solutions from ensure efficient acquisition of process and environmental data in many industrial processes. on-contact detecting, counting, classifying, and positioning of any type of object ccident protection and personal safety using sensors, as well as safety software and services utomated identification with bar code and reading devices for the purpose of sorting and target control in industrial material flow etecting volume, position, and contours of objects and surroundings with laser measurement systems recise measurement of gases, liquids and dust concentrations for continuous emissions monitoring and the acquisition of process data in production processes Gas flow measurements with maximum accuracy thanks to compact gas meters rocess utomation ivision United tates - inneapolis, innesota ouston, exas anada - algary, lberta oronto, ntario information@sick.com ffirmative ction ()/qual pportunity mployer () ///V