Volume Booster. Description Supply pressure Pressure range Connection Device Page max. bar bar thread

Transcription

1 Volume ooster Supply pressure Pressure range onnection Device Page max. bar bar thread precise differential pressure also / 10 and G 3 8 R50.02 ratio 1:1 up to 1: and G 3 8 R different ratio and G 3 8 R differential pressure also G½ R03-J.05 high exhaust capacity G¾ and G1 R490.0 different ratio, high-precision G½ and G¾ R high exhaust capacity G1¼ R11.08 high volume flow G1 and G1½ R high exhaust capacity ½ NPT R standard high volume flow G3 R119-J.11 with ratio 1:1 up to 1: 17 max. 10 and G 3 8 R :1 up to 1: and 2:1 up to 5:1 17 max. 10 and G 3 8 R :1 up to 1:3 and 2:1 up to 3:1 17 max. 10 G½ and G¾ R low pressure also for gases /1000 mbar G1 - G2 RZ-J.10 also for gases 0,4 2 55/ 10 mbar G½ - G2 RGDJ-J.13 also for gases mbar G½ - G1½ RG4-J.13 high pressure ratio 1:2 up to 1: / 104 ½ NPT and ¾ NPT RH3-J.12 made of brass / 99 G1 RLM.14 made of brass / 50 - G2 R120-J.15 miniature also for liquids 10 0 G 1 8 R035-J www also for liquids G 1 8 and R34-J www stainless steel ratio 1:2 up to 1: / 104 ½ NPT and ¾ NPT RH3-J.12 made of stainless steel / 99 G1 RLE.14 made of stainless steel / 50 - G2 R3000-J pressure booster 1:2 up to 1: G¾ M.1 1:2 up to 1:5, with storage G 3 8 and G½ P.17 1:2, small design G G½.18 ooster Volume ooster.01

2 Positive ias Relay / Differential Pressure Regulator R50 Signal-operated regulator designed to provide pressure which is the sum of the input pressure plus a preset bias. s an option, the relay can start with bias range -0.3 bar / -4 psi. The relay can also be used as a differential pressure regulator. compressed air or non-corrosive gases Supply pressure max. 17 bar Pilot pressure max. 10 bar, pilot port ccuracy response sensitivity: < 1 mbar ir consumption without constant bleed Relieving function relieving Relief capacity 110 l/min at 1.5 bar and 0.35 bar overpressure above setpoint Gauge port on both sides of the body, screw plugs supplied Mounting position any Temperature range 0 to 90 / 32 F to 194 F, for appropriately conditioned compressed air down to -40 / -40 F Material ody: aluminium die-cast Elastomer: NR/una-N Inner valve: brass and G 3 8, l/min parallel translation Dimensions Flow onnection Supply Positive Pressure Order Price rate thread recommended bias range number D mm mm mm m ³ /h* 1 l/min* 1 G bar bar bar Positive bias relay R50 supply pressure max. 17 bar, relieving, without constant bleed, transmission ratio 1: R , R50-02D 240, R50-02E 240, R50-02F 240, G R , R50-03D 240, R50-03E 240, R50-03F 240,00 R50 ooster negative bias factory-set to -0.3 bar R50-0..Y NPT connection thread R50-0..N tapped exhaust connection thread G 1 8 R50-0..X12 tamper-proof cap above spindle, total height 174 mm R50-0..T ccessories pressure Ø 50 mm, 0 * 2 bar, M * 2 mounting bracket made of steel W00-33 control differential pressure adjustment + 1 bar cross-section Example 1: constant differential pressure of 1 bar at high flow Example 2: constant differential pressure of 1 bar 58 Ø9 R W00-33 * 1 at 7 bar supply pressure and bar pressure * 2 01 = bar, 02 = bar, 04 = 0 4 bar, 10 = 0 10 bar.02 R50-02

3 Precision Volume ooster with Transmission Ratio R750 The volume booster with transmission ratio amplifies the pressure at a 1:1 up to 1: ratio by a pneumatic pilot pressure, which has no constant bleed. That pressure has the same function as a spring in a common regulator: generating counter pressure on the diaphragm. This force is compensated by the pressure on the diaphragm's bottom side. The ratio of pilot pressure to pressure depends on the size of the operating diaphragms. compressed air or non-corrosive gases Supply pressure max. 17 bar Pilot pressure max. 10 bar at 1:1 ratio, 5 bar at 1:2, 3.3 bar at 1:3, 1.7 bar at 1:, pilot port ccuracy at supply variation of 3.5 bar: < 7 mbar 1:1, < 10 mbar at 1:2, < 21 mbar at 1:3, < 41 mbar at 1: response sensitivity: < 2 mbar 1:1, < 3 mbar at 1:2, < 17 mbar at 1:3, < 23 mbar at 1: ir consumption max. 3 l/min, subject to pressure Relieving function relieving Relief capacity 170 l/min at 1.5 bar and 0.7 bar overpressure above setpoint Gauge port on both sides of the body, thread equal to regulator thread Mounting position any Temperature range 0 to 70 / 32 F to 158 F, for appropriately conditioned compressed air down to -40 / -40 F Material ody: zinc die-cast Elastomer: NR/una-N Inner valve: brass and stainless steel and G 3 8, l/min 1:1 up to 1: Dimensions K v - Flow onnection Signal Transmission Order Preis value rate thread pressure ratio number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar : ooster with transmission ratio, supply pressure max. 17 bar, relieving, with constant bleed, pressure range 0 10 bar R :1 R750-02I 235, :2 R750-02K 300, :3 R , : R750-02M 350, G :1 R750-03I 235, :2 R750-03K 300, :3 R , : R750-03M 350,00 R750 negative bias factory-set to -0,3 bar R Y NPT connection thread R N tapped exhaust connection thread R X12 ccessories pressure Ø 50 mm, 0 * 2 bar, M * 2 9,50 mounting bracket made of steel W00-33 ooster cross-section 58 Ø R750 W00-33 * 1 at 7 bar supply pressure and 1.4 bar pressure * 2 02 = bar, 04 = 0 4 bar, 0 = 0 bar, 10 = 0 10 bar, 1 = 0 1 bar R750-02I.03

4 Precision Volume ooster with Transmission Ratio R208 The volume booster amplifies the volume at a 1:1 ratio of pilot pressure to pressure. The pilot pressure has no constant bleed and shows the same function as a spring in a common regulator: generating counter pressure on the diaphragm. compressed air or non-corrosive gases Supply pressure max. 17 bar Pilot pressure max. 10 bar at 1:1 ratio, 5 bar at 1:2, 3.3 bar at 1:3, 2.5 bar at 1:4, 1.7 bar at 1: Pilot port ccuracy at supply pressure variation of 7 bar: < 7 mbar pressure deviation transmission error: 1% from 1:1 to 1:3 ratio, 2% at greater or inverse transmission response sensitivity: 1 mbar at 1:1, 2 mbar at 1:2, 3 mbar at 1:3 and at inverse transmission ir consumption max. 3 l/min, subject to pressure Relieving function relieving Relief capacity 310 l/min at 1.5 bar and 0.35 bar overpressure above setpoint Gauge port on both sides of the body, screw plugs supplied Mounting position any Temperature range 0 to 80 / 32 F to 17 F, NR, for appropriately conditioned compr. air down to -40 / -40 F 0 to 90 / 32 F to 194 F, FKM, for appropriately conditioned compr. air down to -40 / -40 F Material ody: aluminium die-cast Elastomer: NR/una-N, optionally FKM Inner valve: brass and zinc-plated steel and G 3 8, l/min 1:1 up to 1:, 2:1 up to 5:1 Dimensions K v - Flow onnection Pilot Transmission Order Preis value rate thread pressure ratio number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar : ooster with transmission ratio, supply pressure max. 17 bar, relieving, with constant bleed, pressure range 0 10 bar R : 1 R208-02I 330, : 2 R208-02K 30, : 3 R208-02L 30, : 4 R208-02M 455, : 5 R208-02N 455, : R208-02O 455, : 1 R208-02R 30,00 3 : 1 R208-02S 30, : 1 R208-02T 455,00 5 : 1 R208-02U 455,00 R208 ooster G 3 8 connection thread R ,00 NPT connection thread R N +10,00 non-relieving* 3 without relieving function R K +85,00 tapped exhaust* 3 connection thread R X ,00 bypass with restrictor between control chamber and, 1:1 only R X1 +75,00 negative bias* 3 preset to -0,24 bar, adjustable by 30 mbar R Y +45,00 silicone elastomer supply pressure max. 5 bar, 1:1 only R ,00 FKM elastomer R V ypass valve (optional) upper diaphragm lower diaphragm ccessories pressure Ø 50 mm, 0 * 2 bar, M * 2 10,50 mounting bracket made of steel W ,01,50 cross section regulating valve 58 Ø R208 W00-34 * 1 at 7 bar supply pressure and 1.4 bar pressure * 3 only for 1:1, 1:2, 1:3, 2:1 and 3:1 * 2 02 = bar, 04 = 0 4 bar, 0 = 0 bar, 10 = 0 10 bar, 1 = 0 1 bar R208-02I.04

5 Precision Volume ooster / Differential Pressure Regulator R03-J Pilot-operated volume booster with positive bias designed to supply pressure equal to pressure plus an adjustable preset spring constant. With very high forward and reverse flow characteristics and excellent sensitivity. If requested the system pressure can also manually be adjusted up to bar adding to the pilot pressure. oil-free and 5 μm filtered compressed air or non-corrosive gases Supply pressure max. 1 bar Pilot pressure max. 10 bar, accordingly lower in the case of manual pre-pressure setting Pilot port G 1 8 ccuracy at supply pressure change from 2 bar to 7 bar: < mbar pressure deviation at flow rate change from 0 l/min to 20 l/min: < 20 mbar pressure deviation response sensitivity: < 2 mbar ir consumption 1.5 l/min at P1= 5 bar, 2 l/min at P1= 7 bar, 4 l/min at P1= 10 bar, < 1% of volume flow Relieving function relieving Relief capacity 700 l/min at bar and 0.35 bar overpressure above setpoint Gauge port on both sides of the body, one screw plug supplied Mounting position any Temperature range 0 to 0 / 32 F to 140 F, for appropriately conditioned compressed air down to -30 / -22 F Material ody: zinc die-cast Elastomer: NR/una-N up to G½, l/min parallel translation Dimensions K v - Flow onnection Positive Pressure Order Preis value rate thread bias range number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G bar bar Volume booster ccessories supply pressure max. 1 bar, with constant bleed, tapped exhaust, transmission ratio 1:1 R03-J * 3 without R03-02J 230, G 3 8* 3 R03-03J 230, G½ R03-04J 230,00 supply pressure max. 1 bar, with constant bleed, Positive bias booster R03-J. tapped exhaust, transmission ratio 1: * bar R03-02J1 25, G 3 8* 3 R03-03J1 25, G½ R03-04J1 25, * 3 0 bar R03-02J 295, G 3 8* 3 R03-03J 295, G½ R03-04J 295,00 pressure Ø 50 mm, 0 * 2 bar, M * 2 9,50 mounting nut made of plastic for R03-..J1 M30x15K 2,00 mounting bracket made of steel W ,00 R03-..J R03-..J1 ooster 54 Ø W00-3 cross-section 7 pressure [bar] 5 4 R03-..J R03-04J supply pressure 7 bar 3 2 G 1 8 G flow rate [l/min] R03-..J1 exhaust G 3 8 R03-..J * 1 at 7 bar supply pressure, bar pressure and 1 bar pressure drop * 2 02 = bar, 04 = 0 4 bar, 0 = 0 bar, 10 = 0 10 bar, 1 = 0 1 bar * 3 standard unit G½ reduced to smaller threads by fittings R03-02J.05

6 Precision Volume ooster with High Exhaust R490 The volume booster amplifies the volume at a 1:1 ratio of pilot pressure to pressure. The booster is a rugged precision instrument with key features providing reliable, efficient and stable operation. Very low deadband between the operation of the supply valve and exhaust valve providing provides excellent pressure control. High capacity exhaust valve provides efficient dynamic reverse flow characteristics. Pressure balanced supply valve prevents changes in control characteristics when supply pressure changes. Damped diaphragm control chamber provides stable operation and protects valves from damaging oscillation under high flow conditions. compressed air or non-corrosive gases Supply pressure max. 17 bar Pilot pressure max. 10 bar; pilot port ccuracy at supply pressure variation of 7 bar: < 7 mbar pressure deviation response sensitivity: 2.5 mbar ir consumption max. 3 l/min subject to pressure Relieving function relieving Relief capacity 2800 l/min at 0.35 bar overpressure above setpoint of 1.5 bar Gauge port ¼ NPT on both sides of the body, screw plugs supplied Mounting position any Temperature range -40 to 93 / -40 F to 199 F Material ody: aluminium die-cast Diaphragm: NR/una-N on Polyester, optionally FKM Inner valve: zinc-plated steel, optionally stainless steel G¾ and G l/min Dimensions K v - Flow onnection Supply Pressure Order Preis value rate thread pressure range number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar : ooster R490 transmission ratio 1:1, supply pressure max. 17 bar, relieving, with constant bleed G¾ R , G R ,00 NPT connection thread R N +10,00 external feedback with connection thread R X ,00 FKM elastomer R V +245,00 inner parts SST all R S +170,0+175,00 ccessories pressure Ø 3 mm, 0 * 2 bar, M302-..* 2 10,50 R490 ooster Transducer ontroller Load Output 1 Supply Molten Metal Mold Volume booster with single acting positioner and diaphragm actuator Volume booster: casting implements exhaust G 3 4 / G1 external feedback optionally port R490 R490 * 1 at 7 bar supply pressure and 1.4 bar pressure * 2 02 = bar, 04 = 0 4 bar, 0 = 0 bar, 10 = 0 10 bar R

7 Precision Volume ooster with High Flow R450 The volume booster amplifies the volume at a 1:1 ratio of pilot pressure to pressure. The pilot pressure has no constant bleed and shows the same function as a spring in a common regulator: generating counter pressure on the diaphragm. This force is compensated by the pressure on the diaphragm's bottom side. The ratio of pilot pressure to pressure depends on the size of the operating diaphragms. compressed air or non-corrosive gases Supply pressure max. 17 bar Pilot pressure max. 10 bar at 1:1, 2:1 and 3:1 ratio, 5 bar at 1:2, 3.3 bar at 1:3, pilot port: ccuracy at supply pressure variation of 7 bar: < 7 mbar pressure deviation response sensitivity: 2.5 mbar Internal air consumption max. 3 l/min, depending on pressure Relieving function relieving Relief capacity 1100 l/min at 0.35 bar overpressure above setpoint Gauge port on both sides of the body, screw plugs supplied Mounting position any Temperature range 0 to 90 / 32 F to 194 F, for appropriately conditioned compressed air down to -40 / -40 F Material ody: aluminium die-cast Elastomer: NR/una-N, optionally FKM Inner valve: brass and aluminium G½ up to G¾, l/min 1:1 to 1:3, 2:1 and 3:1 Dimensions K v - Flow onnection Pilot Transmission Order Preis value rate thread pressure ratio number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar : ooster with transmission ratio, supply pressure max. 17 bar relieving, with constant bleed, pressure range 0 10 bar R G½ 10 1 : 1 R450-04I 830, : 2 R450-04K 885, : 3 R450-04L 885, : 1 R450-04M 885, : 1 R450-04N 885, G¾ 10 1 : 1 R450-0I 830, : 2 R450-0K 885, : 3 R450-0L 885, : 1 R450-0M 885, : 1 R450-0N 885,00 R450 NPT connection thread R N +10,00 tapped exhaust G½ connection thread, total height 148 mm R X ,00 bypass with restrictor from control chamber to 1:1 only R X1 +45,00 external feedback with connection thread G 1 8 R X ,00 FKM elastomer R V ccessories pressure Ø 3 mm, 0 * 2 bar, M302-..* 2 10,50 mounting bracket made of steel W ,00 ypass valve (optional) diaphragm poppet valve control diaphragm exhaust valve connecting tube aspirator tube supply valve ooster Ø5.5 Ø5.5 cross section motor diaphragm Ø9 W00-47 G 1 2 tapped exhaust G 1 8 external feedback R450 R450- X12X27 * 1 at 7 bar supply pressure and 1.4 bar pressure * 2 02 = bar, 04 = 0 4 bar, 0 = 0 bar, 10 = 0 10 bar, 1 = 0 1 bar R450-04I.07

8 Precision Volume ooster with High Relief apacity R11 Pilot-operated regulator adapted for control by small remote pilot regulator or by proportional pressure valve. Ideal for continuous high-capacity requirements where reduced pressure must be held constant over wide variations in flow. The booster is equipped with a diaphragm. Transmission ratio 1:1 ( pilot pressure to pressure). compressed air or non-corrosive gases Mounting position any Supply pressure max. 28 bar Pilot pressure max. 18 bar Outlet pressure bar ir consumption without constant bleed Relieving function 500 l/min at bar, see diagram Ports / : see chart exhaust: G½ (up to overall size G½), G¾ (from size G¾ on) P2: P1: G 1 8 (from size G¾ on) Temperature range -18 to 70 / 0 F to 158 F Material ody: zinc die-cast Inner valve: brass Elastomer: NR/una-N ottom screw: reinforced nylon G 1 4 up to G l/min Dimensions Nominal K v - Flow onnection Order Preis size value rate thread number D mm mm mm DN (m ³ /h) m ³ /h* 1 l/min* 1 G ooster with high relief capacity P1: max. 28 bar, ratio 1:1 P2: bar, relieving R R , G 3 8 R , G½ R , G¾ R , G1 R , G1¼ R ,00 NPT connection thread R11-.. N +10,00 flange connection see chapter SST devices / flanges R11-.. F R11-04 accessory: ooster ccessories pressure Ø 50 mm, 0 * 2 bar, for to G½ M5002-* 2 9,50 Ø 3 mm, 0 * 2 bar, for G¾ to G1¼ M302-* 2 10,50 mounting bracket made of aluminium W ,0055,00 booster booster R11-08 accessory: pilot pressure regulator proportional pressure regulator example: booster with pilot pressure regulator example: booster with proportional pressure G¾ exhaust Ø G 1 8 P1 R11 P2 W00-32 * 1 at 8 bar supply pressure, bar pressure and 1 bar pressure drop * 2 02 = bar, 04 = 0 4 bar, 10 = 0 10 bar, 1 = 0 1 bar, 25 = 0 25 bar R

9 Precision Volume ooster with High Volume Flow R200 / R201 The volume booster amplifies the volume at a 1:1 ratio of pilot pressure to pressure. The pilot pressure has no constant bleed. The bias spring at booster R200 generates a positive shift of the pressure range between pilot pressure and pressure. ooster R201 with great relief capacity is a combination of two R200 boosters. When the output pressure increases above the pressure, the diaphragm assembly moves upward to close the supply valve and open the exhaust valve. Excess output pressure exhausts through the exhaust port until it reaches the setpoint. compressed air or non-corrosive gases Supply pressure max. 17 bar Pilot pressure max. 10 bar, pilot port at R200; ¼ NPT at R201 ccuracy at supply pressure variation of 7 bar: < 20 mbar pressure deviation Response sensitivity 30 mbar ir consumption without constant bleed Relieving function relieving, optionally non-relieving Relief capacity l/min at 0.3 bar overpressure above setpoint at R200, l/min at R201 Gauge port on both sides of the body at R200; ¼ NPT at R201 Mounting position any Temperature range 0 to 90 / 32 F to 194 F, for appropriately conditioned compressed air down to -40 / -40 F Material ody: aluminium die-cast Elastomer: NR/una-N-/Dacron, optionally FKM Inner valve: stainless steel, cadmium-plated steel and brass G1 and G1½, 1½ NPT l/min Dimensions K v - Flow onnection Supply Pressure Order Preis value rate thread pressure range number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar bar ooster w. high volume flow R G R200-08I 1.900, G1½ R200-12I 1.900,00 ooster w. high exhaust capacity supply pressure max. 17 bar, relieving, without constant bleed, transmission ratio 1:1 supply pressure max. 17 bar, relieving, without constant bleed, transmission ratio 1:1 R ½ NPT R201-12I 4.850,00 NPT connection thread for R200 R IN non-relieving without relieving function for R200 R IK tapped exhaust connection thread G 3 8 for R200 R IX12 FKM elastomer for R200 R IV,00 R200 ccessories pressure Ø 3 mm, 0 * 2 bar, M302-..* 2 adapter ¼ NPT male / female for R201 VP-0202N mounting bracket made of steel for R200 W00-41 ooster bias spring R Ø7 R200 cross-section 19 W NPT 1 4 NPT R201 * 1 at 10 bar supply pressure and 2.8 bar pressure * 2 02 = bar, 04 = 0 4 bar, 0 = 0 bar, 10 = 0 10 bar, 1 = 0 1 bar cross-section R200-08I.09

10 Low Pressure Volume ooster up to 1 bar, 000 Supply Pressure max. 20 bar RZ-J 0 Supply pressure Highly sensitive diaphragm low pressure volume booster with excellent regulating characteristics. compressed air or non-corrosive gases max. 20 bar depending on the accuracy: the smaller P 1 the higher the accuracy max. 10 bar at pressure range < 150 mbar ccuracy at max. flow rate < e.g. 10% pressure deviation of full scale ir consumption without constant bleed djustment manual by turning the spindle under the cover of the spring cage Relieving function non-relieving Gauge port not available Mounting position any Temperature range -20 bis 0 / -4 F to 140 F Material ody: SG cast iron GGG50, GGG40 at G2 Elastomer: NR/una-N, optionally FKM Spring cage: aluminium Inner valve: brass and stainless steel G1 up to G / mbar Dimensions ccuracy Nominal Flow P 1 onnection Pressure Order Preis size rate max. thread range number D mm mm mm % DN l/min* 1 bar* 2 G mbar Low pressure volume booster supply max. 20 bar, non-relieving, 1:1 transmission ratio RZ-J G RZ1-08J 00, RZ3-08J 725, G1½* RZ1-12J 780, RZ3-12J 930, G RZ1-1JF 1.940, RZ2-1JF 1.940,00 RZ1-08J ooster relieving with relieving function RZ.-...R + 5% FKM elastomer RZ.-...V +2,00 flange connection see chapter for SST devices / flanges (not for RZ.-1J) RZ.-... F. s. carbon dioxide O 2 RZ % argon r RZ % nitrogen N 2 RZ % helium He RZ % hydrogen H 2 RZ % methane H 4 RZ % oxygen O 2 RZ % propane 3 H RZ % nitrous oxide N 2 O RZ % RZ1-1JF pilot port pilot port RZ.-08/12J RZ.-1JF with flange cross-section * 1 at 4 bar supply pressure and max. pressure * 2 see description above * 3 G1 thread at RZ1-08J.10

11 Proven Standard Volume ooster, Robust Design, up to G3 R119-J Pilot-operated regulator adapted for control by small remote pilot regulator or by proportional pressure valve. Ideal for continuous high-capacity requirements where reduced pressure must be held constant over wide variations in flow. ooster with diaphragm up to regulator size G1½, with piston from regulator size G2 on. The booster is silicone-free. compressed air or non-corrosive gases Supply pressure max. 21 bar Pilot pressure max. 18 bar Pilot port G 1 8 at regulator size and G 3 8, pilot port from regulator size G½ on ir consumption approx. 1 l/min of pilot Relieving function relieving as standard, optionally non-relieving Gauge port on both sides of the body Mounting position any Temperature range 0 to 50 / 32 F to 122 F up to 80 / 17 F at G3 Material ody: zinc die-cast, aluminium at G3 Inner valve: brass Diaphragm: NR/una-N, optionally FKM ottom screw: reinforced nylon G 1 4 up to G l/min Dimensions Nominal K v - Flow onnection Order Preis size value rate thread number mm mm mm DN (m ³ /h) m ³ /h* 1 l/min* 1 G ooster supply pressure max. 21 bar, pressure bar with constant bleed, transmission ratio 1:1, relieving R119-J R119-02J 172, G 3 8 R119-03J 172, G½ R119-04J 192, G¾ R119-0J 279, G1 R119-08J 279, G2 R119-1J 999, G2½ R119-20J 999, G3 R119-24J 2.249,00 R119-10J, accessory: NPT connection thread R JN +10,00 non-relieving without relieving function R JK + 2,50 FKM elastomer for to G1½ R JX4 +140,00 for G3 R119-24JX4 +50,00 without constant bleed insided the pilot chamber for to G1½ R JX71 +20,00 flange connection see chapter for SST devices / flanges R JF s.kap.15 external feedback for faster and increased accuracy for G3 R119-24JX27 +70,00 pre-pressure regulation 340 mbar, advisable if P1 is close to P2 for G3 R119-24JX0 +45,0,00 ccessories pressure Ø 50 mm, 0 * 2 bar, for to G½ M5002-* 2 9,50 Ø 3 mm, 0 * 2 bar, for G¾ to G3 M302-* 2 10,50 mounting bracket made of steel for and G 3 8 W ,50 for G½ W ,50 for G¾ to G1½ W ,00 R119-1J, accessory: R119-24J, accessory: ooster W00-22 W00-23 W00-24 pilot port G 1 8 ( from size G 1 2 on) pilot port pilot port R119-02J../-12J R119-1J/-20J R119-24J * 1 at 8 bar supply pressure, bar pressure and 1 bar pressure drop * 2 02 = bar, 04 = 0 4 bar, 10 = 0 10 bar, 1 = 0 1 bar, 25 = 0 25 bar R119-02J.11

12 High Pressure Volume ooster with Transmission Ratio, up to 310 bar RH3-J Highly reliable high pressure volume booster with diaphragm and high flow. In addition, the booster features high sensitivity and excellent regulating characteristics. compressed air, non-corrosive gases or liquids Supply pressure max. 20 bar, optionally 345 bar or 310 bar Test pressure 150% of maximum supply pressure according to regulations NSI / SME 31.3 Pilot pressure see chart, pilot port G 1 8 Leakage rate < 1x 10-4 mbar l/s He ir consumption without constant bleed Relieving function non-relieving Gauge port not available, optionally ¼ NPT at and Mounting postition any Temperature range -25 to 100 / -13 F to 212 F Material ody: brass, optionally stainless steel Elastomer: FKM Inner valve: PTFE, brass or optionally stainless steel 1 2 NPT, 1:2 up to 1:19 P 1 : max. 20/310 bar Dimensions K v - Flow Pilot Pressure Transmission Order Preis value rate pressure range ratio number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 max. bar bar : High pressure booster RH3-J supply pressure max. 20 bar, non-relieving, ½ NPT without constant bleed, without port : 2 RH3-J , : 4 RH3-J , : 8 RH3-J , : 13 RH3-J , : 19 RH3-J ,00 RH3-J ¾ NPT connection thread RH3-J.. +45,00 SST, 310 bar body made of stainless steel 31 RH3-J...S1 +00,00 for liquids no filter at port RH3- J...W o.mehrpr. port ¼ NPT for and RH3-J...M +95,00 brass for brass body, on the input side MHM +74 output side RH3-J...MGM+74,00 SST for SST body, on the input side MH output side RH3-J...MG +130,00 ooster ccessories set of brackets for panel mounting ,00 pilot port G 1 8 ¼-20 UN 1129 IN OUT RH3-J panel cut-out connection, option M * 1 at 210 bar supply pressure and 40 bar pressure RH3-J402.12

13 Low Pressure Volume ooster up to 350 mbar RGDJ-J / RG4-J Highly sensitive low pressure volume booster with diaphragm and a 1:1 transmission ratio. Zero shut-off prevents the pressure from increasing when there is no flow circulating. compressed air or non-corrosive gases Supply pressure max. 400 mbar at RGDJ-J, max. 4 bar at RG4-J Pilot pressure max. 100 mbar at RGDJ-J, max. 350 mbar at RG4-J, pilot port ir consumption without constant bleed Relieving function non-relieving ccuracy at maximum volume flow: < 20% pressure deviation of full scale Gauge port not available, optionally on one side of the body from regulator size G¾ on Mounting position any Temperature range RGDJ-J: -20 to 70 / -4 F to 158 F RG4J: -15 to 0 / -4 F to 140 F Material ody: aluminium Inner valve: aluminium and plastic Elastomer: NR/una-N R½ up to R2 2 55/350 mbar Dimensions Nominal Kv- Flow onnection Pressure Order Preis size value rate thread range number D mm mm mm DN (m 3 /h) m 3 /h* 1 l/min* 1 R mbar Low pressure booster RGDJ-J non-relieving, without constant bleed, P1 max. 400 mbar transmission ration 1: ½ 2 55 RGDJ-04J 230, ¾ 5 10 RGDJ-0J 20, RGDJ-08J 285, ½ 5 10 RGDJ-12J 450, RGDJ-1J 585,00 Low pressure booster P1 max. 4 bar non-relieving, without constant bleed, transmission ration 1:1 RG4-J ½ RG4-04J 870, RG4-08J 945, ½ RG4-12J 1.150,00 RGDJ-04J connection thread for pressure not for RGDJ-04J RG M +40,00 ccessories pressure Ø 3 mm, 0 * 2 mbar, for R¾ up to R2 M302-..* 2 72,00 ooster ΔP pressure difference *3 mbar flow dependence on supply and pressure RG4-12JM accessory: pilot port RGDJ RGDJ-J l flow rate l/min ΔP pressure difference *3 flow dependence on supply and pressure mbar Signal RG4-J flow rate l/min * 1 bei 350 mbar Eingangsdruck und 100 mbar usgangsdruck * 2 = 0 0 mbar, 2 = 0 10 mbar, 4 = mbar * 3 ΔP= P 1 - P 2 Druckdifferenz von Eingangsdruck und usgangsdruck RG cross section RG4-J RGDJ-04J.13

14 High Pressure ooster up to 100 bar RLM / RLE The pilot pressure regulator / booster regulates the pressure through a pressure at ratio of 1:1. Functioning as a pressure regulator the pilot pressure may either be internally inducted from the pressure or externally. The dome chamber is closed by a needle valve. Functioning as a volume booster the dome is controlled by a proportional pressure regulator or a pilot pressure regulator. compressed air, non-corrosive gases or liquids Supply pressure max. 25 bar for RL.-0.J1, max. 100 bar for RL.-0.J2, max. 40 bar for oxygen, max. 1.5 bar for acetylene Pilot pressure max. 24 bar for RL.-0.J1, max. 99 bar for RL.-0.J2, pilot port ccuracy at supply pressure variation of 10 bar: 0.1 bar pressure deviation at temperature variation of 3 / K: 1% pressure deviation at internal pilot pressure ir consumption without constant bleed Relieving function non-relieving Gauge port not available Mounting position any, dome preferably mounted up Temperature range -20 to 100 / -4 F to 212 F for FKM, -40 to 130 / -40 F to 2 F for EPDM Material ody: brass or stainless steel Inner valve: brass or stainless steel Elastomer: FKM, optionally EPDM G1, / 99 bar brass or stainless steel Dimensions K v - Flow onnection Supply Pressure Order Preis value rate thread pressure range number D mm mm mm (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar* 2 bar rass pressure regulator supply pressure max. 25 / 100 bar, non-relieving, without constant bleed, transmission ratio 1:1, FKM RLM G RLM-08J1 70, G RLM-08J2 70,00 SST pressure regulator supply pressure max. 25 / 100 bar, non-relieving, without constant bleed, transmission ratio 1:1, FKM RLE G RLE-08J , G RLE-08J ,00 RLM, made of brass ooster EPDM elastomer RL. -0.J.E +85,00 carbon dioxide O 2 RL. -0.J % argon r RL. -0.J % nitrogen N 2 RL. -0.J % helium He RL. -0.J % hydrogen H 2 RL. -0.J % oxygen O 2 RL. -0.J % propane 3 H RL. -0.J % nitrous oxide N 2 O RL. -0.J % RLE, made of stainless steel pilot port G 1 8 cross section RL. * 1 RL.-J1: at 25 bar supply pressure and 5 bar pressure * 2 supply pressure max. 40 bar for oxygen * 1 RL.-J2: at 85 bar supply pressure and 70 bar pressure supply pressure max. 1.5 bar for acetylene* 1 RLM-08J1.14

15 rass Volume ooster, up to 50 bar R120-J Solid volume booster made of brass or bronze throughout with a 1:1 transmission ratio. R120-02J2 to R120-08J2 are diaphragm-operated, R120-12J, R120-1J and R120-..J5 are piston-operated. compressed air, non-corrosive gases or liquids Supply pressure max. 50 bar, for liquids Δpmax. = 25 bar Pilot pressure max. 15 bar for R120-..J2, max. 50 bar for R120-..J5, pilot port ir consumption without constant bleed Relieving function non-relieving, optionally relieving Relief size DN2 Gauge port on both sides of the body, one screw plug supplied Mounting position any Temperature range 0 to 80 / 32 F to 17 F for FKM or EPDM 0 to 130 / 32 F to 2 F for high temperature version, for appropriately conditioned compressed air down to -20 / -4 F, optionally low temperature version down to -40 / -40 F Material ody: brass up to G½, bronze from G¾ on O-rings: FKM, optionally EPDM Diaphragm: NR/una-N with PTFE coating Inner valve: brass up to G2 1 15/50 bar Dimensions Regul. system K v Flow onnection Pilot Pressure Order Preis D: diaphragm value rate thread pressure range number mm mm mm P: piston (m ³ /h) m ³ /h* 1 l/min* 1 G max. bar bar ooster made of brass supply pressure max. 50 bar, non-relieving, without constant bleed, transmission ratio 1:1 R120-J D R120-02J2 235, P R120-02J5 300, D G½ R120-04J2 235, P R120-04J5 300, D G¾ R120-0J2 540, P R120-0J5 755, D G R120-08J2 540, P R120-08J5 755, P G1½ R120-12J , P G R120-1J ,00 R120-02J2, accessory: diaphragm relieving for R120-02J2 up to R120-08J2 R J.R + 5% piston relieving for R120-12J, R120-1J and R120-..J5 R J.R +20% down to -40 low temperature version R J.X51 +30% up to 130 hight temperature version R J.X54 +30% EPDM elastomer not for G2 R J.E +10% tapped exhaust R J.RX12+20% nitrogen N 2 : 07 carbon dioxide O 2 : 03 argon r: R J % helium He: 09 hydrogen H 2 : 11 methane H 4 : R J % natural gas 14 oxygen O 2 : 15 propane 3 H : R J.1 +15% nitrous oxide N 2 O: 17 water H 2 O: R J.W +15% ccessories pressure Ø 50 mm, 0 * 2 bar, for and G½ M * 2 9,50 pressure Ø 3 mm, 0 * 2 bar, for G¾ up to G2 M302-..* 2 10,50 mouting bracket made of steel for G¾ and G1 W ,00 for G1½ and G2 W ,00 R120-04J2, accessory: ooster R120-08J2, accessory: W00-42 W00-43 cross-section: with piston R120-02/-04J. R120-0/-08/-12/-1J. cross-section: with diaphragm * 1 at 8 bar supply pressure, bar pressure and 1 bar pressure drop * 2 02 = bar, 0 = 0 bar, 10 = 0 10 bar, 1 = 0 1 bar, 0 = 0 0 bar R120-02J2.15

16 Pressure ooster / ir mplifier M The air amplifier compresses air or nitrogen from a standard pressure of 10 bar max. to the desired pressure of 0 bar max. This is realised by cylinders with different ratios - simple, safe and economical. No electrical installation is required and there is no energy consumption once the final pressure has been reached. Service life 3 million cycles, full load operation 12 min max. per hour. lubricated, unlubricated and 50 μm filtered compressed air or nitrogen Mounting position any Power device ylinder with integrated reversing valve, check valve and silencer. The pressure will be increased selective to the consumer. No energy consumption once final pressure is attained. Drive pressure P system air to drive the air amplifier, 2 10 bar Supply pressure P1 max. 12 bar, for instance nitrogen or compressed air Outlet pressure P2 amplified or operating pressure of 20 bar to 100 bar maximum ontinuous operation 20% of the diagram values should maximally be realised at permanent running Temperature range 0 to 0 / 32 F to 140 F Sound level max. 79 d () Material ody: aluminium Seals: NR/una-N P 1 : max. 12 bar, P 2 : 100 bar l/min Dimensions Weight onnection Transmisson Flow P 2 Order Preis thread ratio rate max. number E mm mm mm kg G P : P 2 l/min bar Pressure booster / ir amplifier supply pressure P 1 max. 12 bar, for compressed air drive pressure P 2 10 bar G : *1 20 M , G½ 1 : 2 90 *1 20 M , G¾ 1 : *1 20 M , G½ 1 : *2 32 M , G : 4 50 *3 40 M , G : 5 30 *4 0 M , : *5 100 M ,00 M M M ooster unlubricated operation seals FE seals for dry compressed air or nitrogen M T auf nfr. -tex e.g. Ex II 3G/3D II x, more specifications possible M EX auf nfr. pressure booster for gas up to max bar pressure M auf nfr. pressure booster for liquids M auf nfr. M P 2 P M compressed air system P supply pressure bar compressed air system P supply pressure bar P 1 P 1 M forward stroke 12 bar back stroke 12 bar M0-030 P 2 P 2 * 1 at bar supply and 8 bar pressure under full load * 2 at 8 bar supply and 20 bar pressure under full load function principle for transmission ratio 1 : 2 alculation examples can be found in the appendix * 3 at bar supply and 1 bar pressure under full load * 4 at 8 bar supply and 30 bar pressure under full load * 5 at 8 bar supply and 40 bar pressure under full load M

17 ir mplifier Station with Tank P mplifier station The air amplifier compresses air or nitrogen from a standard pressure of 10 bar max. to the desired pressure of 40 bar max. This is realised by cylinders with different ratios - simple, safe and economical. No electrical installation is required and there is no energy consumption once the final pressure has been reached. Service life 3 million cycles, full load operation 12 min max. per hour. lubricated, unlubricated and 50 μm filtered compressed air The pressure booster has an additional tank, pressure regulator, filter,, relief valve and switch-on valve. Pressure pulsation rates are low, air consumption peaks are compensated and the operating pressure can be adjusted. Drive pressure P system air to drive the air amplifier, 2 10 bar Supply pressure P1 max. 12 bar, for instance nitrogen or the system air Outlet pressure P2 amplified or operating pressure of 20 bar to 40 bar maximum Temperature range 0 to 0 / 32 F to 140 F Sound level max. 79 d () Material ody: aluminium Seals: NR/una-N Tank: coated steel, SST at P P 1 : max. 12 bar, P 2 : 40 bar l/min Dimensions Weight Tank onnection Transmission Flow P 2 Order Preis volume thread ratio rate max. number E mm mm mm kg l drive P 1 / P 2 P : P 2 l/min *1 bar *5 ir amplifier station supply pressure P 1 max. 12 bar, for compressed air drive pressure P 2 10 bar G 3 8 G : *1 20 P , G½ G½ 1 : 2 90 *1 20 P , G¾ G½ 1 : *1 20 P , G½ G½ 1 : *2 20 P , G 3 8 G : 4 50 *3 40 P , G½ G : 5 30 *4 40 P ,00 P P similar P and P unlubricated operation seals FE seals for dry compressed air or nitrogen P T auf nfr. tex e.g. Ex II 3G/3D II x, further specifications possible P EX auf nfr. pressure booster for gas bis P 2 max bar P auf nfr. P similar P and P ooster P 2 P P P P Performance diagrams for full load operations, max. 12 min/h. 20% of the values at permanent running * 1 at bar supply and 8 bar pressure under full load * 3 at bar supply and 1 bar pressure under full load * 2 at 8 bar supply and 20 bar pressure under full load * 4 at 8 bar supply and 30 bar pressure under full load * 5 pressure P 2 limited by the pressure stage of the accumulator, higher pressure ranges on request alculation examples can be found in the appendix P

18 ir mplifier / Pressure ooster The pressure booster doubles the system pressure of e.g. 5 bar to an pressure of 10 bar. The pumping force of two cylindrical chambers compresses the air down to the set pressure within the third chamber while the fourth chamber is vented. Upon reaching the pressure it is turned off, when falling below it is turned on automatically. Pressure boosters are used for occasional demand of compressed air. lubricated and 50 μm filtered compressed air Mounting position any Drive double piston intensifier, ratio 1:2 Reversing, check and swichting valves provide for automatic control. Life time approx. 20 million switching cycles. Inlet pressure P bar Outlet pressure P bar ir tanks are recommended. They compensate pressure fluctuations and allow short-term high volume flows. See circuit below. Tank filling time is a measure of booster performance. To reduce the filling time of the tank, it has to be prefilled with input pressure P1. See circuit below. Temperature range -5 to 50 / 23 F to 122 F Material ylinder: anodized aluminium seals: NR/una-N max bar transmission ratio 1:2 Dimensions Weight onnection Transmission Flow Fill time Pressure Order Preis thread ratio rate 10l-tank range number E mm mm mm kg G P : P 2 l/min* 1 s bar Pressure booster P 1 max. 8 bar, for compressed air G : , G : , G½ 1 : ,00 Pressure booster with regulator and P 1 max. 8 bar, for compressed air -D G : D 340, G : D 35, G½ 1 : D 1.120,00 ccessories Mounting plate made of steel, central attachment below for 040 W ,00 for 03 W ,00 Mounting bracket made of steel, mounting at the side, 1 piece for 100 W , D ooster K G E Device D E F G H K M4 G M G M8 G F OUT H D E W00-49 /-50 E D W00-51 D IN W00- D E , M P1 H In P2 P1 P2 P1 P2 P1 circuit with air tank P2 Out * 1 at P2 = 8 bar and 1 bar pressure drop Pressure booster with 2 l to 20 l tank on request