USER MANUAL MODULAR POD SYSTEM ORIGINAL RESQTEC USER MANUAL

Transcription

1 USER MANUAL MODULAR POD SYSTEM ENGLISH ORIGINAL RESQTEC USER MANUAL

2 1. INTRODUCTION: SAFETY FIRST Safety messages General safety information Safety information Product identification Applicable types PRODUCT SUMMARY Introduction Modular pod system description Monopod head component identification Bipod head component identification Tripod head component identification PRODUCT RANGE Products & accessories GENERAL OPERATING INSTRUCTIONS Initial use Preparation before use Setting up the monopod Setting up the bipod Setting up the tripod Stabilizing the tripod Disconnecting an anchor point Connecting an anchor point SPECIFICATIONS Technical specifications Si-system data Imperial system data Technical drawings Si-system data Imperial system data MAINTENANCE & STORAGE Maintenance after use Regular maintenance Annual maintenance Recommended storage ADVERTENCIAS Y LIMITACIONES General instructions Setting up Extensions Tools on top of the tripod head Angled loads Tripod side load TROUBLESHOOTING WARRANTY DISCLOSURE CONTACT RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

3 1. INTRODUCTION: SAFETY FIRST 1.1. SAFETY MESSAGES This manual contains safety messages. They point out potential hazards that could hurt you or others around you as well as damage the equipment in use. These messages should therefore be read carefully and understood. They are highlighted by the safety alert symbol as shown on the left: The potential hazards are explained as to what could happen and how to avoid or reduce the chance for injury or damage. Important information has been highlighted as well. To point out this information, a light bulb icon is used. It brings topics to your attention that could, for example, facilitate maintenance or to clarify when it is advisable to consult your distributor/supplier GENERAL SAFETY INFORMATION The Resqtec equipment is designed to provide safe operation. All users should read and be thoroughly familiar with the operating instructions and safety precautions stated in this manual. Operator safety depends on users being properly trained by the Authority having jurisdiction and using the equipment for its intended purposes only. The following safety precautions must be observed at all times: UNTRAINED USE OF THE MODULAR POD SYSTEM AND RELATED PRODUCTS AND ACCESSORIES MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT! Resqtec equipment must only be operated by people authorized and qualified by the Authority having jurisdiction. Be aware that this is not an all-encompassing training manual. This manual is meant as a reference-guide for working with this specific piece of equipment, and the user should already be trained in and qualified for using rescue equipment. Suitable protective equipment must be worn as directed by the Authority having jurisdiction. At a minimum, this should include gloves, helmet, eye protection and body protection such as turnout gear. Prior to use, inspect all components for any signs of damage or fraying. Do not use damaged equipment. Stay alert. Do not operate the system when tired. Use only Resqtec authorized service parts. This equipment should only be used with accessories approved by Resqtec. Use of unauthorized accessories can result in unpredictable and unreliable product operation and is therefore prohibited. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 03

4 1.3. SAFETY INFORMATION Before using the Pod System and its related products and accessories, conduct an overall size-up of the intended use and safeguard against potential hazards before installing the product. Read and understand this manual before using the pod system. The WARNING and SAFETY labels on the product alert the user to special hazards inherent with its use. Should they become damaged or unreadable, contact the manufacturer to obtain a replacement. BEFORE INSTALLING MODULAR POD SYSTEM, BE AWARE OF THE FOLLOWING: The Mono-, Bi- and Tripod are designed to withstand certain forces. Never exceed their maximum capacity. When in use, and respecting its maximum capacities, the Tripod should not show any signs of deflection, displacement or deformity. Contact your distributor/supplier immediately if any signs of deflection, displacement or deformity do occur. A Tripod can be used by a maximum of two (2) people. Before use, verify proper installation by testing. Before use, make sure the Pod is properly secured, providing maximum stability. Advise chapter 4 and 6 for further details. For detailed restrictions, please advise chapter 7. Do not disregard these restrictions. The ProFix Max is impossible to release when any kind of axial load applied. Remove all axial loads before release. The ProFix Max has been designed to support loads pushing against its ends only. Never side-load the ProFix Max, use it as a step or hang something on it PRODUCT IDENTIFICATION Product identification is to make sure that this manual comes with a specific product and that this manual should always be available as a reference guide to that equipment. It is mandatory that this manual and accompanying Service Booklet are not separated from the product specified below during its service life. This manual comes with Resqtec Pod type: Pod With serial number: Distributor/Supplier information: 1.5. APPLICABLE TYPES This manual covers the following product types: ARTICLE NUMBER NAME Monopod head Bipod head Tripod head 04 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

5 2. PRODUCT SUMMARY 2.1. INTRODUCTION Thank you for choosing Resqtec. We are confident that we live up to your expectations. This manual has been compiled carefully to supply the reader with all the necessary information. Read all the instructions before using the unit to assure safe and optimal use of the unit. These instructions contain aspects relevant to safe and optimal use of the unit. The product has been manufactured by Resqtec Zumro. For addresses please refer to the last page of this manual or refer to our internet site at MODULAR POD SYSTEM DESCRIPTION The Modular Pod System has been designed and engineered to assist firefighters, USAR-teams and other rescue workers with the various high angle, trenching or elevating operations they encounter. We are confident that the design of this product will enable those working in these environments to not only negotiate the obstacles they encounter, but to perform their work more safely MONOPOD HEAD COMPONENT IDENTIFICATION SAFETY BRIDGE PULLEY PULLEY AXIS INFORMATION LABEL LOCKING KNOB ANCHOR RINGS RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 05

6 2.4. BIPOD HEAD COMPONENT IDENTIFICATION HINGE FEMALE CONNECTOR END ANCHOR RINGS HINGE MALE CONNECTOR END INFORMATION LABEL LOCKING KNOB 06 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

7 2.5. TRIPOD HEAD COMPONENT IDENTIFICATION INFORMATION LABEL ANCHOR RINGS HINGE FEMALE CONNECTOR END ANCHOR LOCKING KNOB HINGE MALE CONNECTOR END ANCHOR CONNECTOR BOLT RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 07

8 3. PRODUCT RANGE 3.1. PRODUCTS & ACCESSORIES ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS MONOPOD HEAD Mounted on any ProFix Max BIPOD HEAD Mounted on two ProFix Max struts TRIPOD HEAD Mounted on three ProFix Max struts PXM 470 PXM 600 PXM 880 PXM 1400 PXM See User Manual ProFix Max. 08 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

9 ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS Mounted on MultiSwivel by using the PowerPlate plug POWERPLATE Also compatible with the Resqtec NT HYBRID and CribBlock series. ALWAYS MAKE SURE THE METAL SURFACE OF THE POWERPLATE CONNECTS WITH THE TOOLS SURFACE. THE RUBBER SURFACE MUST BE FACED TOWARDS THE GROUND OR THE LOAD POWERPLATE PLUG Used to mount a MultiSwivel on a PowerPlate MULTISWIVEL Clicked on a ProFix Max male connector ring. Compatible with a PowerPlate and the Resqtec V-Series ram MULTISWIVEL w/ RINGHANDLE Clicked on a ProFix Max male connector ring. Compatible with a PowerPlate and the Resqtec V-Series ram. Used for additional shoring. Can be used in combination with a PowerPlate EARTHNAIL An earthnail through the hole in the PowerPlate handlebars prevents sliding in horizontal directions. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 09

10 ARTICLE NUMBER ITEM DESCRIPTION PICTURE USAGE & RESTRICTIONS HEAVY RESCUE MULTITOOL Can be used as a hammer, pry and crowbar or a lever to extend or retract the ProFix Max bottom ring. Female end clicked on a ProFix Max male connector ring RAKER HINGE Male ends clicked in Tripod or Bipod head mounting holes. Male ends are released by pulling the two pins on opposite ends. The Tripod & Bipod hinge is also compatible with raker rail CHAIN WITH HOOKS & SHORTENER Used to secure Bi- and Tripod PowerPlates. Also applicable in other situations. 10 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

11 4. GENERAL OPERATING INSTRUCTIONS 4.1. INITIAL USE When receiving your equipment check for any sign of damage to the box, and report it to your supplier as damage could have occurred during shipping. Unpack in upright position and check the product for damage. To make sure the product conforms to your specifications, check the product details on the label. CHECK THE EQUIPMENT FOR EXTERNAL DAMAGE. IMMEDIATELY NOTIFY THE DISTRIBUTOR/SUPPLIER IF ANY DAMAGE IS FOUND. DO NOT USE DAMAGED EQUIPMENT UNDER ANY CIRCUMSTANCE! In general different types of operations can be distinguished: Setting up the Monopod Setting up the Bipod Setting up the Tripod 4.2. PREPARATION BEFORE USE Check the Pod head and hinges. Do not use if they exhibit major damage and/or do not function as intended. See chapter 6 for further information. Check the ProFix Max s cylinder and piston. Do not use if they exhibit major damage and/or do not function as intended. See chapter 6 for further information. Check the operation of the unlock button. When extended, the ProFix Max should retract smoothly when the button is pushed. See chapter 6 for further information. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 11

12 4.3 SETTING UP THE MONOPOD Instead of using a MultiSwivel and a PowerPlate combination to set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED, ALL GUIDELINES CONCERNING SECURING THE POD, AS DESCRIBED BELOW, STILL APPLY. 1 Mount a MultiSwivel on a PowerPlate. For detailed information, check the ProFix Max manual. Instead of using a MultiSwivel and a PowerPlate combination to set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THE SECURING GUIDELINES AS DESCRIBED IN CHAPTER 4.3, POINT 4, AND CHAPTER Mount the Monopod head to a ProFix Max. 3 Click the ProFix Max male connector ring (Piston side) in the MultiSwivel. 4 Secure both the PowerPlate and the Monopod head in at least two directions, in a V-shape. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THESE SECURING GUIDELINES AND THOSE DESCRIBED IN CHAPTER Mount your lifting and/or pulling gear. 12 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

13 4.4. SETTING UP THE BIPOD Instead of using a MultiSwivel and a PowerPlate combination to set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED, ALL GUIDELINES CONCERNING SECURING THE POD, AS DESCRIBED BELOW, STILL APPLY. 1 Mount two MultiSwivels on two PowerPlates. Instead of using a MultiSwivel and a PowerPlate combination to set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THE SECURING GUIDELINES AS DESCRIBED IN CHAPTER 4.4, POINT 5 AND 6, AND CHAPTER Place the two MultiSwivel/PowerPlate combinations on your desired Bipod location. Make sure that two PowerPlate handlebars are facing each other. 3 Click the two ProFix Max male connector rings (piston side) in the two MutliSwivels. 4 Mount the Bipod head on the two ProFix Max male connector rings (cylinder side). 5 Set up the Bipod in the desired position. Connect a karabiner to the outer Bipod head anchor ring and secure the Bipod in at least two directions, in a V-shape. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THESE SECURING GUIDELINES AND THOSE DESCRIBED IN CHAPTER 4.6. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 13

14 6 Secure the two PowerPlates by using chains. Make sure the chain is tensioned. DO NOT USE ROPE OR RATCHET STRAPS. THEY CAN STRETCH, WHICH MAY CAUSE HAZARDOUS SITUATIONS. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THESE SECURING GUIDELINES AND THOSE DESCRIBED IN CHAPTER Additionally secure the Bipod to prevent shifting sideways. 8 Mount your lifting device to the Anchor Ring in line with the center of gravity. 14 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

15 4.5. SETTING UP THE TRIPOD Instead of using a MultiSwivel and a PowerPlate combination top set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED, ALL GUIDELINES CONCERNING SECURING THE POD, AS DESCRIBED BELOW, STILL APPLY. WHEN SETTING UP THE TRIPOD, ALWAYS MAKE SURE TO SECURE THE TRIPOD BY USING THE ANCHOR RINGS ON THE TRIPOD HEAD AS SHOW IN CHAPTER Mount three MultiSwivels on three PowerPlates. Instead of using a MultiSwivel and a PowerPlate combination to set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THE SECURING GUIDELINES AS DESCRIBED IN CHAPTER 4.5, POINT 8-10, AND CHAPTER Place two MultiSwivels/PowerPlates combinations on your desired Tripod location. 3 For easy set-up, make sure the 90 angle of the MULTISWIVEL is faced towards where the third leg will be positioned. 4 Click two ProFix Max male connector rings (piston side) in the two MultiSwivel. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 15

16 5 Mount the Tripod head on two ProFix Max male connector rings (cylinder side). This is done easiest when both ProFix Max are flat on the ground. 6 Lift the Tripod head. Make sure to have the third MultiSwivel and ProFix Max at hand. 7 Now click the third (remaining) ProFix Max in the Tripod head hinge. Simultaneously place the third and final MultiSwivel/PowerPlate combination and click the last ProFix Max in the MultiSwivel. 8 Secure the three PowerPlates by using chains. DO NOT USE ROPE OR RATCHET STRAPS. THEY CAN STRETCH, WHICH MAY CAUSE HAZARDOUS SITUATIONS. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THESE SECURING GUIDELINES AND THOSE DESCRIBED IN CHAPTER Additionally secure the Tripod according to chapter 4.6. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THESE SECURING GUIDELINES AND THOSE DESCRIBED IN CHAPTER Mount your lifting gear. For additional information, see chapter 7.6. IF A MULTISWIVEL W/ RINGHANDLE IS USED TO SET UP A POD, IT STILL NEEDS TO COMPLY WITH THESE SECURING GUIDELINES AND THOSE DESCRIBED IN CHAPTER RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

17 4.6. STABILIZING THE TRIPOD Instead of using a MultiSwivel and a PowerPlate combination to set up a pod, a MultiSwivel w/ Ringhandle can be used instead, if preferred. If desired, it can still be connected to a PowerPlate. IF A MULTISWIVEL W/ RINGHANDLE IS USED, ALL GUIDELINES CONCERNING SECURING THE POD, AS DESCRIBED BELOW, STILL APPLY. Rope should be used to extra secure the Tripod. Use the Anchor Rings in the Tripod head to fasten the rope to the Tripod. The other end can be fastened to 1. the PowerPlate or 2. in an angle towards the ground or an object in the vicinity of the Tripod. Make sure to use all three Anchor Rings of the Tripod, and to secure in three directions, for maximum stability. ANCHOR RINGS SITUATION 1: STABILIZING THE TRIPOD BY USING THE ANCHOR RINGS Securing the Tripod head to the PowerPlate. SITUATION 2: STABILIZING THE TRIPOD BY USING THE GROUND OR OBJECTS IN THE VICINITY Securing the Tripod head to the ground or objects in the vicinity. Both methods can also be used at the same time. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 17

18 4.7. DISCONNECTING AN ANCHOR POINT 1 Remove the locking pin. 2 Hold the anchor and use a connector key (turn counter-clockwise) to disconnect the anchor CONNECTING AN ANCHOR POINT 1 Place the anchor connector bolt in its slot. 2 Mount the anchor on the connector bolt by turning clockwise a few strokes. 3 Hold the anchor and use a connector key (turn clockwise) to firmly connect the anchor. 4 Place the locking pin. 18 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

19 5. SPECIFICATIONS 5.1. TECHNICAL SPECIFICATIONS SI-SYSTEM DATA MONOPOD HEAD Dimensions (L x W x H) Operational weight Total load capacity Hoisting load capacity EN 795-TYPE B EN TYPE B 226 x 117 x 115 mm 2.6 kg 0.8 ton 0.8 ton Compliant Compliant BIPOD HEAD Dimensions (L x W x H) Operational weight Total load capacity Hoisting load capacity EN 795-TYPE B EN TYPE B 260 x 377 x 136 mm 10.3 kg 4 ton 4 ton Compliant Compliant TRIPOD HEAD Dimensions (L x W x H) Operational weight Total load capacity Hoisting load capacity (center) Total hoisting load capacity EN 795-TYPE B EN TYPE B 273 x 298 x 131 mm 10.1 kg 10 ton 2 ton (center) 4.4 ton (2 ton + 3x 0.8 ton) Compliant Compliant RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 19

20 5.1.2 IMPERIAL SYSTEM DATA MONOPOD HEAD Dimensions (L x W x H) 8 7/8 x 4 5/8 x 4 1/2" Operational weight Total load capacity Hoisting load capacity EN 795-TYPE B EN TYPE B 5.7 lbs 0.9 US ton 0.9 US ton Compliant Compliant BIPOD HEAD Dimensions (L x W x H) 10 1/4" x 14 3/4" x 5 3/8 Operational weight Total load capacity Hoisting load capacity EN 795-TYPE B EN TYPE B 22.7 lbs 4.4 US ton 4.4 US ton Compliant Compliant TRIPOD HEAD Dimensions (L x W x H) 10 3/4 x 11 3/4" x 5 1/8 Operational weight Total load capacity Hoisting load capacity (center) 22.3 lbs 11 US ton 2.2 US ton Total hoisting load capacity 4.9 US ton ( x 0.9) EN 795-TYPE B EN TYPE B Compliant Compliant 20 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

21 5.2. TECHNICAL DRAWINGS SI-SYSTEM DATA MONOPOD HEAD BIPOD HEAD RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 21

22 TRIPOD HEAD IMPERIAL SYSTEM DATA MONOPOD HEAD 22 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

23 BIPOD HEAD TRIPOD HEAD RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 23

24 6. MAINTENANCE & STORAGE 6.1. MAINTENANCE AFTER USE Generally speaking it is most important to keep your equipment clean. Clean equipment is safe to operate. Also clean equipment will not wear down as fast; hence a longer service life can be achieved. ACTION EXPLANATION ADDITIONAL INFORMATION 1. Clean and dry all used products and accessories used before storage. Use dry, paper cloth. Do NOT use any oil. 2. Check the products and attachments for damage. Visually check for damage. If damage to the product is discovered, contact your Resqtec distributor. 3. Check nipples on ProFix Max for dirt. Use dry, paper cloth. Do NOT use any oil. 4. Check Tripod and Bipod hinge Male and Female ends for dirt. Use dry, paper cloth. Do NOT use any oil. 5. Make sure the Bipod and Tripod hinges work smoothly and to hear a significant click when mounting them on the ProFix Max male connector rings. Visually check for damage. Do NOT use any oil. If damage to the product is discovered, contact your Resqtec distributor. 6. Make sure the Monopod Safety Bridge works well and check if the locking pin is still in place. Visually check for damage. Do NOT use any oil. If damage to the product is discovered, contact your Resqtec distributor. 24 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

25 ACTION EXPLANATION ADDITIONAL INFORMATION 7. Make sure the Monopod head - Female end is not damaged and to hear a significant click when mounting it on the ProFix Max male connector ring. Visually check for damage. Do NOT use any oil. If damage to the product is discovered, contact your Resqtec distributor. 8. Let the ProFix Max extend and retract a few times. Make sure to hear no strange sounds and that the green button operates well. Possible strange sounds: screaking, scratching or bubbling. Green button, though it takes a little force to press, should not block (when there is no load on the strut) or make strange sounds. If strange sounds can be heard, or if anything does not operate well, contact your Resqtec distributor REGULAR MAINTENANCE It is advisable to carry out regular maintenance; depending on the use at least every 3 months or 25 operating hours. When carrying out regular maintenance one should, in addition to the steps described in chapter 6.1, pay extra attention to the following: ACTION EXPLANATION ADDITIONAL INFORMATION 1. Check the products and attachments for damage. Visually check for damage. If damage to the product is discovered, contact your Resqtec distributor. 2. Make sure the Bipod and Tripod hinges work smoothly and to hear a significant click when mounting them on the ProFix Max male connector rings. Visually check for damage. Do NOT use any oil. If damage to the product is discovered, contact your Resqtec distributor. 3. Make sure the Monopod Safety Bridge works well and check if the locking pin is still in place. Visually check for damage. Do NOT use any oil. If damage to the product is discovered, contact your Resqtec distributor. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 25

26 ACTION EXPLANATION ADDITIONAL INFORMATION 4. Make sure the Monopod head - Female end is not damaged and to hear a significant click when mounting it on the ProFix Max male connector ring. Visually check for damage. Do NOT use any oil. If damage to the product is discovered, contact your Resqtec distributor. 5. Let the ProFix Max extend and retract a few times. Make sure to hear no strange sounds and that the green button operates well. Possible strange sounds: screaking, scratching or bubbling. Green button, though it takes a little force to press, should not block (when there is no load on the strut) or make strange sounds. If strange sounds can be heard, or if anything does not operate well, contact your Resqtec distributor ANNUAL MAINTENANCE Many years of safe use is guaranteed if the product is properly cared for and maintained. To this end the product must be inspected at least once a year. This must be carried out by a service technician trained by Resqtec who possesses the necessary tools and testing equipment. It is recommended to mark the date of next and/or last yearly inspection. It is also possible for you, the user, to carry out maintenance yourself. In the context of your own safety and the product liability it is necessary that appropriate training should be undertaken first. Your supplier can advise you on this and/or attend to the annual maintenance on a contract basis, if desired. STRUCTURALLY DAMAGED AND/OR BROKEN EQUIPMENT MUST NEVER BE USED DURING RESCUE OPERATIONS. THIS MAY RESULT IN VERY DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS. DO NOT ATTEMPT! If structural damage and/or broken equipment or parts are discovered, immediately contact your distributor/supplier or the manufacturer. DO NOT REPAIR ANY BROKEN EQUIPMENT AND/OR PARTS. ALWAYS CONTACT YOUR DISTRIBUTOR/SUPPLIER OR THE MANUFACTURER. Repairing equipment and/or parts causes your warranty to expire. Always contact your distributor/supplier or the manufacturer when broken parts and/or equipment are discovered. Broken equipment and/or parts can then be sent to certified service centers RECOMMENDED STORAGE The following storage recommendations count for the Pod heads, the ProFix Max and all attachments and/or extensions: Store fully disassembled Completely depressurize and retract the ProFix Max Store all products, attachments and accessories out of direct sunlight Store the equipment in a dry, well-ventilated area: Storage temperature 10 C 30 C / 50 F 86 F Storage air humidity 0 60% 26 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

27 7. WARNINGS & LIMITATIONS IGNORING THESE WARNINGS AND RESTRICTIONS WILL CREATE DANGEROUS AND POTENTIALLY HARMFUL SITUATIONS! DO NOT ATTEMPT! 7.1. GENERAL INSTRUCTIONS 7.2. SETTING UP WHEN CLICKING EQUIPMENT TOGETHER MAKE SURE TO HEAR AND FEEL A SIGNIFICANT CLICK. SEE THAT THE PARTS ARE WELL CONNECTED AND THAT THERE IS NO GAP BETWEEN THE CONNECTED SURFACES. Choose any ProFix Max to use as a Pod leg. Use chains to secure the Pod s legs (in combination with a PowerPlate). Use ratchet straps between the PowerPlates to secure the Pod s legs. Use a V-series ram as a Pod leg. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 27

28 Pressurize the ProFix Max, the Pod s legs, with air. Use a ProFix Max junction in one of the Pod s legs EXTENSIONS USING EXTENSIONS IN COMBINATION WITH A MONO-, BI- OR TRIPOD IS NOT ALLOWED. Build a Mono-, Bi- or Tripod in combination with extensions. 28 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

29 7.4. PRODUCTS ON TOP OF THE TRIPOD HEAD DO NOT MOUNT HYDRAULIC RAMS ON TOP OF THE TRIPOD HEAD. Connect a ProFix Max on top of a Tripod head. THE ANGLE OF THE PROFIX MAX ON TOP, RELATIVE TO THE GROUND, MUST NOT BE BIGGER THAN THE ANGLE OF THE POD S LEGS RELATIVE TO THE TRIPOD HEAD. Connect an NT HYBRID 2 on top of the Tripod head. CONNECTING AN NT HYBRID 2 IS ONLY ALLOWED WHEN THE INSERTION HEIGHT BETWEEN THE TRIPOD HEAD AND THE OBJECT IS AT LEAST 16 CM OR 6.3 INCHES, BECAUSE THE NT-BAG S CAPACITY EXCEEDS THE MAXIMUM CAPACITY OF THE TRIPOD HEAD: Lifting capacity (x 1000 kg) Insertion height (mm) Connect two NT HYBRID 2 on top of the Tripod head. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 29

30 Connect an NT HYBRID 4/NT HYBRID 8 on top of the Tripod head. Connect a V-series ram on top of the Tripod head. 30 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

31 7.5. ANGLED LOADS When a ProFix Max is placed under an angle, the load increases. For small angles the load increase is negligible, however that changes when the angle increases. There are two possible situations: SITIUATION 1: VERTICAL LOAD In this case there is a load-increase in the ProFix Max due to an angle of the ProFix Max compared to the applied load (FV). There is also a horizontal load resulting on the ground, in combination with a vertical load which is the same as the applied load. This horizontal load might cause the ProFix Max to slip or break out. As the horizontal load can be quite substantial a ProFix Max placed under an angle must always be secured with straps, chains and/or earth nails. Graph 8.1 and table 8.1 show the load increase caused by angled placing of the ProFix Max. Example: a ProFix Max placed at an angle of 45 has to carry a vertical load of 3 Tons. As shown in the table and graph the resulting load in the ProFix Max is increased by a factor 1.4: 3 x 1.4 = 4.2 Tons. The horizontal load on the ground is equal to the vertical load: 3 x 1.0 = 3 Tons. Axial load resulting from FV VERTICALLY ANGLED LOADS Load on ground (horizontal) resulting from FH ANGLE A (DEG.) LOAD ON PROFIX MAX (IN LENGTH DIRECTION) ( X FV) LOAD ON GROUND (HORIZONTAL) ( X FV) LOAD ON GROUND (VERTICAL) = FV = FV = FV = FV = FV = FV = FV = FV = FV = FV = FV = FV = FV RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 31

32 VERTICAL LOAD ON GROUND RESULTING FROM ANGLED POSITION 32 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

33 SITUATION 2: HORIZONTAL LOAD When a ProFix Max is used in a raker system there is a horizontal load (FH) acting on the ProFix Max which also results in an increased axial load. There is also a horizontal load resulting on the ground, in combination with a vertical load which is the same as the applied load. The horizontal resulting load might cause the ProFix Max to slip or break out. As the horizontal load can be quite substantial a ProFix Max placed under an angle must always be secured with straps, chains and/or earth nails. Graph 8.2 and table 8.2 show the load increase caused by angled placing of the ProFix Max. Example: a ProFix Max placed at an angle of 30 has to carry a horizontal load of 1.5 Ton. As shown in the table and graph the resulting load in the ProFix Max is increased by a factor 2: 1.5 x 2 = 3 Tons. The vertical load on the ground is equal to the horizontal load multiplied by 1.73: therefore the vertical load on the ground is: 1.5 x 1.73 = 2.6 Tons. The horizontal load on the ground is equal to the horizontally applied load. HORIZONTALLY ANGLED LOADS ANGLE A (DEG.) LOAD ON PROFIX MAX (IN LENGTH DIRECTION) ( X FV) CARGA SOBRE EL SUELO (VERTICAL) ( X FV) Axial load resulting from FH Load on ground (vertical) resulting from FH RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 33

34 HORIZONTALLY LOAD ON GROUND RESULTING FROM ANGLED POSITION 34 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

35 7.6. TRIPOD SIDE LOAD When hoisting a person or an object with the Tripod, and when the hoisting is being done from the side of the Tripod, the Tripod is being submitted to a side load. In case of side loads, there can be two options: the indirect side load and the direct side load. SITUATION 1: INDIRECT SIDE LOAD When applying an indirect side load, the force (F) will be directed along the ProFix Max, towards the ground, allowing the Tripod to remain stable and secured. F Pulley Winch Pulley SITUATION 2: DIRECT SIDE LOAD In case of a direct side load, the Tripod will be pulled to the side; the ProFix Max on the opposite side of the applied side force (F) will extend and cause the Tripod to tilt. DO NOT APPLY A DIRECT SIDE LOAD ON THE TRIPOD. THIS MAY CAUSE HAZARDOUS SITUATIONS. F Pulley F Winch RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 35

36 8. TROUBLESHOOTING If you encounter any problems whilst using the Modular Pod System, please advise the following table: Symptom Pod heads do not stay in place when clicked onto the ProFix Max. Solution - Check if the internal spring (inside the Pod s hinge) is still in place. ProFix Max cylinder cannot be retracted by hand. - Make sure the green button on the bottom ring is pressed in completely. The green button cannot be manually pressed in completely and the ProFix Max remains locked. When the Tripod is set up, one or multiple Pod hinges seems to kink compared to the ProFix Max. - Check if there is still load on the strut, if so, the green button cannot be pressed to release the locking system. - Make sure the Tripod is set up completely perpendicular to the ground and that all ProFix Max are fully aligned with the Tripod hinges. IF YOU CANNOT FIND THE PROBLEM THAT OCCURRED, OR IF THE PROVIDED SOLUTION DID NOT RESOLVE THE PROBLEM, STOP USING THE PRODUCT IMMEDIATELY AND CONTACT A CERTIFIED DISTRIBUTOR/SUPPLIER OR ONE OF THE RESQTEC OFFICES. 36 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

37 9. WARRANTY Resqtec offers two years warranty upon the purchase of this product. For extending your warranty or information about the Resqtec service program, please contact your Resqtec distributor/supplier. WARRANTY IS ONLY VALID IF THE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), ARE UNDERSTOOD AND FOLLOWED, AND IF THE MAINTENANCE AS ADVISED IN THE USER MANUAL IS DONE BY AN AUTHORIZED RESQTEC TECHNICIAN. DISREGARDING ANY OF THE APPLICABLE REGULATIONS AND RESTRICTIONS, AS DESCRIBED IN THE USER MANUAL APPLICABLE ON THE USED PRODUCT(S), WILL CAUSE THE WARRANTY TO VOID. RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 37

38 10. DISCLOSURE All rights reserved. No part of this publication whatsoever may be reproduced without the prior written consent of Resqtec. All information herein was carefully gathered and examined. However, we cannot be held responsible for eventual mistakes or incompleteness. Resqtec may exercise the right to change or modify parts of the equipment at any time without notification. This manual may be subject to error, revision and technical modifications. For detailed information, and as we constantly improve our equipment, please check the latest specification sheet. This manual is based on and refers to current production models only. Resqtec accepts no liability for any damage and/or injuries resulting from the use of this manual in connection with any equipment which has been or may be supplied. For any additional information concerning the use of the manual or the maintenance or repair of Resqtec equipment, please contact the Resqtec distributor/supplier or an officially appointed distributor/supplier. Utmost care has been taken in the preparation and accuracy of this manual. Resqtec cannot however be held liable for errors, omissions or consequential liabilities in the use of it. 38 RESQTEC Manual MODULAR POD SYSTEM (DM057K05)

39 11. CONTACT ADRESSES RESQTEC OFFICES European office Meer en Duin HC Lisse, the Netherlands T +31 (0) F +31 (0) E info@resqtec.com I USA office 300 Forge Way, Suite 2 Rockaway, New Jersey, T: F: Asia office Lot 5, Jalan Delima 1/1 Subang Hi-Tech Industrial Park Selangor, Malaysia T F RESQTEC Manual MODULAR POD SYSTEM (DM057K05) 39

40 RESQTEC Zumro B.V. Meer en Duin HC Lisse, the Netherlands T +31 (0) F +31 (0) E info@resqtec.com