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1 GLENAIR UK LTD 4 LOWER OAKHAM WAY OAKHAM BUSINESS PARK MANSFIELD NOTTS. NG18 5BY T33 IECQ-CECC TEST REPORT No TEST REPORT TITLE Qualification Testing of Glenair Super G55 Subsea Connector Series to QTP G55. CLIENT GLENAIR UK TESTING CONDUCTED BY: A.McMillan L.Wilson REPORT COMPILED BY: A.McMillan REPORT APPROVED BY: G.Forrest This is to certify that all tests have been conducted in accordance with the order/specification/test programme. The results relate to the samples tested and have been accurately recorded in the test report given under my authority.this report shall not be reproduced without the written approval of the laboratory. ISSUE DATE: 15/9/216 DISTRIBUTION: Mal Hughes, Tim Hall (Glenair UK) TR Page 1 of 21 QD3revD
2 Contents Page Summary 3 Object of Test. 3 Sample Details. 3 Test Specification. 4 Test Equipment. 4 Test Sequence 4 Test Method. 4 to 5 Test Results 6 to 21 Appendix 1, (G55 concentricity after pressure report aug16) TR Page 2 of 21 QD3revD
3 Summary. Qualification testing of Super G55 Subsea connector Series was carried out over the period 5/8/216 to12/9/216. Object of Test. To subject Glenair Super G55 Subsea connector Series to the qualification test program given in QTP-G55 Sample Details. MRM18682 Harness, (GUK14678/1 /2 /3) A straight moulding and a 9 Moulded 158 CCP Assembly G FCR Connector (GUK837/1 /2 /3) Flange Mount Connector G BCR Connector (GUK11937/1 /2 /3) Bulkhead Connector MRM1866 Harness, (GUK14681/1/2) A straight moulding and a 9 Moulded 221 CCP Assembly G FCR Connector, (GUK1425/3 /6) Flange Mount Connector G BCR Connector, (GUK14256/3 /6) Bulkhead Connector MRM1862 Harness, (GUK14683/1/2) A straight moulding and a 9 Moulded 2412 CCP Assembly G FCR Connector, (GUK143/1 /2) Flange Mount Connector G BCR Connector, (GUK1435/8 /9) Bulkhead Connector 3 off 3 off 3 off 2 off 2 off 2 off 2 off 2 off 2 off TR Page 3 of 21 QD3revD
4 Test Specifications. GTS-4131 EIA-364 various. Test Equipment. Description Lab No Cal Date Application Thermotron temperature cycling chamber AtSS-3 C-8 Sep-15 Thermal cycling Megger MIT481 M-45 Oct-15 Insulation resistance Keithley 58 M-9 Aug-15 Line Resistance Vitrek 944i M-31 Jul-16 DWV ESI USB Transducer MI-17 Feb-16 Pressure Transducer Ascott salt spray machine C-1 May-16 Salt spray HI ph meter TR-13 n/a ph checker HI77 (ph7) n/a n/a buffer solution Pressure transducer (RMS pump tools) n/a Mar-16 Pressure Transducer Test Sequence. The samples were divided into 5 groups as described in GTS , testing was then carried out in the following sequence as in GTS 4131 Test Description QTP-G55 Test Group Requirement 1 & 3 2 & 4 5 Product Examination. 7.1 x x x Insulation Resistance 7.2 x x Line Resistance 7.3 x x Dielectric Withstand Voltage 7.4 x x Initial Hydrostatic Pressure Test 7.8 B x x Thermal Shock Test 7.5 x x Durability 7.6 x Salt Spray 7.7 x Final Hydrostatic Pressure Test 7.8 A x x Final Insulation Resistance 7.2 x x Final Line Resistance 7.3 x x Final Dielectric Withstand Voltage 7.4 x x Final Examination. 7.1 x x x x - applicable Test Method Examination of Product (7.1). All test items shall be visually examined for damage, burrs, quality of finish or other imperfections that may impair function. Insulation Resistance (7.2) IR shall be measured in accordance with EIA TR Page 4 of 21 QD3revD
5 Test Method (continued). Line Resistance, Low Level Signal Current (7.3) Line resistance shall be measured in accordance with EIA Dielectric Withstand Voltage (7.4) 18V (DC) shall be applied in accordance with EIA-364-2, the maximum leakage current will be recorded. Initial Hydrostatic Pressure Test (7.8B) Sample shall be tested at 6,PSI. The test duration will be 2 hours. IR measurements will be taken between odds & even numbered contacts and shell. Thermal Cycle(7.5) Tb t1 t1 Ta Comments: Number of cycles:1, Ta: -2c Tb:+ 15c Testing was performed in accordance with EIA Method A Durability (7.6) Samples are to be manually mated and unmated for 5 cycles, the samples will then be mated manually. The testing shall be performed in accordance with EIA Salt Spray (7.7) Tested in accordance with EIA , 5% salt spray, 35⁰C, 5 hours duration. Final Hydrostatic Pressure Test (7.8A) Sample will be tested at 15,PSI. The pressure will be increased at a steady rate, hold for 1 min at 1PSI increments, the test duration will be 2 hours. Testing is to be performed at RMS pump tools York road business park, Malton York, YO17 6YB. IR measurements will be taken between odds & even numbered contacts and shell. TR Page 5 of 21 QD3revD
6 Test Results. Group Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 1 Contact 1 2.6G Minimum requirement 1MΩ Contact G Contact 3 2.4G Contact G Contact G Contact 6 1.7G Contact G Contact G 7.3 Line Resistance Group 1 Contact m Maximum requirement.2ω Contact m Contact m Contact m Contact m Contact m Contact m Contact m 7.4 Dielectric Withstand Voltage Group 1 Value (ua) Contact Maximum requirement 2mA Contact Contact Contact Contact Contact Contact Contact TR Page 6 of 21 QD3revD
7 Test Results (continued) 7.8 (B) Hydrostatic Pressure Test. Initial Final Pressure (PSI) M 1.4G 1.27G 724M No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 1 Contact 1 3.9G Contact G Contact G Contact G Contact G Contact G Contact G Contact G 7.6 Durability Each sample was mated and unmated 5 times, visual inspection occurred at every 5 cycles. No visual damage to any sample 7.8 (A) Hydrostatic Pressure Test. Pressure (PSI) 1.5G Initial G Final G 2.37G No visual damage to any sample TR Page 7 of 21 QD3revD
8 7.2 Insulation Resistance Group 1 Contact 1 2.9G Minimum requirement 1MΩ Contact 2 2.9G Contact G Contact G Contact G Contact G Contact 7 2.4G Contact G 7.3 Line Resistance Group 1 Contact m Maximum requirement.2ω Contact m Contact m Contact m Contact 5 28.m Contact m Contact m Contact m 7.4 Dielectric Withstand Voltage Group 1 Value (ua) Contact 1.59 Maximum requirement 2mA Contact 2.84 Contact 3.64 Contact 4.72 Contact 5.61 Contact 6.72 Contact 7.78 Contact 8.82 TR Page 8 of 21 QD3revD
9 Group Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 2 Contact G Minimum requirement 1MΩ Contact 2 1.6G Contact G Contact G Contact G Contact G Contact G Contact G 7.3 Line Resistance Group 2 Contact m Maximum requirement.2ω Contact m Contact m Contact m Contact m Contact m Contact m Contact m 7.4 Dielectric Withstand Voltage Group 2 Value (ua) Contact Maximum requirement 2mA Contact Contact Contact Contact Contact Contact Contact TR Page 9 of 21 QD3revD
10 7.8 (B) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 527MΩ No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 2 Contact 1 4.2G Minimum requirement 1MΩ Contact G Contact G Contact G Contact G Contact G Contact 7 3.1G Contact 8 3.1G 7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 1.2GΩ No visual damage to any sample TR Page 1 of 21 QD3revD
11 7.2 Insulation Resistance Group 2 Contact G Minimum requirement 1MΩ Contact G Contact G Contact G Contact G Contact G Contact 7 2.3G Contact 8 2.9G 7.3 Line Resistance Group 2 Contact m Maximum requirement.2ω Contact m Contact m Contact m Contact m Contact m Contact m Contact m 7.4 Dielectric Withstand Voltage Group 2 Value (ua) Contact 1.54 Maximum requirement 2mA Contact 2.6 Contact 3.53 Contact 4.63 Contact 5.79 Contact 6.62 Contact 7.69 Contact 8.69 TR Page 11 of 21 QD3revD
12 Group Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 3 Contact 1 1.4G Minimum requirement 1MΩ Contact 2 1.4G Contact G Contact G Contact G Contact G Contact G Contact G 7.3 Line Resistance Group 3 Contact m Maximum requirement.2ω Contact m Contact m Contact m Contact m Contact m Contact m Contact m 7.4 Dielectric Withstand Voltage Group 3 Value (ua) Contact Maximum requirement 2mA Contact Contact Contact Contact Contact Contact Contact TR Page 12 of 21 QD3revD
13 7.8 (B) Hydrostatic Pressure Test. Initial Final Pressure (PSI) M 1.44G 1.73G 858M No visual damage to any sample 7.8 (B) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 683MΩ No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 3 Contact 1 14.G Minimum requirement 1MΩ Contact G Contact 3 14.G Contact 4 13.G Contact 5 13.G Contact 6 13.G Contact G Contact 8 12.G 7.6 Durability Each sample was mated and unmated 5 times, visual inspection at every 5 cycles. No visual damage to any sample TR Page 13 of 21 QD3revD
14 7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors mated. Initial Final Pressure (PSI) G.9M N/A N/A IR dropped at 12PSI, pressure test aborted. Contacts show signs of damage, see attached document appendix 1 for details No further testing performed due to pressure test damage. Group Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. 7.2 Insulation Resistance, Group 4 Contact G Minimum requirement 1MΩ Contact G Contact G Contact G Contact G Contact G Contact G Contact 8 1.4G Contact G Contact G Contact G Contact G TR Page 14 of 21 QD3revD
15 7.3 Line Resistance Group 4 Contact G Maximum requirement.2ω Contact G Contact G Contact G Contact G Contact G Contact G Contact 8 1.4G Contact G Contact G Contact G Contact G 7.4 Dielectric Withstand Voltage Group 4 Value (ua) Contact Maximum requirement 2mA Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact Contact (B) Hydrostatic Pressure Test. This test was performed with all connectors mated. Initial Final Pressure (PSI) M 823M 1.8G 473M No visual damage to any sample TR Page 15 of 21 QD3revD
16 7.8 (B) Hydrostatic Pressure Test. This test was perform with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 369MΩ No visual damage to any sample 7.5 Thermal Cycle Samples were thermally cycled at 15oC to -2oC, 1 cycles with a dwell of 1hour at each temperature. Insulation Resistance after Thermal cycling Group 4 Contact G Minimum requirement 1MΩ Contact G Contact G Contact G Contact 5 3.1G Contact 6 3.2G Contact G Contact G Contact 9 3.8G Contact G Contact G Contact G 7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors mated. Pressure (PSI) Initial M 1.76G Final G 711M Contacts show signs of damage, see attached document appendix 1 for details TR Page 16 of 21 QD3revD
17 7.8 (A) Hydrostatic Pressure Test. This test was performed with all connectors un-mated. All connectors were air dried by an airline for 5 mins per connector and electrically tested within 3 mins after the pressure test. IR to be tested at 1VDC, 6 sec hold, taken between odds & even numbered contacts and shell. IR after pressure test = 1.9GΩ Contacts show signs of damage, see attached document appendix 1 for details Group 5 No further testing performed due to pressure test damage. 7.1 Examination of product. All samples were visually examined for damage, burrs, quality of finish or other imperfections. No damage, burrs or imperfections found. Salt Spray (7.7) Temp 35oC salt solution 5% ph deposition rate.5-3mm per hour Image above showing the samples in the salt spray test chamber. TR Page 17 of 21 QD3revD
18 Initial photos (before salt spray) GUK degree moulding GUK14678 straight moulding GUK degree moulding GUK14681 straight moulding GUK degree moulding GUK straight moulding TR Page 18 of 21 QD3revD
19 GUK11937/3 GUK14256/6 GUK1435/9 GUK8373/3 GUK143/2 GUK1425/6 TR Page 19 of 21 QD3revD
20 Final photos (after salt spray) GUK degree moulding GUK14678 straight moulding GUK degree moulding GUK14681 straight moulding GUK degree moulding GUK straight moulding TR Page 2 of 21 QD3revD
21 GUK14256/6 GUK11937/3 GUK1435/9 GUK8373/3 GUK1425/6 GUK143/2 After salt spray; only mild corrosion is visible on threads and contacts. TR Page 21 of 21 QD3revD
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