Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN 61373
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1 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN (Governing Standard BS EN 5155 Railway Applications Electronic equipment used on rolling stock) Dated 5/1/6
2 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN PURPOSE: To demonstrate compliance of Vicor product to the environmental (EN ), shock and vibration (EN 61373) standards from EN 5155, the European Standard for electronic equipment used in Railway applications. 2. EXECUTIVE SUMMARY: Representative DC-DC power conversion modules were selected from both the Fastrak and First Gen platforms. VI-81423B was selected from Fastrak and VI-2T3-CU from First Gen. Each group was tested as outlined below to demonstrate compliance to EN Both groups successfully completed the testing with no deterioration in the performance of the modules as demonstrated in the test results. 3 REQUIREMENTS: 3.1 Test Samples: 15 pieces of VI-81423B were selected from the Fastrak product line and 15 pieces of VI-2T3-CU were selected as representative samples from the 1 st Generation product line. 3.2 Production Requirements: All test samples will be manufactured with the standard process. 3.3 Testing Requirements: All modules must be tested on the standard production ATE tester for that specific model, passing all tests before initiating qualification testing. During qualification testing the product must operate as outlined in the test requirement. Upon the completion of each test set each module must be tested to verify that there are no electrical failures. Each module must also be visually inspected to verify that there are no visual defects. Page 2 of 12 Pages
3 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN Definition of Electrical Failure: A failure will be a module that changes in electrical performance (parameters outside acceptable tolerance limits of specification) or other criteria specific to an environmental test. If the cause of the failure is caused by fixture failure or operator error it will not be counted as a failure. 4 TEST SEQUENCE 1. Initial Electrical Performance Test At Rated Operating Temperatures: Test Method: Functional ATE test. 2. Shock & Vibration Test: Test performed at outside LAB The report from the outside Lab has been added to the end of this report. Test Condition: Test Parameters: Nominal input voltage, no load, output monitored to verify continuous operation. Random Vibration: Category <.3Kg Freq range: 5grms: 5hrs per axis Shock: Long./Trans./Vert. Axis Peak acceleration:5g/2g/1g Duration: 5ms/ 2ms/ 2ms. 3. Electrical Performance Tests At Rated Operational Temperatures: Test Method: Functional ATE test Page 3 of 12 Pages
4 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN Temperature/Relative Humidity Test Test Condition: Non-biased. Test Parameters Time 1 hours Temperature 55 C Relative Humidity 95%RH 5. Operating Temperature Test Test Condition: Nominal Input Full load, continuous operation. Test Parameters Time 8 hrs Temperature 85 C for 6 hrs followed by 2 hrs at 4 C 6. Electrical Performance Tests At Rated Operational Temperatures: Test Method: Functional ATE test. Page 4 of 12 Pages
5 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN TEST DATA VI-2T3- CU Vibration And Shock Test Results CONTINUATION / RELIABILITY ENGINEERING DEPARTMENT RANDOM VIBRATION: (5GRMS 5-15HZ) SHOCK: (1G 2MS, 2G 2MS, 5G 5MS) ENG TECHNICIAN: EDWARD MEJIA / NATIONAL TECHNICAL SYSTEMS MODEL NUMBER: VI-2T3-CU Y AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G /15/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /15/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /15/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /15/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /17/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 5 of 12 Pages
6 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN VI-2T3-CU VI-2T3- CU Vibration And Shock Test Results - Continued X AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS VI-2T3-CU Z AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /21/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 6 of 12 Pages
7 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN VI-2T3- CU ATE Test Data Start Date Result Testkind Part Number Serial Number ::1 Device Passed Functional Test VI-2T3-CV :11:11 Device Passed Functional Test VI-2T3-CV :25:7 Device Passed Functional Test VI-2T3-CV :1:21 Device Passed Functional Test VI-2T3-CV :1:6 Device Passed Functional Test VI-2T3-CV :23:3 Device Passed Functional Test VI-2T3-CV :59:35 Device Passed Functional Test VI-2T3-CV :9:44 Device Passed Functional Test VI-2T3-CV :25:8 Device Passed Functional Test VI-2T3-CV :59:22 Device Passed Functional Test VI-2T3-CV :12:58 Device Passed Functional Test VI-2T3-CV :23:29 Device Passed Functional Test VI-2T3-CV :55:2 Device Passed Functional Test VI-2T3-CV :12:31 Device Passed Functional Test VI-2T3-CV :18:33 Device Passed Functional Test VI-2T3-CV :56:24 Device Passed Functional Test VI-2T3-CV :1:58 Device Passed Functional Test VI-2T3-CV :22:38 Device Passed Functional Test VI-2T3-CV :2:12 Device Passed Functional Test VI-2T3-CV :13:18 Device Passed Functional Test VI-2T3-CV :17:2 Device Passed Functional Test VI-2T3-CV :44:11 Device Passed Functional Test VI-2T3-CV :12:18 Device Passed Functional Test VI-2T3-CV :2:32 Device Passed Functional Test VI-2T3-CV Page 7 of 12 Pages
8 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN Start Date Result Testkind Part Number Serial Number :44:52 Device Passed Functional Test VI-2T3-CV :12:45 Device Passed Functional Test VI-2T3-CV :24:42 Device Passed Functional Test VI-2T3-CV :44:23 Device Passed Functional Test VI-2T3-CV :11:41 Device Passed Functional Test VI-2T3-CV :2:36 Device Passed Functional Test VI-2T3-CV :45:17 Device Passed Functional Test VI-2T3-CV :13:27 Device Passed Functional Test VI-2T3-CV :22:26 Device Passed Functional Test VI-2T3-CV :47:56 Device Passed Functional Test VI-2T3-CV :1:3 Device Passed Functional Test VI-2T3-CV :23:55 Device Passed Functional Test VI-2T3-CV :47:7 Device Passed Functional Test VI-2T3-CV :12:6 Device Passed Functional Test VI-2T3-CV :19:29 Device Passed Functional Test VI-2T3-CV :48:32 Device Passed Functional Test VI-2T3-CV :1:46 Device Passed Functional Test VI-2T3-CV :2:51 Device Passed Functional Test VI-2T3-CV :46:43 Device Passed Functional Test VI-2T3-CV :11:53 Device Passed Functional Test VI-2T3-CV :21:42 Device Passed Functional Test VI-2T3-CV Page 8 of 12 Pages
9 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN VI-81423B Vibration And Shock Test Results - CONTINUATION / RELIABILITY ENGINEERING DEPARTMENT RANDOM VIBRATION: (5G RMS 5-15HZ) SHOCK: (1G 2MS, 2G 2MS, 5G 5MS) ENG TECHNICIAN: EDWARD MEJIA / NATIONAL TECHNICAL SYSTEMS MODEL NUMBER: VI-81423B Y AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G /28/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /27/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /26/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /22/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /25/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS VI-81423B X AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /23/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /24/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 9 of 12 Pages
10 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN VI-81423B Vibration And Shock Test Results - Continued Z AXIS Serial # Date V HR 1 V HR 2 V HR 3 V HR 4 V HR 5 S 1G+ S 1G- S 2G+ S 2G- S 5G+ S 5G /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /1/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS /2/26 PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS PASS Page 1 of 12 Pages
11 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN VI-81423B Test Data Start Date Bin Testkind Part Number Serial Number :23:56 Device Passed Functional Test VI-81423B :43:54 Device Passed Functional Test VI-81423B :47:46 Device Passed Functional Test VI-81423B :11:45 Device Passed Functional Test VI-81423B :42:16 Device Passed Functional Test VI-81423B :52:11 Device Passed Functional Test VI-81423B :22:25 Device Passed Functional Test VI-81423B :55:7 Device Passed Functional Test VI-81423B :42:38 Device Passed Functional Test VI-81423B :23:13 Device Passed Functional Test VI-81423B :54:23 Device Passed Functional Test VI-81423B :37:3 Device Passed Functional Test VI-81423B :25:15 Device Passed Functional Test VI-81423B :47:38 Device Passed Functional Test VI-81423B :5:42 Device Passed Functional Test VI-81423B :24:18 Device Passed Functional Test VI-81423B :58:5 Device Passed Functional Test VI-81423B :46:25 Device Passed Functional Test VI-81423B :21:1 Device Passed Functional Test VI-81423B :57:18 Device Passed Functional Test VI-81423B :4:31 Device Passed Functional Test VI-81423B :17:28 Device Passed Functional Test VI-81423B :45:43 Device Passed Functional Test VI-81423B :44:29 Device Passed Functional Test VI-81423B :2:19 Device Passed Functional Test VI-81423B :56:17 Device Passed Functional Test VI-81423B :23:35 Device Passed Functional Test VI-81423B ::45 Device Passed Functional Test VI-81423B :39:17 Device Passed Functional Test VI-81423B :22:37 Device Passed Functional Test VI-81423B :51:6 Device Passed Functional Test VI-81423B :48:31 Device Passed Functional Test VI-81423B Page 11 of 12 Pages
12 Qualification of Fastrak & First Gen Product to Railway applications Shock and Vibration Standard EN Start Date Bin TestKind Part Number Serial Number :19:39 Device Passed Functional Test VI-81423B :59:36 Device Passed Functional Test VI-81423B :57:47 Device Passed Functional Test VI-81423B :19:16 Device Passed Functional Test VI-81423B :5:1 Device Passed Functional Test VI-81423B :44:48 Device Passed Functional Test VI-81423B :2:35 Device Passed Functional Test VI-81423B :41:12 Device Passed Functional Test VI-81423B :59:42 Device Passed Functional Test VI-81423B :24:56 Device Passed Functional Test VI-81423B :46:43 Device Passed Functional Test VI-81423B :42:48 Device Passed Functional Test VI-81423B Page 12 of 12 Pages
13 Test Report No. TR E, Rev. Vibration and Shock Testing of Power Supplies Prepared For: Vicor Corporation 4 Federal Street Andover, MA 181 P.O. Number: SEV Prepared By: National Technical Systems 1146 Massachusetts Avenue Boxborough, MA 1719 (978) Issued: March 17, 26 This report and the information contained herein represent the results of testing articles/products identified and selected by the client. The tests were performed to specifications and/or procedures approved by the client. National Technical Systems ( NTS ) makes no representations expressed or implied that such testing fully demonstrates efficiency, performance, reliability, or any other characteristic of the articles being tested, or similar products. This report should not be relied upon as an endorsement or certification by NTS of the equipment tested, nor does it represent any statement whatsoever as to its merchantability or fitness of the test article or similar products for a particular purpose. This document shall not be reproduced except in full without written approval from National Technical Systems ( NTS ). 1 of 68
14 Revision Page Rev. No Date Page No. Para. No. Description Original March 17, 26 2 of 68
15 Signatures Prepared by Erin K. Reilly, Technical Writer Approved by Steven Goodman, Program Manager Reviewed by NTS Quality Representative 3 of 68
16 Table of Contents 1. Purpose References Test Items Description Security Classification of Items Test Dates and Equipment Test Dates Test Equipment Test Descriptions and Results Test Summary Random Vibration Test Shock Test...9 Appendices Appendix A Test Equipment List... A-1 Appendix B...B-1 Appendix C Notices of Deviation... C-1 4 of 68
17 1. Purpose This report presents the test procedures used and the results obtained during the performance of a Vibration and Shock test program. The test program was conducted to assess the ability of 3 Power Supplies to successfully satisfy the requirements specified in the references listed in Section 2. of this report. 2. References 2.1 Vicor Corporation Purchase Order Number SEV dated December 2, NTS Quotation Number B-115E dated December 2, ISO/IEC 1725:25(E), General Requirements for the Competence of Testing and Calibration Laboratories, May 15, British Standard BS EN 5155:21, Railway Applications Electronic Equipment Used on Rolling Stock, dated August Test Items 3.1 Description Qty. Item P/N S/N 15 Power Supply VI-2T3-CU N/A 15 Power Supply VI B N/A 3.2 Security Classification of Items Unclassified 4. Test Dates and Equipment 4.1 Test Dates February and March 2, Test Equipment A list of the test equipment used is included in Appendix A of this report. This equipment is calibrated according to ISO/IEC 1725:25(E) and calibration is traceable to the National Institute of Standards and Technology (NIST). Calibration records are maintained on file at National Technical Systems. 5 of 68
18 5. Test Descriptions and Results The test items were inspected upon receipt at NTS. No damage was noted. All testing was performed in accordance with Section 2. of this test report. 5.1 Test Summary The Power Supplies met the requirements of Section 2. of this test report. There was no damage or deterioration following the Vibration and Shock test program. Four incidents of deviation occurred during Random Vibration testing. Test #5 in the X-axis was aborted at 36 minutes, 1 seconds. It was noted that the spanners on the piston had loosened during vibration. The spanners were tightened and testing continued. Reference Appendix C for Notice of Deviation Number D-1 dated February 2, 26. Test #5 in the X-axis was aborted at 38 minutes, 59 seconds. It was noted that two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. The bolts were replaced and testing continued. Reference Appendix C for Notice of Deviation Number D-2 dated February 2, 26. Test #13 in the X-axis was aborted at 3 hours, 54 minutes, 11 seconds. A hairline crack was found near a weld on one of the flanges on the piston, causing hydraulic oil to spray from the pit. The flange was re-welded to cover the crack and testing continued. Reference Appendix C for Notice of Deviation Number D-3 dated February 22, 26. Test #21 in the Z-axis was aborted at 8 minutes, 36 seconds. Two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. Testing at that point had been split-banded. Testing in the range from 2 Hz to 15 Hz was completed on the NTS T-4 Electrodynamic Shaker. Testing in the range from 5 Hz to 2 Hz was completed on the Electro-hydraulic Shaker. Reference Appendix C for Notice of Deviation D-4 dated February 24, 26. Reference Sections 5.2 through 5.3 for test details and Appendix B for Vibration and Shock test data. Test Section Reference Met Criteria: Y/N Random Vibration 5.2 British Standard BS EN 5155:21, Railway Applications Electronic Y Shock 5.3 Equipment Used on Rolling Stock, dated August 21 Y 6 of 68
19 5.2 Random Vibration Test The Power Supplies, in an operating mode, were securely attached to a fixture plate, which was securely mounted to the Electro-hydraulic Shaker (the NTS T- 4 Electro-dynamic Shaker was used for one axis). One control accelerometer was located on the test fixture during all Random Vibration testing to monitor and record testing for later playback and plotting. The vibration system was programmed as follows: Table I: Random Vibration Test TEST PROFILE 5 grms Total 5 Hz to 15 g 2 /Hz 5 hours/axis Three mutually perpendicular axes Random Vibration Test Setup X-axis VI-2T3-CU X-axis VI B Y-axis VI-2T3-CU Y-axis VI B 7 of 68
20 Random Vibration Test Setup Z-axis VI-2T3-CU Z-axis VI B Z-axis VI B (T-4 Shaker) Comments The Power Supplies showed no damage or deterioration following the Random Vibration testing. Reference Appendix B for. Test #5 in the X-axis was aborted at 36 minutes, 1 seconds. It was noted that the spanners on the piston had loosened during vibration. The spanners were tightened and testing continued. Reference Appendix C for Notice of Deviation Number D-1 dated February 2, 26. Test #5 in the X-axis was aborted at 38 minutes, 59 seconds. It was noted that two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. The bolts were replaced and testing continued. Reference Appendix C for Notice of Deviation Number D-2 dated February 2, of 68
21 Test #13 in the X-axis was aborted at 3 hours, 54 minutes, 11 seconds. A hairline crack was found near a weld on one of the flanges on the piston, causing hydraulic oil to spray from the pit. The flange was re-welded to cover the crack and testing continued. Reference Appendix C for Notice of Deviation Number D- 3 dated February 22, 26. Test #21 in the Z-axis was aborted at 8 minutes, 36 seconds. Two of the flange bolts on one side of the piston had broken, causing hydraulic oil to spray from the pit. Testing at that point had been split-banded. Testing in the range from 2 Hz to 15 Hz was completed on the NTS T-4 Electro-dynamic Shaker. Testing in the range from 5 Hz to 2 Hz was completed on the Electro-hydraulic Shaker. Reference Appendix C for Notice of Deviation D-4 dated February 24, Shock Test The Power Supplies, in an operating mode, were securely attached to a fixture plate, which was securely mounted to the NTS Electro-hydraulic Shaker. One control accelerometer was located on the test fixture during all Shock testing to monitor and record testing for later playback and plotting. The vibration system was programmed as follows: Table II: Mechanical Shock Test TEST PROFILE 1 g half-sine waveform 2 millisecond duration 1 shocks in each directions/axis 6 total shocks Three mutually perpendicular axes TEST PROFILE 5 g s half-sine waveform 5 millisecond duration 1 shocks in each directions/axis 6 total shocks Three mutually perpendicular axes 9 of 68
22 Shock Test Setup X-axis VI-2T3-CU X-axis VI B Y-axis VI-2T3-CU Y-axis VI B 1 of 68
23 Shock Test Setup Z-axis VI-2T3-CU Z-axis VI B Comments The Power Supplies showed no damage or deterioration following the Mechanical Shock testing. Reference Appendix B for. 11 of 68
24 Appendix A Test Equipment List A-1 of 68
25 Shortcut# Invent # Description/Manufacturer Model #/Serial # Range/Accuracy Frq/Due Dt Calibration Status AC454 PE44 EARTHQUAKE SIMULATOR 24.63S UWCE MTS SYSTEMS 11 AC789 AC647 ACCELEROMETER 353B33 1HZ TO 4KHZ 12 CAL PCB /-5% 7/1/6 AC1871 AC1871 VIBRATION CONTROLLER KHZ 12 CAL VIBRATION RESEARC 79cbb,38bfa, +/-2% 5-1 HZ 12/7/6 BX393 PE446E KEYBOARD C145A NCR HEWLETT PACKARD 328S53673 BX894 PE523 VIBRATION CONTROL SYSTEM 2552B TO 2 KHZ 6 CAL GENERAL RADIO D +/-1% 5/5/6 BX1677 ACCELEROMETER 353B17 1-1HZ, 1MV/G 6 CAL PCB PIEZOTRONICS /-5% 3/28/6 Calibration Abbreviations UWCE - use with calibrated equipment CBU - calibrate before use NQM - not used for quantitative measurement CAL - calibrated NCR - no calibration required A-2 of 68
26 Appendix B B-1 of 68
27 Data stored on February 17, 26 16:1:14 MJO# 3814 Vicor VI-2T3-CU (15) Test# 1 Axis: Z Random Vibration 5-15 Hz End of Test 1 1x1 Acceleration Profile - Loop 1 1x1 Acceleration (G²/Hz) -1 1x1-2 1x1 1x Frequency (Hz) B-2 of 68
28 Data stored on February 17, 26 16:1:14 MJO# 3814 Vicor VI-2T3-CU (15) Test# 1 Axis: Z Random Vibration 5-15 Hz Breakpoint table Frequency G²/Hz db/octave 5 Hz Hz.1725 Duration Level 1) 5:: 1 % ** Test started February 17, 26 11:1:2, running for 5:6:2 ** Current level: 1, running at 1 % for 5:: of 5:: : 5.37 G RMS : G RMS Ch1: G RMS Ch2: G RMS Ch3: G RMS Ch4: G RMS Drive voltage: Vrms in pk-pk in pk-pk Ch1 in-band: G RMS Ch2 in-band: G RMS Ch3 in-band: G RMS Ch4 in-band:.1393 G RMS System gain is Volts/G (Max system gain limit = 5) Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-3 of 68
29 Data stored on February 17, 26 16:34:1 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 2 Axis: Z Shock 1G 2ms Stop Button Pressed.5 Acce lera tion Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 17, 26 16:33:54 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-4 of 68
30 Data stored on February 17, 26 16:32:18 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 2 Axis: Z Shock 1G 2ms Starting with Memorized Drive 1.5 Acce lera tion 1. Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 17, 26 16:31:51 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-5 of 68
31 Data stored on February 17, 26 16:36:55 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 3 Axis: Z Shock 2G 2ms Stop Button Pressed 1. Acce lera tion.5 Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 17, 26 16:36:35 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-6 of 68
32 Data stored on February 17, 26 16:36:21 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 3 Axis: Z Shock 2G 2ms Stop Button Pressed 3. Acce lera tion Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 17, 26 16:34:58 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-7 of 68
33 Data stored on February 17, 26 16:39:28 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 4 Axis: Z Shock 5G 5ms Stop Button Pressed 4 Acce lera tion 2 Acceleration (G) Time (ms) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 17, 26 16:39:6 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-8 of 68
34 Data stored on February 17, 26 16:38:56 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 4 Axis: Z Shock 5G 5ms Stop Button Pressed 8 Acce lera tion 6 Acceleration (G) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 17, 26 16:37:4 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-9 of 68
35 Data stored on Feb 21, 26 16:13:5 MJO# 3814 Vicor VI-2T3-CU (15) Test# 5 Axis: X Random Vibration 5-15 Hz End of Test 1 1x1 Acceleration Profile - Loop 1 1x1 Acceleration (G²/Hz) -1 1x1-2 1x1 1x Frequency (Hz) B-1 of 68
36 Data stored on Feb 21, 26 16:13:5 MJO# 3814 Vicor VI-2T3-CU (15) Test# 5 Axis: X Random Vibration 5-15 Hz Breakpoint table Frequency G²/Hz db/octave 5 Hz Hz.1725 Duration Level 1) 5:: 1 % ** Test started February 2, 26 9:34:54, running for 5:22:1 ** Current level: 1, running at 1 % for 5:: of 5:: : 5.37 G RMS : 5.12 G RMS Ch1: G RMS Ch2: G RMS Ch3: G RMS Ch4:.5854 G RMS Drive voltage: Vrms in pk-pk in pk-pk Ch1 in-band: G RMS Ch2 in-band: G RMS Ch3 in-band: G RMS Ch4 in-band: G RMS System gain is Volts/G (Max system gain limit = 5) Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-11 of 68
37 Data stored on February 21, 26 16:18:41 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 6 Axis: X Shock 1G 2ms Stop Button Pressed.5 Acce lera tion Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 21, 26 16:18:2 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-12 of 68
38 Data stored on February 21, 26 16:17:49 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 6 Axis: X Shock 1G 2ms Stop Button Pressed 1.5 Acce lera tion 1. Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 21, 26 16:17:33 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-13 of 68
39 Data stored on February 21, 26 16:21:11 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 7 Axis: X Shock 2G 2ms - Stop Button Pressed Acce lera tion 1 Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 21, 26 16:2:55 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-14 of 68
40 Data stored on February 21, 26 16:2:44 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 7 Axis: X Shock 2G 2ms - Stop Button Pressed 3. Acce lera tion Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 21, 26 16:19:21 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-15 of 68
41 Data stored on February 21, 26 16:41:34 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 8 Axis: X Shock 5G 5ms - Stop Button Pressed 6 Acce lera tion 4 2 Acceleration (G) Time (ms) Test Profile: 48 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 21, 26 16:39:37 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-16 of 68
42 Data stored on February 21, 26 16:27:28 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 8 Axis: X Shock 5G 5ms - Stop Button Pressed 8 Acce lera tion 6 4 Acceleration (G) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 21, 26 16:25:9 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-17 of 68
43 Data stored on February 21, 26 22:9:5 MJO# 3814 Vicor VI-2T3-CU (15) Test# 9 Axis: Y Random Vibration 5-15 Hz End of Test 1 1x1 Acceleration Profile - Loop 1 1x1 Acceleration (G²/Hz) -1 1x1-2 1x1 1x Frequency (Hz) B-18 of 68
44 Data stored on February 21, 26 22:9:5 MJO# 3814 Vicor VI-2T3-CU (15) Test# 9 Axis: Y Random Vibration 5-15 Hz Breakpoint table Frequency G²/Hz db/octave 5 Hz Hz.1725 Duration Level 1) 5:: 1 % ** Test started February 21, 26 17:5:2, running for 5:3:19 ** Current level: 1, running at 1 % for 5:: of 5:: : 5.37 G RMS : G RMS Ch1: G RMS Ch2: G RMS Ch3: G RMS Ch4: G RMS Drive voltage: Vrms in pk-pk in pk-pk Ch1 in-band: G RMS Ch2 in-band: G RMS Ch3 in-band: G RMS Ch4 in-band: G RMS System gain is Volts/G (Max system gain limit = 5) Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-19 of 68
45 Data stored on February 22, 26 8:19:58 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 1 Axis: Y Shock 1G 2ms Stop Button Pressed.5 Acce lera tion Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 22, 26 8:19:32 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-2 of 68
46 Data stored on February 22, 26 8:19:16 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 1 Axis: Y Shock 1G 2ms Stop Button Pressed 1.5 Acce lera tion 1. Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 22, 26 8:18:46 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage:.8125 Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-21 of 68
47 Data stored on February 22, 26 8:22:13 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 11 Axis: Y Shock 2G 2ms Stop Button Pressed Acce lera tion 1 Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 22, 26 8:21:57 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-22 of 68
48 Data stored on February 22, 26 8:21:43 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 11 Axis: Y Shock 2G 2ms Stop Button Pressed 3. Acce lera tion Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 22, 26 8:21:24 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-23 of 68
49 Data stored on February 22, 26 8:29:34 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 12 Axis: Y Shock 5G 5ms Stop Button Pressed 2 Acce lera tion Acceleration (G) Time (ms) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 22, 26 8:27:53 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-24 of 68
50 Data stored on February 22, 26 8:25:56 MJO# 3814 Vicor VI-2T3-CU (15) - Test# 12 Axis: Y Shock 5G 5ms Stop Button Pressed 8 Acce lera tion 6 4 Acceleration (G) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 22, 26 8:24:2 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-25 of 68
51 Data stored on February 23, 26 16:29:11 MJO# 3814 Vicor VI B Test# 13 Axis: X Random Vibration 5-15 Hz End of Test 1 1x1 Acceleration Profile - Loop 1 1x1 Acceleration (G²/Hz) -1 1x1-2 1x1 1x Frequency (Hz) B-26 of 68
52 Data stored on February 23, 26 16:29:11 MJO# 3814 Vicor VI B Test# 13 Axis: X Random Vibration 5-15 Hz Breakpoint table Frequency G²/Hz db/octave 5 Hz Hz.1725 Duration Level 1) 5:: 1 % ** Test started Feb 22, 26 9:45:59, running for 5:7:17 ** Current level: 1, running at 1 % for 5:: of 5:: : 5.37 G RMS : G RMS Ch1: G RMS Ch2: G RMS Ch3:.6675 G RMS Ch4: G RMS Drive voltage: Vrms in pk-pk in pk-pk Ch1 in-band: G RMS Ch2 in-band:.4285 G RMS Ch3 in-band: G RMS Ch4 in-band: G RMS System gain is Volts/G (Max system gain limit = 5) Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-27 of 68
53 Data stored on February 23, 26 16:43:32 MJO# 3814 Vicor VI B - Test# 14 Axis: X Shock 1G 2ms Stop Button Pressed.5 Acce lera tion Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 23, 26 16:43:17 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-28 of 68
54 Data stored on February 23, 26 16:43:9 MJO# 3814 Vicor VI B - Test# 14 Axis: X Shock 1G 2ms - Stop Button Pressed 1.5 Acce lera tion 1. Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 23, 26 16:41:49 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage:.8398 Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-29 of 68
55 Data stored on February 23, 26 16:44:49 MJO# 3814 Vicor VI B - Test# 15 Axis: X Shock 2G 2ms - Stop Button Pressed 1. Acce lera tion.5 Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 23, 26 16:44:35 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-3 of 68
56 Data stored on February 23, 26 16:44:27 MJO# 3814 Vicor VI B - Test# 15 Axis: X Shock 2G 2ms - Stop Button Pressed 3. Acce lera tion Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 23, 26 16:44:3 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-31 of 68
57 Data stored on February 23, 26 16:46:38 MJO# 3814 Vicor VI B - Test# 16 Axis: X Shock 5G 5ms Stop Button Pressed 4 Acce lera tion 2 Acceleration (G) Time (ms) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 23, 26 16:46:18 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-32 of 68
58 Data stored on February 23, 26 16:46:8 MJO# 3814 Vicor VI B - Test# 16 Axis: X Shock 5G 5ms Stop Button Pressed 8 Acce lera tion 6 Acceleration (G) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 23, 26 16:45:46 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-33 of 68
59 Data stored on February 24, 26 13:5:28 MJO# 3814 Vicor VI B Test# 17 Axis: Y Random Vibration 5-15 Hz End of Test 1 1x1 Acceleration Profile - Loop 1 1x1 Acceleration (G²/Hz) -1 1x1-2 1x1 1x Frequency (Hz) B-34 of 68
60 Breakpoint table Frequency G²/Hz db/octave 5 Hz Hz.1725 Duration Level 1) 5:: 1 % ** Test started Feb 24, 26 8:1:48, running for 5:3:25 ** Current level: 1, running at 1 % for 5:: of 5:: : 5.37 G RMS : G RMS Ch1: G RMS Ch2:.9881 G RMS Ch3: G RMS Ch4: G RMS Drive voltage: Vrms in pk-pk in pk-pk Ch1 in-band: G RMS Ch2 in-band: G RMS Ch3 in-band: G RMS Ch4 in-band: G RMS System gain is Volts/G (Max system gain limit = 5) Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-35 of 68
61 Data stored on February 24, 26 13:8:3 MJO# 3814 Vicor VI B - Test# 18 Axis: Y Shock 1G 2ms Stop Button Pressed.5 Acce lera tion Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 24, 26 13:7:48 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-36 of 68
62 Data stored on February 24, 26 13:7:36 MJO# 3814 Vicor VI B - Test# 18 Axis: Y Shock 1G 2ms Stop Button Pressed 1.5 Acce lera tion 1. Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 24, 26 13:6:22 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-37 of 68
63 Data stored on February 24, 26 13:14:57 MJO# 3814 Vicor VI B - Test# 19 Axis: Y Shock 2G 2ms Stop Button Pressed 1. Acce lera tion.5 Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 24, 26 13:14:43 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-38 of 68
64 Data stored on February 24, 26 13:14:34 MJO# 3814 Vicor VI B - Test# 19 Axis: Y Shock 2G 2ms Stop Button Pressed 3. Acce lera tion Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 24, 26 13:13:6 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-39 of 68
65 Data stored on February 24, 26 13:19:2 MJO# 3814 Vicor VI B - Test# 2 Axis: Y Shock 5G 5ms Stop Button Pressed Acce lera tion 2 Acceleration (G) Time (ms) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 24, 26 13:17:26 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-4 of 68
66 Data stored on February 24, 26 13:17:1 MJO# 3814 Vicor VI B - Test# 2 Axis: Y Shock 5G 5ms - Stop Button Pressed 8 Acce lera tion 6 Acceleration (G) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started February 24, 26 13:15:2 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-41 of 68
67 B-42 of 68
68 Data stored on March 1, 26 13:55:56 MJO# 3814 Vicor VI B Test# 21 Axis: Z Random Vibration 5-2 Hz End of Test 1 1x1 Acceleration Profile - Loop 1 1x1 Acceleration (G²/Hz) -1 1x1-2 1x1 1x Frequency (Hz) B-43 of 68
69 Breakpoint table Frequency G²/Hz db/octave 5 Hz Hz.1725 Duration Level 1) 5:: 1 % ** Test started March 1, 26 8:52:25, running for 5:2:21 ** Current level: 1, running at 1 % for 5:: of 5:: : G RMS : G RMS Ch1: G RMS Ch2: G RMS Ch3: G RMS Ch4: G RMS Drive voltage: Vrms in pk-pk in pk-pk Ch1 in-band: G RMS Ch2 in-band: G RMS Ch3 in-band: e-5 G RMS Ch4 in-band: e-5 G RMS System gain is Volts/G (Max system gain limit = 5) Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-44 of 68
70 Data stored on March 2, 26 8:33:37 MJO# 3814 Vicor VI B - Test# 22 Axis: Z Shock 1G 2ms Stop Button Pressed.5 Acce lera tion Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started March 2, 26 8:33:21 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-45 of 68
71 Data stored on March 2, 26 8:33:13 MJO# 3814 Vicor VI B - Test# 22 Axis: Z Shock 1G 2ms - Stop Button Pressed 1.5 Acce lera tion 1. Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 1 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started March 2, 26 8:31:54 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-46 of 68
72 Data stored on March 2, 26 8:36:2 MJO# 3814 Vicor VI B - Test# 23 Axis: Z Shock 2G 2ms Stop Button Pressed 1. Acce lera tion.5 Acceleration (G) Time (ms) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started March 2, 26 8:36:5 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-47 of 68
73 Data stored on March 2, 26 8:35:47 MJO# 3814 Vicor VI B - Test# 23 Axis: Z Shock 2G 2ms - Stop Button Pressed 3. Acce lera tion Acceleration (G) Test Profile: 2 ms Half Sine Pulse with amplitude 2 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started March 2, 26 8:34:23 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-48 of 68
74 Data stored on March 2, 26 8:41:7 MJO# 3814 Vicor VI B - Test# 24 Axis: Z Shock 5G 5ms Stop Button Pressed 4 Acce lera tion 2 Acceleration (G) Time (ms) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Negative) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Pulses Level 1) 1 1 % (Memorized drive) ** Test started March 2, 26 8:4:48 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-49 of 68
75 Data stored on March 2, 26 8:4:41 MJO# 3814 Vicor VI B - Test# 24 Axis: Z Shock 5G 5ms - Stop Button Pressed 8 Acce lera tion 6 Acceleration (G) Test Profile: 5 ms Half Sine Pulse with amplitude 5 G (Positive) Pre-pulse amplitude: 1 % of the peak acceleration Post-pulse amplitude: 3 % of the peak acceleration Normal limits used channels: Time (ms) Pulses Level 1) 1 1 % (Memorized drive) ** Test started March 2, 26 8:38:58 ** Current level: 1, running at 1 % for of 1 pulses amplitude: G Output voltage: Volts peak Ch1: 14.4 mv/g (75954, 8/7/5) Ch2: 13.9 mv/g (53972, 7/1/6) Ch3: 12.1 mv/g (5797, 1/26/6) Ch4: 12.3 mv/g (57976, 1/26/6) B-5 of 68
76 Appendix C Notices of Deviation C-1 of 68
77 C-2 of 68 NTS Report Number: TR E, Rev.
78 C-3 of 68 NTS Report Number: TR E, Rev.
79 C-4 of 68 NTS Report Number: TR E, Rev.
80 C-5 of 68 NTS Report Number: TR E, Rev.
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