Precision Assembly Presses

Transcription

1 Precision Assembly Presses Manual Presses Pneumatic Presses Hydropneumatic Presses Press Accessories...the assembly experts

2 TALE OF CONTENTS Manual Presses Accessories for Manual Presses 3 Toggle Presses with round ram 47 Toggle Presses with square ram 811 Rack and Pinion Presses with round ram 13 Rack and Pinion Presses with square ram 15 Pneumatic Presses Manually Assisted Pneumatic Toggle presses 16 DirectActing Pneumatic Presses 1727 DirectActing Press Cylinders 2028 MicroPress with Square Ram 31 Pneumatic Toggle Presses 3237 Hydropneumatic Presses 3839 Press Control Systems Pneumatic Slide Table 41 TPCMIDI Process Monitoring 4243 altec presses can perform a variety of tasks quickly, precisely and easily. Examples are: Assembling Pressingin ending Riveting Cutting Punching Crimping Stamping We reserve the right to make technical modifications. 2

3 ACCESSORIES FOR MANUAL PRESSES Diagrams in the catalog show which accessories are possible for which presses. Precision ram adjustment () As toggle presses do not achieve their maximum force until bottom dead center (DC), adjusting the height of the press head by means of the threaded spindle is often too inaccurate. The precision ram adjustment enables the press pressure point to be precisely set directly at the ram. The scale on the adjustment ring enables the fine setting to be read off to The adjustment range is ±1.5. The precision ram adjustment is used when the utmost precision is required for the press depth. Ideal for prototype manufacture and serial production when accurate and easy adjustment within the tolerance range is required. Micrometer stop (MICRO) The micrometer stop is used with rack and pinion presses for highprecision assembly work or for when the tool has to be accurately positioned. This enables the press stroke length to be accurately adjusted to 0.01 Return travel lock () The return travel lock for toggle and rack and pinion presses is an effective contribution to quality assurance during production. The return travel lock rules out partial strokes and therefore incomplete operations. Forming, assembly and joining operations are always reliably and completely executed, as the return stroke of the press is blocked on the downward stroke. The interlock is only released and the lever can only be returned when the stroke is complete. The Quick Release mechanism enables this inhibit to be released and jaed parts to be removed in any position. The QuickRelease is automatically deactivated when the lever is returned. Table bore () The bottom part of the tool can be mounted in the centric table bore. Fixing is by means of a transverse screw in all models up to throat. The table bore enables the tool to be changed quickly and reduces setup time. The alignment accuracy of the ram bore with the table bore is <0.05. stroke counter () A rapid overview of the number of items produced can be obtained with the fivedigit stroke counter. The number of items can be reset. 3

4 MANUAL TOGGLE PRESSES Manual toggle presses with round ram EP series / LEP series with extrahigh daylight Toggle presses only produce their rated force at the end of the stroke, the bottom dead center (DC). In doing so, the high working pressure of the press is achieved using the toggle mechanism with a relatively low effort (approximately 150 N) from the user. Toggle presses are therefore used where the full force of the press is only required over a short distance at the end of the working stroke, e.g. in assembling, punching, riveting, stamping, gluing etc. All altec toggle presses are recognized by the following quality features: factoryset bottom dead centre (DC) simple adjustment of the height of the press head using a threaded spindle hardened and ground ram long, honed and therefore highly precise ram guide ground press table ERGOPRESS hand lever switchedover for lefthanded operation EP the ERGOPRESS series the concept of a modern, ergonomic manual toggle press for manual workstations in industrial series production. The ERGOPRESS models represent a logical development of the manual pressin technology. ERGOPRESS hand lever 360 variably adjustable hand lever the basic version of the press can be rapidly adapted for left or righthanded operation just by switching over the toggle lever the laterally offset lever ensures unobstructed view of the work area This means higher output through optimum destressing: with ERGOPRESS, cramped and incorrect posture during operation is a thing of the past. This reduces absenteeism, increases the motivation of personnel, makes work easier and lowers production costs. 4

5 MANUAL TOGGLE PRESSES Manual toggle presses with round ram EP series / LEP series with extrahigh daylight Lpresses are used wherever tall or long parts are either machined or pressed in and therefore require a high daylight. Possible applications: for applications and tools, which require a large installation area, for example: when pressingin long axes or when bushing or machining tall parts EP 500 EP 750 with accessories Precision ram adjustment Return travel lock LEP 0060 Type EP 500 EP 750 Capacity Working stroke Throat Daylight Daylight with Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram bore Ø x Depth with Ram Ø Space requirement Stand height Weight A C x D E E F C x G K kn kg x x ca x x ca. 20 LEP x x2 570 ca. 28 EP x H7 x 157x ca. 24 LEP x H7 x 157x2 570 ca. 32 Accessories (See page 3) Precision ram adjustment Return travel lock Counter Table bore H7 Please specify when ordering 5

6 MANUAL TOGGLE PRESSES Manual toggle presses with round ram APK T series presses with 250 throat Wherever oversized components have to be processed, a larger throat is needed, for example to process PC, sheet materials and similar pieces. For this purpose, altec XL presses with 250 throat are used. The base is a durable welded construction on which the different standard press heads are mounted. APK Trange The extra powerful handoperated toggle presses of the APK T 3 and APK T 4 ranges are especially suitable for the frequently changing applications in model making and in the workshop. Their high forces of up to kn enable them to be flexibly used for widely differing applications. The advantages: Choice of different stroke lengths Extra stable press base design Daylight easily adjustable by means of the standard press head threaded spindle height adjustment The nominal force of the press can be achieved with moderate applied force XLAPKT range with 250 throat A larger throat is required wherever bulky parts are processed, e.g. the processing of printed circuit boards, sheet metal and similar parts. altec XL presses with 250 throat are employed in such cases. The base is a stable welded structure to which different standard press heads can be fitted. 6

7 MANUAL TOGGLE PRESSES Manual toggle presses with round ram APK T series presses with 250 throat APKT 3 APK T 3S60 XLAPK T 3 Type Capacity Working stroke Throat Throat Cframe Daylight Daylight with Daylight Cframe Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram bore Ø x Depth with Ram Ø Space requirement Stand height Weight A H CxD E F C x G K kn kg APK T x1 10 H7 x 175x0 425 ca.39 APK T x1 10 H7 x 175x0 425 ca.43 APK T3S x5 10 H7 x 185x ca.58 APK T3S x5 10 H7 x 185x ca.63 APK T4S x5 10 H7 x 185x ca.63 XLAPK T x H7 x 200x ca.54 XLAPK T x H7 x 200x ca.58 Accessories (See page 3) Precision ram adjustment Return travel lock Counter Table bore H7 Please specify when ordering 7

8 MANUAL TOGGLE PRESSES Manual toggle presses with square ram VK series / LVK series The square ram has significant advantages over the round ram: absolute torsion resistance hardened, precisely ground ram playfree movement of the press arm adjustable gib strips of the square ram large support surface for the tool guides on the tool are therefore usually unnecessary virtually maintenancefree operation Additional standard equipment: height adjustment of the press head using a threaded spindle sidelocated measuring strip for repeatable accurate setting of press head These models can also be fitted with the usual options: precision ram adjustment for precise setting of the insertion depth () return travel lock for quality assurance during production () stroke counter () central table bore () altec manual toggle presses with square rams are ideal equipment for the production of highprecision small components with narrow tolerances in small and medium batches, where automation would be uneconomical. ERGOPRESS hand lever Ergonomic user comfort. 360 stepless adjustment Lever angled to the side: free view of work area and ergonomically comfortable position. Simple and easy conversion for lefthanders (except and option) without losing the tool setting. Ideal for job sharing on one press. 8

9 MANUAL TOGGLE PRESSES Manual toggle presses with square ram VK series / LVK series VK 750 LVK 00 Type VK 500 VK 750 Capacity Working stroke Throat Daylight Daylight with Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram bore Ø x Depth with Ram area Space requirement Stand height Weight A C x D E E F C x G kn kg x x21 110x ca x115 25x25 157x ca. 20 LVK x115 25x25 155x2 570 ca. 28 VK x H7 x 31x31 157x ca. 24 LVK x H7 x 31x31 157x2 570 ca. 32 Accessories (See page 3) Precision ram adjustment Return travel lock Counter Table bore H7 Please specify when ordering 9

10 MANUAL TOGGLE PRESSES Manual toggle presses with square ram VK series / XLVK series / PHK series The extra powerful handoperated toggle presses of the VK range are especially suitable for the frequently changing applications in model making and in the workshop. Their high forces of up to kn enable them to be flexibly used for widely differing applications. The advantages: Choice of different stroke lengths Extra stable press base design Daylight easily adjustable by means of the standard press head threaded spindle height adjustment The nominal force of the press can be achieved with moderate applied force XLVK series range with 250 throat A larger throat is required wherever bulky parts are processed, e.g. the processing of printed circuit boards, sheet metal and similar parts. altec XL presses with 250 throat are employed in such cases. The base is a stable welded structure to which different standard press heads can be fitted. 10

11 MANUAL TOGGLE PRESSES Manual toggle presses with square ram VK series / XLVK series / PHK series VK 1500 ORDER EXAMPLE VK 1500 VK XLVK 1500 Model Stroke Options Type Capacity Working stroke Throat Throat Cframe Daylight Daylight with Daylight Cframe Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram bore Ø x Depth with Ram area Space requirement Stand height Weight A H CxD E E F C x G K kn kg VK x1 10 H7 x 31 X x0 425 ca.39 VK x1 10 H7 x 31 X x0 425 ca.43 VK x5 10 H7 x 31 X x ca.58 VK x5 10 H7 x 31 X x ca.63 VK x5 10 H7 x 31 X x ca.63 XLVK x H7 x 31 X x ca.55 XLVK x H7 x 31 X x ca.59 Accessories (See page 3) Precision ram adjustment Return travel lock Counter Table bore H7 Please specify when ordering 11

12 MANUAL PRESSES Rackandpinion presses with round ram AP Series LAP Series with extra large daylight altec rackandpinion presses transmit their pressing force constantly over the entire length of the stroke. Direct power transmission via the hand lever permits extreme precision in the pressing operation. The improved transmission ratio enables a higher compression force to be achieved for the same force applied. The following quality features are characteristic of all altec rackandpinion presses: antitwist ram infinitely adjustable stroke length: Standard: via setting screw MICRO: via micrometer screw height adjustment of the press head using a threaded spindle 360 infinitely adjustable hand lever adjustable return stroke power Rackandpinion presses are therefore ideal for: pressingin longer components jointing operations over long strokes

13 MANUAL PRESSES Rackandpinion presses with round ram AP Series LAP Series with extra large daylight AP T 1 AP T 250 L AP T 250 ORDER EXAMPLE APT1 Model Stroke Options Type Capacity Working stroke Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Space requirement Stand height Weight A CxD E F C x G K kn kg AP T x x ca.8.5 AP T x x ca.8.5 AP T x x ca.21 AP T x x ca.21 LAP T x x2 570 ca.29 LAP T x x2 570 ca.29 Accessories (See page 3) Return travel lock Mikrometer Counter Table bore H7 Left/righthander version* *Can only be combined with MICRO and accessories. Please specify when ordering MICRO MICRO R/L R/L MICRO R/L MICRO R/L MICRO R/L MICRO R/L 13

14 MANUAL PRESSES Rackandpinion presses with square ram V Series LV Series with extra large daylight The square ram has significant advantages over the round ram: absolute torsion resistance playfree movement of the press ram adjustable gib strips of the square ram large support surface for the tool guides on the tool are therefore usually unnecessary virtually maintenancefree operation Additional standard equipment: height adjustment of the press head using a threaded spindle sidelocated measuring strip for repeatable accurate setting of press head these models can also be fitted with the usual options altec rackand pinion presses with square rams are ideal equipment for the production of highprecision small components with narrow tolerances in small and medium batches, where automation would be uneconomical.

15 MANUAL PRESSES Rackandpinion presses with square ram V Series LV Series with extra large daylight V 150 with MICRO accessory LV ORDER EXAMPLE V 150 Model Stroke Options Type Capacity Working stroke Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram area Space requirement Stand height Weight A CxD E F C x G K kn kg V x X20 110x ca.8.5 V x X20 110x ca.8.5 V x115 20X20 157x ca.21 V x115 20X20 157x ca.21 LV x115 20X20 155x2 570 ca.29 LV x115 20X20 155x2 570 ca.29 Accessories (See page 3) Return travel lock Mikrometer Counter Table bore H7 Left/righthander version* *Can only be combined with MICRO and accessories. Please specify when ordering MICRO MICRO R/L R/L MICRO R/L MICRO R/L MICRO R/L MICRO R/L 15

16 DIRECTACTING PNEUMATIC PRESSES DA series Manually assisted pneumatic toggle presses are used when, due to the special nature of the workpiece, it is not initially possible to use both hands for twohanded operations and yet a large compression force is required at the end of the working stroke. The length of the power stroke in NP manually assisted pneumatic toggle presses and hence the DC position can be set with high accuracy using the standard precision adjustment facility. Thanks to the specially designed transmission mechanism, a uniform pressure is available over the whole length of the selected stroke. With NP manually assisted pneumatic toggle presses, safe working is possible in these circumstances: the ram is brought to the pressure position of the stroke using the hand lever and the workpiece is then held by the force of this lever. A sensor registers this position. At the same time, the workpiece can be released and a button pushed using the other hand, which then initiates the power stroke. The power stroke can only be initiated when both hands are occupied. So, if the hand lever is released, the ram is raised by a safety mechanism and the enable signal for the power stroke in the control system is removed. XLNP 00 Force in kn before DC NP NP Model Capacity Working stroke Power stroke Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x depth Ram crosssection Port size Air consumption/ cyl. stroke Space requirement Weight A C x D E F C x G kn lbs SCF lbs NP x H7 x 25 x R 3/ x NP x H7 x 25 x R 3/ x XLNP x H7 x 25 x R 3/ x XLNP x H7 x 25 x R 3/ x

17 DIRECTACTING PNEUMATIC PRESSES DA series DA presses are the logical implementation of modern press technology for directacting pneumatic presses. Due to their modular design, exactly the size needed for the application can be selected, thus optimizing the price/performance ratio. Standard stroke lengths from to 0 are available in 20 steps. Special lengths can be provided on request. Directacting pneumatic presses produce a constant force over the whole stroke length. All directacting pneumatic presses can be provided as automation components or with altec IPC controllers for individual workstations. The processing of sheet metal, printed circuit boards and other bulky components requires presses to have a larger throat. XLDA presses with 250 and 0 throat enable even these workpieces to be processed. LDA presses with up to 350 daylight are used for tall parts which require more vertical space. For dimensions which lie outside the standard, presses with pressframes in welded design can be manufactured to your specifications. DA presses are practically maintenancefree, as all moving parts are mounted in bearings. Cylinders are pregreased and are therefore suitable for oilfree operation. Other quality features: Factory preset pressure point Rightangled gearbox for simple height adjustment of the press head Sidemounted measuring strip for fast reproduction of settings when changing the tool Practically maintenancefree doubleacting cylinder Low noise: less than 75 d 17

18 DIRECTACTING PNEUMATIC PRESSES DA series with round ram LDA series with round ram, daylight with 350 Adjusting the stroke of DA presses DA presses are fitted as standard with an innovative, precise and easytouse system which enables accurate stroke adjustment and protects the ram against twisting. Operation: The press depth can be adjusted to a reading accuracy of 0.05 over the whole stroke length with only one scale nut (A). The stroke length can be read off using the side scale () and the vernier on the scale nut (A). The position of the ram can be checked by means of reed contacts (C) which are slid onto the standard scale. The sensors do not have to be readjusted when the stroke length is changed, as the stroke length control magnets always move to the same end positions. Tandem cylinders The energyefficient tandem cylinder design is used for larger forces. Several pneumatic cylinders are connected in tandem thus increasing the force of the cylinder accordingly. The air consumption is optimized, as the return stroke is only via one cylinder chamber. The press can be operated using only two air connections, as the air is channelled within the pneumatic cylinder. 18

19 DIRECTACTING PNEUMATIC PRESSES DA series with round ram LDA series with round ram, daylight with 350 DA DA 250 Type DA Capacity Working stroke* Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Port Size Air consumption/cm cyl. stroke Space requirement Stand height Weight A CxD E F C x G K kn l kg x H7 x25 G 1/ x ca DA x115 G 1/ x ca. 25 LDA x115 G 1/ x2 570 ca. 31 DA 450* 4.5 /60/// x x ca. 28 LDA 450* 4.5 /60/// x x2 570 ca. 34 DA 850* 8.5 /60/// x x ca. 31 LDA 850* 8.5 /60/// x x2 570 ca. 37 DA 850* 8.5 /60/// x x ca. 31 Accessories (see Page 3) Table bore H7 *Specify the stroke length when ordering. Valve and service unit only included with controller. Design may vary. Please specify when ordering 19

20 DIRECTACTING PNEUMATIC PRESSES DA series with round ram 20

21 DIRECTACTING PNEUMATIC PRESSES DA series with round ram DA 850 DA 0 Type DA 450* Capacity Working stroke Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram bore Ø A CxD E kn 4.5 /60/// x5 Port size F Air consumption/cm cyl. stroke Space requirement Stand height Weight C x G K l kg x ca.62 *Specify the stroke length when ordering. Valve and service unit only included with controller. Design may vary. DA 850* 8.5 /60/// x x ca.65 DA 0* 13.0 /60/// x x ca.68 DA 1700* 17.0 /60/// x x ca.71 DA 450* 4.5 /60/// x x385 5 ca.77 DA 850* 8.5 /60/// x x385 5 ca. DA 0* 13.0 /60/// x x385 5 ca.83 DA 0* 13.0 /60/// x x385 5 ca.83 21

22 DIRECTACTING PNEUMATIC PRESSES DA series with round ram 22

23 DIRECTACTING PNEUMATIC PRESSES DA series with round ram DA Type DA 2* DA 20* DA * Capacity Working stroke* Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Port size Air consumption/cm cyl. stroke Space requirement Stand height A CxD E F C x G K kn l 21.0 /60/// x x /60/// x x /60/// x x385 5 Weight *Specify the stroke length when ordering. kg ca.92 ca.99 ca Valve and service unit only included with controller. Design may vary.

24 DIRECTACTING PNEUMATIC PRESSES XLDA series with round ram, 250 throat 24

25 DIRECTACTING PNEUMATIC PRESSES XLDA series with round ram, 250 throat XLDA 850 Type XLDA 450*250 XLDA 850*250 Capacity Working stroke* Throat Throat Cframe Daylight Daylight Cframe Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Port size Air consumption/cm cyl. stroke Space requirement Stand height Weight *Specify the stroke length when ordering. A H C x D E F C x G K kn l kg 4.5 /60/// x200 G3/ x ca /60/// x200 G3/ x ca. 60 Valve and service unit only included with controller. Design may vary. XLDA 0* /60/// x200 G3/ x ca. 63 XLDA 1700* /60/// x200 G3/ x ca

26 DIRECTACTING PNEUMATIC PRESSES XLDA series with round ram 0 throat 26

27 DIRECTACTING PNEUMATIC PRESSES XLDA series with round ram 0 throat XLDA 00 XLDA 0 Type XLDA 450*0 Capacity Working stroke* Throat Throat Cframe Daylight Daylight Cframe Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Port Size Air consumption/cm cyl stroke Space requirement Stand height Weight A H CxD E F C x G K kn l kg 4.5 /60// x220 G3/ X560 6 ca.135 XLDA 850*0 8.5 /60// x220 G3/ X560 6 ca.138 XLDA 0* /60// x220 G3/ X560 6 ca.1 XLDA 1700* /60// x220 G3/ X560 6 ca.1 XLDA 2* /60// x220 G3/8 3,0 200X560 6 ca.1 XLDA 2* /60// x220 G3/ X560 6 ca.158 XLDA * /60// x220 G3/ X560 6 ca.164 *Specify the stroke length when ordering. Valve and service unit only included with controller. Design may vary. 27

28 PNEUMATIC PRESSES DAF directacting press cylinders DAF directacting press cylinders with flange have been designed for flexible use in special machines. DAF press cylinders come with all the advantages of modern pneumatic presses as standard: Unlimited adjustment of stroke length Adjustable endposition damping Tool mounting hole Easy to automate kn 35 kn kn 25 kn 20 kn 15 kn DAF 450 DAF 850 DAF 0 DAF DAF DAF 2 0 DAF kn 5 kn 0 kn 0 ba r 1 ba r 2 ba r 3 ba r 4 ba r 5 ba r 6 ba r 49 24,5 6xM10 A C 22 42,44 E M8 E Ø 20H 7 Ø 28 Ø 70f7

29 PNEUMATIC PRESSES DAF directacting press cylinders DAF cylinders Type Capacity Return force stroke A C kn at 6 bar kn at 6 bar DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF DAF

30 PRECISION PNEUMATIC PRESS MicroPress with square ram MicroPress is a pneumatic press for smaller capacities with a robust press base. MicroPress types are ideal for joining and shaping applications where components require low pressure and precise stroke depth. Examples are applications in medical engineering, electronics manufacturing and precision mechanics. Quality features: Square ram Precision ram guide Adjustable stroke length Heightadjustable press head Practically maintenancefree cylinder Low noise

31 PRECISION PNEUMATIC PRESS MicroPress with square ram MicroPress Type 6063 Capacity Working stroke Throat Daylight Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram area Port Size Air consumption/60 cyl. stroke Space requirement Stand height Weight A CxD E F N x X21 M5 C x G K l kg x ca x X21 M x ca x X21 M x ca x X21 M x ca x X21 G 1/ x ca x X21 G 1/ x ca x X21 G 1/ x ca x X21 G 1/ x ca. Accessories (see Page 3) Table bore H7 Please specify when ordering 31

32 PNEUMATIC TOGGLE PRESSES APKL and VKL series The optimum transmission ratio of the toggle lever produces large forces at the end of the stroke and ensures low air consumption. The resulting low energy consumption means that altec pneumatic toggle presses are a costeffective production tool, not only at the procurement stage but also in the long term. All pneumatic toggle presses can be provided with the standard altec IPC controller or with customerspecified controllers. Other quality features: Factory preset pressure point Rightangled gearbox for simple height adjustment of the press head Sidemounted measuring strip for fast reproduction of settings when changing the tool Practically maintenancefree doubleacting cylinder Low noise: less than 75 d 32

33 PNEUMATIC TOGGLE PRESSES APKL and VKL series APK 2L APK 6L VKL 20 Type Capacity Working stroke Throat Daylight Daylight with Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Port size Air consumption/cm cyl. stroke Space requirement Stand height Weight A C x D E F C x G K kn l kg APK2L G 1/ x ca. 22 APK3L H7 x G 1/ x ca. 55 with round ram APK4L x190 H7 x x385 5 ca. 95 APK5L x190 H7 x x385 5 ca. 95 APK6L x H7 x x455 6 ca. 1 Accessories (See page 16) Precision ram adjustment Please specify when ordering Type VKL VKL 0 Capacity Working stroke Throat Daylight Daylight with Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram area Port size Air consumption/cm cyl. stroke Space requirement Stand height Weight A C x D E F C x G K kn l kg x25 G 1/ x ca H7 x 31x31 G 1/ x ca. 55 with square ram VKL x190 H7 x 31x x385 5 ca. 95 VKL x190 H7 x 31x x385 5 ca. 96 VKL x H7 x34 41x x455 6 ca. 1 Accessories (See page 16) Precision ram adjustment Please specify when ordering 33

34 PNEUMATIC TOGGLE PRESSES XLAPK L and XLVKL series Presses with XL throat are designed for processing large and bulky parts. The press stand consists of a stable welded structure which can be modified to suit customers requirements. XL pneumatic toggle presses can be provided with the standard altec IPC controller or with customer specified controllers. Other quality features: Factory preset pressure point Rightangled gearbox for simple height adjustment of the press head Sidemounted measuring strip for fast reproduction of settings when changing the tool Practically maintenancefree doubleacting cylinder Low noise: less than 75 d 34

35 PNEUMATIC TOGGLE PRESSES XLAPK L and XLVKL series XLAPK 4L Type Capacity Working stroke Throat Throat Cframe Daylight Daylight Cframe Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram bore Ø x Ram area Port size Air consumption/cm cyl. stroke Space requirement Stand height Weight A H CxD E F C x G K kn l kg XLAPK 4 L x220 H7 x x560 6 ca.9 with round ram XLAPK 5 L x220 H7 x x560 6 ca.150 XLAPK 6 L x H7 x x610 6 ca.250 XLVKL x220 H7 x x560 6 ca.9 with square ram XLVKL x220 H7 x x560 6 ca.150 XLVKL x H7 x x610 6 ca

36 HYDROPNEUMATIC PRESSES HP altec hydropneumatic presses are initially driven by compressed air only and activate the hydraulic power stroke automatically. They combine the advantages of pneumatic and hydraulic presses. In the pneumatically driven fast stroke, the workpiece is approached rapidly with low force. The hydraulic power stroke is then activated automatically when resistance is encountered. ecause of this, the applied energy is used to the most economic effect particularly in these models. The operation of hydropneumatic presses is described on the following page. As altec hydropneumatic presses do not need a hydraulic power pack, they can also be used where space is at a premium. All hydropneumatic presses can be provided with the standard altec IPC controller or with customer specified controllers. The processing of sheet metal, printed circuit boards and other bulky components requires presses to have a larger throat. XLHP presses with 0 throat enable even these parts to be processed. For dimensions which lie outside the standard, presses with stands in welded design can be manufactured to your specifications. Quality features: Antitwist, hardened ram Long, honed ram guide for maximum precision Two power stroke lengths provided as standard Simple adjustment of the height of the press head using a threaded spindle and rightangle gearbox Sidemounted measuring strip for fast reproduction of settings when changing the tool Low noise: less than 75 d 36

37 HYDROPNEUMATIC PRESSES HP Description of operation: Starting position: Compressed air is applied to the compressed air line (1); the rest of the system is unpressurized. Fast stroke (A): Pressure is applied to the fast stroke piston (2) via the compressed air connection (3). The piston moves out and pushes the power stroke piston (4) down by means of the oil at high speed onto the workpiece. Power stroke (): The changeover unit (5) now switches over automatically; the plunger (6) is pressurized with compressed air, moves out and closes the oil chamber causing the power transmission to take place. The ram (4) moves out at reduced speed and with increased force in the power stroke. Return stroke (C): System reversal; all pistons return simultaneously with pneumatic force. 37

38 HYDROPNEUMATIC PRESSES HP series XLHP series with 0 throat 38

39 PNEUMATIC PRESSES HP series XLHP series with 0 throat HP 00 HV XLHP 000 HV Type Capacity Porer stroke thereof power stroke* Capacity of rapid stroke 6 bar Capacity of return stroke bei bar Throat Throat Cframe Daylight Daylight Cframe Table size Tslot width similar to DIN 650 Ram bore Ø x Depth Ram Ø Port Size Space requirement Stand height Weight A H CxD E F L x G K kn kn kn kg HP HV 4/ x H7 x 35 G 1/4 200x385 5 ca.78 HP HV / x H7 x34 G 1/4 0x455 6 ca.163 HP HV 50 5/ x H7 x34 G 1/4 310x ca.287 XLHP HV 4/ x H7 x 35 G 1/4 200x560 6 ca.184 XLHP HV / x H7 x34 G 1/4 320x610 6 ca.241 XLHP HV 50 5/ x H7 x34 G 1/4 320x610 6 ca

40 PRESS CONTROL SYSTEMS FOR PNEUMATIC AND HYDROPNEUMATIC PRESSES STANDARD VALVE PACKAGE Features include: Lockable dump valve ISO Valve 24 VA ALTEC PPC PNEUMATIC CONTROL Features include: Two hand antitiedown control low cost pneumatic control Standard valve package ALTEC IPC 2000 ELECTRIC CONTROL Features include: twohand antitiedowncontrol Lockable counter Lockable dwell timer Pressure switch mode to retract ram based on force applied to part Estop 1 X 0 VAC Standard valve package PPC AND IPC2000

41 PNEUMATIC SLIDE TALE T150 altec T150 slide tables simplify the manual and automatic insertion tasks, thus increasing the costeffectiveness of the assembly process. The advantages: Part loading takes place outside the press area Preassembly of parts is possible without being impeded by the press Versatile application possibilities for automation tasks Precise positioning of workpieces Easily automated TP Type Stroke Load capacity Mounting Capacity lbs T,000 0 x 0 T ,000 0 x 0 Options End position damping stop Pneumatic slide Pneumatic slide with pneumatic catch lock Please indicate with order R R P P PR PR 41

42 TPCMIDI PROCESS MONITORING Applications: Joining and assembly processes using presses must today be carried out safely and if possible without retrospective checking. Specified parameters which define the press process must be maintained during production. Only in this way can the quality and safety of the manufactured product be guaranteed. For this reason, TPCMIDI is used wherever consistent joining processes are required, the progress of which has to be checked and if applicable documented by means of software. TPCMIDI monitors the press operation, compares the actual progress with the requirements and subsequently evaluates it. In this way, reject parts can be reliably detected and separated out. TPCMIDI can be used both with handoperated presses and with pneumatic presses. In the case of pneumatic presses, the MPS1 TPC controller is supplied together with a PLC onto which the typetested twohand MPS1 safety controller is superimposed. However, the TPCMIDI is also available as a pure system component if a PLC environment already exists, e.g. in an automation system. Quality features: TPCMIDI can be prograed via the membrane keyboard or conveniently using the PC software. TPCMIDI stores 8 different measuring programs 3 windows possible per program Modern curve evaluation via freely parameterisable windows 4 window types: Insertion, passthrough and block windows as well as an envelope curve. Force measurement directly in the force characteristic with DMS sensor developed especially for presses. Software for prograing and saving measuring programs Documentation of each press operation 42

43 TPCMIDI PROCESS MONITORING Monitoring window The following monitoring windows can be created with TPCMIDI: Passthrough window (1) The force/displacement curve must pass through the window from the entry to the exit side as defined without one of the other window boundaries being infringed. The entry and exit sides can be freely selected. Envelope curve (2) The measuring curve must pass continuously through the envelope curve and must not infringe it. The envelope curve is taught by means of a teachin process. Its Xaxis parameters and the delta Y, i.e. the force tolerance range, are defined subsequently. lock window (3) The block window monitors the final values of the press operation. With this type of window, the force/displacement curve must enter the specified entry side and must not leave the window again. Prograable trigger points can be defined if the part geometry demands it. y prograing the trigger point, the Xaxis positions of the evaluation window are matched to the press operation and then refer to the trigger zero point. 43

44 Notes

45 Notes

46 Your representative: altec Corporation Technology Drive Canonsburg, PA Phone Fax Subject to change Printed in USA Issue: Rev. 1 May 2011