Vortex Flowmeter. Energy Conservation Environment Process Efficiency
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1 Vortex Flowmeter Energy Conservation Environment Process Efficiency Forbes Marshall Forbes Marshall Arca Forbes Marshall Codel Krohne Marshall Spirax Marshall Forbes Vyncke
2 For over six decades, Forbes Marshall has been building steam engineering and control instrumentation solutions that work for process industries. Today we have evolved into a leader in process efficiency and energy conservation through technology tie-ups and focused investments in manufacturing and research. Our joint ventures with the world's leading names enable us to deliver quality solutions in 18 countries. Forbes Marshall is unique in having extensive expertise in both steam and control instrumentation. The dual expertise has allowed us to engineer industry specific systems that focus on energy efficiency and utilities management for diverse sectors such as textiles, food processing, paper, power, mining, oil and gas, and chemicals. Our teams consist some of the finest engineers and talent. These highly trained professionals have developed innovative solutions to better process efficiencies and help save millions of dollars for our clients. Our business practices and processes have combined into a singular philosophy of being trusted partners who provide innovative solutions. It's a philosophy we are proud to live up to. We have long standing partnerships with some of the best names in the control instrumentation industry such as Spirax, Arca, Codel, Krohne and Shinkawa, to develop, design and supply innovative solutions for measurement and monitoring of process parameters. With a combination of specialist knowledge and the latest technology, we provide products and solutions to achieve optimum efficiency. Our products are a unique combination of hardware and software that make them reliable and accurate. The all-in-one solution Flowirl 8700 is the only vortex flowmeter with integrated pressure (optional) and temperature compensation in 2- wire technology. Flowirl 8700 provides accurate measurement of operating, standard volumetric and mass flow of conductive and non-conductive liquids, gases and vapors even with fluctuating pressures and temperatures. Features Integrated temperature and optional pressure compensation Temperature compensation for saturated steam included as standard 2-wire technology for all versions Excellent long-term stability due to rugged design Optimum process reliability thanks to new type of intelligent signal processing (Flodoc) Easy to start up (plug & play) Highlights 2-wire device with integrated pressure ( optional ) and temperature compensation Wear resistant, fully welded stainless steel vortex shedding structure with high corrosion, pressure and temperature resistance Optimum process reliability thanks to Flodoc Intelligent Signal Processing - stable readings, free of external disturbances Maintenance-free sensor design Industries Automotive Chemical Iron, Steel & Metal Power Plants Oil & Gas Paper & Pulp Water Applications Vapor, saturated and superheated steam measurement Steam boiler efficiency monitoring Compressor efficiency monitoring - Free Air Delivery Consumption measurement in compressed air Systems Measurement of industrial gases Burner consumption measurement SIP and CIP processes in the food, beverage and pharmaceutical industries 1. Pressure sensor (Optional) 2. Fully welded stainless steel design 3. Converter with Flodoc IntelligentSignal Process
3 The Flowirl 8700 range Flowirl 8700 consists of the Flowirl 8000 sensor and the Flowirl 700 converter Flowirl 700 converter Flowirl 8700 : The all-in-one solution for pressure-and temperature-compensated flow measurement Flowirl 8000 sensor 1. Flange version with integrated temperature compensation for saturated steam 2. Sandwich / wafer version, including centering rings for easier installation 3. Centering rings for simple installation Flowirl 8700 options 1. Flowirl 8700 with integrated pressure and temperature compensation for industrial gases and super heated steam 2. Optional pressure compensation with optional isolation valve Remote version (only with Temperature compensation) with 10mm (0.39 ) interconnecting cable
4 Technical Data Input Field of application Operating method / measuring principle Measured value Primary measured value Secondary measured value Flow measurement of liquids, gases and vapors Karman vortex street Number of shed vortices Operating and standard / normalized volumetric flow, mass flow Measuring accuracy Percentage Error of actual flow Re ± 0.75% for liquids Re ± 1% for gases and vapors < Re < ± 2% for liquids, gases and vapors Repeatability ± 0,1% Stability ± 0.1% over a period of 1 year Product conditions Ambient temperature -40 C (-40 F) to +85 C (+185 F) Storage temperature -50 C (-58 F) to +85 C (+185 F) Fluid temperature -40 C (-40 F) to +240 C (+464 F) Process products liquids, gases, vapors Density is taken into consideration when designing Viscosity < 10 cp, Reynolds number Product pressure limit max. 100 bar ( Psi), higher pressures on request Design Inlet run Outlet run 20 x DN ( 10 x DN when flow straightener is used) 5 x DN Dimensions and weights see tables on page 5. Materials Sensor 316L Hastelloy C-4 in preparation Electronics housing Aluminium; /316L in preparation Connection EN or ASME flanges Flange version DN 15 to DN 300, ½ to 12 Sandwich version DN 15 to DN 100, ½ to 4 Sensor gasket 316L / FPM Hastelloy C4 / FFKM 1. Error pressure and temperature compensated Re /- 1.5% for gases and vapors; < Re < /- 2.5% for gases and vapors
5 Technical Data Electrical connection Power supply range 14 VDC to 36 VDC Protection category IP 66/67 Current output Measuring range 4 to 20mA Over Range 20.8 ma +/- 1% Load: minimum 100 ohms; Error signal Maximum Multidrop mode maximum R Ub - 14 V) / 22 ma) NAMUR Ne ma 4.0 ma Digital output HART Physical layer Equipment category FSK Transmitter Pulse output Pulse output Pulse frequency max. 0.5 Hz Power supply non-ex 24 V DC as NAMUR, or open < 1 ma, maximum 36 V, closed 100 ma, U < 2 V Display and operating interface Local display Operating and display languages 2 lines, 10 characters German, English and French
6 Dimensions and Weights Size Pressure Dimensions [mm] Weights [kg] rating DN PN d D L H l With Without pressure pressure sensor sensor Flange version EN , ,1 5, , ,1 6, , ,9 7, , ,9 9, , ,8 10, , ,8 14, , ,7 12, , ,9 12, , ,9 16, , ,4 17, , ,4 16, , ,4 18, , ,4 22, , ,4 26, , , , , , , , , , ,8 35, , ,8 41, , ,8 59, , ,8 67, , ,4 53, , ,4 53, , ,4 62, , ,4 71, , ,4 91, , ,4 113, , ,4 82, , ,4 84, , ,4 96, , ,4 112, , ,4 133, ,4 178, , ,4 112, , ,4 117, , ,4 133, , ,4 157, , ,4 183, , ,4 259,8 Front view Side view
7 Dimensions and Weights Side view Front view Optional chart as per ANSI in mm Size Pressure Dimensions [mm] Weights [kg] rating Inches d D L H l With Without pressure pressure sensor sensor Flange version ASME B16.5 ½ , ,1 4,5 ½ , ,5 4,9 ½ , ,7 5, , ,8 6, , ,8 7, , ,1 7,5 11/ , ,9 8,3 11/ , ,4 11/ , , , , , , , ,5 13, ,4 19, ,4 22, , ,4 23, , , , , , , , ,8 36, , ,8 51, , ,8 46, , ,4 65, , ,4 85, , ,4 149, , ,4 88, , ,4 108, , ,4 189, , ,4 143, , ,4 187, , ,4 245,8
8 Dimensions and Weights Side view Size Pressure Dimensions [inches] Weights [lb] rating inches d D L H l With Without pressure pressure sensor sensor Flange version ASME B16.5 ½ 150 0,62 3,54 7,87 10,43 5,67 11,24 9,92 ½ 300 0,62 3,74 7,87 10,43 5,67 12,13 10,8 ½ 600 0,54 3,74 7,87 10,43 5,67 12,57 11, ,05 4,33 7,87 10,43 5,67 14,99 13, ,05 4,92 7,87 10,43 5,67 17,2 15, ,96 4,92 7,87 10,43 5,67 17,86 16,53 1 ½ 150 1,61 4,92 7,87 10,63 5,67 19,62 18,3 1 ½ 300 1,61 6,1 7,87 10,63 5,67 24,25 22,93 1 ½ 600 1,5 6,1 7,87 10,63 5,67 26,46 25, ,07 5,91 7,87 10,83 5,67 25,57 24, ,07 6,5 7,87 10,83 5,67 28,66 27, ,94 6,5 7,87 10,83 5,67 31,97 30, ,07 7,48 7,87 11,42 6,06 44,97 43, ,07 8,27 7,87 11,42 6,06 51,59 50, ,9 8,27 7,87 11,42 6,06 52,79 52, ,03 9,06 9,84 12,21 6,46 52,91 51, ,03 10,04 9,84 12,21 6,46 70,55 69, ,83 10,83 9,84 12,21 6,46 90,39 89, ,07 11,02 11,81 12,8 6,85 81,13 79, ,07 12,6 11,81 12,8 6,85 114,2 112, ,76 13,98 11,81 12,8 6,85 169,31 101, ,98 13,58 11,81 13,78 7,64 146,39 145, ,98 14,96 11,81 13,78 7,64 190,32 189, ,63 16,54 11,81 13,78 7,64 331,57 330, ,02 15,51 14,96 14,57 8,82 197,09 195, ,02 17,91 14,96 14,57 8,82 252,21 239, ,56 20,08 14,96 14,57 8,82 419,76 418, ,09 17,72 15,55 9,61 318,34 317, ,47 17,72 15,55 9,61 415,35 414, ,37 22,05 17,72 15,55 9,61 543,21 541,89 5 Front view 8.35
9 Dimensions and Weights Front view Side view Size Pressure Dimensions [mm] Weights [kg] rating DN PN d D L H With Without pressure pressure sensor sensor Sandwich version EN ,1 3, ,9 4, ,5 4, , ,8 8, ,1 9,5
10 Dimensions and Weights Front view Side view Size Pressure Dimensions [inches] Weights [lbs] rating DN PN d D L H With Without pressure pressure sensor sensor Sandwich version ASME ½ 150 0,63 1,77 2,56 5,67 9,04 7,72 ½ 300 0,63 1,77 2,56 5,67 9,04 7,72 ½ 600 0,55 1,77 2,56 5,67 9,04 7, ,94 2,56 2,56 5,67 10,8 9, ,94 2,56 2,56 5,67 10,8 9, ,94 2,56 2,56 5,67 10,8 9,48 1 ½ 150 1,5 3,23 2,56 5,67 12,13 10,8 1 ½ 300 1,5 3,23 2,56 5,67 12,13 10,8 1 ½ 600 1,5 3,23 2,56 5,67 12,13 10, ,97 4,02 2,56 5,67 14,55 13, ,97 4,02 2,56 5,67 14,55 13, ,97 4,02 2,56 5,67 14,55 13, ,91 5,31 2,56 6,1 19,4 18, ,91 5,31 2,56 6,1 19,4 18, ,91 5,31 2,56 6,1 19,4 18, ,82 6,22 2,56 6,46 22,27 20, ,82 6,22 2,56 6,46 22,27 20, ,82 6,22 2,56 6,46 22,27 20,94
11 Flow table Size Qmin Qmax DN to EN DN to ASME B16.5 [m³/h] [m³/h] Water Water 15 ½ 0.45 (1.98 US gal/min) 5.07 (22.3 US gal/min) (3.57 US gal/min) 11.4 (50.2 US gal/min) 40 1 ½ 2.04 (8.98 US gal/min) (126 US gal/min) (15.5 US gal/min) (218 US gal/min) (34.1 US gal/min) (477 US gal/min (58.6 US gal/min) ( US gal/min (113 US gal/min) ( US gal/min (232 US gal/min) ( US gal/min (359 US gal/min) ( US gal/min (506 US gal/min) ( US gal/min Values based on water at 20 C (68ºF) Air Air Qmin Qmax 15 ½ 6.79 (4 cfm) (19.2 cfm) (6 cfm) (67.1 cfm) 40 1 ½ 25.3 (14.9 cfm) (192 cfm) (28.5 cfm) (333 cfm) (56.6 cfm) (729 cfm) (97.2 cfm) (1253 cfm) (220 cfm) (2838 cfm) (385 cfm) (4950 cfm) (575 cfm) (7669 cfm) (881 cfm) (10814 cfm) Values based on air at 20 C (68ºF) and 1,013 bar abs ( Psi) Product Nominal diameters Nominal diameters Minimum flow Maximum flow to EN to ASME velocities [m/s] velocities [m/s] Liquids DN15 to DN300 DN ½" to DN12" 0.5 x (998 /ñ) 0.5 ñ-kg/m³ or x (998 /ñ) 0.47 ñ-kg/m³ or x (61.71/ñ) 0.5 ñ-lb/ft³ 1.31 fps 7 x (61.71/ñ) 0.47 ñ-lb/ft³ fps Gas, vapor DN15 to DN300 DN ½" to DN12" 6 x (1.29 /ñ) 0.5 ñ-g/ltr or 2 7 x (998 /ñ) 0.47 ñ-kg/m³ or 80 6 x (1290/ñ) 0.5 ñ-ppm 6.56 fps 7 x (61.71/ñ) 0.47 ñ-lb/ft³ fps Please utilize the greater of the two values Please utilize the smaller of the two values Minimum flowrate 2m/s, Maximum flowrate 80m/s ; DN 15 (½ ) - 45m/s ( fps) & DN 25 (1 ) - 70m/s ( fps)
12 Measuring range saturated steam : 1-7 bar Pressure(bar) Density (kg/cm3) Temperature C Flow min max min max min max min max DN to EN DN to ASME kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr B Measuring range saturated steam : bar Pressure(bar) Density (kg/cm3) Temperature C Flow min max min max min max min max DN to EN DN to ASME kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr kg/hr B , , , , , , , ,
13 Measuring range saturated steam : psig Pressure (Psig) Density (Lbs/sq inch) Temperature ºF Flow min max min max min max min max DN to EN DN to ASME Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr B , , , , , , , , Measuring range saturated steam : psig Pressure (Psig) Density (Lbs/sq inch) Temperature ºF Flow min max min max min max min max DN to EN DN to ASME Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr Lbs/hr B , , , ,
14 Ordering Information You can help us to assist you as quickly as possible by giving us a few items of information. Device data Nominal connection diameter: Pressure rating: Sealing surface: Pipeline material Connection type Flange Sandwich Construction: Compact Separate, 5m (16.4 ft) cable length Display With Without Separate, 10m (32.8 ft) cable length Rating data. Product: Operating pressure: Rated pressure: Operating temperature: Rated temperature: Operating density: Viscosity: Flow rate range: Comments: Contact data Company: Contact person: Telephone number: Fax number: We are proud to offer ideal solutions, through our tacit and explicit knowledge based on 60 years of experience and expertise to meet customized and complex industry applications. Please call our local representative or head office as per the contact details given behind for any query or doubt. 17
15 NOTES
16 Your local Forbes Marshall representative would be happy to provide you with further information and support. AMERICA SOUTH ASIA ASIA PACIFIC AFRICA USA Forbes Marshall Inc. USA 480,California Avenue, Suite 102,P.O. Box Palo Alto CA California,USA Tel: / Fax: / Allagash International, Inc Riverside Street, Portland, Me Tel: Fax: CANADA Forbes Marshall Canada Inc. 191 Attwell Dr., Unit #2 Etobicoke, ON M9W 5Z2 Canada Tel: Fax: canada@forbesmarshall.com COLOMBIA Forbes Marshall Colombia CRA 58 # 167B-19 INT: 1 Portales Del Norte, Bogota Tel: fsforbes@gmail.com INDIA Forbes Marshall Pvt. Ltd. P.O. BOX # 29 Mumbai Pune Road, Kasarwadi, Pune Tel: +91 (0) / +91 (0) Fax: + 91 (0) exp@forbesmarshall.com BANGLADESH Forbes Marshall Pvt. Ltd. Rupsha Tower, C-3, 3rd Floor 7, Kemal Attaturk Avenue, Road#17, Behind Brac Bank, Dhaka - Bangladesh Tel: / bangladesh@forbesmarshall.com rrnair@forbesmarshall.com SRI LANKA Forbes Marshall Lanka Pvt. Ltd. 12/5A, 1/1, Robert Gunawardane Mawatha Kirulapone, Colombo-06. Sri Lanka. Tel: / /28 Fax: fmlanka@forbesmarshall.com, wfernando@forbesmarshall.com NEPAL Ekta Engineering and Marketing Pvt. Ltd. 402,4th Floor, Bagmati Chamber, Milan Marg, Teku Road,Tripureshwor, Kathmandu, Nepal Mob: / Tel: +977 (1) / ekta@ecomail.com.np THAILAND Forbes Marshall Pvt. Ltd. Room No.403,4th Floor, House No.567, Seri 6 Road Soi 51, Rama 9 Road, Suan Luan, Bangkok Thailand. Tel: / Fax: , thailand@forbesmarshall.com vphillip@ksc.th.com INDONESIA Forbes Marshall Pvt. Ltd. NC 8/11, Ji Lilin Raya, Kelapa Gading, Jakarta ( Uttara), Indonesia Tel: hbhat@forbesmarshall.com MALAYSIA Forbes Marshall Pvt. Limited Tel: Fax: hbhat@forbesmarshall.com VIETNAM vphillip@ksc.th.com Tel: SOUTH KOREA Shin Woo F.A Co., Ltd. #510 Leaders Tower Gasan-Dong,M Geumchun-Gu, Seoul Korea ( ) Mob: Tel: (Direct) Fax : shinwoofa@empal.com/ forbeskorea@empal.com SINGAPORE Forbes Marshall Pvt. Limited Tel: hbhat@forbesmarshall.com KENYA Forbes Marshall Pvt. Ltd. PO Box Nairobi, Kenya Tel: / africa@forbesmarshall.com ETHIOPIA Rapture Import & Export PLC Kolfe Keranio Sub-City, Kebele13/14, House Nr.624, P.O. Box 28447/1000 Addis Ababa, Ethiopia Tel: Fax: Biruk.Oasis@gmail.com MIDDLE EAST ASIA U.A.E ( Dubai) Forbes Marshall Pvt.Ltd. P.B.No. 9608, Sharjah Airport Free Zone, Sharjah UAE. Mob: + (971) (971) : csequeira@forbesmarshall.com / sequeira.cedric@gmail.com / ctony@forbesmarshall.com IRAN: Forbes Marshall Pvt Ltd. Unit 23. No.2, 18th Street, Golfam Building, Naft Street, 4 Divari, End of Ashrafi Esfehani, Pounak Tehran, Iran Tel: m.m.rezaee@gmail.com / mmrezaee@forbesmarshall.com EGYPT System Technique 17 El Mahrovky Street, Off Aswan Square, Mohandseen, Cairo, P.O.Box 141 El-Gezirah, Egypt Mob: Ph No /52/81, Fax: mchakraborty@forbesmarshall.com
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