MOTORSPORT ENGINEERING MASTER RACE CAR RACE MOTORBIKE

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1 MOTORSPORT ENGINEERING MASTER RACE CAR RACE MOTORBIKE 2019

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3 MONLAU REPSOL TECHNICAL SCHOOL Emilio Alzamora CEO of Monlau Repsol Technical School Iban Ventura Managing Director of the Monlau Group Jaime Serrano Managing Director of Monlau Repsol Technical School Monlau Repsol Technical School, led by former 125cc World Champion Emilio Alzamora and directed by Jaime Serrano, was born in 1998 covered by the support of Monlau school group with over 25 years of experience in the field of teaching. We are the pioneer school in Spain of motorsport technical training. Currently, we have about 300 students in our classrooms divided between technical mechanics courses of racing cars and motorbikes as well as the Motorsport Engineering Master. After more than 20 years of experience teaching cars and motorbikes racing techniques, from Monlau Repsol Technical School we launched in 2010 the first Motorsport Engineering Master with a brilliant staff of active professors in the most important international FIA and FIM championships, all of them specialized in the different Master modules. Thus, Monlau Repsol Technical School is positioned as the leading training school for car and motorcycle competition race technicians and engineers in our teaching pyramid encompassing all motorsport players. Every race season we are excited to meet with students who we saw for the first time in our classrooms, as genuine motorsport mechanics and engineers in the paddocks of the circuits of the numerous race car and race motorbikes championships. No other feeling can beat this satisfaction that we have as a teaching center.

4 MOTORSPORT ENGINEERING MASTER RACE CAR RACE MOTORBIKE

5 GOALS Our main goal is to give a chance to young engineering students, engineers and experienced professionals, to become true specialists in all kinds of motorsport race motorbikes and race car according to the methodology, criteria and needs that are required by profesional race teams that interact directly with the motorsport s world throughout Championships or to those who interact indirectly such as industries that work for the world of racing. JOB SATISFACTION At the end of the Master, the student will have all the knowledge to be able to choose any desired speciality. Track engineer, engine and transmission engineer, aerodynamics engineer, data acquisition engineer, simulation engineer, team principal or tech director, industrial engineer in the Motorsport s industry.etc STUDENT REQUIREMENTS To access our Motorsport Engineering Master our student must : - Finishing the last year of an Engineering course. - Confirm the obtaining of a University Engineering Degree or Bachelor of Science. - A proven long professional experience on race car or motorbikes.

6 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE MASTER MODULES The main contents of the motorsport engineering master have the following structure: 1. MOTORSPORT INTRODUCTION 2. TRACK ENGINEERING 3. DATA ACQUISITION 4. DYNAMICS 5. CAD / CAE DESIGN 6. ENGINES & TRANSMISSIONS 7. MATERIALS 8. ANSYS 9. MATLAB & SIMULINK 10. SPORTS MARKETING & MANAGEMENT Introduction Formula and Tourism Motorcycling Rallye and Raids Nascar F1 Data Acquisition 1 Data Acquisition 2 Data Acquisition 3 Tyres Motorbike Dynamics Car Dynamics Aerodynamics Shock Absorbers Brakes Engines Moto Engines Auto Space Claim Meshing Fluent Mechanical Matlab Simulink Marketing Work Orientation 11. SPORTIVE PSYCOLOGY 12. FINAL PROJECT

7 MODULE 1. MOTORSPORT INTRUDUCTION - Race motorbikes and race car history and championships available. - FIM and FIA birth. - Regulations in each championship and discipline. - Evolution from categories and race teams from early stages to nowadays. - From 500cc to moto GP. Formula 1 and FIA WRC evolution. - Management in a race team. MODULE 2. TRACK ENGINEERING - Definition of all the jobs that an engineer can perform in an event. - Analysis of the work of an engineer in circuit race car competitions (sprint and endurace races). - Analysis of the work of an engineer in speed race motorbike competitions. - Analysis of the work of an engineer in rally and raids. - Engineering in an F1 race. - Track engineering in US competitions. MODULE 3. DATA ADQUISITION RACE MOTORBIKES Get the knowledge of the data acquisition system 2D on hardware and software side. Understand the different sensor and its use. Get into the race motorbikes analysis of the data s. - Data acquisition system and its use. - Targets of the data acquisition system. - Hardware system: analogical and digital sensors, wiring loom and loggers. - Installation of the system on the bike. - Software system 2D. - Different channels introduction: basics, specific for the engine and frame acquisition. - Different channels for 2T and 4T. - Calibrations, Boise, filters and calculations. - Way of work to set up and optimize the bike on the race track. - Optimization of the 2 and 4T engines. - Optimization of the chassis performance. RACE CAR - Sensors used in race car data acquisition. - Description, calibration and interaction of sensors and ECU. - Data analysis: chassis and engine. - Data engineer job description. - Main programs used are : AIM, PI and Magneti Marelli.

8 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE MODULE 4. RACE CAR & RACE MOTORBIKES DYNAMICS RACE MOTORBIKES Understand the basic concepts of the race motorbike dynamic. Get into the race motorbike behaviour on the race track. - General race motorbike geometries. - Front direction and traction geometries. - Suspension geometries. -Mass, mass distribution, inertias and gyroscopic effects. - Front and rear suspension characteristics. - Race motorbikes tyre characteristics. - Brakes. RACE CAR To gather extended vehicle dynamics understanding. To apply achieved knowledge into real race car cases. To understand the causes and effects of set up changes regarding race car dynamics. - Vehicle performance. - Slip angle and yaw. - Oversteer and understeer. - Suspension characteristics and geometry. - Load trasfer formulae. - Dampers and damping theory. - Vehicle mathematical model. - Tyres. - Differential. - Set up. AERODYNAMICS Main principles of aerodynamics and fluid dynamics. To obtain an overview of aero concepts and body interaction. Knnowledge of aerodynamic formulae and its application. - History of aerodynamics. - Main aerodynamic devices. - Aeromaps. - Wind tunnel testing. Our students have the best software used in Motorsport

9 MODULE 5. CAD / CAE DESIGN Goals Acquire the knowledge of the Pro/ Engineer tools use. Optimizing the designing approach with Pro/Engineer. Overview of the Pro/Mechanica & Pro/ Mechanism tools. Tools CAD Fundamentals Surfaces ISDX Skeletons & Motion Pro/Mechanica (CAE) Pro/Mechanism Pro-engineer tool. FUNDAMENTALS - Pieces design. - Assembly. - Design Plans. - ISDX (surfaces). - Import data doctor. - Frameworks. - Race Motorbike design. - Race Motorbike components design. - Brakes design. - Engine design. MODULE 6. ENGINES & TRANSMISSIONS RACE ENGINE COMMON - Main engine components and its working principles. - Engine thermodynamics. - Engine kinematics and dynamics. - Lubrication and refrigeration. RACE MOTORBIKES ENGINES To distinguish the differences between two and four stroke engines. Get the knowledge of a 2 stroke racing engine. Get knowledge of four stroke racing engine. Know the transmission system of the motorcycle power train - Principals of 2 and 4 stroke. - 2 stroke racing engines. - 4 stroke different racing engine configurations. - Intake analysis. - Lubrication, fuel pump and refrigeration systems.

10 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE - Engine balancing. - Gear box system, gears and shifter mechanism. - Clutch system. - Generators, electronic management and ECU systems. RACE CARS ENGINES To analyse and understand the different kind of engines (2 stroke, 4 stroke, Otto, Diesel, turbo, etc.) - Needs for each kind of car, from formulas to GT s. - Electronics applied. - Different elements of the transmissions (gear box, differentials, etc.) - Assembly of the different elements. MODULE 7. MATERIALS General overview of the materials used in motorsport. Learn how to choose the correct material for a given piece or how to distinguish them. Know the basic properties of each material Properties of the materials. - Physics - Mechanicals Classifications of the materials. - Metals - Ceramics - Polymers - Semiconductor - Compounds Analysis race motorbikes needs. - Analysis of the needs - Actual design - Welding process

11 MODULE 8. ANSYS Using finite element analysis (FEA), ANSYS Structural provides the method to predict the behaviour and performance of complex products of all kind of materials. Review some basic fluid mechanics concepts. Assimilate the steps involved in a fluid flow simulation. Intercept the results and understand the limitations of fluid flow simulations. Get acquainted with the ANSYS Fluent simulation tool. - ANSYS Design Modeler. - ANSYS Meshing. - ANSYS Fluent. - Models & Formulation. - Cell Zones & Boundary Conditions. - Solver Settings. - Post-processing. - ANSYS CFD-Post. MODULE 9. MATLAB AND SIMULINK Understanding MATLAB software and its environment. Provide a basic knowledge of MATLAB programming, usage of functions and script files. Units: - Fundamentals: vectors, matrices and operators. - Functions. - Plotting and graphics. - Commonly used functions and subrutines. - M-files. - Creating and modifying Simulink models and simulating system dynamic. - Modeling continuous-time, discretetime, and hybrid systems. - Modifying solver settings for simulation accuracy and speed. - Building hierarchy into a Simulink model. - Creating reusable model components using subsystems, libraries, and model references.

12 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE MODULE 10. SPORTS MARKETING & MANAGEMENT - Race team management. - Sportive marketing. Sponsorship management and race team finance situation. - Introduction to Sports Marketing. - Marketing Mix. Digital Marketing. - Advertising as a form of sponsorship. - Case Study (motorsport). - Focus Sports Marketing / Sponsorship: Sponsorship in Sports Marketing (Motorsport). - Calculating the Return on Investment (ROI) in a program of sports marketing. - Concept 360: Exploitation of Sports Marketing. - Development of a sports program and selection criteria of a sponsorship. - Rights sponsor. - Structure of the sponsors (Main, Secondary and Technical) - Advantages and disadvantages of sponsorship. - Keys to prepare a sponsorship proposal MODULE 11. SPORTIVE PSYCOLOGY - Team building. - Management of relationships between team members. - Relationship with driver / rider. - Specific driver / rider preparation before free practice, qualifying and race.

13 MODULE 12. FINAL MASTER PROJECT RACE CAR Optimization and improvement project of a race car specific area. Actual construction. Goals definition, alternatives, analysis and calculations of the current design and further optimization of it. RACE MOTORBIKE Optimization and improvement project of a race motorbike specific area. Actual construction. Goals definition, alternatives, analysis and calculations of the current design and further optimization of it. GOALS Knowing how to approach a motorsport engineering project from its approach to realization. Implement the studies planning made during the Masters.

14 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE MASTER CLASS motorsport introduction race materials race fuel & lubricants race motorbike engines and transmissions race car engines and transmissions race car dynamics aerodynamic sportive psycology sports marketing matlab and simulink REAL PRACTICES IN CIRCUITS In different test days, our master studies will test their knowledge with race cars, race motorbikes, formula car. A real circuit is the setting for the first introductory practices. Practices serve to check the working dynamics of a racing team during a test and know the tasks performed by the engineering with different vehicles and the pilot management. After carefully checked all data from different frames, students can listen to to the pilots and their feelings to facing the optimization settings used. Apart from the introductory practices, each student makes more practices participating as a crew member in the motorsport department structures of Monlau Repsol Technical School. Mr. Shuei Nakamoto, HRC Vicepresident. Valencia Nov 15

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16 JOB SATISFACTION WHERE TO WORK MOTORSPORT WORLDWIDE OVERVIEW RACE CAR WEC Blancpain GT Series Renault Sport Series ALMS ELMS Super GT F1 International GT Open DTM GP2 WTCC Formula V8 3.5 TCR FR 2.0 GP3 F3 ETCC F4 National Touring Car Cups KARTING KARTING WRC World Rallycross Championship European Rallyes European Rallycross European Autocross National Rallyes European Autocross FIA CHAMPIONSHIPS CIRCUIT RALLYES Formula One World Championship World Rally Championship World Endurance Championship European Rally Championship World Touring Car Championship European Rally Trophy Formula E Championship Asia-Pacific Rally Championship European Formula 3 Championship Middle-East Rally Championship European Truck Racing Championship African Rally Championship Formula 4 Championships CODASUR Rally Championship European Touring Car NACAM Rally Championship Drag Racing Trophy for Historic Rally Championship Alternative Energies Cross Country Rallies FIA GT World Cup Karting OFF ROAD World Rallycross Championship European Rallycross Championship European Autocross HILL CLIMB European Hill Climb Championship International Hill Climb Cup Hill Climb Masters HISTORIC Masters Historic Formula One Championship Masters Historic Sports Car Championship Lurani Trophy For Formula Juniors Cars European Historic Sporting Rally Championship Historic Regularity Rally Historic Hill Climb

17 FIA INTERNATIONAL SERIES CIRCUITS 24H Series powered by Hankook ADAC GT Master ADAC Sachsen Historic Cup ADAC TCR Germany Asian Le Mans Series Asian Le Mans Series Sprint Cup Audi R8 LMS Cup Audi Sport TT Cup AvD Historic Race Cup Belgian Gentlemen Drivers Cup Blancpain GT Series BMW M235i Racing Cup BOSS GP Cayman GT4 Trophy Challenge Endurance GT / Tourisme VdeV Challenge Endurance Proto VdedV Championnat de France F4 Championnat de France FFSA GT & Prototypes Classic Endurance Racing Cup and Tourenwagen Trophy Deutscher Tourenwagen Cup DTC DTM Eurocup Formula Renault 2.0 EuroFormula Open European Le Mans Series European VW Fun Cup Ferrari Challenge Trofeo Pirelli Asia Pacific Ferrari Challenge Trofeo Pirelli Europe FHR HTGT um die Dunlop-Trophy Formel VAU Europe Formula 3.5 V8 Formula Renault 2.0 Northern Europe Cup GP2 GP3 Groupe C Racing GT Asia Series GT Sports Club GT und Touring Car Cup (DMV GTC) GT4 European Series Heritage Touring Cup HSCC Historic Formula 2 International GT Challenge International GT Open Inernational V8 Supercars Championship KIA Lotos Race Lamborghini Blancpain Super Trofeo Asia Lamborghini Blancpain Super Trofeo Europe Lotus Cup Europe Masters European Series Michelin GT3 Le Mans Cup MRF Challenge Nascar Whelen Euro Series Opel Astra OPC Cup P9 Challenge PCHC - Porsche Club Historic Challenge Porsche Carrera Cup Asia Porsche Carrera Cup Deutschland Porsche Carrera Cup France Porsche GT3 Cup Challenge Benelux Porsche GT3 Cup Challenge Middle East Porsche Mobil 1 Supercup Porsche Platium GT3 Cup Challenge Central Europe Porsche Sports Cup Radical European Masters Renault Clio Cup Central Europe Renault Sport Trophy Seat Leon Eurocup Sixtie s Endurance Super GT Series Supercar Challenge Superrace Championship TCR Asias Series TCR International Series TMG GT 86 Cup Touring Car Endurance Series powered by Hankook Triumph Competition & British GTs Trofeo Nastro Rosso VLN Langstreckenmeisterschaft Nürburgring Youngtimer Trophy RALLYES Clio R3T Alps Trophy Drive DMACK Fiesta Trophy Mitropa Rallye Cup HILL CLIMBS KW Berg Cup OFF ROAD Rallycross Challenge Europe RX Lite Cup

18 JOB SATISFACTION WHERE TO WORK MOTORSPORT WORLDWIDE OVERVIEW RACE MOTORBIKES ON ROAD SIDECAR GRAND PRIX MotoGP World Championship Moto2 World Championship Side World Championship Sidecar F2 World Trophy World Championship ENDURANCE Moto3 World Championship World Cup Super Twin Junior Moto3 Championship Red Bull Rookies Cup Moto2 EU Championship National Championship Superbike Trophy Supersport Superstock OFF ROAD Trial MX GP X - Trial Enduro MX2 Supercross Supermoto Women s Trial 125cc Trial Cup Super Enduro Junior Enduro Sidecar cross Free Style Bajas Cross Country Rallyes ISPE Six Days Women s Enduro TRACK RACING Junior Bajas Quads Bajas Women s Bajas Speedway Grand Prix Long Track Flat Track Speedway World Cup

19 CIRCUIT RACING MAIN DISCIPLINES Grand Prix Superbike/Supersport Endurance Sidecar Sidecar F2 World Trophy Superstock Red Bull Rookies Cup FIM CEV Repsol Moto3 Junior World Championship World Records Attempts SECONDARY DISCIPLINES International Circuit Race Meetings International Hill Climb Meetings International Endurance Meetings International Sprint and Drag Meetings International Vintage Meetings International Classic Meetings Latin-American Road Racing Regional Cup Latin-American Road Racing Regional Championship Latin-American Open Road Racing Cup Ibero american Open Road Racing Championship Panamerican Open Road Racing Championship European Road Racing Championship European Dragbike Championship European Hill Climb Road Racing Cup European Superstock 600 Championship European Mini Moto Road Racing Championship Latin-American Open Road Racing Championship Asia Road Racing Championship Asian Cup of Road Racing North-American Vintage Road Racing Championship African Road Racing Championship MOTOCROSS MAIN DISCIPLINES Motocross - MXGP/MX2 Sidecarcross Junior Motocross Supercross SuperMoto Snowcross Motocross of Nations Women s Motocross Freestyle SuperMoto of Nations Veterans Motocross FreeStyle of Nations Women s SnowCross SECONDARY DISCIPLINES Latin American Supercross Regional Cup Latin American Supercross Regional Championship Latin American Quad Cross Regional Cup Latin American Quad Cross Regional Championship Latin American Women Motocross Regional Cup Latin American Women Motocross Regional Championship Latin American Supermoto Regional Cup Latin American Supermoto Regional Championship Latin-American Freestyle Motocross Regional Cup Latin American Freestyle Motocross Regional Championship Latin-American Motocross Regional Cup Latin American Motocross Championship Open Class Latin American Motocross Regional Championship Latin American Motocross of Nations Ibero American Supermoto Championship Latin American Veterans Motocross Championship Latin-American Women Motocross Championship Latin-American Supermoto Championship 125 cc Individual Eurpean Motocross Championship 250 cc Individual European Motocross Championship 65 cc Individual European Motocross Championship European Supercross Championship 80 cc Individual European Motocross Championship Motocross of European Nations Sidecarcross of European Nations European Supermoto Championship European Snowcross Cup Latin-American Motocross Cup Individual Latin-American Motocross Championship - MX2 Individual Latin-American Motocross Championship - MX1 Latin-American Supermoto Cup Latin-American Quadcross Championship 80 cc Individual Latin-American Motocross Championship 125 cc Latin-American Supercross Championship 250 cc Latin-American Supercross Championship Latin-American Freestyle Motocross Cup Latin-American Minicross Cup Asian Motocross Supercross Championship Asian Supermoto Championship North American Supercross Lites Championship African Motocross Championship International Motocross Meetings International Quad meetings International Motocross Freestyle Meetings International Meetings with Artificial Obstacles International Supercross Meetings International Supermoto Meetings International Snowmobile Meetings

20 TRIAL MAIN DISCIPLINES Trial des Nations Trial X-Trial Women s Trial Women s Trial des Nations Trial World Cup X-Trial des Nations 125cc Trial Cup ENDURO MAIN DISCIPLINES FIM Enduro Vintage Trophy ISDE Six Days Enduro Enduro Junior Enduro Women s Enduro Youth Enduro SuperEnduro Junior & Women SuperEnduro SECONDARY DISCIPLINES Latin-American Trial Regional Cup Latin-American Trial Regional Championship European Trial Championship European Trial Women s Championship European Trial Youth Championship Individual Latin-American Championship for Trial Latin-American Indoor Trial Cup North-American Trial Championship International Trial Meetings International X-Trial Meetings SECONDARY DISCIPLINES Latin-America Enduro Regional Cup Latin-American Enduro Regional Championship Individual European Enduro Championship European Sidecar Enduro Championship Individual Latin-American Two Days Enduro Championship Individual Asia Two Days Enduro Championship Asian Enduro Championship North-American Enduro Championship African Baja Enduro Championship International SuperEnduro Meetings International Enduro Meetings

21 RALLIES MAIN DISCIPLINES Cross-Country Rallies Women s Cross-Country Rallies Quads Cross-Country Rallies Junior Cross-Country Rallies Bajas Women s Bajas Quads Bajas Junior Bajas SECONDARY DISCIPLINES Latin-American Cross Country Rallies Regional Cup Latin-American Cross Country Rallies Regional Championship European All-Terrain Rallye Cup Latin-American Cross-Country Rallies Championship African Motorcycle Rallies Championship International Cross-Country Rallies Meetings International Bajas Meetings TRACK RACING MAIN DISCIPLINES Speedway Grand Prix - Qualifications Speedway Grand Prix Astana Expo FIM Ice Speedway Gladiators Astana Expo FIM Team Ice Speedway Gladiators Long Track Speedway Under 21 Team Speedway Under 21 Speedway World Cup World Speedway League Team Long Track Flat Track Speedway Youth World Cup 250cc Long Track Youth World Cup 250cc Speedway Youth Gold Trophy 85cc Track Racing Youth Gold Trophy 125cc SECONDARY DISCIPLINES European Motoball Championship European Grass Track Championship European Individual Speedway Junior Championship European Speedway Club Champions Cup 80 cc Youth Speedway Racing UEM Cup Pairs Speedway European Championship European Short Track Championship Youth Grass Track 125cc UEM Cup North American Track Racing Championship European Individual Ice Racing Championship European Individual Speedway Championship International Speedway Meetings International Long & Grass Track Racing Meetings International Flat Track Meetings International Speedway League Meetings International Ice Racing Meetings

22 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE UPDATED SOFTWARE As a student, you will work with the software used by the motorsport companies. * REPSOL SCHOLARSHIPS MONLAU REPSOL SCHOLARSHIP PROGRAM Investment in our future Repsol s commitment to society promotes collaboration in initiatives such as the Monlau Competition Project, framed within the Repsol s training and job creation among young people. The project of the Monlau Repsol School undoubtedly contributes to care for and foster talent in a field linked to Repsol since ever: the engine. We believe that our knowledge and experience, Repsol and Monlau, will be the machine for develope these young students, in a suitable and competent environment, and will ensure the best training and success for future professionals of motorsport. Scholarships for motorsport engineering master students: - 4 scholarships for engineering students who proving best record at the end of the master will recieve the 50% of the course cost. - 2 grants to the most innovative projects for an amount of 10,000 each. The projects will be implemented during the Masters; the selection of projects will be made by the faculty of the School. * Repsol scholarships are maintained as long as the agreement with Repsol remains in force.

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24 MOTORSPORT ENGINEERING MASTER RACE CAR & RACE MOTORBIKE DURATION The total duration of the Motorsport Engineering Master is 350 classroom. LOCATION Monlau Repsol Technical School headquarters at Montcada i Reixac. 10 minutes close to Barcelona. DATES - Part-time Master Early February End of November *Graduation TIMING The On-campus Engineering Master is part-time so it is perfectly compatible with the workday. Monday to Thursday From 19:00h to 21:30h QUALIFICATIONS Race car and Race Motorbike Motorsport Engineering Master given by Monlau Repsol Technical School recognized by the Royal Spanish Motorcyclist Federation and the Royal Spanish Automobile Federation (350H). Motorsport Engineer specialist. HOW TO ACCESS Ask to our master coordinator at: mguerola@monlau-competicion.com The administration department can solve any question or suggestion. PHONE: ADMINISTRATION DEPARTMENT : from 9:00h. to 13:00h. from 15:30h. to 18:30h. info@monlau-competicion.com STUDENT REQUIREMENTS To access to our Motorsport Online Engineering Master, our student must: - Confirm an University Engineering Degree or Bachelor of Science. - Proven long professional experience on race car or motorbikes. ADMISSION PROCESS Once received the enrollment form completed, will be convened by to the future student for a personal interview. This interview will take place at Monlau Repsol Technical School facilities in Montcada i Reixac where it will be explained in detail the operation of the Master and facilities where courses will be displayed. * Graduation Ceremony during the first two week of December.

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28 Monlau Repsol Technical School C/ Potosí, Barcelona Tel