Presentation Dr. Karl Bausch GmbH & Co. KG. June, 2008 Dr. Karl Bausch GmbH & Co. KG 1
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1 Presentation Dr. Karl Bausch GmbH & Co. KG June, 2008 Dr. Karl Bausch GmbH & Co. KG 1
2 Locations Dr. Karl Bausch GmbH & Co. Vaihingen / Germany Head office with pressroom, riveting department, die casting plant and tool room Pressroom Bausch ISO-Coating GmbH Vaihingen / Germany Coating of rotor and stator packages Bausch Kft. Budapest / Hungary Pressroom, tool room and mould making June, 2008 Dr. Karl Bausch GmbH & Co. KG 2
3 History Founding year: 1949 Relocation in own plant: 1955 Start with own tool room: 1957 Purchasing of the first presses: 1960 Assembly of an aluminium die casting plant: 1965 Start with coating: 1994 Foundation of Bausch Kft. in Budapest/Hungary: th anniversary of the company : 1999 Foundation of Bausch Isocoating GmbH: 2001 Take over of Ernst Hauser Stanz- und Druckgusswerk : 2002 Enlargement of the tool room in Vaihingen/Enz: 2003 Move into the new transportation building: 2004 Buying of a part of the Fakir area: 2006 Move into a part of the Fakir building: 2007 June, 2008 Dr. Karl Bausch GmbH & Co. KG 3
4 Management Sales administration: Technical administration: Sales and distribution: Kurt Bausch Günther Bausch Heinz Fiedler Purchasing: Heike Hauser June, 2008 Dr. Karl Bausch GmbH & Co. KG 4
5 Development of sales sales trend from 2002 till 2007: Umsatz in Mio Euro ,8 29,1 31,7 34,5 37,5 43, Jahr June, 2008 Dr. Karl Bausch GmbH & Co. KG 5
6 Employment trend human resources from 2002 till 2007: Anzahl Mitarbeiter Jahr June, 2008 Dr. Karl Bausch GmbH & Co. KG 6
7 Materialeinsatz materials usage from 2002 till 2007: Materialeinsatz in Tonnen Jahr June, 2008 Dr. Karl Bausch GmbH & Co. KG 7
8 Technology Tool design and Tool making Stamping of stator and rotor sheets To packetise: interlocking to rivet welding gluing laser welding laser cutting June, 2008 Dr. Karl Bausch GmbH & Co. KG 8
9 Technology Rotor die casting Powdercoating of rotor stacks Laser cutting Laser welding June, 2008 Dr. Karl Bausch GmbH & Co. KG 9
10 Tool Shop Equipment: 3D - Construction with CAD 10 wire eroding machines 2 vertical eroding machines 12 grinding maschines 6 milling maschines 2 machining centres 5 turning centres 1 circular grinder 2 jig milling machines June, 2008 Dr. Karl Bausch GmbH & Co. KG 10
11 Punching shop Equipment: 30 High speed stamping machines from 40 t to 250 t therefrom 16 with riveting control 4 eccentric press from 50 to 100 t 12 hydraulic press from 8 to 25 t 5 stamping places for samples and small series June, 2008 Dr. Karl Bausch GmbH & Co. KG 11
12 Coating Equipment: 1 Powder coating unit with chain conveyor (ETI) 1 semi automated powder coating unit (Braun) 5 fully automated powder coating units (Braun) June, 2008 Dr. Karl Bausch GmbH & Co. KG 12
13 Mould making Equipment: 3 machining centres 4 vertical eroding machines 4 wire eroding machines 2 turning centres 4 surface grinding machines 2 milling machines 1 circular grinder 1 jig milling machine 1 measuring machine 4 CAD/ CAM workstations June, 2008 Dr. Karl Bausch GmbH & Co. KG 13
14 Products Laminations for all kind of electric motors and generators rotor and stator packages: stamping of packages, rivet, welded and glued, with and without axes and nuts June, 2008 Dr. Karl Bausch GmbH & Co. KG 14
15 Products Die cast rotors with and without axes and nuts Powder coated packages for basic insulation stamping tools, tools for pressure and injection moulding June, 2008 Dr. Karl Bausch GmbH & Co. KG 15
16 Certifications The company is certified after: DIN EN ISO DIN EN ISO 9002 ISO TS and complies with the strict requirements of the automotive industry June, 2008 Dr. Karl Bausch GmbH & Co. KG 16
17 Contact Dr. Karl Bausch GmbH & Co. Industriestraße 12 D Vaihingen/Enz-Kleinglattbach phone: +49 (0) telefax: +49 (0) Internet: June, 2008 Dr. Karl Bausch GmbH & Co. KG 17
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