Atomization of viscous liquids Cooling Gas cooling Humidification of air Humidification of goods Lubrication Web dampening and many others...

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1 Atomization of viscous liquids Cooling Gas cooling Humidification of air Humidification of goods ubrication Web dampening and many others...

2 Pneumatic atomizing nozzles Pneumatic atomizing nozzles are available in various designs to comply with specific spray and flow requirements: selfaspiration (siphon ) supply of liquid from a vessel located at a higher level (gravity ) supply of liquid under pressure (pressure ) mixing of fluids inside or outside the nozzle full cone or flat fan spray pattern For many applications, adjustability of liquid flow and, thereby, of the droplet size, is possible with the aid of manually operated accessory components. A pneumatically controlled piston (series 156) or magnetic valve (series 6) allows to perform automatic or intermittent operations. A number of special customized designs complete the nozzle range. Criteria for selecting pneumatic atomizing nozzles 1. Spray pattern Pneumatic flat fan atomizing nozzles should be chosen for humidifying and cooling of goods, for web dampening and for a number of painting tasks; in short, wherever a broad linear impact is required. Pneumatic full cone atomizing nozzles, however, should be used, when a compact, circular impact or a major reach is required, e.g. for direct air humidifying, for gas cooling or for chemical process applications. Siphon 2. Mode of liquid supply Whenever liquid can be supplied under pressure, it is recommended to use nozzles functioning by the liquid pressure. Use of pneumatic atomizing nozzles operating to the siphon or the gravity is recommended when liquid is to be sprayed in small quantities, e.g. for spraying of disinfectants. Air 3. Mixing of fluids The supply of air or gas provides an additional breaking up of the liquid flow into finest drop particles. This supply and mixing can either take place inside or outside the nozzle. Inside mixing should be preferred, when water, low viscosity liquids or liquids without solid matter are to be atomized. Outside mixing is particularly suited for atomizing viscous liquids which are prone to impurities and therefore tend to cause clogging of the nozzle. ow liquid pressures are used with this type of nozzle due to its design. iquid pressure Air mmws iquid iquid iquid Gravity mmws Pressure with pneumatically controlled valve (example) Air Control air for pneumatic valve Air iquid 1.2

3 Pneumatic atomizing nozzles. Spray Mode of Mixing Series V Water Application Page pattern liquid of fluids [l/h] supply Full cone Pressure Inside Humidification of air, cooling. 1.5 Full cone Pressure Inside , Humidification of air, cooling. 1.7 Full cone Siphon or gravity Outside Chemical industry, cooling, spraying of viscous liquids. 1.9 Flat fan Pressure Inside ,50 Web dampening, humidification of goods, cooling Flat fan Siphon or gravity Inside Web dampening, humidification of goods, cooling

4 Pneumatic atomizing nozzles. Spray Mode of Mixing Series V Water pattern liquid of fluids [l/h] Application Page supply Flat fan Pressure Outside Web dampening, humidification of goods, atomization of viscous fluids Full cone Siphon or gravity Inside ubrication, cooling, humidification of air. 1. Full cone Pressure Inside ,50 2,00 [l/min] Gas cooling, flue gas desulphurisation, exhaust gas conditioning, dust control. On request. Please ask for our leaflet Twinfluid Nozzle ances. Full cone Pressure Outside [l/min] Chemical process engineering, cooling, atomizing of viscous liquids. On request. Please ask for our leaflet Twinfluid Nozzle ances. 1.4

5 Full cone, pressure, internal mixing Series 156.1/6.1 Fine full cone atomization and fogging with air or gas. iquid pressure. Internal mixing of fluids. Applications: Humidification of air, cooling. 1/4 BSPP Hex 13 Series Weight brass: 108 g Series 6.1 with magnetic valve Weight brass: g ocking plug shutoff needle Sealing ockring quickcleaning device Nozzle tip Series 156.1/6.1 H Pneumatically controlled valve Nozzle body Accessories for series 156, please refer to page 1.15 iquid pressure p [bar] 0,7 1,5 3,0 4, p Water [bar] H [m] xx xx xx xx xx xx. 14 0,50 0,50 5, ,80 3, 5,70 10,00 7,60 18,60,80 15, ,40 3, 0 5,00 0 3, 5, ,40 18,60 17,40, ,8 3,0 3,8 4,0 4,6 5,2 4,0 4,6 4,9 5,3 = narrowest free cross section (water) Continued on next page. xample Type + Material no. (xx) = for ordering: xx =

6 Full cone, pressure, internal mixing Series 156.1/6.1 iquid pressure p [bar] 0,7 1,5 3,0 4, Vn Air [ m 3 /h] p Water [bar] H [m] xx xx xx xx , ,60 59, , 20 20,40, ,60 9, ,30 70, ,60 5,80 7,70 8, ,80 2, , 11 10, ,50 9,30 10, ,50 8,50 9,30 10,00 10,50 1 6, , , ,10 7,80 9, ,30 8,20 9, , ,9 6,1 6,7 7,9 9,1 6,1 7,0 7,6 7,9 9,1 = narrowest free cross section (water) xample Type + Material no. (xx) = for ordering: xx =

7 Full cone, pressure, internal mixing Series 156.2/6.2 Fine full cone atomization and fogging with air or gas. specially wide spray angle of. Pressure. Internal mixing of fluids. Applications: Humidification of air, cooling. 1/4 BSPP Hex 13 Series Weight brass: 106 g Series 6.2 with magnetic valve Weight brass: g ocking plug D2 D1 shutoff needle Sealing ockring quickcleaning device Nozzle tip 0 Pneumatically controlled valve Nozzle body Series 156.2/6.2 Accessories for series 156, please refer to page 1.15 iquid pressure p [bar] 0,7 1,5 3,0 4, p Water [bar] D 1 D xx xx xx xx. 12 0, ,70 0 l,70 5,70 38, ,00 1 1, 3, 3, 7,30 5,70 49,20 40, , 25,00 2,70 1 5,60 7,00 7,50 8,00 8,70 9, 9,80 8,70 7, 40, ,80 10, = narrowest free cross section (water) Continued on next page. xample: Type + Material no. (xx) = for ordering xx =

8 Full cone, pressure, internal mixing Series 156.2/6.2 iquid pressure p [bar] 0,7 1,5 3,0 4, p Water [bar] D 1 D xx xx xx xx. 12 l, , ,50 17, , ,80 28,00 5,80 6,30 7,50 7,80 7,00 7,30 7,80 8, ,00 25, , , ,50 3 7,50 8,20 8,50 8,80 9,20 9, 8,20 8,70 10, , , , ,00 70,00 65, , ,30 10, , 15, , 1 15,60 17,70 6, 6, 85,60 75,70 68, , 9 86, , 1,70 15,00, , = narrowest free cross section (water) xample Type + Material no. (xx) = for ordering: xx =

9 Full cone, siphon, external mixing Series 156.3/6.3 Particularly fine full cone atomization with air or gas. Siphon. xternal mixing of fluids. Applications: Chemical industry, cooling, atomization of viscous liquids. 1/4 BSPP Hex 13 Series Weight brass: 102 g Series 6.3 with magnetic valve Weight brass: g ocking plug shutoff needlel Sealing ockring Series 156.3/6.3 H quickcleaning device Pneumatically controlled valve Nozzle tip Nozzle body Accessories for series 156, please refer to page 1.15 Air. V Water [l/h] p. V n Water column [mm WS] Aspiration height [mm WS] [bar] [m 3 /h] p Air [bar] H [m] xx xx xx xx xx xx xx xx xx xx xx xx. 11 0,40 5,60 8,70 10, 10, ,60 9,10 10, , , ,00 8, 9, ,60 19, , 49, ,00 6,70 7, 9,40 10,10 10, 17, , ,40 9,10 9, ,00 20, ,70 39,60 7, ,80 18,70 15, ,60 30, ,,80 7,80 20, , 7,80 1 0,40 0,40 0, ,30 8,20 = narrowest free cross section (water) Operational information: iquid flow of pneumatic atomizing nozzles with external mixing can be turned down to 0 with air pressure remaining constant. xample Type + Material no. (xx) = for ordering: xx. + =

10 Flat fan, pressure, internal mixing Series 156.4/6.4 Fine flat fan atomization with air or gas. iquid pressure. Internal mixing of fluids. Applications: Web dampening, cooling, humidification of goods 1/4 BSPP Hex 13 Series Weight brass: 108 g Series 6.4 with magnetic valve Weight brass: g B2 ocking plug B1 shutoff needle Sealing ockring quickcleaning device Nozzle tip Series 156.4/6.4 Pneumatically controlled valve Nozzle body Accessories for series 156, please refer to page 1.15 iquid pressure p [bar] 0,7 1,5 3,0 4, p Water [bar] B 1 B 2 [m] xx xx xx xx xx xx. 13 0, ,00 15, ,,20 15, ,00 25,00 2 1,00 3, 6, 3, 19,20 18,00, , , , ,00 3, 0 6, ,1 1,2 1,4 1,5 1,7 3,0 4,0 = narrowest free cross section (water) Continued on next page. xample Type + Material no. (xx) = for ordering: xx =

11 Flat fan, pressure, internal mixing Series 156.4/6.4 iquid pressure p [bar] 0,7 1,5 3,0 4, p Water [bar] B 1 B 2 [m] xx xx xx xx xx xx xx xx. 11 0,50 0, , , , ,65 6, ,00 27,00 25, , ,80 3 7,70 8,70 0 5, , , , ,00 25,00 9,60 8,40,20 15, ,60 107,1 89, , ,00 7,50 7,60 7,80 8,50 8,80 8,00 8,80 9,70 10, ,30 6, 6, 70, ,00 48,00 45, , ,40 8,10 18,50 17,40, ,5 146,9 106, ,60 28,80 7,60 9,20 9, 1 10,50 10, 3, 5,80 8,20 5, ,30 18,70 20, 3, ,0 3,0 0,9 1,2 1,5 3,8 4,5 5, xx xx , ,00, , 3, , ,00 5, ,00 28,00 25,00 2 5,80 7,50 8, ,1 1,2 1,5 2,1 = narrowest free cross section (water) xample Type + Material no. (xx) = for ordering: xx =

12 Flat fan, siphon, internal mixing Series 156.5/6.5 Particularly fine flat fan atomization with air or gas. Siphon. Internal mixing of fluids. Applications: Web dampening, cooling, humidification of goods. 1/4 BSPP Hex 13 Series Weight brass: 102 g Series 6.5 with magnetic valve Weight brass: g ocking plug B2 B1 shutoff needle Sealing ockring quickcleaning device Pneumatically controlled valve Nozzle body Nozzle tip Series 156.5/6.5 Accessories for series 156, please refer to page Air V Water [l/h] p. V n Water column [mm WS] Aspiration height [mm WS] [bar] [m 3 /h] p Air [bar] B 1 B 2 [m] xx xx xx xx xx xx xx xx. 13 0, 3, 0 3, 0 0, 5,00 0,50 0,40 0 0, 0, ,1 2,1 3,0 4,0 4,0 4,0 = narrowest free cross section (water) xample Type + Material no. (xx) = for ordering: xx =

13 Flat fan, pressure, external mixing Series 156.6/6.6 Fine flat fan atomization with the aid of air or gas. iquid pressure. xternal mixing of fluids. Applications: Web dampening, cooling, humidification of goods, atomization of viscous liquids. 1/4 BSPP Hex 13 Series Weight brass: 102 g Series 6.6 with magnetic valve Weight brass: g B2 B1 ocking plug shutoff needle Sealing ockring quickcleaning device Pneumatically controlled valve Nozzle body Nozzle tip Series 156.6/6.6 Accessories for series 156, please refer to page 1.15 iquid pressure p [bar] 0, p Water [bar] B 1 B 2 [m] xx xx xx xx xx xx. 14 0,40 0,50 9,80 10,60 0, 0, 0, 2,1 2,1 2, xx. 0,40 6,50 6,50 6,50 6, xx. 7,80 7,80 7,80 7, xx. 15 0, xx. 15 7,30 7,30 7,30 7,30 8,80 8,80 8,80 8,80 0, 0, 4,0 4,0 = narrowest free cross section (water) Continued on next page. xample Type + Material no. (xx) = for ordering: xx. + =

14 Flat fan, pressure, external mixing Series 156.6/6.6 Type Mat. no. iquid pressure p [bar] 0, p Water [bar] B 1 B 2 [m] xx xx xx xx xx xx xx xx ,00 7,60 8, , ,60 19, 2 26, ,60, ,00 7,60 8, , ,60 19, , ,60 9,80 20, ,00 7,60 8, , ,60 19, 2 26, ,60,70 10, ,60 8, , ,60 19, 2 26, ,60,70 0, 0, 0, 0, 4,9 4,9 4,9 = narrowest free cross section (water) Operational information: iquid flow of pneumatic atomizing nozzles with external mixing can be turned down to 0 with air pressure remaining constant. xample Type + Material no. (xx) = for ordering: xx = A1 A2 A3 2 A1 A2 A3 iquid supply line Control air for pneumatic valve Atomizing air supply line 1 2 Pneumatically controlled valve xx. xx (see Page 1.15) Pneumatic atomizing nozzle xx. xx. xx (see Page 1.13 f) Cereal dampening in a mixing drum 1.14

15 Accessories for pneumatic atomizing nozzles of the series Regulating device and shuttingoff needle: Type Mat. no. UNF 9 / 24 Hex SW 11/ AF 33,5* 42,5 UNF 5 / 24 * max. geöffneter opened Zustand For all nozzles of the series 156 Weight: / 303 SS: 33 g Pneumatically controlled valve. Opening pressure 2,1 bar, max. cycles/min. 31 For nozzles Needle diameter D 46 G 1/8 1 /8 BSPP ISO 228 Air uftanschluß connection / 303 SS Brass plated D UNF 5 / 24 Weight brass: g xx xx xx xx xx xx xxx. xx xxx. xx xxx. xx xxx. xx xxx. xx xxx. xx. 1,4 1,0 0,7 0,5 0,3 Quickcleaning device Type Mat. no. For nozzles Needle diameter D / 303 SS Brass plated Hex SW UNF 5 / 24 D Weight brass: 51 g xx xx xx xx xx xx xxx.xx xxx.xx xxx.xx xxx.xx xxx.xx xxx.xx. 1,4 1,0 0,7 0,5 0,3 Regulating device with quickcleaning needle Type Mat. no. For nozzles Needle diameter D SW Hex UNF 5 / 24 D Weight brass: 75 g xx xx xx xx xx xx / 303 SS Brass plated 156. xxx. xx xxx. xx xxx. xx xxx. xx xxx. xx xxx. xx. 1,4 1,0 0,7 0,5 0,3 xample Type + Material no. (xx) = for ordering: xx =

16 Full cone, siphon, internal mixing Series 140 Particularly fine full cone atomization. Siphon. Internal mixing of fluids. Integrated regulating device. Applications: ubrication, cooling, humidification of air. Weight brass: 70 g Hs.. V W = iquid V n A = Air Water Air Aspiration height [mm WS] W [l/h] p [bar] Air pressure 0,5 1,0 2,0 3,0 A [m 3 /h] W [l/h] A [m 3 /h] W [l/h] A [m 3 /h] W [l/h] A [m 3 /h] ,50 0, ,00 8,00 10,00 10,50 1 8,00 8,00 = narrowest free cross section Assembly scheme Accessories: Gasket ,8 x 12 x 1 (WP 210) Wasser uft Nipple (Material brass) Weight: 17 g Hex 1.

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