Westsail 32 Build Manual - Index, Page 1

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2 Westsail 32 Build Manual - Index, Page 1 I. FRONT MATERIAL 1. Cover Page 2. Index [Page 1] [Page 2] [Page 3] II. CABIN LAYOUT & CRADLE SPECS 5. Cabin Layout, Overhead 6. Cabin Layout, Port Elevation 7. Cabin Layout, Strbd Elevation 8. Shipping Cradle Specifications III. HULL CONSTRUCTION DETAILS 9. Spawl Diagram 10. Beam Adjustment 11. Hull To Deck Attachment, 1/3 12. Hull To Deck Attachment, 2/3 13. Hull To Deck Attachment, 3/3 14. Underdeck Attachement Pieces 15. Bobstay Fitting Installation 16. Dam In Heel Of Keel 17. Caprail Materials List 18. Caprail Installation, 1/2 19. Caprail Installation, 2/2 20. Rub Rail, 1/2 21. Rub Rail, 2/2 22. Scupper Deck Assembly 23. WSP, Patching Holes In Hull 24. WSP, Secondary Bonding Schedule IV. BOWSPRIT, BOOMKIN & PULPITS 25. Bowsprit 26. Bowsprit Platform, 1/2 27. Bowsprit Platform, 2/2 28. Bowsprit Platform Anchor Roller 29. Bowsprit Eyeband, 1/2 30. Bowsprit Eyeband, 2/2 31. Bowsprit Installation 32. Boomkin Assembly 33. Boomkin Spacer Blocks 34. Boomkin Installation, 1/2 35. Boomkin Installation, 2/2 36. Boomkin End Fitting 37. Boomkin Crossmember 38. Pulpit Bow 39. Pulpit Bow Modified 40. Pulpit With Tabernacle 41. Tang Boomkin Stay & Whisker Stay V. RUDDER, TILLER & VANE STEERING 42. Rudder Assembly, 1/3 43. Rudder Assembly, 2/3 44. Rudder Assembly, 3/3 45. Rudder Cheeks And Top 46. Rudder Installation 47. Rudder Cheeks Installation 48. Tiller 49. Tiller Box 50. Tiller Position 51. Lower Grudgeons 52. Upper Grudgeons 53. Aries Stearing Vane Installation 54. Aries Tang Plate VI. GROUND TACKLE GEAR 55. Hawse Pipe, Bronze 56. Hawse Pipe Assembly 57. Forward Sampson Post 58. Windlass Installation, S-L Deck Cap Installation 60. Chain Splitter 61. Anchor Roller 62. Stern Sampson Post Specs 63. Stern Sampson Post Installation 64. Stern Mooring Cleats Installation VI. BALLAST DETAILS 65. Ballast Location, 1/3 66. Ballast Location, 2/3 67. Ballast Location, 3/3 68. Ballast Lead Fwd 69. Ballast Lead Middle 70. Ballast Lead Aft VII. HATCHES 71. Fwd Hatch Teak 72. Fwd Hatch Teak Trim 73. Fwd Hatch Parts 74. Main Hatch Bedlog, 1/2 75. Main Hatch Bedlog, 2/2 76. Main Hatch Bedlog Mill 77. Main Hatch Track 78. Main Hatch Drop Boards, 1/2 79. Main Hatch Drop Boards, 2/2 80. Main Hatch Trim 81. Main Hatch Turtle, 1/3 82. Main Hatch Turtle, 2/3 83. Main Hatch Turtle, 3/3 84. Main Hatch, 1/3 85. Main Hatch, 2/3 86. Main Hatch, 3/3 87. Companionway Hatch Trim 88. Companionway Hatch Trim Int 89. Companionway Hatch Dodger 90. Hatches In Fiberglass Sole 91. Lazarette Hatch VIII. DECK GEAR & FITTINGS 92. Teak Decking 93. Teak Decking Materials 94. Scupper Grate 95. Lifeline Stanchion Locations 96. Lifeline Stanchions, 1/5 97. Lifeline Stanchions, 2/5 98. Lifeline Stanchions, 3/5 99. Lifeline Stanchions, 4/ Lifeline Stanchions, 5/ Lifeline Stanchions, New 102. Lifeline Stanchion Gate Brace 103. Lifelines 104. Mast Tabernacle 105. Mast Tabernacle Boom Guy 106. New Deck Mast Pulpit 107. Pinrails, 1/ Pinrails, 2/ Pinrails, 3/ Belaying Pins 111. Dorade Vent Location 112. Dorade Vent Installation IX. COCKPIT GEAR & FITTINGS 113. Cockpit Drain Hose Assembly 114. Cockpit & Scupper Drain Assembly, 1/ Cockpit & Scupper Drain Assembly, 2/ Cockpit Sole 117. Slates For Cockpit 118. Cockpit Trim For Teak Decking 119. Boom Gallows Frame 120. New Deck Boom Gallows Base 121. Boom Gallows 122. Instrument Panel Cover 123. Instrument Panel & Bilge Pump Installation 124. Compass And Inst Cover 125. Instrument Locations 126. Depth Sounder Fairing 127. Speedo Sensor Installation 128. Instrument Cover X. STANDING RIGGING 129. Stem Fitting, Bobstay 130. Whisker Stay Tangs Installation 131. Boomkin Stay Tang Installation 132. Stem Fitting, Staysail 133. Chainplate, 1/ Chainplate, 2/ Plate Backup 136. Mast, 1/ Mast, 2/ Mast Spreader 139. Mast Step Installation 140. Main Boom 141. Rigging Schedule XI. RUNNING RIGGING 142. Running Rigging Schedule 143. Tuning The Rig 144. Optional Heavy Rigging Package 145. Running Rigging For Optional Sails 146. Running Rigging Line Specs 147. Rigging Gear Specs & Info 148. Bridge Deck Mainsheet Traveler 149. Genoa Track On Cap Rail 150. Optional 3-Sheave Masthead 151. Whisker Pole Installation 152. Standard Aluminum Spars, Cutter 153. Wire Halyards 154. Running Backstay Option 155. Running Backstay Tackle, 1/ Running Backstay Tackle, 2/ Running Backstay Tang 158. Double Backstay Instl 159. Main Boom Preventer, Optional 160. Main Boom Topping Lift Assembly 161. Storm Trysail Track Installation 162. Nicro-Shaefer Staysail Traveler 163. Main Sheet Arrangement 164. Main Sheet Arrangement w/traveler 165. Mainsheet Block Installation 166. Jiffy Reefing Lines 167. Jiffy Reefing Boom Hardware 168. Jiffy Reefing Mast Hardware 169. Jib Furling Gear 170. Jib Sheet Winches And Cleats 171. Jib Sheet Blocks 172. Jib Genoa Package 173. Staysail Boom Pedestal, 1/ Staysail Boom Pedestal, 2/ Staysail Boom Gooseneck 176. Staysail Boom 177. Staysail Track 178. Staysail Sheet Installation 179. Staysail Pennant 180. Winch Pad Installation 181. Winch-Cleat Orientation 182. Winch Pad XII. SAIL DIMENSIONS 183. Storm Trysail Specs 184. Spitfire Jib Specs 185. Storm Jib Specs 186. Yankee Jib Specs 187. Drifter Specs 188. Reacher-Drifter Specs 189. Reacher-Drifter Giant Specs 190. Genoa Specs 191. Genoa Staysail Specs 192. Heavy Boom Sail Offsets

3 Westsail 32 Build Manual - Index, Page 2 XIII. PROPANE TANKS & SYSTEM 193. Deckbox For Propane Tanks, 1/ Deckbox For Propane Tanks, 2/ Propane Tank Location And Fastening 196. Butane Tank Installation XIV. MATERIALS & USAGE 197. Basic Materials Rqrd & Usage, 1/ Basic Materials Rqrd & Usage, 2/ Basic Materials Rqrd & Usage, 3/ Basic Materials Rqrd & Usage, 4/4 XV. CONSTRUCTION, GENERAL 201. Main And Engine Room Bulkhead Inst 202. Main Bulkhead Bond 203. Portlight Location 204. Cabin Overhead Layout 205. Cabinet Assembly, Forward Cabin, 1/ Cabinet Assembly, Forward Cabin, 2/ Teak Slats, Fwd Cabin, Port 208. Teak Slats, Fwd Cabin, Stbd 209. Fwd Bunk Insert 210. Anchor Chain Pipe Installation 211. Chain Locker Floor & Partition 212. Teak Ceiling Fwd Cabin 213. Sub Assembly Port Head Partition 214. Sub-Assembly Head Cabinets 215. Mast Wire Cover Box, 1/ Mast Wire Cover Box, 2/ Head Shelf With Mirror 218. Main Cabin Assembly Port 219. Main Cabin Assembly Stbd 220. Sub-Assembly Of Sliding Berth 221. Toilet Paper Holder 222. Head Shelf 223. Dresser Cabinet 224. Fwd Cabin Office 225. Shower Track 226. Main Cabin Plan 227. Sliding Berth Parts Installation 228. Pilot Berth 229. Pilot Berth Ceiling 230. Deckbeams Fastening To Deck 231. Deckbeams Installation 232. Deckbeam Locations 233. Knees For Overhead Trim 234. Bulkhead Trim 235. Sea Rails 236. Internal Grabrail & Liner Installation 237. Teak Cabin Sole 238. Cabin Sole Wood Assembly Detail 239. Rack, Soap & Toothbrush 240. Bunk Strap XVI. CONSTRUCTION, COMPANIONWAY 241. Companionway Steps 242. Step Brace 243. Top Step Assembly 244. Companionway Steps Assembly XVII. CONSTRUCTION, NAV STATION 245. Chart Table Upper Cabinet, 1/ Chart Table Upper Cabinet, 2/ Chart Table Sub Assembly 248. Chart Table Parts Inst 249. Hanging Locker 250. Bookshelf Above Chart Table, 1/ Bookshelf Above Chart Table, 2/ Post Above Hanging Locker 253. Chart Table Light XVIII. CONSTRUCTION, PLYWOOD & TRIM 254. Interior Plywood, 1/ Interior Plywood, 2/ Interior Plywood, 3/ Interior Plywood, 4/ Interior Plywood, 5/ Interior Plywood, 6/ Interior Plywood, 7/ Interior Plywood, 8/ Interior Plywood, 9/ Interior Plywood, 10/ Interior Plywood, 11/ Interior Plywood, 12/ Interior Plywood, 13/ Interior Plywood, 14/ Interior Plywood, 15/ Interior Plywood, 16/ Interior Plywood, 17/ Teak & Mahogany Trim Kit, 1/ Teak & Mahogany Trim Kit, 2/ Teak & Mahogany Trim Kit, 3/3 XIX. CONSTRUCTION, GALLEY 274. Post Pad Hanging Locker And Icebox 275. Galley Upper Cabinet, 1/ Galley Upper Cabinet, 2/ Galley Upper Cabinet, 3/ Galley Sub-Assembly 279. Icebox Top 280. Icebox Cover, 1/ Icebox Cover, 2/ Icebox Grate 283. Post Above Icebox 284. Galley Cabinet Over Icebox, 1/ Galley Cabinet Over Icebox, 2/ Galley Cabinet Over Icebox, 3/ Icebox 288. Galley Safety Strap XX. CONSTRUCTION, DINETTE & TABLES 289. Dinette Outboard Cabinet 290. Dinette Seats 291. Dinette Table Assembly 292. Dinette Table Leg 293. Dinette Drop Rail 294. Formica Cutting Dinette Interior 295. Centerline Table, 1/ Centerline Table, 2/ Centerline Table Port Side Bunk 298. Centerline Table Formica Cutting 299. Centerline Table Leaf Support 300. Centerline Table Detail 301. Centerline Table Installation Detail 302. Centerline Table Removable Fiddles 303. Centerline Table Pole Pad 304. Centerline Table End Trim 305. Centerline Table Door And Drawers 306. Centerline Table Stanchion 307. U-Shaped Dinette Table XXI. CONSTRUCTION, DRAWER DETAILS 308. Drawer Detail, 1/ Drawer Detail, 2/ Drawer Detail, 3/ Drawer Detail, 4/ Drawer Detail, 5/ Drawer Detail, 6/6 XXII. CONSTRUCTION, DOOR DETAILS 314. Head Door Inst 315. Louvered Head Doors With Raised Pan 316. Sliding Doors Panels 317. Sliding Doors Molding 318. Sliding Doors, 1/ Sliding Doors Assembly 320. Engine Room Door 321. Single Frame Doors, 1/ Single Frame Doors, 2/ Double Frame Doors, 1/ Double Frame Doors, 2/ Doors Teak, 1/ Doors Teak, 2/ Sliding Doors, 2/2 XXIII. STOVE & CABIN HEATER 328. Mounting Blocks Shipmate Stove 329. Mounting Package Midget II Stove 330. Shipmate Stove SS 331. Cabin Heater Chummy, 1/ Cabin Heater Chummy, 2/ Cabin Heater Chummy, 3/3 XXIV. ELECTRICAL, 110V HOUSE Volt Electircal Wiring Volt Outlet Locations, 1/ Volt Outlet Locations, 2/ Volt Receptacle Volt Elect System, 2/ Volt Elect System, 3/ Volt Elect System, 1/3 XXV. ELECTRICAL, 12V HOUSE Volt Wiring 342. Battery Cables 343. Battery Box Hold Down Volt Elect Sys Volt Elect Sys Volt Elect Sys V Electrical Wiring 348. Interior Lights Kw Generator Mouting Bracket Kw Alternator Wiring 351. Lightning Protection System 352. Lightning Rod Inst XXVI. ELECTRICAL, 12V DC NAVIGATION 353. Traditional Side Lights 354. Radio Wiring Installation 355. Mast Lights Wiring 356. Optional Instrument Wiring 357. Traditional Sidelight Wiring XXVII. ELECTRICAL, 12V ENGINE 358. Trim Pieces Engine Room Drops 359. Engine Wiring MD2 & MD Engine Wiring Perkins 361. Volvo 55-Amp Alternator 362. Volvo Cold Start Solenoid 363. Engine Wiring Volvo 364. Engine Wiring System, Std, 1/ Engine Wiring System, Std, 2/ Engine Wiring System, Std, 3/3

4 Westsail 32 Build Manual - Index, Page 3 XXVIII. PLUMBING, FRESHWATER 367. Water Tank, Plastic 368. Water Tank, Stainless Steel 369. Water Tank To Shower System 370. Fresh Water System, 1/ Fresh Water System, 2/ Fresh Water System, 3/ Fresh Water System, 4/ Fresh Water System, 5/ Fresh Water System, 6/ Fresh Water System, 7/ Hot Water Heater Installation 378. Presure Water System With Hot Water 379. Sink Plumbing 380. Galley Plumbing Diagram 381. Galley Plumbing 382. Water Tank Installation 383. Water Tanks With Extra Tank 384. Water Tank Strap Blocks 385. Water Tank Hold Down Strap XXIX. PLUMBING, SALTWATER 386. Salt Water Plumbing Galley, 1/ Salt Water Plumbing Galley, 2/ Salt Water Plumbing Galley, 3/3 XXX. PLUMBING, SANITARY 389. Head Plumbing 390. Shower Pres Reducing Valve 391. Shower Drain Installation 392. Plumbing System For Head, 1/ Plumbing System For Head, 2/ Plumbing System For Head, 3/ Plumbing System For Head, 4/ Plumbing System For Head, 5/ Marine Head Installation 398. Head Anti-Siphon Valve Installation 399. Head Operation With Holding Tank 400. Holding w/selector Discharge System 401. Mansfield Head w/o-b Discharge 402. Head With Holding Tank 403. Head Plumbing Diagram 404. Inca Plastic Tank 405. Location Waste Deck Pumpout 406. Groco Head Plumbing, 1/ Groco Head Plumbing, 2/2 XXXI. PLUMBING, BILGE 408. Bilge Pump Plumbing, 1/ Bilge Pump Plumbing, 2/ Manual Bilge Pump Installation 411. Elect Bilge Pump Installation, 1/ Elect Bilge Pump Installation, 2/ Elect Bilge Pump Wiring 414. Elect Bilge Pump Float Switch Installation XXXII. PLUMBING, SEACOCKS 415. Location Of Seacocks 416. Seacocks For Head And Sink 417. Seacock Inst 1.50 in 418. Seacock Inst 0.75 in 419. Seacock Plywood Washer 1.50 in 420. Seacock Plywood Washer 0.75 in XXXIII. PLUMBING, DIESEL & KEROSENE 421. Diesel Fuel Tank 422. Kerosene Tank 423. Kerosene Tank Installation 424. Kerosene Tank Hold Down 425. Diesel Fuel Tank Strap 426. Diesel Fuel Tank Lower Bracket 427. Engine Fuel System, Std, 1/ Engine Fuel System, Std, 2/ Engine Fuel System, Std, 3/ Engine Fuel System, Std, 4/ Engine Fuel System, Std, 5/ Engine Fuel System, Std, 6/ Engine Fuel System, Std, 7/ Engine Fuel System, Std, 8/8 XXXIV. ENGINE & TRANSMISSION 435. Engine Installation 436. Bracket Engine, MD2, 1/ Bracket Engine, MD2, 2/ Bracket Engine, MD2, 3/ Bracket Engine, MD3, 1/ Bracket Engine, MD3, 2/ Engine Control System, Std, 1/ Engine Control System, Std, 2/ Engine Exhaust System, Std, 1/ Engine Exhaust System, Std, 2/ Engine Exhaust System, Std, 3/ Engine Water Intake System, Std, 1/ Engine Water Intake System, Std, 2/ Exhaust System, MD2B & MD3B, 1/ Exhaust System, MD2B & MD3B, 2/ Muffler Aqualift, 1/ Muffler Aqualift, 2/ Volvo Major Spare Parts Kit XXXV. SHAFT & PROPELLER 453. Propeller Shaft, 1/ Propeller Shaft, 2/ Propeller Shaft Flange 456. Propeller Shaft Hole 457. Shaftlog Installation (New) 458. Shaftlog Installation (Old) 459. Shaftlog & Stuffing Box Installation 460. Propeller Installation 461. Propeller 462. Engine Prop Shaft Assembly, Std, 1/ Engine Prop Shaft Assembly, Std, 2/ Engine Prop Shaft Assembly, Std, 3/3

5 Section II - Cabin Layout & Cradle Specs Page 5 - Cabin Layout, Overhead

6 Section II - Cabin Layout & Cradle Specs Page 6 - Cabin Layout, Port Elevation

7 Section II - Cabin Layout & Cradle Specs Page 7 - Cabin Layout, Strbd Elevation

8 Section II - Cabin Layout & Cradle Specs Page 8 - Shipping Cradle Specifications

9 Section III - Hull Construction Details Page 9 - Spawl Diagram

10 Section III - Hull Construction Details Page 10 - Beam Adjustment