SPIN Service Manual Advance Version 1.2. Advance Service Manual

Transcription

1 Advance Service Manual

2 Index Index List of parameters Advance configuration Gas scale calibration Scale calibration with Empty Bottle: Scale calibration with Full bottle: Oil scale calibration Pressure sensor calibration (with taps) Pressure sensor calibration (LP+HP) -Advance (without taps) Reset Maintenance Filter Replacement Replacement of the oil of the vacuum pump Channel List Software Upgrade Spare Parts Conversion from R134 to 1234YF... 24

3 1 List of parameters Advance configuration NB: the wrong setting of parameters could cause malfunctioning of the AC machine!! The machine is set by Spin during the final test, so do not change the parameters without prior advice from the technical department. - Select Setting from the main menu and confirm with Enter ; - Select Technical service with Enter ; - Confirm again with Enter (the box will be highlighted), enter the password (0200), using the UP key ; - Confirm with Enter and select Confirm. - Select using the left/right keys Change Parameters and confirm with Enter ; N Name of the parameter Default Min Max Steps Setting 1 Device_Type Basic Basic Basic Plus Full 2 Tank_Layout Oil bottles (Standard) 1-3 oil bottles (hybrid) 2-2 Bottles 3-5 Bottles 4-6 Bottles Bigas + Hyb 3 Oil_Cell No scale 1 with scale Unit of Measure Description - Version of the machine - Setting of oil bottles on the machine - Installation of the oil scale on the machine 4 Low_Pressure Min. pressure of gas in mbar the bottle 5 High_Pressure Min. pressure of gas in mbar the bottle 6 Vacuum_Pressure mbar Min. value of vacuum 7 Bottle_Size gr Capacity of the tank 8 Bottle_Wgt Weight of the tank mounted on the machine (tare): 8600gr bottle of 22Kg 9 Percentage of gas inside Perc_Allarm_Full_Bott % the bottle to get the alarm of full bottle 10 Rec_Wait_Time_A Waiting time between sec the recovery phases in automatic mode 11 Rec_step_A Number of recovery phases in automatic mode 12 Rec_Wait_Time_M sec Waiting time between the recovery phases in

4 manual mode 13 Rec_step_M Number of recovery phases in manual mode 14 Group_Fluid_Qty Quantity of gas for the gr manifold compensation 15 Q_gas_min_W Min. quantity of gas in the bottle for the flushing 16 Q_gas_min Min. quantity of gas in the bottle for alarm 17 Washing_Cycles_Refill 0 Refil. Flush. Number of cycles for OFF refilling flushing 18 Washing_Cycles_Recyc 0 Recyc. Flush Number of cycles for re OFF - cycling flushing 19 Q_gas gr Max quantity of gas charged during the flushing 20 T_wait_C_end sec Waiting time after the charge in the flushing phase 21 T_wait_W_R sec Waiting time between the charge and the beginning of the recovery 22 Show_Temperature show Temp OFF 1 - show Temp ON - Reading of the temperature from the Home page 23 Lock_station No Yes station blocked No station unblocked Block of the station with password 24 Filter_Change Quantity of gas Kg recovered to change the filter 25 Warmup_Temp Temperature for C activation of the heating belt nte 26 Gas_Type MonoGas - Type of gas in use. R134a 1 Change of the reading of - MonoGas R1234yf (2- BiGas) the DB and graphical display for the texts containing R134a or R1234yf 27 Perc_PreCharge R1234_Delta_P 29 R1234_Test_P 0 Precharge disabled % mbar sec Percentage of gas to charge with the precharge Tolerance for the reduction of the pressure in precharge phase Time of monitoring of pressure after the precharge R1234

5 30 R1234_Vacuum 31 Init_Check_Time 32 Init Delta Gas 33 Save_Wgt_Time sec Controllo Perdite OFF gr sec 34 Bottle_Measure_Unit Kilograms(Kg) 1 Pounds (lb) 35 Oil_Measure_Unit Grams (gr) 1 - Ounces (Oz) 36 Pressure_Unit bar 0 - Bar 1 - PSI 37 Temp_Measure_Unit Grams (gr) 1 - Ounces (Oz) 38 DeltaP_Nitrogen_Test Nitrogen leak test OFF 39 Printer No printer 1 - Custom 2 - APS 3 - other Time of vacuum followed by the precharge Time of checking of leaks at the machine sec start up Tolerance for reduction/increase on weight in the initial leak test Time of memory of the weight of gas in the bottle for the initial leak test - Unit of measure for the gas in the bottle - Unit of measure for oil Unit of measure of pressure - Unit of measure for temperature mbar Tolerance for pressure reduction in the nitrogen test [mbar] for leak alarm - Kind of printer installed 40 User No User 1 - User No PWD 2 - User with PWD 41 Wash_Recy_B/BP-En No si - Full no - basic 42 Ch_Reverse no chreverse - With this parameter you enable or disable the user management with or without password Recycling flushing Reverse Channels 1 yes chreverse 43 StanBy HP bar Sopra questo valore di pressione viene chiusa l'elettrovalvola di HP 44 Analyzer R1234yf No No Yes No - Attiva o disattiva la Analizzatore funzione Analizzatore 1 - Si gas Analizzatore 45 Analysys alwais No No Yes No Analisi gas solo su richiesta - Se attivo (yes) viene effettuata l'analisi del gas prima di ogni

6 dell'utilizzatore 1 - Si Analisi fatta prima di ogni ciclo automatico o manuale operazione di recupero (manuale o automatico) 46 Threshold Purity Gas % Indica la soglia di purezza minima per dare l'ok alla operazione di recupero 47 Threshold Charge OFF gr Quantità di gas caricata nella seconda fase di carica (intermittenza)

7 2 Gas scale calibration The bottle s scale calibration can be done with full bottle and with empty bottle as well. NB: it is not necessary to execute both calibrations! - Select Setting from the main menu and confirm with Enter ; - Select Technical Service with Enter ; - Confirm again with Enter (the box will be highlighted), and enter the password (0200), suing the UP key; - Confirm with Enter and select Confirm. Possible choices : - Scale Calibration with Empty bottle - Scale Calibration with Full bottle (moving with the rightward key) 2.1 Scale calibration with Empty Bottle: Before performing the calibration it is necessary to empty completely the internal bottle! - Confirm the choice with the Enter key ; - The box A.with empty bottle is highlighted; - Confirm with Enter (the asterix is highlighted); - Confirm again with the Enter key; - Move with the upward arrow key on: B. with bottle + weight - Put a load of a known weight onto the bottle; - Confirm with Enter ; - With the arrow keys write the weight of the sample load in grams - Select Confirm and press Enter 2.2 Scale calibration with Full bottle: - Confirm the choice with the Enter key; - Lift the internal bottle from the plate and press Enter ; - NB:do not disconnect any hose from the bottle!! - With lifted bottle confirm with Enter (the asterix will be highlighted ); - Confirm again with Enter ; - Select: B. with Bottle (do not press Enter ); - Put the bottle on the plate and confirm with Enter (the asterix will be highlighted ); - Confirm again with Enter ; - Select : C. with Bottle + Weight - Put a sample load of a known weight on the bottle; - Confirm with Enter ; - With the arrow keys write the weight of the sample load in grams ; - Select Confirm and press Enter

8 3 Oil scale calibration - Select Setting from the main menu and confirm with Enter ; - Select technical service with the Enter key; - Confirm again with Enter (the box will be highlighted),and enter the password (0200), using the Upward key; - Confirm with Enter and select Confirm. - Select Cell Calibration Oil and confirm with Enter - The box : A. scale without weight is highlighted ; - Confirm with Enter (the asterix is highlighted); - Confirm again with Enter ; - Move with the arrow keys on : B. scale + weight: - Place a weight of a known value on the cell ; - Confirm with Enter ; - With the arrow keys write the value of the sample load in grams; - Select Confermare and press Enter 3.1 Pressure sensor calibration (with taps) Before making the calibration of sensors, assure you that the pressure on the HP and LP gauges is at zero! - Select Setting from the main menu and confirm with Enter ; - Select technical service with the Enter key; - Confirm again with Enter (the box will be highlighted), and enter the password (0200), using the UP key; - Confirm with Enter and select Confirm. - Select using the key arrow keys Pressure Sensor Calibration LP HP and confirm with Enter ; - Phase 1: follow the info on the display (close the HP and LP couplers and press Enter ); - The vacuum pump starts (wait until the values read on the display stabilize) - Press Enter when the value are stable ; - Phase 2: follow the info on the display (give a known pressure to the HP coupler and write using the arrow keys, the value of the absolute pressure ). NB: in the phase 2 the HP tap must be opened, the LP tap must be closed - Confirm with Enter (calibration ended)

9 3.2 Pressure sensor calibration (LP+HP) -Advance (without taps) Before making the pressure sensor calibration, assure you that the HP and LP gauges are at zero! - Select Setting from the main menu and confirm with Enter ; - Select technical service with Enter ; - Confirm again with Enter (the box will be highlighted), and enter the password (0200), using the UP arrow key; - Confirm with Enter and select Confirm. - Select using the arrow keys Pressure sensor Calibration LP HP and confirm with Enter ; - Phase 1: follow the info on the display (close the HP and LP couplers and press Enter ); - The vacuum pump starts (wait until the values read on the display stabilize) - Press Enter when values are stable ; - Phase 2: follow the info on the display (give a known pressure to the HP coupler and write the value of the absolute pressure with the arrow keys) - Confirm with Enter (calibration ended) 4 Reset This function is to reset the alarms displayed on the machine. 1) Reset KgGasRec it is to reset the alarm for the SERVICE 2) Reset MemoryLog is to reset the memory of the operations performed by the machine, when the message memory nearing depletion appears. SAVE DATA ON THE PC BEFORE PROCEEDING WITH THIS FUNCTION 3) Reset OreCompress is to reset the SERVICE alarm

10 5 Maintenance 5.1 Filter Replacement Close the upper tap of the internal bottle. Slowly undo the two connectors of the filter (some gas could flow out from the filter). Replace the filter respecting the sense. Attention: close the upper tap of the bottle before undoing the connectors. 5.2 Replacement of the oil of the vacuum pump - Discharge the oil from the cap A. - Fill the new oil through the B cap, up to the level mark on the sight window C Attention: do not disperse the lubricant in the environment but dispose as a special waste and following the rules in force Cod. spare oil : AV68I (mineral oil for vacuum pumps) B C A NB: reset the counters for the service - Select Setting from the main menu and confirm with Enter ; - Select Technical Service with Enter ; - Confirm again with Enter (the box will be highlighted), and enter the password (0200), using the UP arrow key; - Confirm with Enter and select Confirm. - Select, using the arrow keys Reset Service and confirm with Enter ; - Select Reset KgGasRec press Enter and select Confirm - Select Reset Ore Compress press Enter and select Confirm NB: DO NOT MAKE THE RESET MEMORY LOG otherwise all data of operations performed until that moment, will be cancelled

11 6 Channel List Full (no taps) Channel 1: EV3 (Vacuum) VACUUM PUMP EV2 (Oil Discharge) Channel 2: EV1 (Recovery) COMPRESSOR (Recovery) -FAN Channel 3: Heating Channel 4: EVD (Hybrid Oil + Additive) Channel 5: EVC (Standard Oil + Additive) Channel 6: EV4 (Gas Charge) Channel 7: EVX1-2 (Tap 1) Channel 8: EVY1-2 (Tap 2) PRINTER POWER SUPPLY SIGNAL

12 Basic Plus (with taps) Channel 1: EV3 (Vacuum ) VACUUM PUMP EV2 (Oil discharge) Channel 2: EV1 (Recovery) COMPRESSOR (Recovery) FAN Channel 3: Bottle s heating belt Channel 4: EVD (injection Hybrid oil + tracer) Channel 5: EVC (injection standard oil + tracer) Channel 6: EV4 (gas charge) Channel 7: free Channel 8: free OIL BALANCE GAS BALANCE PRINTER POWER SUPPLY PRESSURE SENSOR SIGNAL

13 Basic (with taps) Channel 1: EV4 (vacuum) VACCUM PUMP EV5 (oil discharge) Channel 2: EV3 (Recovery) COMPRESSOR (Recovery) FAN Channel 3: Bottle s heating belt Channel 4: EV1 (Standard Oil injection) Channel 5: free Channel 6: EV2 (Gas Charge) Channel 7: free Channel 8: free OIL BALANCE (optional) GAS BALANCE PRINTER POWER SUPPLY SIGNAL PRESSURE SENSOR

14 7 Software Upgrade 1) Connect the USB -MICRO USB to the PC; ) Select SETUP on the AC machine and confirm with Enter ; 3)Select SOFTWARE UPDATE and confirm; ) Open the software PIC32UBL.exe on the PC;

15 5) Select ENABLE on the second box on the left USB (VID/PID) to activate the connection between the machine and the PC; 6) Select CONNECT ;

16 7) on the right of the screen you will get the message device connected - Bootloader Firmware Version 1.0 (or following) ; 8) Select Load Hex File ;

17 9) Search for the file CLIMAX.X.production.hex that you have previously saved; 10) Select Erase-Program-Verify ; 11) An uploading bar will appear on the PC and on the display of the machine;

18 12) when the upload will be ended, the message Program load succesfull will appear and the program of the station will stop; 13) Press Run Application to start the application of the station NOTE 1 : at the first start of the board you have to: 1) Enter Date and Time 2) Save the data of the operations performed on the PC using the fuction DATA LINK and the software AcDataLink 3) Reset all parameters using all the fucntions in the Technical Service Reset Service (Reset KgGasRec - Reset OreCompress - Reset MemoryLog) NOTE 2: on the Software update The jumper J38 (near to the micro-processor) is in case of interruption of the programming or in case of block on the station during the update. Use this operation to reset the station: 1) SWITCH OFF THE MACHINE 2) PUT THE JUMPER ON J38 3) SWITCH ON THE MACHINE THAT WILL SHOW THE PROGRAMMING SCREEN 4) SET THE MACHINE 5) ONCE THE PROGRAMMING IS FINISHED, SWITCH OFF THE MACHINE 6) REMOVE THE JUMPER 7) RELIGHT THE MACHINE

19 8 Spare Parts Description Price List code picture 52,00 0EC056CR000 electrovalve 1/8 + coil oil discharge manifold park. 280,00 280,00 EVO 0MN044CR000 PLUS 0MN042CR ,00 BASIC 0MN055CR000 Compressor 216,91 0MT021CR000 Vacuum pump VE 135L 220,00 280,00 CLEVER SLEEK BASIC OK CLIMA BASIC 0MT051CR000 SLEEK PLUS/EVO OK CLIMA PLUS/EVO 0MT047CR000 Electronic CPU board 620,00 0SE103CR000 Evaporator+ separator 170,00 GAC0092CR000 One-way valves m/m 1/4 22,72 0RR060CR000

20 One-way valves m/f 22,72 0RR026CR000 Manometer LP -1/+15 D80 Marca Wika 35,00 0MN040CR000 Manometer HP -1/+30 D80 Marca Wika 35,00 OMN041CR000 Bottle s pressure gauge 0-25 bar D40 15,60 0MN049CR000 Drier filter 40,00 0AA025CR000 Bottle 160,00 127,00 22 KG OK CLIMA PLUS/EVO SLEEK PLUS/EVO 0SB015CR KG CLEVER BASIC/PLU/EVO SLEEK BASIC OK CLIMA BASIC 0SB016CR000

21 Bottle s weighting cell 143,48 GCC0001CR000 Oil weighting cell 125,00 GCC0011CR000 Expansion valve 44,93 0RR014CR000 Membrane 9-button keypad 32,00 CLEVER BASIC/PLUS/EVO 0AD304CR000 32,00 OK CLIMABASIC/PLUS/EVO SLEEK BASIC/PLUS/EVO 0AD380CR000 Quick coupler HP x 15.1CR 39,00 0AA010CR151 Quick coupler LP x 15.1CR 39,00 0AA011CR151

22 Belt with buckle 5,80 0CV092CR000 Polisnap module 15,50 0EC019CR000 Condenser 220v 68,00 101,00 CLEVER BASIC/PLUS/EVOL. SLEEK BASIC OK CLIMA BASIC 0CO010CR000 SLEEK PLUS/EVO OK CLIMA PLUS/EVO 0CO001CR033 Pressure sensor - 1 /+30 bar 84,00 0EC066CR000 (NO RESISTENZA) Rubber hose cm35 FF1/4 11,88 0TG004CR023

23 Rubber hose cm60 FF1/4 16,53 0TG010CR000 Extraflex hose 6x4 1,36 0TG0069CR000 Extraflex hose 8x6 1,64 0TG027BI000 Rubber hose cm40 16,00 0TG048CR044 1/8-1/4 Blue 17CR rubber 25,00 0TG062CR000 hose cm300 Rubber hose cm27-1/8m-1/4f 8,20 0TG065CR000 Safety valve M1/8 16 bar 11,36 0RC022CR000 Thermal printer 190,00 190,00 Plastic tank 0,25 18,00 OK CLIMA BASIC/PLUS/EVO SLEEK BASIC/PLUS/EVO 0SR016CR000 CLEVER BASIC/PLUS/EVO 0SR018CR000 OK CLIMA BASIC/PLU/EVO SLEEK BASIC/PLUS/EVO CLEVER PLUS/EVO WT14CR009 Vacuum pump oil s bottle 18,00 CLEVER BASIC WT14CR004 NEW OIL WT14CR005 WASTE OIL 10,00 WCR Cod POWER SUPPLY 12V 32,00 0TR028CR000

24 9 Conversion from R134 to 1234YF - The A/C station Advance R134 series, can be modified by proper kit on request in order to work on systems containing gas R1234YF. - NB Once change is made, the station can no longer operate on systems containing R134! - The kit includes: - Additional fan - Dehydrator filter - Rapid couplings x R1234 You also need to make the setting of the software from setting / technical service. First of all you have to remove the gas R134 from the A/C station present in the circuit and in the bottle. To do this, use another A/C station or a recovery unit. Note: Do not release the gas in the environment! - To empty the bottle and part of the circuit of the station, close the red tap of the internal bottle, do one or more gas charges in the hoses with later recovery in order to empty the charging hose that connects the bottle to the manifold. - Once you have discharged the charging hose, disconnect the hose from the coupling of the internal bottle (side red tap). - Connect the hose of a recovery unit or of an A/C station to the coupling of the bottle. - Do the gas recovery. In this way you will recover gas in the bottle and also the one in the recovery circuit (filter / condenser). - After the recovery, make the wash of the A/C station circuit and of the bottle with nitrogen (after disconnecting the compressor!) - Replace the dehydrator filter after washing. - Replace the rapid couplings - Mount the additional fan at the A/C station using the appropriate predisposition (the location varies depending on the model) - Connect the fan to the module polisnap, so that it can be powered as soon as you turn on the ac station (the fan is used to remove the gas inside the station in case of leaks). - NB: The gas 1234yf is flammable when placed under conditions of saturation! - Do the setting of the parameters as follows: - From setting menu, select technical service - Enter the password (0200) and confirm. - Use the left arrow key, select "modify parameters" and confirm with enter. - Use the right arrow key to select the parameter 26 (gas type), and press enter to confirm, press the "up" arrow button and select R1234YF; - Confirm your choice by pressing enter. - Press "C" several times to return to the main menu. - After changing the parameter 26, when you turn on the station it will always perform a leak test (30 seconds by default). - It is saved practically the last weight read before turning off the station. If when you turn on the station is detected a difference of 50g, appears on the display the leaks alarm! - The station will not be operativel even if it turned off and on. To reset the alarm you must simultaneously press the "C" and "F" buttons for a couple of seconds.

25 Schema ADV Evo