OMS P/N: Rev.: B. Description OMS: ASSY BACKUP POD 6.0. DCR# 3137 Date: Operation: Special Instructions: TQC. Torque.

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1 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of NA P-Touch Labels Apply Label & Serial Number/Part Number Label onto the front of the chassis as shown. OMS Template: Rev. A

2 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB90-9 Motherboard PCBA BB0-9 Intel Processor Chip BBEVE0 Dynatron R CPU Fan NOTE: ESD Requirements are needed from this point on during the build. Open the motherboard PCBA PN BB90-9 and verify if all parts are included (includes MB, head cover and Red Sata Cable) Open the Intel Processor PN BB0-9 CPU Chip and Dynatron Fan PN BBEVE0. OMS Template: Rev. A

3 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB90-9 BB0-9 Motherboard PCBA Intel Processor Chip Ref Ref Carefully unlock, remove & discard CPU cover from Motherboard. Warning: Do Not touch surface of CPU chip area. Carefully install the CPU Chip onto the Motherboard and lock it into place with MB locking mechanism. OMS Template: Rev. A

4 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB90-9 Motherboard PCBA Ref BB GB Memory Cards orientation of CPU chip and lock it into place with MB locking mechanism. (Note the slots of the CPU chip) Install qty PN BB PCBA (Memory Card) onto motherboard by opening the locks of the blue slots and carefully inserting and pushing the PCBA until the tabs locks the PCBA into place. OMS Template: Rev. A

5 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB90-9 Motherboard PCBA Ref Move speaker jumper so that it is only in contact with pin. Carefully remove the wire from the fan and re-route fan wire so it does not touch the fan. Install fan assembly onto Motherboard using supplier provided hardware. Connect fan wire to location "FAN" on Motherboard as shown. OMS Template: Rev. A

6 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of Bend Tab NA NA Head Cover (from MB) P-Touch Label Ref BBEVE00 Main Chassis Remove Tab Bend tab of head cover & remove tab (included with the Motherboard) to prepare for installation onto the chassis. Apply EXT label onto head cover as shown. Carefully install the head cover onto the chassis as shown by inserting bottom side first. OMS Template: Rev. A

7 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB90-9 Motherboard Ref BB Screw, -x/ Carefully align the Motherboard onto the head cover of the chassis. Secure the motherboard onto chassis using qty PN screws. Note sequence of hardware installation - OMS Template: Rev. A

8 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB90-9 SATA Cards BB Screw, -x/ Heat sinks are installed on U location on qty PN BB90-9 SATA Cards. Install qty PN BB90-9 SATA Cards onto Motherboard slots. Secure onto chassis using Qty PN BB Screw. pins stick out of the backside of the chassis OMS Template: Rev. A

9 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: 9 of BBEVE0 BB9-0 BBEVE0 NA Standoffs, Mxmm. SATA Hard Drive Screw, M x Red Sata Cable (fr. MB) Ref & Install standoffs onto Hard drive PN BB9-0 by hand then using needle nose pliers to secure. Install Hard Drive with standoffs onto chassis using Qty PN BBEVE0. Connect the Red Sata cable (included with MB) from the hard drive to the motherboard (J location). OMS Template: Rev. A

10 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: 0 of BB9-9 Cable Assy, On/Off Pin Open the Switch Cable Assy PN BB9-9 and verify O-Ring & supplier provided nut. Remove the supplier provided nut from the Switch Cable Assy. LED + LED - Pin Install the O-Ring first (if not already installed), route the switch cable through chassis, & secure the switch with the nut. Note: O-Ring is on the outside of chassis. OMS Template: Rev. A

11 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB9-9 Cable Assy, On/Off Ref BB90-9 Motherboard PCBA Ref Identify and connect the wires from the switch to Motherboard locations as shown in picture: Red single wire (positive) installed on the outer pin of MB. Black single wire (negative) installed on the inner pin of MB. Yellow double wire installed on last pin of MB Re-route switch cable as shown around motherboard. OMS Template: Rev. A

12 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of MB Cable MB Jumper Connector BB9-0 PS, EVGA NEX0G Open box of Power Supply Unit PN BB9-0 and retrieve MB cable & MB Jumper Connector. Mark on back of the Power Supply the following numbers that correlates to SATA - & PATA - using Sharpie Gray Permanent. OMS Template: Rev. A

13 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of PSU Locations VGA- BBEVE PS Pigtail, EVGA SATA SATA PATA PSU Pigtail Cable PATA MB Cable from PSU to -Pin Jumper Connector Install PSU Pigtail Cable BB9- and MB cable on back of the PS. Ensure each cable connector is inserted into its correct port on back of the power supply as shown in picture. Install the MB Jumper Connector to the MB Cable. MB Cable OMS Template: Rev. A

14 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB- PS Vibration Kit NR-PPS--000 Thick Tywrap Install PSU with Dampening Vibration PN BB- onto chassis using supplier provided screws (x). Note: Color of PS Vibration Dampner may vary MB Cable Power Supply (PSU) hardware are hand tightened (Do Not Over-tightened) Route MB Cable and PSU Pigtail Cable using Tywrap (x) as shown in picture. OMS Template: Rev. A

15 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of PSU BB9-0 PS, EVGA NEX0G BBEVE Pigtail pin Open box of Power Supply Unit PN BB9-0 and retrieve MB cable, SATA cable, & CPU cable. BBEVE SATA Cable CPU Cable MB Cable Mark on back of the Power Supply the following numbers that correlates to SATA - & PATA - using Sharpie Gray Permanent. OMS Template: Rev. A

16 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of SATA Cable from PSU to boot drive PSU Locations VGA- BBEVE PS Pigtail, EVGA SATA CPU Cable from PS to Motherboard Pin Connector SATA PATA PSU Pigtail Cable PATA MB Cable from PSU to Motherboard Pin Connector Install PSU Pigtail Cable BBEVE, MB cable, SATA Cable & CPU Cable on back of the PS. Ensure each cable connector is inserted into its correct port on back of the power supply as shown in picture. MB Cable SATA Cable CPU Cable OMS Template: Rev. A

17 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB- PS Vibration Kit Note: Color of PS Vibration Dampner may vary BBEVE PS Pigtail, EVGA Ref NR-PPS--000 Thick Tywrap SATA Cable Install PSU with Dampening Vibration PN BB- onto chassis using supplier provided screws (x). Power Supply (PSU) hardware are hand tightened (Do Not Overtightened) MB Cable MB Cable CPU Cable Route MB cable, SATA cable, & CPU cable of PS and PSU Pigtail cable using Tywrap (x) as shown in picture. Connect the other end of MB cable & CPU cable of PS to the pin & pin connector of the motherboard as shown. OMS Template: Rev. A

18 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of Connect the other end of PSU SATA Cable to the boot drive as shown in picture. OMS Template: Rev. A

19 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: 9 of Z00 Blank Label BB9- Cable, SATA (0 long) BB90--0 PCBA Backplanes - Label Qty SATA Cables PN BB9- numerically from - using blank label PN Z00 at both ends of the cable as shown in picture. Backplanes have silver tracing on top PCBA (-connector side) Label Qty PCBA Backplanes PN BB90- numerically from - using blank label PN Z00 as shown in picture. OMS Template: Rev. A

20 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: 0 of Backplane Mounting Plate BBEVE PS Harness, Pin BBEVE PS Harness, Pin BBEVE9 Backplane Tray Layout PSU Cable Harness onto Backplane Mounting Plate (p/o chassis) as shown in picture. Note: Harness has # label at ends of cable. Harness length from pin connector to mounting plate should OMS Template: Rev. A

21 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of Layout SATA Cable Harness onto Backplane Mounting Plate (p/o chassis) as shown in picture. OMS Template: Rev. A

22 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of Layout Power Cable Harness onto Backplane Mounting Plate (p/o chassis) as shown in picture. OMS Template: Rev. A

23 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB9- Cable, SATA (0 long) Ref Layout SATA Cables - onto Backplane Mounting Plate as shown in picture. Note: Curls for SATA Cable # may vary. Ends of SATA Cable connectors to mounting plate should SATA CABLES #,, 9, & OMS Template: Rev. A

24 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB9-0 BB9-0 BB9- PS Harness, Pin PS Harness, 0 Pin Cable, SATA (0 long) Ref Ref Ref BB90--0 PCBA Backplane Ref - - Install the PSU cables and SATA Cable #- on the back of Backplanes #-. Make sure connectors are seated properly. OMS Template: Rev. A

25 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB Screw 0 Attach each backplane to chassis backplane plate using qty screws per board. DO NOT OVERTIGHTEN HAND TIGHTEN ONLY Important: Absolutely NO Kinking of the SATA Cables OMS Template: Rev. A

26 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of N/A Backplane/Mtg Plate Assy Ref BB x ¼, Screw Carefully place the Backplane/Mounting Plate Assy onto chassis as shown in picture. Note: all cables are tucked in chassis and no cables are pinched or has any kinks. Secure the Backplane/Mounting Plate Assy from the bottom side of the chassis using (x) screws. OMS Template: Rev. A

27 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BBEVE BB9-0 BB9-0 PS Pigtail, EVGA PS Harness, Pin PS Harness, 0 Pin Ref Ref Ref Connect PSU Pigtail Cable connector to PSU Cable Harness connector and route cable as shown in picture. Connect PSU Pigtail Cable connector to PSU Cable Harness connector and route cable as shown in picture. OMS Template: Rev. A

28 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of Z0 Tie-wrap inch Route the SATA Cables #- on the chassis as shown in picture and securing SATA Cables #,,, & using () tywrap. Note: SATA Cables #,,, & should be routed between pins on the motherboard as shown in picture. OMS Template: Rev. A

29 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: 9 of BB9- Cable, SATA (0 long) Ref 0 9 BB90-9 SATA Cards Ref - Connect the SATA Cables - to the SATA Cards as shown in picture. See configuration. each SATA cable are connected to each SATA Card as shown in picture. Curl up all SATA Cables as shown in picture. Important: Absolutely NO Kinking of the SATA Cables and provide enough slack so that the cables are NOT too tight. - OMS Template: Rev. A

30 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: 0 of BB9- BB9- BBEVE BB-9 BB- Fan, 0mm Square Fan Tray ½ Thick Foam Dampener. BBEVE BB- Install () Fans onto the Fan Bracket (part of Chassis) as shown in picture using (x) supplier provided hardware. OMS Template: Rev. A

31 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB9- Fan, 0mm Square BBEVE Fan Bracket BB-9 ½ Thick Foam. Fan Tray Install () Fans onto the Fan Bracket (part of Chassis) as shown in picture Cut ½ Thick Foam to approximately. in length. Apply ½ x. long Thick Foam underneath Fan Bracket As shown in picture. the fan assemblies are orientated as shown with supplier logo facing outward. ½ x. Long Thick Foam OMS Template: Rev. A

32 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of - NA Fan Tray Assy Ref BB x ¼, Screw Carefully install the Fan Bracket Assy into the chassis as shown in picture using () screws. OMS Template: Rev. A

33 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BB9- BB90-9 Fan, 0mm Square Motherboard PCBA Ref - - Connect the () Fans Cables to the motherboard. Right Fan Fan A Middle Fan Fan Left Fan Fan Route fan wires underneath all fans OMS Template: Rev. A

34 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BBEVE Drive Guides (front) BBEVE Drive Guides (back) BB x ¼, Screw Drive Guides (x) - Install drive guides onto chassis as shown in picture using (x) screws on both sides of the chassis.. OMS Template: Rev. A

35 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of Drive Lid BBEVE9 Drive Lids Install Drive lids (with preinstalled foam) onto chassis as shown in picture. Drive Lids (x) OMS Template: Rev. A

36 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BBEVE90 Front Panel Cover Ref BB x ¼, Screw Install the Front Panel Cover to the chassis using qty PN BB Front Panel Cover Unit is ready for Test Note: Chassis covers will be installed after testing is complete. OMS Template: Rev. A

37 DCR# Date: -0- ASSY BACKUP POD.0 BPEVE OMS P/N: Rev.: B Page: of BBEVE9 BBEVE Cover Top Front Cover Top Rear Top Back Cover Top Front Cover Install Top Front Cover onto the chassis. Install Top Front Cover onto the chassis. Unit is ready for Packaging OMS Template: Rev. A