THERMAL SPRAY FACILITIES
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1 MEC ISO 9001:2000 THERMAL SPRAY FACILITIES AUTOMATICSYSTEMSfor HVOF, PLASMA, FLAMESPRAY,ARC SPRAY&RODSPRAY WIREFLAMESPRAYINGSYSTEMS SPRAYJET-87 - SPRAYJET-88 -SPRAYJET-98
2 SPRAYJET-87(11E) (suitablefor lowmelting wires) SPRAYJET-88(12E) (suitablefor high&lowmeltingwires) WIRE SIZE : 3.17mmStd. (other sizes optional) WIRE SIZE : 3.17mmStd. (other sizes optional) WIRE FEED : AirTurbine(pneumatic) WIRE FEED : AirTurbine OUTPUT(SprayRate) : OUTPUT(SprayRate) : Aluminium Zinc PureTin Babbit Kg/hr approx Kg/hr approx Kg/hr approx Kg/hr approx. Molybdenum Copper CarbonSteel PureNickel Kg/hr approx Kg/hr approx Kg/hr approx Kg/hr approx. GASESUSED : Oxygen,LPG, Propane GASESUSED : Oxygen,Acetylene COMPRESSEDAIR : 35 COMPRESSEDAIR : 35 NETWEIGHT: 2.27Kg. NETWEIGHT: 2.65Kg. SPRAYJET-98(14E) (suitablefor high&low meltingwires) WIRE SIZE : WIRE FEED : OUTPUT(SprayRate ): Molybdenum Copper Brass PureNickel GASESUSED : START-STOP: COMPRESSEDAIR : NETWEIGHT: 3.17mmStd. (other sizes optional) AirTurbine Kg/hr approx Kg/hr approx Kg/hr approx Kg/hr approx. Oxygen,LPG, Propane HandTrigger Kg. Note:Aboveparametersare onlyforreference.actualparametersdependuponthegeometry &size of thejob.
3 Spray Wire FLAMESPRAYINGWITHWIRE Coating Workpiece Spraystream Melting the Wire Fuel Gas Oxygen TheFlameSprayingProcessisbasically the spraying of molten metal onto a surface to provide acoating. Material in wire form is melted in a flame (oxyacetylene flame most common) and atomisedusingcompressedairtoforma fine spray.when the spray contacts the preparedsurfaceofasubstratematerial, the fine molten droplets rapidly solidify forming acoating. This process carried out correctly is called a"cold Process" (relative to the substrate material being coated) as the substrate temperature can be kept low during processing avoidingdamage,metallurgicalchanges AirControlUnit Gas Flowmeter WireFlame SprayGuns Air in Gases in Gas Control Unit Wire ReelStand withstraightner Hose Unit ATYPICALSET-UPOF SYSTEM FlameSpray System: * WireFlame * Gas Flowmeter * Gas Control Unit *Air Control Unit * WireReel Stand with Straightner * HoseUnit Optional: * Extension Nozzle *Trolleywith ReelStand * CoatingThickness Gauge GASCONTROLUNIT: Multi stage unit provides control and regulation of high pressure fuel gas and oxygen supply. it has two gauges - one to indicate cylinder pressure and other for delivery pressure. GASFLOWMETER: (2GF/3GFType) AIRCONTROLUNIT: WIREREELSTAND: WITHSTRAIGHTNER HOSEUNIT: Provides an accurate regulation of flow of oxygen and fuel gas. It detects leak or restriction in gas supply, eliminateshumanerrorsinsettingproperflame. Controls air pressure & filters air from oil vapour & moisture. An additional outlet is provided for operator's helmetifneeded It holdsmetallizingwirewhichisintheform ofstandardcoil andfeedittothe gunproperlybyremovingkinks&bends. Consistsofbluehoseforoxygen,blackhoseforair,and one redhoseforfuelgas(all7.5mtr.long)
4 EXTENSIONNOZZLES Wheredeepboresorrecessesareto be sprayed, a range of extension nozzles are available. These allow accessofthesprayatdepthsupto1.1 mtr, whilst straight or deflector air caps can be selected to direct the spraystreamtothearearequired. Model: 3XT&5XT Sizes: 150mm/300mm/ 600mm/900mm WIRECONTROLUNIT GASFLOWMETER Wire ReelStand with Straightner Trolley with ReelStand 3FM GASFLOWMETER The MEC Wire Reel Stand with Straightner is specifically designed to dispense wires for flame spraying. Awire straightenerisincludedandtheunitiscapableofhandling eitherreeledorloosecoiledwire. ATrolley with Reel Stand is also available to move the completesysteminshopeasily. These precision wall mounting Flowmeters are recommended for use with Flame Spraying Equipment. Ease to reading enables economic operation and rapid faultdiagnosis.theunitincorporatesseparateflowmeters forbothoxygenandfuelgassupplies. Model: 2FM(suppliedwith%scaleof0-100) 3FM (supplied withcalibrated scalein SCFH &NLPM )
5 SPRAYBOOTH&LATHE EXHAUSTSYSTEM Forcontrollingsprayeddustandfumeswhenmetallizingoperationtakesplace.Carriesaway metal dust as well as heat. Duct work has adjustable pipe length as well as ball joint to fit individualrequirement. Reclaimedmaterialsalsohasresalevalue. APPLICATIONS Zinc&Aluminumforanticorrosioncoating. Ni/Al composite wire for bondcoats&selfbonding coatings. Molybdenum for bond coating. Molybdenum for hard bearing applications, excellent resistance to adhesive wear, often used on piston rings, synchromesh cones & journals. High-chromium steel for hard & wear resistance coating. Bronze, babbitt for bearingapplications. Stainless steel, nickel and monel for anticorrosionandwear. Al &Ni/Al for wear and oxidationresistance. PROTECTIONEQUIPMENT Due to the nature of the metal spraying process, it is necessary to provide protection to personnelfromthehazardsofnoise,dustandglare.thefollowingrangeofproductssatisfies thisneed. METAL SPRAYWIRES EARMUFF& PROTECTIVEGOOGLE Light weight and comfortable with excellentvision.operator &otherpersonnelcloseto the spray operation must beworn. AIRFEDHELMET Light weight & comfortable withexcellentvision.supplied from a separate air supply which should be filtered by MECHelmetAirConditioner. RESPIRATORY MASK Ensure clean breathing air at all times. Conforms to current legislation on breathingairquality.filter cartridgereplaceable. With over 100 standard materials Aluminium, Aluminium Alloy, Tin, Tin Alloy, Nickel, Nickel Alloy, Zinc, Stainless Steel, Brass, Molybdenum, Monel, Copper & many more wires are available. MEC can assist in the selection of the correct material for all applications and can supply to suit all thermalsprayingprocess.
6 AWIDERANGEOFTHERMAL SPRAYEQUIPMENTS Hijet-9600 HVOF Wire jet-86 Feeder PF-3350 Hipojet-2100 HVOF "COMPACT" Control Panel AP-2200 Hipojet-2700 HVOF SprayGun "MULTI TASKING" CERTIFIED PRODUCTS jet-85 Rodojet-9800 CeramicRod Arcjet-95 TwinWire Arc Spray Gun Thermal Spray Robot Tilting Turntable Sprayjet-5MC Wire Spray Gun CertifiedISO9001by MEMBEROF ROBOT SPRAYWATCH METALLIZINGEQUIPMENTCO.PVT.LTD. E-101, M.I.A.,Phase-II, Basni, Jodhpur (India) Ph. : Fax : Web : Delhi Mumbai Bangalore Secunderabad
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