Gas Equipment. For Cutting, Gouging, Welding & Heating QUALITY GAS EQUIPMENT.

Transcription

1 For Cutting, Gouging, Welding & Heating QUALITY GAS EQUIPMENT

2 Introduction Beginning in 1988, Tesuco has established itself as a specialist equipment supplier for all gas welding, heating and cutting applications. Tesuco is proud to be 100% Australian owned and has been quality endorsed by SAI Global to the AS/NZS ISO 9001 Standard since Tesuco continues to introduce new and exciting products from the best Australian and overseas manufacturers. This booklet introduces you to our range of welding, heating and cutting equipment, available through our extensive distributor network both here and abroad. We thank you for choosing our quality gas equipment. Only trained operators may use this equipment. To view our complete range of quality gas equipment, visit our website Scan QR code

3 AUSTRALIAN STANDARDS There are many Australian standards covering gas equipment, however one of the most important is AS 4839 The Safe Use of Portable and Mobile Oxy-Fuel Systems for Welding, Cutting, Heating and Allied Processes. It covers items like cylinder handling and transportation, gases, hoses and hose length, regulators, flashback arrestors, blowpipes, tips and nozzles and includes a guide on maintenance and testing of the equipment. For peace of mind Tesuco equipment conforms to all of the relevant Australian and New Zealand standards. In some products, such as our oxygen regulator, our testing is beyond that of many in the marketplace. Not all oxygen regulator have passed the promoted ignition test (referred to as the bomb test) as listed in AS To ensure ultimate safety, Tesuco oxygen regulators have passed this test. ACETYLENE WITHDRAWAL RATES Choice of equipment may be restricted by the size or number of acetylene cylinders you use. Acetylene cylinders must display the maximum withdrawal rate on the cylinder label. Further to this, continuous withdrawal (over 20 minutes) and depletion of cylinder contents will reduce the available withdrawal rate. Exceeding the maximum withdrawal rate of acetylene cylinders may cause flashbacks, serious damage to equipment and/or injury to the operator. The correct cylinder size or number of cylinders must be used relevant to the gas consumption of the tip. To simplify this, flow rate information to safely use each tip/nozzle is supplied in this booklet. LPG WITHDRAWAL RATES As with acetylene, flow rate from LPG cylinders is restricted by the size of the cylinder used. For example, the maximum continuous draw 21ºC for a 45 kg cylinder is 56.6 L/min. As a result it may be dangerous to use some equipment if the gas supply is not sufficient. It is imperative that the operator selects the correct gas supply for the equipment being used. Failure to do this may cause flashbacks, serious damage to equipment and/or injury to the operator. HEATING & GOUGING NOZZLES Due to the large flow rate of these items, it is not recommended to use a single cylinder, standard flashback arrestors,or 5 mm ID hose. High flow flashback arrestors have part numbers starting with FRH or FTH, 8 mm ID hose is recommended for all heating and gouging applications. BOTTOM & SIDE ENTRY REGULATORS Previously, regulators from most suppliers have only been available in bottom entry. Cylinders, however may have either a top or side outlet valve. To cater for this Tesuco regulators are available in both bottom and side entry configuration. This ensures the appropriate regulator can be used to maintain the correct orientation of the regulator and gauges during operation, making it easier to read and adjust pressures. HOSES All hoses meet the requirements of AS 1335 and have been rated at a higher pressure than is required by this standard. All hoses are fitted with reusable hose fittings for ease of maintenance.

4 Flow Diagram OXYGEN OR RC1BOX10 RC1SOX10 RC1SOX4.5 ACETYLENE OR RC1BAC1.5 RC1SAC1.5 LPG RC1RLP4 3 QUALITY GAS EQUIPMENT P E. sales@tesuco.com.au W.

5 Flow Diagram 5 mm ID TWIN HOSE FRSOD GWTWOA5 GWTWOA10 FTSOD GWTWOA15 FRSOQD4D GWTWOA20 FTSOQD1D FRSOR FTMO 10 mm ID TWIN HOSE FRHOD GWTW10A10 GWTW10A15 FTMOQD1U FRHOR Note: When heating or gouging, high flow (FRH-/FTH-) model flashback arrestors and 10 mm twin hoses must be used. FTHOD 5 mm ID TWIN HOSE FRSFD GWTWOL5 GWTWOL10 FTSFD GWTWOL15 FRSFQD4D GWTWOL20 FTSFQD1D FRSFR FTMF 10 mm ID TWIN HOSE FRHFD GWTW10L10 GWTW10L15 FTMFQD1U FRHFR Note: When heating or gouging, high flow (FRH-/FTH-) model flashback arrestors and 10 mm twin hoses must be used. FTHFD P E. sales@tesuco.com.au W. QUALITY GAS EQUIPMENT 4

6 Flow Diagram OXYGEN/ACETYLENE GWMI10 GWCA01 GWWH01 GWCA02 The available withdrawal rate of acetylene from a cylinder limits the equipment that may be used. It is the operators responsibility to choose correct equipment. Flashback arrestors must be fitted to both the regulator and blowpipe, as stated in AS 4839 to protect the operator and the equipment. GWMI13 GWMI10 GWHBS735 GWHBS700 GWHBS450 GWHT812 OXYGEN/LPG GWMI10 GWCA01 GWWH01 GWCA02 The available withdrawal rate of LPG from a cylinder limits the equipment that may be used. It is the operators responsibility to choose correct equipment. Flashback arrestors must be fitted to both the regulator and blowpipe, as stated in AS 4839 to protect the operator and the equipment. GWMI13 GWMI13LN Note: GWMI13LN to be used for heating heads GWHTL3, GWHTL4 and GWHTLH3, GWHTLH4 and GWHTLH5. GWHBS735 GWHBS700 GWHBS450 5 QUALITY GAS EQUIPMENT P E. sales@tesuco.com.au W.

7 Flow Diagram GWWT06 GWWT08 GWWT10 GWWT12 GWWT15 GWWT20 WELDING GWSMNA06 GWCNA06B GWCNA08B GWCNA12B GWCNA15B GWCNA20B GWCNA06 GWCNA08 GWCNA12 GWCNA15 GWCNA20 GWGNA32 GWGNA32S GWGNA48 CUTTING GOUGING GWHTA1 GWHTA2 HEATING GWBT08 GWBT12 GWBT15 GWBT20 BRAZING GWCNL06 GWCNL08 GWCNL12 GWCNL15 GWCNL20 GWGNL32 GWGNL32S GWGNL48 CUTTING GOUGING GWHBA GWHTL1 GWHTL2 GWHTL3 GWHTL4 GWHTLH1 GWHTLH2 GWHTLH3 GWHTLH4 GWHTLH5 HEATING P E. sales@tesuco.com.au W. QUALITY GAS EQUIPMENT 6

8 Accessories FLINT GUN TRIPLE FLINT WELDING GOGGLES Shade 5 DESCRIPTION QTY GWTF Flint gun triple flint 1 GWTFR Triple flint replacement 4 GWG TIP CLEANING SET COMBINATION SPANNER NOZZLE NUT DESCRIPTION SPCANN GWTC GWS SPCANND Twin pack ROLLER GUIDE & RADIUS BAR GWRB GWRG GWRGR DESCRIPTION Radius bar Roller guide Roller guide with radius bar 7 QUALITY GAS EQUIPMENT P E. sales@tesuco.com.au W.

9 Accessories GAUGE PROTECTOR Twin Pack INSTRUCTION MANUAL Gas Equipment SPRGPRD SPRGPBD COLOUR Red Black GWKIM FLASHBACK ARRESTOR WITH Q/A COUPLER HOSE JOINER COUPLING PINS TO EN 561 QPFDM5 QPODM5 DESCRIPTION TYPE QPFDM5 Fuel Gas Male LH QPFDF5 DESCRIPTION QPODM5 Oxygen Male RH FISFQD4 Inline Fuel Gas QPFDF5 Fuel Gas Female LH QPODF5 FISOQD4 Inline Oxygen QPODF5 Oxygen Female RH HOSE CONNECTION & JOINER SIZE DESCRIPTION TYPE GWLP112RH 5 mm Right hand LP112 GWLP240LH 5 mm Left hand LP240 GWLP265 GWLP137U GWLP112RH GWLP265 5 mm LP265 GWHCF 5 mm Left hand GWHCI 5 mm Right hand GWLP137U 8 mm Left hand LP137 GWLP242U 8 mm Right hand LP242 GWHCI GWHC34 GWHC35 GWHC34 Right hand hose joiner WB34 GWHC35 Left hand hose joiner WB35 P E. sales@tesuco.com.au W. QUALITY GAS EQUIPMENT 8

10 Selection Guide Welding & Brazing Tips TYPE 551 Oxygen/Acetylene PRESSURE (kpa) CONSUMPTION (L/min) TIP SIZE OXYGEN ACETYLENE OXYGEN / FUEL GAS GWWT GWWT GWWT GWWT GWWT GWWT TYPE 554 Oxygen/LPG PRESSURE (kpa) CONSUMPTION (L/min) TIP SIZE OXYGEN LPG OXYGEN / FUEL GAS GWBT GWBT GWBT GWBT QUALITY GAS EQUIPMENT P E. sales@tesuco.com.au W.

11 Selection Guide Heating Nozzles ACETYLENE GWHT812 GWHTA2 PRESSURE (kpa) CONSUMPTION (L/min) TIP SIZE OXYGEN ACETYLENE OXYGEN FUEL GAS HEAT OUTPUT (MJ/h) GWHT812 8 x GWHTA1 8 x GWHTA2 12 x LPG GWHBA Adaptor PRESSURE (kpa) CONSUMPTION (L/min) TIP SIZE OXYGEN LPG OXYGEN FUEL GAS HEAT OUTPUT (MJ/h) GWHTL1 18 x GWHTL2 36 x GWHTL3 48 x GWHTL4 48 x GWHTLH1 H GWHTLH2 H GWHTLH3 H GWHTLH4 H GWHTLH5 H GWHBA Adaptor must be used in GWHTLH1 to 5 P E. sales@tesuco.com.au W. QUALITY GAS EQUIPMENT 10

12 Selection Guide Cutting Nozzles CUTTING NOZZLES Oxygen/Acetylene Copper oxygen/acetylene cutting nozzles perform the same as traditional brass ones but have the advantage of better heat dissipation and less slag adherence. Nozzles are marked according to the requirements in AS MAX PLATE THICKNESS (mm) NOZZLE SIZE PRESSURE (kpa) CONSUMPTION (L/min) OXYGEN ACETYLENE OXYGEN ACETYLENE GWSMNA6 Sheet metal GWCNA06 (B) GWCNA08 (B) GWCNA12 (B) GWCNA15 (B) GWCNA20 (B) Note: Add "B" to part number for brass finish. CUTTING NOZZLES Oxygen/LPG Oxygen/LPG cutting nozzles perform extremely well for certain applications. Due to less carbon in LPG, there is less slag adherence to the bottom of the cut. Nozzles are marked according to the requirements in AS 4839 MAX PLATE THICKNESS (mm) NOZZLE SIZE PRESSURE (kpa) CONSUMPTION (L/min) OXYGEN LPG OXYGEN LPG GWCNL GWCNL GWCNL GWCNL GWCNL Note: Typical consumption rates have been listed, but may vary depending on environmental conditions. Maximum plate thickness for a cutting attachment is 150 mm. 11 QUALITY GAS EQUIPMENT P E. sales@tesuco.com.au W.

13 Selection Guide Gouging Nozzles ACETYLENE TYPE NOZZLE SIZE PRESSURE (kpa) CONSUMPTION (L/min) OXYGEN ACETYLENE OXYGEN ACETYLENE GWGNA32 Bent GWGNA32S Straight GWGNA48 Bent LPG TYPE NOZZLE SIZE PRESSURE (kpa) CONSUMPTION (L/min) OXYGEN LPG OXYGEN LPG GWGNL32 Bent GWGNL32S Straight GWGNL48 Bent GAS CONTROL Part No: OTLDS Gas Control is a technologically advanced gas leakage detection spray, designed to test the hermetic sealing of any type of gas system. The liquid has a special formulation to inhibit corrosion when used on copper, brass and steel. The liquid, when applied will detect the slightest leak, forming bubbles or foam where it occurs. FEATURES Supplied in a carton of 12 that converts into an attractive point of sale display Aerosol with easy to us Acc-U-Sol valve Aluminum container Safety tear-off tab Small extension tube supplied for accurate application Approved by DVGW to DIN EN SPECIFICATIONS Contents Dimensions (mm) Product only Carton of g (H) 215 x (Ø) 66 (H) 225 x (W) 270 x (D) 205 Classification UN 1950, aerosols, class 2.2 P E. sales@tesuco.com.au W. QUALITY GAS EQUIPMENT 12

14 Oxygen/Fuel Gas Kit TYPE DESCRIPTION GWKOA Oxygen/Acetylene Welding & cutting kit GWKOAS Oxygen/Acetylene Welding & cutting kit GWKOL Oxygen/LPG Brazing & cutting kit GWKOLS Oxygen/LPG Brazing & cutting kit DESCRIPTION GWKOA GWKOAS GWKOL GWKOLS Heavy duty red kit box with equipment tray GWKITE Oxygen regulator Bottom entry RC1BOX10 Oxygen regulator Side entry RC1SOX10 Acetylene regulator Bottom entry RC1BAC1.5 Acetylene regulator Side entry RC1SAC1.5 LPG regulator Rear entry RC1RLP4 Flashback arrestor, Regulator end, Standard flow, Fuel Gas FRSFD Flashback arrestor, Regulator end, Standard flow, Oxygen FRSOD Twin gas hose 10 m Oxygen/Acetylene GWTWOA10 Twin gas hose 10 m Oxygen/LPG GWTWOL10 Flashback arrestor, Torch end, Standard flow, Fuel Gas FTSFD Flashback arrestor, Torch end, Standard flow, Oxygen FTSOD Blowpipe GWWH01 Mixer 10 mm GWMI10 Welding tip, Oxygen/Acetylene, Size 10 GWWT10 Welding tip, Oxygen/Acetylene, Size 12 GWWT12 Welding tip, Oxygen/Acetylene, Size 15 GWWT15 Welding tip, Oxygen/Acetylene, Size 20 GWWT20 Brazing tip, Oxygen/LPG, Size 8 GWBT08 Brazing tip, Oxygen/LPG, Size 12 GWBT12 Brazing tip, Oxygen/LPG, Size 15 GWBT15 Brazing tip, Oxygen/LPG, Size 20 GWBT20 Cutting attachment GWCA01 Cutting nozzle, Oxygen/Acetylene, Size 8 GWCNA08 Cutting nozzle, Oxygen/Acetylene, Size 12 GWCNA12 Cutting nozzle, Oxygen/Acetylene, Size 15 GWCNA15 Cutting nozzle, Oxygen/LPG, Size 8 GWCNL08 Cutting nozzle, Oxygen/LPG, Size 12 GWCNL12 Cutting nozzle, Oxygen/LPG, Size 15 GWCNL15 Radius bar and pivot GWRB Roller guide GWRG Welding goggles GWG Flint lighter GWTF Tip cleaners GWTC Combination spanner GWS Instruction manual for gas equipment GWKIM 13 QUALITY GAS EQUIPMENT P E. sales@tesuco.com.au W.

15 Cylinder Trolleys SINGLE CYLINDER Part No: GWT1EG For E & G size D SIZE CYLINDER Part No: GWT2D SPECIFICATIONS SPECIFICATIONS Weight 10 kg Weight 15 kg Height 1,120 mm Height 900 mm Width 242 mm Width 540 mm E SIZE CYLINDER Part No: GWT2E G SIZE CYLINDER Part No: GWT2G SPECIFICATIONS SPECIFICATIONS Weight 18 kg Weight 22 kg Height 980 mm Height 1,100 mm Width 640 mm Width 740 mm P E. sales@tesuco.com.au W. QUALITY GAS EQUIPMENT 14

16 PHONE sales@tesuco.com.au WEB The information in this brochure is to be used as a guide only. The ultimate responsibility for safe use of the equipment lies with the operator. In the interest of constant improvement in quality and design, product specifications may change at any time, without notice. DISTRIBUTED BY Brochure Number: BRO_IND_WEL_V12