Hydraulic Control Valves
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- Flora George
- 5 years ago
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1 ydraulic Control Valves ater Control Solutions
2 u i i BERMAD aterworks About Bermad Managing te world s most precious resources Founded in 1965, BERMAD knows te value of a single drop of water and ow best to reap its full advantage. Today BERMAD serves global customers in a wide range of fields, anywere in te world. BERMAD Provider of Solutions Combining its expertise, leading-edge tecnology and precision engineering, BERMAD provides customized solutions for te control and management of water/fluid treatment and supply. Main areas of activity include: aterworks National, regional and municipal distribution networks, ig-rise buildings and luxury otels, water systems at industrial facilities, power stations. Fire Protection Factories and industrial yards, ig-rise and public buildings, azardous zones at oil and gas facilities, power plants, off-sore installations, aviation and marine environments, refineries. Petroleum Petroleum distribution terminals, tank farms. Irrigation Main networks for agricultural projects, purified waste water projects, central control-ead and infield networks, greenouses, commercial and residential gardening. ater metering Bulk in water supply systems, domestic water metering, remote read-out capabilities, pre-payment systems. Efficiency and Quality BERMAD s Core Competencies BERMAD s workforce of over 450 includes a ig proportion of skilled personnel. Computerized systems (Oracle ERP) enable full control and management at all levels of production, marketing and sipment, wile ensuring rapid turnaround and always-on-scedule delivery. Strict Quality Assurance keeps BERMAD in compliance wit ISO and a range of international quality and ecology standards. BERMAD A orldwide Presence it 9 subsidiaries trougout te world, and operations in over 80 countries on 5 continents, BERMAD as a formidable global presence. Its worldwide customer training facilities and parts distribution networks ensure uninterrupted customer service anywere in te world. Precision Engineering A BERMAD Commitment Compreensive fluid management systems are only as effective as teir smallest component. Tat s wy BERMAD systems are based on components designed, developed and manufactured in-ouse, wit te ability to adapt solutions to any customer need; constantly integrating te latest, most reliable manufacturing tecniques, and providing every customer wit te most compreensive commercial and tecnical support in te world. BERMAD - a global leader in managing te world s most precious resources International Standards and Approvals: y t A s s u r e d l a SI ISO 9001 F r 1 Q m USA United Kingdom Germany* (in Process) Groupe Russia France Austria Belgium
3 BERMAD, Control Valves for aterworks & Industrial Applications At te eart of BERMAD s waterworks activities, covering every water supply and distribution system application, is te BERMAD 700 Series line of control valves and its ig-pressure version, te 800 Series. Developed by BERMAD's creative engineering and based on cutting-edge tecnologies, tese Series offer a variety of control features from pressure reducing, relief and sustaining; troug level, pump, surge, flow and burst control; to solenoid and electronic control. Optimally designed and expertly integrated by BERMAD engineers into systems providing just te rigt models and configurations, te BERMAD 700 & 800 Series control valves meet every national, regional, and municipal water supply need, as well as te special needs of industrial facilities, ig-rise and public buildings, and luxury otels. For National, Regional and Municipal Distribution Networks, system design and operation starts wit careful examination of expected flow and pressure ranges, te parameters tat determine major system components, including pump stations, reservoirs, supply lines, water treatment plants and desalination systems. Tese components are ten integrated into pressure zones wit leakage reduction means, to ensure a continuous, reliable and smoot supply of water troug an efficient and cost-effective network. For Industrial Facilities, a reliable, uninterrupted supply of water is vital. en production processes rely on a ig flow of ig-quality water at a constant flow and temperature, any interruption or deviation can be devastatingly costly. ere fire azards are in close proximity to workers, expensive equipment, or residential areas, absolutely reliable large-scale, self-supply, backup systems are a must. 2
4 ig-rise Buildings ave unique requirements, wic must be taken into account wen designing and installing teir water supply and distribution systems. BERMAD solutions give careful consideration to issues suc as: ile single source supply is common, supply cut-off is unacceptable. ater damage in a ig-rise building can be extremely costly. Valves are often located in close proximity to prestigious residential and office space. Te main supply line is exposed to increasingly ig ead at lower zones. A multiplicity of systems requires integration and control. Maintenance personnel are not always skilled wit control valves. uxury otels ave all te special requirements of ig-rise buildings, wit te additional requirement of catering to ig-water-consumption facilities suc as jacuzzis, spas, swimming pools, artificial waterfalls and fountains. Tese systems typically andle aggressive water wit corrosive materials, wile needing to operate very accurately under low-pressure conditions. Any system failure is a breac of customer service, wic in te ospitality industry is totally unacceptable. All te above systems require a multitude of valves wit a variety of control features, construction materials and pressure ratings. BERMAD s double-cambered 700 and 800 Series control valves are built from optimal materials to provide long-term operating reliability under extremes of pressure, wile allowing easy inline maintenance. Te culmination of BERMAD s experience and know-ow, te 700 and 800 Series ensures a smoot and reliable water supply, wit efficient and integrated system operation backed by BERMAD s professional engineering support. 3 BERMAD is a world leader in its field wit major market sares in Nort and Sout America, Europe, Asia, Africa, and Australia. Te breadt of BERMAD s activities, troug its subsidiaries, representatives and customers, allows us to stay close to our markets, continuing to increase and develop one of our most important assets - te accumulated know-ow covering a range of systems, applications, and ideal solutions customized to every need. Tis catalogue is intended to be a useful working tool for project investors, consulting engineers, construction supervisors, installation contractors, and maintenance personnel.
5 ydraulic Control Valves Basic Valve Te basic Model 700/705 diapragm-actuated and te 800/805 piston-actuated valves are ydraulically-operated, globe valves in eiter te standard oblique (Y) or angle pattern design. Eac valve comprises two major components: te body-seat assembly and te actuator assembly. Te actuator assembly is unitized and is removable from te body as an integral unit. It consists of bot an upper and a lower control-camber. Eac basic valve can easily be configured, on-site, eiter as a single-camber control valve (Model 705/805), or a double-camber control valve (Model 700/800). Te saft sub-assembly, in bot single and double-cambered versions is center-guided, providing an unobstructed seat area. Diapragm Actuated Valve Te Model 700/800 Basic double-cambered valve operation is independent of valve differential pressure since te line pressure actually serves as te actuator differential pressure. Tis develops maximum power, ensuring immediate valve response. Te upper control-camber is pressurized to close, and vented to open te valve. Te lower controlcamber is usually vented to te atmospere, but can also be pressurized to power te valve open. Te Model 705/805 Basic Valve uses valve differential pressure to power te actuator open or closed. Te lower control-camber, wic serves to cusion te closing of te valve, is exposed to te downstream pressure, troug a fixed orifice connected to te downstream side of te valve. Te pressure in te upper control-camber varies, usually resulting from te combined action of a regulating pilot and a fixed orifice. Tis varying pressure modulates te valve to open or close. Te Basic ydraulic Valve is available in a wide range of materials, sizes, pressure ratings, and end connections. Single or double-cambered versions are used as te main valve in all 700 and 800 Series applications. Piston Actuated Valve 4
6 arge Diameter ydraulic Control Valve ydraulic Control Valves ( mm) arge Diameter ydraulic Control Valve Te Best of te Biggest BERMAD 24, 28, 30, Series Control Valves are ydraulically operated, diapragm actuated globe pattern valves. Te valve is comprised of two major components, te body assembly and te actuator assembly. Te actuator assembly is removable from te body as an integral unit. It consists of two control cambers, an upper and a lower. Te actuator can be converted on-site from single to double-cambered actuator and vice-versa according to te required control function. Servo-Ceck - te actuator can be equiped wit an independent action, non-slam ceck feature. Applications arge-scale pumping systems National and municipal distribution networks Reservoir and dam level control arge-scale industrial applications All 700 series applications: Pressure-reducing, Pressure-sustaining, evel-control etc. 13,000 m3/ Pressure-Reducing & Sustaining Station 5
7 Principle of Operation ydraulic Control Valves On-Off Modes Closed Position ine pressure applied to te upper control camber of te valve creates a superior force tat moves te valve to te closed position and provides drip-tigt sealing. Modulating Mode Pressure Reducing Models Open Position Discarging te pressure in te upper control camber to atmospere or some oter lower pressure zone causes te line pressure acting on te seal-disk to move te valve to te open position. Powered Open Position ine pressure is applied to te lower control camber as pressure in te upper control camber is vented. Tis, togeter wit te line pressure acting on te seal-disk, creates a force tat powers te valve to te open position. Closed Position Te closed adjustable pilot valve traps line pressure in te upper control camber. Te resulting superior force moves te valve to te fully closed position and provides drip-tigt sealing. Modulating Position Te pilot valve senses line pressure canges and opens or closes accordingly. It controls te accumulated pressure in te valve upper control camber, causing main valve to modulate to an intermediate position and maintain te preset pressure value. Open Position Te open pilot valve releases line pressure from te upper control camber. Te line pressure acting on bot te lower control camber and te seal-disk, moves te valve to te open position. 6 * All text written above is valid for bot 700 and 800 Series.
8 Product Features ydraulic Control Valves [1] - Double-Cambered Actuator Actuator assembly can be removed as one integral unit Simple on-site conversion to single-cambered Same valve body accepts bot actuators (Diapragm and Piston) [2] - Diapragm Assembly Te flexible, unsaped, nylon-reinforced diapragm is supported over te majority of its surface. Diapragm load is limited to only te stretcing forces applied to te active area. [3] - Piston Assembly Vented lower camber provides differential piston principle of operation and air cusioning. Constant active area togeter wit te sturdy construction and unobstructed long travel ensures stable and accurate regulation. Te saft diameter central guiding and te dynamic piston-seal reduce friction and jamming risk. [4] - Cover Plug Enables on-site retrofit of: Indicator [4A]: For visual valve position indication imit Switc: For signaling valve position. Position Transmitter: For analog transmission of valve position. [5] - Inerent Separation Partition Te inerent separation includes te bearing [5A], wic provides complete central guiding for te valve moving assembly. Te separation partition separates te lower control camber from te flow in bot te single-cambered, and te double-cambered configurations. [6] - Spring Required for single-cambered configurations. Superfluous for double-cambered configurations (unless ceck feature is required). [7] - Seal Disc Assembly Self-aligning, seal disk assembly provides balanced, free movement and a resilient seal for perfect, drip-tigt sealing. It enables using several variations of seals and plugs for a wide range of applications and working conditions. [8] - Seat Stainless steel, raised, replaceable in-line and on-site. [9] - ide Body ( Y or Angle pattern) ydro-dynamically designed for efficient flow wit minimal pressure loss and excellent resistance to cavitation. Full bore, valve port area clear of obstructions; no ribs or stem guides. Increases capacity by 25% over standard globe valves. [10] - End Connections Conforms to pressure ratings and standards of: ISO, ANSI, JIS, BS, and oters. Valve Plug Options Flat disc Quick opening plug : Standard plug provides ig flow and quick response. 7 Trottling Plug A trottling plug is used in order to provide more accurate, stable and smoot response for pressure and flow regulation wile reducing noise and vibration. Two types are available: U sape (standard) and V sape.
9 Product Features ydraulic Control Valves [1] [A4] [3] [2] [5] 800 Series Actuator [5A] [7] 700 Series Actuator [4] [5] [6] [7] [8] [9] [10] 8
10 ydraulic Control Valves Pressure-Reducing Valves Establising various pressure zones is one of te most common means to acieve balance in water transmission and distribution networks. Pressure-Reducing Valves (PRV) force te dynamic parameters of te supply system into a constant predetermined delivery pressure. Active PRV, troug definition of minimum required pressure at eac pressure zone s critical point, enables continuous readjustment of delivery pressure. Tis allows te system to work at a lower average pressure. Model 720 Te Model 720 Pressure-Reducing Valve is a ydraulically operated, diapragm-actuated, control valve tat reduces iger upstream pressure to lower constant downstream pressure regardless of fluctuating demand or varying upstream pressure. Model 720 Model 820 Te Model 820 piston-actuated Pressure-Reducing Valve enables operation at iger upstream pressures. It extends te pressure-rating range upper-limit to 40 bar (600 psi). Applications Flow and leakage reduction Cavitation damage protection Trottling noise reduction Burst protection System maintenance savings Model 820 Note: see reduction ratio tabels at ordering guide pages 28&30 9
11 ydraulic Control Valves Proportional Pressure-Reducing Valves ig differential pressure along supply lines and across valves represent major problems in distribution systems. Serial pressure-reduction - Prevents downill line from exceeding its pressure rating. Primary pressure-reduction - Protects second stage valves against cavitation damage and from ig trottling noise levels. Proportional Pressure-Reducing Valves provide an elegant, cost-effective and simple answer to tese problems. Model 720-PD Te Model 720-PD Proportional Pressure-Reducing Valve is a ydraulically operated, diapragm-actuated, control valve tat reduces iger upstream pressure to lower downstream pressure at a fixed ratio. Model 820-PP Model 720-PD Te Model 820-PP piston-actuated Proportional Pressure-Reducing Valve enables operation at iger upstream pressures. It extends bot te valve pressure-rating range upper-limit to 40 bar (600 psi) and te reduction fixed ratio selection. Model 820-PP Applications ong downill lines Serial pressure-reduction eakage and burst protection ig differential pressure systems Protection against cavitation damage Trottling noise reduction Note: see reduction ratio tabels at ordering guide pages 28&30 10
12 ydraulic Control Valves evel Control Valve wit Float Pilot Float controlled valves combine te advantages of excellent ydraulic control valves wit te simplicity of mecanical floats. Te ability to separate te main valve from te float eliminates most of te installation and maintenance problems associated wit mecanical float valves. Te wide selection of floats types makes Float Control Valves te solution werever level control is required. Model B Te Model B evel Control Valve wit Bi-evel Vertical Float is a ydraulically-controlled, diapragm-actuated, double-cambered control valve. Te valve is ydraulically powered to fully open at pre-set reservoir low-level, and to sut off at a pre-set ig level regardless of valve differential pressure. Applications Reservoir filling Very low supply-pressure ow noise generation Energy cost-critical systems Reservoir outlet-distribution routing 11
13 ydraulic Control Valves evel Control Valve wit Altitude Pilot ater tanks, water towers, and existing reservoirs are some examples of places were level control is required but arrangements for installation of a float pilot are complicated and expensive. For tese reservoirs, te evel Control Valves wit Altitude Pilot saves te need for internal float installation, wile retaining simplicity and reliability for a wide selection of applications. Model X (780-X) Te Model X evel Control Valve is a ydraulically-controlled, diapragm-actuated, control valve tat suts off at a pre-set reservoir ig-level and fully opens in response to an approximately one-meter (tree-foot) level drop, as sensed by te 3-way altitude pilot mounted on te main valve. Applications ig-level reservoirs and water towers Energy cost-critical systems Systems wit poor water-quality Inerent refresing evel-sustaining at reservoir outlet 12
14 ydraulic Control Valves Booster Pump Control Valves Pump Control Valves protect pumps, pipelines, and oter system components by isolating te pipeline from te sudden velocity canges associated wit pump starting and stopping. Te Active Ceck Valve logic of operation is a pumping-system control metod tat prevents te system from experiencing surges rater tan eliminating tem. Model 740 Te Model 740 Booster-Pump Control Valve is a ydraulically operated, diapragm-actuated, active ceck valve tat opens fully or suts off in response to electric signals. It isolates te pump from te system during pump starting and stopping, to prevent pipeline surges. Model 740 Model 840 Te Model 840 piston-actuated Booster-Pump Control Valve enables operation at ig-pressure pumping systems. It extends te pressure-rating range upper-limit to 40 bar (600 psi). Applications Isolation of pump start-and-stop effects from system, for: Solitary single speed pumps Battery of single speed pumps (add and switc) Battery of variable speed pumps (add) Model
15 ydraulic Control Valves Surge Anticipating Valves Abrupt pump stopping is followed by a pressure drop as te water column continues traveling along te line. Te returning column its te closed pump ceck valve, creating a ig-pressure surge-wave, wic travels at up to 4 Mac. Eliminating suc a surge requires anticipation and pre-action. Surge Anticipating Valves react to te pressure drop, accepting te returning column wile already open, tus eliminating te surge. Model 735-M Te Model 735-M Surge-Anticipating Valve is an off-line, ydraulically-operated, diapragm-actuated valve. Te valve, sensing line pressure, opens in response to te pressure drop associated wit abrupt pump stoppage. Te pre-opened valve dissipates te returning ig pressure wave, eliminating te surge. Te Model 735-M smootly closes drip-tigt as quickly as te relief feature allows, wile preventing closing surge. Te valve also relieves excessive system pressure. Model 735-M Model 835-M Te Model 835-M piston-actuated Surge-Anticipating Valve enables operation at ig-pressure pumping systems. It extends te pressure-rating range upper-limit to 40 bar (600 psi). Applications Eliminates surge for all pumping systems: Booster and deep well, single & variable speed Eliminates surge for all distribution networks: Municipal, ig-rise buildings, sewage, VAC, irrigation Model 835-M Difficult to maintain, remote locations, older systems 14
16 ydraulic Control Valves Pressure-Relief/Sustaining Valves Pressure-Relief/Sustaining Valves protect pumps and water distribution systems from two extreme situations: en installed off-line, tey relieve damaging excessive pressure en installed in-line, tey sustain minimum back-pressure tus prioritizing pressure zones, preventing line emptying, pump overload, etc. Model 730 Te Model 730 Pressure-Relief/Sustaining Valve is a ydraulically-operated, diapragm-actuated, control valve tat can fulfill eiter of two separate functions. en installed in-line, it sustains minimum pre-set, upstream (back-) pressure regardless of fluctuating flow or varying downstream pressure. en installed as a circulation valve, it relieves excessive line-pressure wen above maximum pre-set. Applications Prioritizing pressure zones Ensuring controlled pipeline fill-up Preventing pipeline emptying Pump overload & cavitation protection Safeguarding pump minimum flow Excessive line-pressure protection 15
17 ydraulic Control Valves Differential-Pressure Sustaining Valve Differential-Pressure ( P) Sustaining Valves are well suited for: Pumps wit varying suction pressure regimes tat require constant P as overload & cavitation protection. Filtration Systems upstream from firewater networks tat require a bypass to progressively compensate for excessive demand. Air Conditioning Systems wit varying demands tat require constant P between distribution and collection lines. Model 736 Te Model 736 Differential-Pressure Sustaining Valve is a ydraulically- operated, diapragm-actuated, control valve tat sustains minimum pre-set, differential pressure between two points regardless of fluctuating flow or varying upstream pressure. Applications Pump overload & cavitation protection Safeguarding pump minimum flow Emergency filter by-pass Balancing between circuits in VAC systems 16
18 ydraulic Control Valves Flow Control Valves System design starts from expected flow range tat determines pump-stations caracteristics and location, supply lines layout and size, reservoirs location and volume, etc. Significant deviation from designed flow range migt disrupt water supply or even damage system components. Appropriate design, placement, and use of Flow Control Valves protect te system from excessive flow. Model 770-U Te Model 770-U Flow Control Valve is a ydraulically operated, diapragmactuated, control valve tat maintains pre-set maximum flow, regardless of fluctuating demand or varying system pressure. Applications Securing design specifications Prioritizing main system over sub-system imiting consumers over-demand Maintaining pre-set maximum flow troug filters Pump overload and cavitation protection 17
19 ydraulic Control Valves Burst Control Valve Every water system is vulnerable to bursts, weter due to system ydraulic and installation problems or external mecanical damage. Burst Control Valves isolate te damaged zone until manually reset, to minimize wasting of water, land erosion and te damage tat can be caused to ouses, roads and equipment. Model 790-M Te Model 790-M Burst Control Valve is a ydraulically-operated, diapragm-actuated, control valve tat upon sensing flows in excess of setting, suts off and locks drip-tigt, until it is manually reset. As long as flow is lower tan te setting, te valve remains fully open, minimizing ead-loss. Applications Zonal sut-off at burst Older burst-susceptible networks Outlets from reservoir at eartquake risk Vulnerable network infrastructure facilities Networks liable to mecanical damage 18
20 ydraulic Control Valves Solenoid-Controlled Valves Solenoid-Controlled Valves, by using very low electric power, allow activation of on/off valves of all sizes saving te infrastructures involved wen applying motorized valves. Te electric signal used to activate te solenoid can be sent directly from timers, clocks, etc. or troug a control system according to pressure, level, flow, quality and oter system management considerations. Model 710 Te Model 710 Solenoid-Controlled Valve is a ydraulically-operated, diapragm-actuated, control valve tat eiter opens fully or suts off in response to electric signals. For very low-pressure applications, refer to te Full-Powered Opening and Closing Model 710-B. Applications Network management optimizing Pressure-zone isolating Burst excess-flow sut-off Reservoir overflow safety back-up Switcing between "on-duty" valves Automatic refresing of reservoirs 19
21 ydraulic Control Valves Electronic-Control Valve Electronic-Control Valves combine te advantages of excellent modulating, line-pressure driven, ydraulic valves wit te electronic control world. In today's world of water supply - modern, dynamic and communication-intensive electronic control valves are needed for real-time control of pressures, flows, temperatures, levels, etc. bot as single variables, and as a function of eac oter. Model Te Model Electronic-Control Valve is a ydraulically-operated, diapragm-actuated, control valve tat, in response to signals from an electronic controller, modulates open or closed to control pressure, level, flow, temperature and/or oter parameters requiring control, according to te set values programmed into te controller. For very low pressure applications, refer to te full-powered opening and closing Model B. Applications Control pressure, flow, level, temperature, etc Flow control as a function of reservoir level Pressure control as a function of demand Flow control as a function of temperature in VAC systems Mixture quality control in Mixing Junctions 20
22 Tecnical Specifications ydraulic Control Valves 700 Series 800 Series 21 Available Sizes & Patterns 1 1 /2-20 ( mm) - Y and Angle ( mm) - Globe Connection Standard Flanged: ISO (ANSI B-16.42), Treaded: NPT or BSP 40, 50, 65 & 80 mm ater Temperature Up to 80ºC (180 F) orking pressure ISO PN 16: 16 bar Class #150: 250 psi ISO PN 25: 25 bar Class #300: 400 psi Standard Materials Main valve body and cover Ductile iron EN 1563 (ASTM A-536) Main valve internals Stainless steel and bronze Control Trim Brass components/accessories Forged brass fittings & copper tubing Elastomers NBR (Buna-N) Coating Fusion Bonded Epoxy, RA 5005 (Blue) NSF 61 and RAS approved or Electrostatic Polyester Powder, RA 6017 (Green) RAS approved Optional Materials Main valve body/internals Carbon steel (ASTM A-216-CB) Stainless steel 316 CF8M (316) Aluminum Nickel Aluminum Bronze Titanium Alloy 20 Duplex astalloy Marine Bronze 254 SMO Control Trim Stainless steel 316 astalloy C-276 Elastomers EPDM Viton Available Sizes & Patterns 1 1 /2-20 ( mm) - Y Pattern 1 1 /2-18 ( mm) - Angle Connection Standard Flanged: ISO (ANSI B16.5), ater Temperature Up to 80ºC (180 F) orking pressure ISO PN 16: 16 bar Class #150: 250 psi ISO PN 25: 25 bar Class #300: 400 psi ISO PN 40: 40 bar Class #400: 600 psi Standard Materials Main valve body Carbon steel (ASTM A-216-CB) Ductile iron EN 1563 (ASTM A-536) Valve cover (piston cylinder) Bronze or stainless steel Main valve internals Stainless steel and bronze Control Trim Brass components/accessories Forged brass fittings & copper tubing Elastomers NBR (Buna-N) Coating Fusion Bonded Epoxy, RA 5005 (Blue) NSF 61 and RAS approved or Electrostatic Polyester Powder, RA 6017 (Green) RAS approved Optional Materials Main valve body/internals Stainless steel 316 CF8M (316) Aluminum Nickel Aluminum Bronzee Titanium Alloy 20 Duplex astalloy Marine Bronze 254 SMO Control Trim Stainless steel 316 astalloy C-276 Elastomers EPDM Viton
23 Flow Data ydraulic Control Valves Flow Cart Rate of Flow - gpm 100 1,000 10, ,000 Pressure oss - bar " 2" 2.5" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 28" 32" Pressure oss - psi , ,000 10,000 Rate of Flow - m 3 / Valve Flow Coefficient Y-Pattern Flat Disc Y-Pattern U-Plug Angle Flat Disc Angle U-Plug mm inc Kv ,250 1,850 1,990 3,310 3,430 3,550 Cv ,440 2,140 2,300 3,820 3,960 4,100 Kv ,063 1,573 1,692 2,814 2,916 3,018 Cv ,230 1,820 1,950 3,250 3,370 3,490 Kv ,375 2,035 2,189 3,641 3,773 NA Cv ,040 1,590 2,350 2,530 4,210 4,360 NA Kv ,169 1,730 1,861 3,095 3,207 NA Cv ,350 2,000 2,150 3,580 3,710 NA G-Pattern Flat Disc mm inc Kv 7,350 7,500 7,500 7,500 Cv 8,490 8,670 8,670 8,670 Valve flow coefficient, Kv or Cv ere: Kv = Valve flow coefficient (flow in m 3 / at 1bar Diff. Press.) Cv = Valve flow coefficient (flow in gpm at Diff. Press. 1psi) Q = Flow rate (m 3 / ; gpm) P = Differential pressure (bar ; psi) Gf = iquid specific gravity (ater = 1.0) Cv = Kv Kv(Cv)=Q Gf P 22
24 Dimensions & eigts ydraulic Control Valves Flanged SI 700 Metric Y Pattern ISO PN 10; 16 ISO PN 20; 25 mm eigt (Kg) eigt (Kg) , PN16 & PN25 Y Pattem Valves engt according to EN Size EN Size EN inc / mm mm inc mm mm * For Ordering, Specify according to Ordering Guide, End Connection window. G Pattern mm eigt (Kg) eigt (Kg) 3500 ISO PN 10 ; 16 ISO PN 20 ; 25 * is according to EN Angle Pattern R ISO PN 10 ; 16 ISO PN 20 ; 25 mm R eigt (Kg) R eigt (Kg) Treaded 23 Y Pattern BSP ; NPT mm eigt (Kg) Angle Pattern R BSP ; NPT mm R eigt (Kg)
25 Dimensions & eigts ydraulic Control Valves SI 800 Metric Y Pattern P ISO PN 10; 16 ISO PN 25; 40* mm P eigt* (Kg) P eigt* (Kg) *eigt - For PN 40 and oter cast-steel valves, multiply te weigt by Angle Pattern mm P 156 R P R eigt* (Kg) R P eigt* (Kg) 11.8 ISO PN 10 ; 16 ISO PN 25 ; 40* *eigt - For PN 40 and oter cast-steel valves, multiply te weigt by SI 700 & 800 Metric Control Camber Displacement Volume Sizes Volume 700 Volume 800 mm iter iter
26 Dimensions & eigts ydraulic Control Valves Flanged US 700 Englis Y Pattern inc 1 1 / eigt (lb) eigt (lb) 22 ANSI 125 ; 150 ANSI 250 ; / G Pattern inc eigt (lb) eigt (lb) ANSI 125 ; 150 ANSI 250 ; Angle Pattern inc 1 1 /2 4.9 R eigt (lb) 21 R R eigt (lb) 24 ANSI 125 ; 150 ANSI 250 ; / Treaded 25 Y Pattern inc 1 1 /2 4.8 BSP ; NPT eigt (lb) / Angle Pattern inc R eigt (lb) R BSP ; NPT 2 1 /
27 Dimensions & eigts ydraulic Control Valves US 800 Englis Y Pattern P ANSI 150 ANSI 300 inc P eigt* (lb) P eigt* (lb) 1 1 / / *eigt - For ANSI 400 and oter cast-steel valves, multiply te weigt by Angle Pattern inc 1 1 /2 4.9 P R P R eigt* (lb) R P eigt* (lb) 26 ANSI 150 ANSI / *eigt - For ANSI 400 and oter cast-steel valves, multiply te weigt by US 700 & 800 Englis Control Camber Displacement Volume Sizes Volume 700 Volume 800 inc 1 1 /2-2 1 / Gallon Gallon
28 Ordering Guide 700 Series Y C Sector aterworks Aggressive ater Seawater Air Conditioning ot ater Code A S C Pattern Code Oblique (up to 20 ) Y Angle (up to 18 ) A Globe (24-32 only) G Construction Materials Code Ductile Iron - Standard C Cast Steel S St. Steel 316 N Nickel Aluminum Bronze U Oter materials available on request. 27 Size 1 1 /2 40 mm 2 50 mm 2 1 /2 65 mm 3 80 mm mm 5 * 125 mm mm mm mm mm mm mm mm mm mm mm mm mm *Reduced Port Primary Features Code Basic Valve (Double-Cambered Actuator) 700 Basic Valve (Single-Cambered Actuator) 705 Solenoid-Controlled Valve 710 Electronic Control Valve 718 Pressure-Reducing Control Valve 720 Pressure-Sustaining & Reducing Valve 723 Differential Pressure-Reducing Control Valve 726 Flow Control Valve, Constant Downstream Pressure 727 Electronic Pressure-Reducing Valve 728 Pressure-Sustaining Valve 730 Pressure-Relief Valve, Quick Type 73Q Pressure-Sustaining Valve Remote Sensing Type 730R Surge-Anticipating Valve 735 Differential Pressure-Sustaining Valve 736 Electronic Pressure-Sustaining Valve 738 Booster Pump Control Valve 740 Booster Pump Control & Pressure-Reducing Valve 742 Booster Pump Control & Pressure-Sustaining Valve 743 Deep-ell Pump ydraulic Control Valve 744 Deep-ell Pump Electric Control Valve 745 Booster Pump & Flow Control Valve 747 Pump Circulation & Pressure Sustaining Control Valve 748 Pump Circulation & Flow Control Valve 749 evel Control Valve 750 evel Control & Pressure-Sustaining Valve 753 evel & Flow Control Valve 757 evel Sustaining Valve (Reservoir Outlet) 75A ydraulic Ceck Valve 760 Flow Control Valve 770 Flow Control & Pressure-Reducing Control Valve 772 Flow Control & Pressure-Sustaining Control Valve 773 Burst Control Valve (Excessive Flow) 790 Ceck Valve (ift-type) 70N Strainer (Stone and Gravel Trap) 70F Oter primary features available on request. Additional Features (Multiple Coices Permitted) Code No Additional Feature 00 Closing and Opening Speed-Control 03 Differential Pressure 06 ydraulic Override 09 Ceck-ock 11 ig Sensitivity Pilot 12 Electronic Control 18 Ceck Feature 20 Solenoid-Controlled & Ceck Feature 25 Pressure Reducing Feature 2Q Two-Stage Opening 30 Relief Override 3Q Electrically Selected Multi-evel Setting 45 Downstream Over Pressure Guard 48 Closing Surge Prevention 49 Electronic Multi-evel Setting - Type 4R 4R Electronic Multi-evel Setting - Type 4T 4T ydraulic Control 50 ydraulic Accelerator Control 54 Solenoid-Controlled 55 Electric Override 59 Modulating orizontal Float 60 Bi-evel Electric Float 65 Bi-evel Vertical Float 66 Modulating Vertical Float 67 Bi-Directional Flow 70 Altitude Pilot 80 Modulating Altitude Control 82 Sustaining Altitude Pilot 83 ydraulic Positioning 85 Bi-evel Altitude Control 86 Altitude Control wit Bi-Directional Flow meter Setting M meter Setting M meter Setting M meter Setting M8 Closing at Downstream Pressure Drop 91 Proportion - Standard PD Proportion - Optional PD2 Oter additional features available on request
29 Ordering Guide 700 Series 16 EB 4AC CB F Flanged Treaded ISO ISO EN Drilled ISO-16 E6 EN Drilled ISO-25 E5 ANSI A5 ANSI A3 BST - D BD JIS - 16 J6 JIS - 20 J2 BSP BP BSP - 25 bar P NPT NP NPT - 25 bar N Oter end connections available on request. Coating End Connections (up to 3 ) Code Code Epoxy FB Blue RA 5005 EB Polyester Green RA 6017 PG Polyester Blue RA 5010 PB Uncoated UC Transparent Polyuretane top coating is available for epoxy coated valves. Oter coatings available on request. Reduction Ratios Table Plug Type Valve Size Flat-Disc V-Port 11/2-21/ mm 3 80 mm mm mm mm mm mm mm Standard ratio Optional ratio 24V AC DC 220V DC AC 110V DC AC Voltage-Main Valve Position (en Solenoid De-energized) 24VAC/50z - Normally Closed 24VAC/50z - Normally Open 24VAC/50z - ast Position 24VAC/60z - Normally Closed 24VAC/60z - Normally Open 24VAC/60z - ast Position 24VDC - Normally Closed 24VDC - Normally Open 24VDC - ast Position 24VDC - atc Solenoid 220VAC/50-60z ast Position 220VAC/50-60z Normally Closed 220VAC/50-60z Normally Open 220VDC - Normally Closed 220VDC - Normally Open 220VDC - atc Solenoid 110VAC/50-60z Normally Closed 110VAC/50-60z Normally Open 110VDC - Normally Closed 110VDC - Normally Open 110VDC - atc Solenoid Oter electrical ratings available on request. Code 4AC 4AO 4AP 46C 46O 46P 4DC 4DO 4DP 4DS 2AP 2AC 2AO 2DC 2DO 2DS 5AC 5AO 5DC 5DO 5DS Tubing & Fittings Code Copper Tubing & Brass Fittings CB St. St. 316 Tubing & Fittings NN Plastic Reinforced Tubing & Brass Fittings PB Plastic Reinforced Tubing PN & St. St. 316 Fittings Plastic Reinforced Tubing & Fittings PP Monel Tubing & Fittings MM Additional Attributes Unlimited Selection Code V-Port Trottling Plug (U-Type) V arge Control Filter F Valve Position Indicator I Electric imit-switc S Valve Position Transmitter Q Flow Stem M ifting Spring Balancing Piston G Orifice Assembly U Pressure Separator d Double-Cambered (Active) B 3-way Control oop X Manual Selector Z Flow Over te Seat O St. St. 316 Control Accessories N St. St. 316 Actuator Internal Assembly D St. St. 316 Internal Trim (Closure & Seat) T Delrin Bearing R ig-grade Bearing & Stem K St. St. Bolts & Nuts m Special Elastomers for Seals & Diapragm E Pressure Gauge 6 28 Oter additional attributes are optional. Please consult our sales department for furter information
30 Ordering Guide 800 Series PB Y S Sector aterworks Aggressive ater Seawater Air Conditioning ot ater Code A S C Pattern Oblique Angle Code Y A Construction Materials Code Cast Steel S Ductile Iron C St. Steel 316 N Nickel Aluminum Bronze U Oter constructional materials available on request. 29 Size 1 1 /2 40 mm 2 50 mm 2 1 /2 65 mm 3 80 mm mm mm mm mm mm mm mm mm mm (up to PN 25) Primary Features Code Basic Valve (Double-Cambered Actuator) 800 Basic Valve (Single-Cambered Actuator) 805 Solenoid-Controlled Valve 810 Electronic Control Valve 818 Pressure-Reducing Control Valve 820 Pressure-Sustaining & Reducing Valve 823 Flow Control Valve, Constant Downstream Pressure Pressure-Sustaining Valve Pressure-Relief Valve, Quick Type 83Q Surge-Anticipating Valve 835 Booster Pump Control Valve 840 Booster Pump Control & Pressure-Reducing Valve Booster Pump Control & Pressure-Sustaining Valve Deep-ell Pump Electric Control Valve Booster Pump & Flow Control Valve 847 Pump Circulation & Pressure Sustaining Control Valve Pump Circulation & Flow Control Valve evel Control Valve 850 ydraulic Ceck Valve 860 Flow Control Valve 870 Burst Control Valve (Excessive Flow) 890 Strainer (Stone and Gravel Trap) 80F Ceck Valve (ift Type) 80N Oter primary features available on request. Additional Features (Multiple Coices Permitted) Code No Additional Feature 00 Closing and Opening Speed-Control 03 ydraulic Override 09 Ceck-ock 11 Electronic Control 18 Ceck Feature 20 Solenoid-Controlled & Ceck Feature 25 Pressure Reducing Feature 2Q Two-Stage Opening 30 Relief Override 3Q Electrically Selected Multi-Setting evels 45 Downstream Over Pressure Guard 48 Closing Surge Prevention 49 Electronic Multi-evel Setting - Type 4R 4R Electronic Multi-evel Setting - Type 4T 4T ydraulic Control 50 ydraulic Accelerator Control 54 Solenoid-Controlled 55 Electric Override 59 Modulating orizontal Float 60 Bi-evel Electric Float 65 Bi-evel Vertical Float 66 Modulating Vertical Float 67 Bi-Directional Flow 70 Altitude Pilot 80 Modulating Altitude Control 82 Sustaining Altitude Pilot 83 ydraulic Positioning 85 Bi-evel Altitude Control meter Setting M meter Setting M meter Setting M meter Setting M8 Closing at Downstream Pressure Drop 91 Proportional PP Single-Cambered PA Double-Cambered PB Oter additional features available on request
31 Ordering Guide 800 Series 40 EB 4AC NN FVI Flanged End Connections Code ISO PN ISO PN ISO PN EN Drilled ISO-16 E6 EN Drilled ISO-25 E5 ANSI 150 A5 ANSI 300 A3 ANSI 400 A4 JIS 16 J6 JIS 20 J2 JIS 30 J3 Oter end connections available on request. Coating Code Epoxy FB Blue RA 5005 EB Polyester Green RA 6017 PG Polyester Blue RA 5010 PB Uncoated UC Transparent Polyuretane top coating is available for epoxy coated valves. Oter coatings available on request. Tubing & Fittings Code Copper Tubing & Brass Fittings CB St. St. 316 Tubing & Fittings NN Monel Tubing & Fittings MM Oter tubing & fittings available on request. Reduction Ratios Table Reduction Valve Size Ratio 11/2-21/ mm mm mm mm mm mm mm * * mm * Available up to PN 25 24V AC DC 220V DC AC 110V DC AC Voltage-Main Valve Position (en Solenoid De-energized) 24VAC/50z - Normally Closed 24VAC/50z - Normally Open 24VAC/50z - ast Position 24VAC/60z - Normally Closed 24VAC/60z - Normally Open 24VAC/60z - ast Position 24VDC - Normally Closed 24VDC - Normally Open 24VDC - ast Position 24VDC - atc Solenoid 220VAC/50-60z ast Position 220VAC/50-60z Normally Closed 220VAC/50-60z Normally Open 220VDC - Normally Closed 220VDC - Normally Open 220VDC - atc Solenoid 110VAC/50-60z Normally Closed 110VAC/50-60z Normally Open 110VDC - Normally Closed 110VDC - Normally Open 110VDC - atc Solenoid Oter electrical ratings available on request. Code 4AC 4AO 4AP 46C 46O 46P 4DC 4DO 4DP 4DS 2AP 2AC 2AO 2DC 2DO 2DS 5AC 5AO 5DC 5DO 5DS Additional Attributes Unlimited Selection Code V-Port Trottling Plug (U-Type) V arge Control Filter F Valve Position Indicator I Electric imit-switc S Valve Position Transmitter Q Flow Stem M ifting Spring Balancing Piston G Orifice Assembly U Pressure Separator d Double-Cambered (Active) B 3-way Control oop X Manual Selector Z Flow Over te Seat O St. St. 316 Control Accessories N St. St. 316 Actuator Internal Assembly D St. St. 316 Internal Trim (Closure & Seat) T Delrin Bearing R ig-grade Bearing & Stem K St. St. Bolts & Nuts m Special Elastomers for Seals & Diapragm E Pressure Gauge 6 Oter additional attributes are optional. Please consult our sales department for furter information
32 BERMAD orldwide America Europe Asia Australia Africa studi[o]z it representation on every continent and across some 86 countries, BERMAD is an undisputed world leader in control valves, maintaining broad training and parts distribution networks all over te globe. erever your location, BERMAD is tere. BERMAD International ead Offices: BERMAD Australia BERMAD Brazil BERMAD Cile BERMAD Cina BERMAD Colombia BERMAD Italy BERMAD Mexico BERMAD Peru BERMAD UK BERMAD USA BERMAD ater Control Solutions BERMAD aterworks BERMAD Fire Protection BERMAD Petroleum BERMAD Agriculture BERMAD Gardening Te information erein is subject to cange witout notice. BERMAD sall not be eld liable for any errors. All rigts reserved. Copyrigt by BERMAD. PC7E00 04
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