Insulated Door Components. Tension Spring System. High performance hardware door system for residential applications
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1 Insulated Door Components Tension Spring System High performance hardware door system for residential applications
2 Tension Spring System Simple and quick suitable for door dimensions of 3500 mm x 2250 mm (DOW x DOH max), the Kingspan Door Components Tension Spring System is designed to simplify the garage door installation process. Pre-assembled all plates and springs can be Fixing is simple and quick Greater aesthetics spring system more Mounting the spring system is much easier and quicker as the main components can be pre-assembled before installation process. The spring system is simplified to allow for easy maintenance and dismantling in case of cable or spring break. easily assembled by the door manufacturer Quick installation four simple steps for the installer to fit the door concealed Fewer components no need for cable drums, shafts or spring break devices Springs and cables systems are both in duplex, hence redundancy of the safety device system. Larger installation tolerances due to the use Choice of finish Less fixing space reduced bracing required The pre-assembled vertical track sets are available in standard lengths and colours: white, black and galvanized. These vertical angles, combined with white, black or galvanized horizontal lintel profile, form an attractive frame visible from the outside. It is then possible to achieve a superior finish, even if the wall is uneven. The assembly of the tracks onto the vertical angles is achieved by bolting, allowing further adjustment after the door is installed. RS Panel, Polygrain RAL9010 smooth of specific angles Simplified reduced length of horizontal tracks compared to EasyClick 70 system
3 Technical Specification Minimum: DOH mm Maximum dimensions: DOW x DOH = 3500 mm x 2250 mm DOH HH Key: DOH HH DOW Day Opening Height Headroom Height Day Opening Width Panel width: DOW + 25 mm Door height (panels + aluminium + seals): DOH + 25 mm Minimum headroom height: HH = 100 mm min. (manual) HH = 130 mm min. (motorised) SR WVA Side room Width of Door Opening between the vertical angles Minimum side room needed: SR = 55 mm Case 1 Fully behind the structure Side room 90 mm minimum Case 2 Maximum visible angle Side room 75 mm minimum 75 mm min. 55 mm 90 mm min. 50 mm max. Min: DOW mm DOW + 25 mm DOW = WVA Min: WVA mm WVA + 25 mm WVA = DOW 100 mm max. DOW Case 3 Inner wall fixing Side room 55 mm minimum 75 mm maximum The Tension Spring System offers the following advantages: By adjusting the position of the vertical angles the same system can be installed where the width of the door opening ranges from DOW to DOW 100 mm. Example 1: Take the Tension Spring System for the width of door opening of 2400 mm. If you want to install it in a door opening of this size, you can install it by following the procedure Case no. 1. The minimum side dimension needed for fixing will be 90 mm. Example 2: Take the Tension Spring System as at the example 1. It is possible to install it for a door width opening of 2500 mm. You would need to then fix the vertical tracks kit following the procedure Case no. 2. The minimum side space needed for fixing in this case will be 75 mm only. The installation punched angles (ref ) are in this case placed on the outer side of the vertical angles. The system may be installed even if the side space is reduced (55 mm minimum). In such cases it should be fixed as showed on the procedure case no. 3. Min: WVA mm WVA + 25 mm WVA = DOW 70 mm max. 55 mm min. DOW
4 Component Reference Pre-assembled Vertical Sets White Black Galvanized Maximum Door Assembled Set Assembled Set Assembled Set Opening Height White Black Galvanized (mm) Ref. Ref. Ref Pre-assembled Horizontal Sets Maximum Door Opening Height (mm) Assembled Set Ref The horizontal profile is fixed: to the headroom by way of the installation plate ref ; onto the vertical angles in combination with the connection plate on each side ref Lintel Profile White Black Galvanized White Ref. Black Ref. Galvanized Ref. Length (mm) Pre-assembled Cables Maximum Door Dual Opening Height Cable Ref. (mm) (mm) Pre-assembled spring combinations - please refer to the spring matrix.
5 Top pulley assembly Side roller-carrier* Bottom bracket assembly * Kingspan standard residential roller-carriers can also be used; Galvanised ref Residential roller-carrier with 2 bolts 10 mm roller shaft; White ref Residential roller-carrier with 2 bolts 10 mm roller shaft.
6 Kingspan Door Components Zone Industrielle de l Europe 1A, 7900 Leuze-en-Hainaut, Belgium t: f: e: info.kdc@kingspan.com Care has been taken to ensure that the contents of this publication are accurate, but Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for information that is found to be misleading. Suggestions for, or description of, the end use or application of products or methods of working are for information only and Kingspan Limited and its subsidiaries accept no liability in respect thereof. 02/2015
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