The Plug-In Connector. BEULCONNECT. For water and gas A11. made in Germany 2018.

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1 The Pug-In Connector. BEULCONNECT. For water and gas made in Germany A11

2 MINIMUM EFFORT. MAXIMUM EFFECT.

3 The Pug-In Connector - A11 For Drinking Water and Water or Gas. The BEULCONNECT pug-in connector is constructed in such a way that it camps the pipe by a gente pug-in technoogy. It is eakproof for a ifetime and enabes a troube-free and stress-free instaation. The pug-in connector guarantees specia safety: The pipe ony has to be pugged-in a contro can be omitted (e.g. whether a pressing nut has been correcty tightened). Dimensions: for pastic pipes: Ø 25 mm to Ø 63 mm Nomina pressure: PE 80 (PN 12,5), PE 100 (PN 16), PE-Xa (PN 12,5) Type of pipes: PE 80, PE 100 PE-Xa PVC (with brass camping ring for PVC-pipes) Appications: Drinking water up to 40 C Cod and warm water up to 40 C Utiisation of rainwater Gas (by use of insert pipe) Connector (for water) tested acc. to: DIN 8076/DVGW GW 335-B4 DN 20 - DN 50 Water Kiwa BRL-K 17105/01 DN 20 - DN 50 Water ACS /13ACC LY190 Hygiene Water Connector (for gas) tested acc. to: DVGW G DN 25 - DN 50 Gas ARGB-KVBG DN 25 - DN 50 Gas You can find the atest certificates here: Materia Our connectors are made of thermay unstressed brass and Ecobrass. Ecobrass is a ead-free aoy, quaified for the use in drinking water areas according to European Drinking Water Directive 98/837EC. The materia meets the hygienic and ega requirements for drinking water. The reiabe brass is characterized by dezincification resistance and high durabiity. Seaing For the appication in the fied of drinking water the connector has the tested EPDM profie gasket which reiaby seas minor damages on the surface. The pug-in connectors for the appication in the fieds of water and gas additionay have a specia o-ring. The seaing and camping functions are separated and independent which makes the connector extraordinariy safe. Construction The materia-friendy connecting technique enabes that the pipe is ony stressed as the reations of pression and torsion demand. Premature wear due to overstressing of materia and subsequent troubes can be excuded. The meta camping caw enabes a torsion-free assemby by its positioning. The connector can easiiy be dismounted a components can be reused without probems. For the appication in the fied of gas the connector has an additiona insert pipe to stabiise the pipe. Pug-in connector for drinking water and water without insert pipe pug-in connector for gas with oose insert pipe Instaation instructions see page 4/5 3

4 Instaation Instruction BEULCONNECT - A11 Pug-in connector Step 1 Cut the pipe at a right ange at the previousy affixed marking. Step 2 Chamfer the pipe up to the inner diameter (e.g. with chamfering too mode 8880, item ). Step 3 Mark the insertion depth on the pipe. (For the use in gas sector the insert pipe has to be pressed in up to the imit stop) Step 4 Insert the pipe up to the marking. i The insertion depth of the pipe is made visibe by a marking on the fitting body. Note: For ova pipes we recommend the use of insert pipes in order to guarantee the optima hoding and seaing functions. Corrosion protection according to DIN is necessary on site in the fied of buried pipeining. 4

5 Instaation Instruction BEULCONNECT Repair Program Repair Couping Step 1 Cut the pipe at a right ange at the previousy affixed marking. Step 2 Chamfer the pipe up to the inner diameter (e.g. with chamfering too mode 8880, item ). Step 3 Mark the insertion depth on both pipes. Step 4 Insert the pipe on the first side up to the marking. Step 5 Insert the pipe on the second side up to the marking Repair Connector Step 1 Cut the pipe at a right ange at the previousy affixed marking. Step 2 Chamfer the pipe up to the inner diameter (e.g. with chamfering too mode 8880, item ). Step 3 Mark the insertion depth on the pipe. Step 4 Bot the repair connector with the fitting (Mind a suitabe seaing!). Step 5 Push the repair connector onto the pipe up to the marking.! Note: Step 4 and 5 can be interchanged depending on the situation. We recommend to extend the repair coupings to the maximum ength during assemby and to shorten the pipe accordingy. If this is not possibe, benchmarks must be paced in front of and behind the connector. 5

6 Pug-In Connector - Repair Program BEULCONNECT - A11 For the safe bridging of pipe damages the BEULCONNECT repair coupings and connectors offer the optima soution. The repair assortment is designed in a way that due to the materia-friendy smart grip technoogy the pipe is ony stressed as the pressure situation requires. Repair Couping The BEULCO repair coupings are equipped with two equa pastic pipe connections and ensure the idea bridging of pipe damages. The pug-in technoogy guarantees a fast and safe instaation. Mode 1106 cosed open bridgeabe engths: from 150 mm to 280 mm (depending on diameter) Repair Connector The BEULCO repair connectors have a mae thread. The pug-in technoogy ensures a fast and safe instaation. Mode 1102 bridgeabe engths: from 150 mm to 280 mm (depending on diameter) Reduction Set With the reduction set, pug-in connectors with dimensions 32, 40, 50 and 63mm can be reduced by one dimension. Therefore, the conica nut and the camping ring have to be repaced. Products for drinking water and water are on pages Products for gas are on pages

7 APPLICATION D = Drinking water W = Water G = Gas Overview Image Description Page Image Description Page Image Description Page Connector mae thread Mode T-piece 3 x pastic pipe connection Mode Couping Mode G Connector mae thread reduced Mode Repair couping Mode Ebow 90 mae thread Mode G Connector mae thread increased Mode Repair connector mae thread Mode Ebow 90 mae thread reduced Mode G Connector femae thread Mode Gate vave Mode Ebow couping 90 Mode G Couping Mode Gate vave Mode T -piece Mode G Ebow 90 mae thread Mode 1130 Ebow 90 mae thread reduced Mode Ebow 90 mae thread increased Mode Reduction set Mode 1155 Connector mae thread with insert pipe Mode G1101 Connector mae thread reduced Mode G Connector mae thread for pression tap vave Mode G11500 Ebow adapter for tapping vave Mode G Ebow couping 90 Mode Connector femae thread Mode G Accessories Camping ring for PE pipes Mode Insert pipe Mode Seaing band Loctite Mode Camping ring for PVC pipes Mode Siicone Lubricant Berusi Mode Instaation instructions see page 4/5 7

8 Pug-In Connector without Insert Pipe - A11 made in Germany CONNECTOR, MALE THREAD Mode 1101 with pastic pipe connection and mae thread pastic pipe thread D W pkg. unit 25 3/ / / CONNECTOR, REDUCED MALE THREAD Mode with pastic pipe connection and reduced mae thread pastic pipe thread D W pkg. unit 25 1/ / / CONNECTOR, INCREASED MALE THREAD Mode with pastic pipe connection and increased mae thread pastic pipe thread D W pkg. unit / / /

9 APPLICATION D = Drinking water W = Water G = Gas CONNECTOR, FEMALE THREAD Mode with pastic pipe connection and femae thread pastic pipe thread D W pkg. unit 25 3/ / / COUPLING Mode 1105 with 2 equa pastic pipe connections pastic pipe D W pkg. unit ELBOW 90, MALE THREAD Mode 1130 with pastic pipe connection and mae thread pastic pipe thread D W pkg. unit 25 3/ / / Instaation instructions see page 4/5 9

10 Pug-In Connector without Insert Pipe - A11 made in Germany ELBOW 90, REDUCED MALE THREAD Mode with pastic pipe connection and reduced mae thread pastic pipe thread D W pkg. unit / ELBOW 90, INCREASED MALE THREAD Mode with pastic pipe connection and increased mae thread pastic pipe thread D W pkg. unit / / ELBOW COUPLING Mode with 2 equa pastic pipe connections pastic pipe D W pkg. unit T-PIECE Mode 1118 with 3 equa pastic pipe connections pastic pipe D W pkg. unit

11 APPLICATION D = Drinking water W = Water G = Gas REPAIR COUPLING Mode 1106 with 2 equa pastic pipe connections for bridging pipe damages bridgeabe ength We recommend to extend the repair coupings to the maximum ength during assemby and to shorten the pipe accordingy. If this is not possibe, benchmarks must be paced in front of and behind the connector. pastic pipe bridgeabe ength D W pkg. unit (min.-max. mm) REPAIR CONNECTOR, MALE THREAD Mode 1102 with pastic pipe connection and mae thread for bridging pipe damages bridgeabe ength We recommend to extend the repair coupings to the maximum ength during assemby and to shorten the pipe accordingy. If this is not possibe, benchmarks must be paced in front of and behind the connector. pastic pipe bridgeabe ength thread D W pkg. unit (min.-max. mm) 25 3/ / / In order to cover each case of appication we can provide the BEULCO repair connector with pug-in technoogy aso with 1 ½ thread for pipes with 40 mm diameter. When changing tapping seeves it is sometimes necessary to cut a piece of the connection conduit so that the distance of pipe to new tapping seeves wi grow. For the conventiona connection the pipe is now too short. In this case the BEULCO repair connector enabes an individuaength adjusting, as the distances from 210 mm up to 240 mm can safey be bridged. Instaation instructions see page 4/5 11

12 Pug-In Connector without Insert Pipe - A11 made in Germany GATE VALVE Mode pastic pipe thread D W pkg. unit 25 x 1 1/ GATE VALVE Mode 8350 with pug-in connector BEULCONNECT on both sides for pastic pipe connection pastic pipe thread D W pkg. unit / / REDUCTION SET Mode 1155 consisting of: conica nut, camping ring, guide ring and ip sea reduction from D W pkg. unit 32 up to 25 mm up to 32 mm up to 40 mm up to 50 mm

13 APPLICATION D = Drinking water W = Water G = Gas CONNECTOR, MALE THREAD Mode G1101 with pastic pipe connection and mae thread pastic pipe thread G pkg. unit 32 x 2, x 3,7 1 1/ x 4,6 1 1/ x 5, CONNECTOR, REDUCED MALE THREAD Mode G11011 with pastic pipe connection and reduced mae thread pastic pipe thread G pkg. unit 32 x 2,9 3/ x 3, x 4,6 1 1/ CONNECTOR, FEMALE THREAD Mode G11110 with pastic pipe connection and femae thread pastic pipe thread G pkg. unit 32 x 2, x 3,7 1 1/ x 4,6 1 1/ x 5, Instaation instructions see page 4/5 13

14 Pug-In Connector without Insert Pipe - A11 made in Germany COUPLING Mode G1105 with 2 equa pastic pipe connections pastic pipe G pkg. unit 32 x 2, x 3, x 4, x 5, ELBOW 90, MALE THREAD Mode G1130 with pastic pipe connection and mae thread pastic pipe thread G pkg. unit 32 x 2, x 3,7 1 1/ x 4,6 1 1/ x 5, ELBOW 90, REDUCED MALE THREAD Mode G11300 with pastic pipe connection and reduced mae thread pastic pipe thread G pkg. unit 40 x 3, x 4,6 1 1/

15 APPLICATION D = Drinking water W = Water G = Gas ELBOW COUPLING Mode G11301 with 2 equa pastic pipe connections pastic pipe G pkg. unit 32 x 2, x 3, x 4, x 5, T-PIECE Mode G1118 with 3 equa pastic pipe connections pastic pipe G pkg. unit 32 x 2, x 3, x 4, CONNECTOR Mode G11500 for pression tapping vave with quick pug-in connection for pastic pipes and pipe mae thread G 2 A pastic pipe thread G pkg. unit 32 x x 3, x 3,7 1 1/ Instaation instructions see page 4/5 15

16 Pug-In Connector without Insert Pipe - A11 made in Germany ELBOW ADAPTER Mode G11600 for tapping vave, freey turnabe with pug-in connection for pastic pipe, union nut Tr 63 x 5 pastic pipe thread G pkg. unit 32 x x 3, CLAMPING RING Mode 1191 for PE pipes pastic pipe D W G pkg. unit CLAMPING RING Mode 1194 for PVC pipes pastic pipe D W pkg. unit

17 APPLICATION D = Drinking water W = Water G = Gas INSERT PIPE Mode 8900 For ova pipes we recommend the use of insert pipes in order to guarantee the optima hoding and seaing functions. pastic pipe D W G pkg. unit 32 x x 3, x 4, x 5, SILICONE LUBRICANT BERUSIL Mode 8870 pkg. unit 50 m dosing botte SEALING BAND LOCTITE Mode 9998 Not hardening thread seaing to sea conica/ cyindrica threads up to 6. Reversing the thread is possibe. Temperature stabiity up to 130 C. DVGW registration no. DV-5142AU0166. Recommendation of KTW is avaiabe. pkg. unit 150 m per ro

18 18 Notes

19 Notes 19

20 BEULCO GmbH & Co. KG Köner Str. 92 Postbox 1 20 Phone info@beuco.de D Attendorn D Attendorn Fax A11e 1/18b

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