I R O N I N D U S T R Y CAST HOUSE FLOOR REFRACTORY CONCEPT SOLUTIONS

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Jordan Cooper
5 years ago
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1 I R O N I N D U S T R Y CAST HOUSE FLOOR REFRACTORY CONCEPT SOLUTIONS

$TOGETHER FOR MORE AT CALDERYS, OUR MISSION IS TO DELIVER VALUE TO OUR CUSTOMERS. We are a world leader in providing refractory solutions and services.$

2 TOGETHER FOR MORE AT CALDERYS, OUR MISSION IS TO DELIVER VALUE TO OUR CUSTOMERS. We are a world leader in providing refractory solutions and services. Our value proposition to you is built on combining our world-class refractory product portfolio with our ability to deliver high-quality project management services - from planning and installation, to turnkey delivery and commissioning. Across all the industries we serve Iron, Steel, Foundry, Aluminium, Cement, Power, and Petrochem - we deliver to you our promise of superior product performance and value-adding service thanks to our global network of specialized industry experts and project management professionals. Our journey of 100 years is a testimony of our commitment to our customers. We listen to you and understand your requirements. We believe in working as one team with you and aiming for continuous improvement. Together, we always reach an extra mile for our customers in our mission of delivering MORE. Over 2,500 employees across 31 COUNTRIES 3 R&D CENTERS and 11 Design & Engineering Centers 18 PLANTS in 15 Countries Annual Revenue of over 500 MILLION EUROS Wholly-owned Subsidiary of IMERYS GROUP 2

$PARTNERING YOU IN THE IRON SECTOR FOR MORE Calderys is a leading provider of refractory solutions and services to the Iron industry.$

3 PARTNERING YOU IN THE IRON SECTOR FOR MORE Calderys is a leading provider of refractory solutions and services to the Iron industry. We are present in over 100 main runners, we are plugging over 65 tap holes, and we have made around tens of blast furnace repairs over the last years and all of this across more than 20 countries. Our global network of industry experts ensure that we propose the most suitable products based on your requirements and deliver to you superior refractory performance and reliable services. We are able to do so by combining our innovative product range and pioneering implementation techniques with end-to-end project management services. We deliver the following value proposition to iron makers: INCREASED PRODUCTIVITY By extending the service life thanks to increased availability of the production equipment and by reducing maintenance downtime IMPROVED COST EFFECTIVENESS By reducing unit cost of hot metal thanks to continuous optimization of the refractory solutions by our industry experts ENHANCED SAFETY AND COMPLIANCE By improving the health and safety conditions in your plants thanks to our safe installation practices and our environmentally friendly refractory products for example our resinbonded tap-hole clays OUR END-TO-END PRODUCT AND SERVICE OFFER DEDICATED IRON INDUSTRY ENCOMPASSES: PRODUCT PORTFOLIO Our comprehensive product portfolio for iron industry includes alumina, carbon and silicon carbide based products. It includes dense castables, self-flowing castables, dry gunning and shotcreting materials, ramming and DESIGN We provide customized solutions including complete refractory lining design, thermal profiling, product selection, job quotation, development of innovative installation techniques, dry-out and start-up/operating MAINTENANCE We offer permanent on-site refractory service including regular and predictive maintenance and repair. We also provide rapid round-the-clock response to emergencies as required. plastic mixes, dry vibrating mixes, instructions. PROJECT MANAGEMENT injection and grouting products, INSTALLATION We provide complete project management taphole clays and precast ready shapes. We carry out high-quality installation services including consultation, planning, It covers every step of the iron making services using in-house equipment and delivery scheduling, supervision, site process - from coke oven and sinter through use of optimal installation management and also direct training for plant, to blast furnaces, casthouse floor techniques. This ensures best installation customer personnel. Be it large, small and finally hot metal transport and and dry-out of the refractory so that the or turnkey projects - our end-to-end project treatment. customer gets maximum performance management services ensure on-time and in terms of reduction in time required, on-budget completion. reduction in energy requirements, low wastage and optimal performance of our refractory products. 3

$Innovative refractory concepts$ wear linings Trough covers Runner

4 Innovative refractory concepts for the Casthouse Floors Runner wear linings Trough covers Runner safety linings Joints between runners 4

the Casthouse Floor Our Innovative Product Range Our comprehensive range for the casthouse floors is composed of aluminous and graphitic products.

Dense cast-vibrated castables CALDE CAST* Dry gunning mixes CALDE GUN Dense self-flowing castables CALDE FLOW Ramming mixes CALDE RAM* & CALDE PLAST* Wet gunning / shotcreting mixes CALDE

5 the Casthouse Floor Our Innovative Product Range Our comprehensive range for the casthouse floors is composed of aluminous and graphitic products. It includes dense castables, self-flowing castables, dry gunning and shotcreting materials, ramming and plastic mixes, dry vibrating mixes and precast ready shapes. Dense cast-vibrated castables CALDE CAST* Dry gunning mixes CALDE GUN Dense self-flowing castables CALDE FLOW Ramming mixes CALDE RAM* & CALDE PLAST* Wet gunning / shotcreting mixes CALDE SPRAYCAST Dry vibratable mixes CALDE DRY Safety lining Working lining Permanent lining * Some of the listed products are subject to a licence agreement: please check the availability, references, trademarks and specifications of the products with the relevant sales area manager. 5

the Main Runners Safety Linings Second safety lining CALDE CAST LF 46 G10 CALDE CAST LS60 CALDE SPRAYCAST F 50 CALDE SPRAYCAST SIC 70 Dry Mix CALDE DRY G OA 60 S Self-flow CALDE FLOW AX Main safety

6 the Main Runners Safety Linings Second safety lining CALDE CAST LF 46 G10 CALDE CAST LS60 CALDE SPRAYCAST F 50 CALDE SPRAYCAST SIC 70 Dry Mix CALDE DRY G OA 60 S Self-flow CALDE FLOW AX Main safety lining Ramming CALDE RAM G F 45S10 CALDE RAM G PB 56S15 CALDE CAST LA 50 SZ CALDE CAST LA 60 Z Self-flow CALDE FLOW AX CALDE FLOW AZ CALDE SPRAYCAST A 60 S7 CALDE SPRAYCAST C 80 S 12 Precast CALDE CAST LC 70 S20 Filling material Self-flow CALDE FLOW AX Dry Mix CALDE DRY G OA 60 S CALDE CAST LA 50 SZ Compensation Joint Ramming CALDE RAM G 60 CALDE RAM G pb 56s 15 6

the Main Runners Wear Linings Ramming solution Small BFs CALDE RAM G PB 56S15 Medium and Large BFs CALDE RAM G 60 CALDE RAM G C 60S 18*

Severity Conditions CALDE CAST G 6 P CALDE CAST G 7 P CALDE CAST G S 195* CALDE CAST G UC 71S18 CALDE SPRAYCAST C 70 S20 bi-layer lining

CALDE RAM G PB 56S 15 Medium Severity CALDE RAM G 60 High Severity CALDE RAM G C 60S18* *Some of the listed products are subject to a

7 the Main Runners Wear Linings Ramming solution Small BFs CALDE RAM G PB 56S15 Medium and Large BFs CALDE RAM G 60 CALDE RAM G C 60S 18* Dry Mix (fast application) CALDE DRY G OC 80 S mono-layer lining Low Severity Conditions CALDE CAST G UB 70S 18* Medium and High Severity Conditions CALDE CAST G 6 P CALDE CAST G 7 P CALDE CAST G S 195* CALDE CAST G UC 71S18 CALDE SPRAYCAST C 70 S20 bi-layer lining Slag line CALDE CAST G UB 55S35 CALDE CAST G US 70* Metal Line CALDE CAST G 7 P Connection joints with secondary runners Low Severity CALDE RAM G PB 56S 15 Medium Severity CALDE RAM G 60 High Severity CALDE RAM G C 60S18* *Some of the listed products are subject to a licence agreement: please check the availability, references, trademarks and specifications of the products with the relevant sales area manager. 7

the Iron Runners Safety lining Ramming Low Grade CALDE RAM G F 45S10

A 60 Working lining Ramming CALDE RAM G C 60S18* CALDE RAM G 60 CALDE RAM

SPRAYCAST C 70 S20 Connection joints with other runners Low Severity CALDE

8 the Iron Runners Safety lining Ramming Low Grade CALDE RAM G F 45S10 Ramming High Grade CALDE RAM G PB 56S15 CALDE CAST LA 60 Z CALDE SPRAYCAST A 60 Working lining Ramming CALDE RAM G C 60S18* CALDE RAM G 60 CALDE RAM G PB 56S15 Low Severity CALDE CAST UB 85 Standard CALDE CAST G 7 P CALDE SPRAYCAST C 70 S20 Connection joints with other runners Low Severity CALDE RAM G PB 56S15 Medium Severity CALDE RAM G 60 High Severity CALDE RAM G C 60S18* 8

the Slag Runners Safety lining Ramming Low Grade CALDE RAM G F 45S10 Ramming High Grade CALDE RAM G PB 56S15 Low Grade

CALDE RAM G 60 CALDE RAM G PB 56S15 Low Severity CALDE CAST G UB 64S25 Medium Severity CALDE CAST G 6 P High Severity

Medium Severity CALDE RAM G 60 High Severity CALDE RAM G C 60S18* *Some of the listed products are subject to a licence

9 the Slag Runners Safety lining Ramming Low Grade CALDE RAM G F 45S10 Ramming High Grade CALDE RAM G PB 56S15 Low Grade CALDE CAST LA 60 Z High Grade CALDE CAST LA 50 SZ CALDE SPRAYCAST A 60 S7 Working lining Ramming CALDE RAM G C 60S18* CALDE RAM G 60 CALDE RAM G PB 56S15 Low Severity CALDE CAST G UB 64S25 Medium Severity CALDE CAST G 6 P High Severity CALDE CAST G UB 55S35 CALDE SPRAYCAST C 70 S20 Connection joints with other runners Low Severity CALDE RAM G PB 56S15 Medium Severity CALDE RAM G 60 High Severity CALDE RAM G C 60S18* *Some of the listed products are subject to a licence agreement: please check the availability, references, trademarks and specifications of the products with the relevant sales area manager. 9

62S30 Solutions for the Runners Maintenance Wear lining maintenance Gunning Medium Grade CALDE GUN G B 55S18 CALDE GUN G B 60S20

10 the Tilters Safety lining CALDE CAST LA 60 Z CALDE SPRAYCAST A 60 Working lining Low Severity Operation CALDE CAST G LC 80S5 CALDE CAST G UC 82S10 High Severity Operation CALDE CAST G UB 55S35 CALDE CAST G UC 70S20 CALDE CAST G UC 85S5 CALDE CAST G UT 62S30 Solutions for the Runners Maintenance Wear lining maintenance Gunning Medium Grade CALDE GUN G B 55S18 CALDE GUN G B 60S20 CALDE GUN G M 33 GSP Gunning High Grade CALDE GUN G C 60S28 Gunning Low Porosity CALDE GUN G LC 70S20 Dry Mix CALDE DRY G OC 80 S 10

the Runner Covers Main runner front end CALDE CAST LX 68 CALDE CAST M 32 CALDE SPRAYCAST BX 85 Gunning CALDE GUN M 32 Main runner black end CALDE CAST LX

CALDE GUN F 45 NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein.

This document and the information contained herein are the exclusive property of CALDERYS.

11 the Runner Covers Main runner front end CALDE CAST LX 68 CALDE CAST M 32 CALDE SPRAYCAST BX 85 Gunning CALDE GUN M 32 Main runner black end CALDE CAST LX 58 CALDE CAST MF 40 G10 CALDE SPRAYCAST A 60 Gunning CALDE GUN F 45 Secondary Runners CALDE CAST LX 58 CALDE CAST MF 40 G10 CALDE SPRAYCAST A 60 Gunning CALDE GUN F 45 NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein. The recipient shall refer to instructions and advice provided under any technical documentation. This document and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration, copy, release, publication or distribution, in whole or in part, is not allowed. References, trademarks and specifications of the products may change according to the geographical area to be supplied. Please check the availability of the products with the sales area manager. 11

12 ALGERIA Calderys Algérie SPA Ph.: HUNGARY Calderys Magyarország Kft Ph.: +36 (0) SPAIN Calderys Iberica Refractarios S.A. Ph.: +34 (0) AUSTRALIA Calderys Australia Pty Ltd Ph.: +61 (0) INDIA Calderys India Ph.: +91 (0) SWEDEN Calderys Nordic AB Ph.: +46 (0) AUSTRIA Calderys Austria GmbH Ph.: +43 (0) austria@calderys.com INDONESIA PT Indoporlen Phone:+62 (0) indonesia@calderys.com TAIWAN Calderys Taiwan Co. Ltd Ph.: +886 (0) taiwan@calderys.com BELGIUM Calderys Belgium S.A. Ph.: +32 (0) belgium@calderys.com BULGARIA Calderys Austria GmbH Ph.: +359 (0) bulgaria@calderys.com CHINA Calderys China Co. Ltd Ph.: +86 (0) china@calderys.com CZECH REPUBLIC Calderys Czech s.r.o. Ph.: +420 (0) czech-republic@calderys.com DENMARK Calderys Danmark A/S Ph.: +45 (0) denmark@calderys.com FINLAND Calderys Finland OY Ph.: +358 (0) finland@calderys.com FRANCE Calderys France Ph.: +33 (0) france@calderys.com GERMANY Calderys Deutschland GmbH Ph.: +49 (0) germany@calderys.com ITALY Calderys Italia Srl Ph.: italy@calderys.com JAPAN Calderys Japan Co. Ltd Ph.: +81 (0) japan@calderys.com KOREA Calderys Korea Co. Ltd Ph.: +82 (0) ~ 4 korea@calderys.com NETHERLANDS Calderys The Netherlands BV Ph.: +31 (0) netherlands@calderys.com POLAND Calderys Austria GmbH Ph.: +48 (0) poland@calderys.com RUSSIA Calderys OOO Ph.: + 7 (8) russia@calderys.com SAUDI ARABIA Calderys Branch Office Ph.: +966 (0) saudi-arabia@calderys.com SOUTH AFRICA Calderys South Africa Pty Ltd Ph.: +27 (0) south-africa@calderys.com TURKEY Calderys Refrakter San. ve Tic. A.S Ph.: +90 (0) turkey@calderys.com U.A.E. Calderys India Ph.: +91 (0) india@calderys.com UNITED KINGDOM Calderys UK Ltd Ph.: +44 (0) uk@calderys.com UNITED STATES OF AMERICA CALDERYS Ph.: usa@calderys.com UKRAINE Calderys Ukraine LLC Ph.: +38 (0) ukraine@calderys.com VIETNAM Calderys Taiwan Co. Ltd Ph.: +84 (4) vietnam@calderys.com Copyright: Calderys 11/2015. Credits: Daimler, GF Automotive, Karlstads Energi, LafargeHolcim, Longrine, Paradigm Plus, Shutterstock, XX 12

AREA TOTALS OECD Composite Leading Indicators. OECD Total. OECD + Major 6 Non Member Countries. Major Five Asia. Major Seven.

AREA TOTALS OECD Composite Leading Indicators. OECD Total. OECD + Major 6 Non Member Countries. Major Five Asia. Major Seven. Reference series Composite leading indicators OECD Composite Leading Indicators AREA TOTALS 7-03- 19 OECD Total 19 OECD + Major 6 Non Member Countries 19 Major Seven 19 Major Five Asia 19 Euro area 19