CIPP For Large-Diameter Pressure Pipes. Andrew Costa Aegion Corporation
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1 CIPP For Large-Diameter Pressure Pipes Andrew Costa Aegion Corporation
2 WHAT TO EXPECT CIPP for Pressure Pipes Case Study Preliminary Condition Assessment Old Large Dia PCCP Force Main Factors for Rehabilitation Case Study 48 FM Project Overview Access / Community Bypass Job Specifics & Challenges
3 PRESSURE CIPP Reinforced Pressure CIPP History Successful installations date back to Potable water, sanitary sewer force mains, industrial applications Pressure CIPP not solely for small diameter Advancements in tube construction Higher pressures (up to 250 psi) Larger diameters (up to 96 )
4 SUCCESSFUL PROJECT CASE STUDY City Of West Palm Beach, FL 48 Force Main CIPP Rehabilitation 3
5 CONDITION ASSESMENT Preliminary Condition Assessment City of WPB/Town of Palm Beach Pure Technologies PipeDiver TM PCCP Wire Breaks Price Brothers LCP Interpace ECP 30,000 LF of 42 /48 PCCP Evaluated 12,000 LF of Problematic Pipe Pure Technologies PipeDiver TM
6 CONDITION ASSESMENT 48 FM is Only Artery to WWTP No redundancy Failure would be catastrophic Loss of WW service Localized contamination Contamination of city s raw water supply Contamination of Intracoastal Waterway Priority for capacity
7 NOW WHAT? Post Condition Assessment Options: Construction of New Parallel FM Construction of 2 nd Alternate FM Sliplining Cured-in-Place Pipe
8 PROJECT PHASING Rehabilitation Scope Split into Phases: Phase 1 Sequencing for golf course Primarily in green spaces High residential/private impact Phase 2 Primarily in roadway High commuter/vehicular impact
9 48 FORCE MAIN PROJECT PHASE 1 5,700 LF of 48 Interpace PCCP (ECP) Force Main Location Country Club Golf Course / Canal / Condo Association High End Residential Operating Pressure 25 psi 18mm Composite CIPP Liner AWWA Class IV Fully Structural
10 PROJECT OVERVIEW Project Aerial Video
11 CITY OF WEST PALM BEACH Population of ~110,000 East Central WWTP Handles 100% of WW flow from City of West Palm Beach and Town of Palm Beach City s only plant High Profile Municipal Govt. Affluent Residents Hank Aaron Jimmy Buffet Donald Trump
12 PRESSURE CIPP PROCESS OVERVIEW
13 CRITICAL PATH BYPASS 24 HDPE: 3 primary lines 1 redundant line ARV s installed on each 3 Fairway Crossings: 3 standard cart path 1 HD cart path Environmental Concerns: Canal Crossings Golf course ponds
14 CRITICAL PATH BYPASS West Side Pit 7 East Side Pit 1
15 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
16 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
17 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
18 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
19 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
20 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
21 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
22 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
23 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
24 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
25 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
26 PROJECT CHALLENGES Country Club Golf Course Condo Complex Access Flow Management Bypass Pumping Country Club Houses Canal Middle School Weather
27 STANDARD VS. GLASS REINFORCED CIPP CIPP Liners are Primarily Comprised of: 1. Felt Tube 2. Thermoset Resin 3. Coating Gravity Sewer Systems Primary Concern: Buckling from External Loading Polyester Resin / Standard Felt Felt has minimal contribution to cured physical properties Primary Concerns: External Loading AND Internal (Tensile) Stresses Vinyl Ester or Epoxy Resins Felt Tube Reinforced with Fibers Pressure Pipe Systems Emphasis on Resin Emphasis on Resin AND Tube
28 REINFORCED TUBE CONSTRUCTION Reinforced Tube: Greater resistance to hydrostatic loading and internal operating & surge pressures Custom Engineered: Felt and fiberglass layers are project specific 48 FM Phase 1 Project: 18 mm total liner thickness <1.5 Diameter Loss 2 layers of fiberglass Shot lengths LF Glass Reinforced Composite Felt
29 PRESSURE TESTING ASTM F psi x 2 = 50psi 25psi + 50psi = 75psi
30 PRESSURE TESTING Pressure Test Specifics 55 psi for 1 hour Each segment tested individually Entire rehabilitated line tested Thrust challenges 100,000 lbs. of force
31 CLOSURE DETAILS GRP Termination Piece GRP Spool Piece PCCP Host Pipe Mechanical Joint with MEGALUG
32 PHASE 1 FINAL STATS 22,000 LF of 24 HDPE Bypass 5,700 LF of Class IV CIPP Lining 6 installations longest 1160 LF 6 months Project duration 7 weeks Liner Install time 55 psi pressure tests all passed?? Rounds of golf 1 Extremely Happy Client 2017 Trenchless Technology POY Winner
33 PHASE 2 48 FM Phase 2: 6,500 LF 48 PCCP (ECP) Successfully completed late 2017 OTH vs. Trucked Shots Contractor flexibility Resin Systems Install Method Means & Methods
34 FINAL THOUGHTS Large Diameter CIPP Projects Increased comfort level Proven products/installers Experience requirements are key Contractor flexibility for means/methods Consult the experts.early and often
35 QUESTIONS? Contact Info: Andrew Costa (813)
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