The total solution for Extruded aluminium components
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- Sherman Owens
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1 The total solution for Extruded aluminium components Extrusions can be supplied in small or large order quantities with an exceptionally fast turnaround; Capalex is THE first choice for your standard profile needs. This catalogue details the vast range we offer of standard profile dies in a comprehensive range of sizes, from flat bar to tubes, as well as more unusual profiles such as lipped channels, zeds, J sections and top hat sections. With over twenty years experience in meeting the demanding quality standards and short leadtimes required across a broad range of market sectors, Capalex are the ideal partner for the supply of a wide range of extruded aluminium components. Capalex has three operating sections that supply a comprehensive range of standard profiles, special order extrusions and fully manufactured components, including secondary machining and assembly combined with full on-site powder coating facilities, and plating and anodising services. Our helpful design advice ensures your particular requirements are achieved as efficiently as possible. For further information, or a brochure, simply telephone the Capalex sales team on , enquiries@capalex.com or fax Capital Aluminium Extrusions High tolerance extrusions in a wide range of alloys. Sections as thin as 0.5mm and as light as 17grams / metre. Solution heat treatment facilities. Large range of standard sections. Cost effective low cost tooling for prototyping. Free advice on design suitability of sections for extrusion. Capalex Manufacturing Full fabrication facilities in house, including precision cutting to fine tolerances. CNC machining. Coiling and assembly of products. Capalex Finished Products In-house powder coating facilities in a range of colours and finishes. Anodising, alocroming and plating service. Packing to individual customer s specification. Total management of your aluminium component requirements. Contents Useful Information Equal Angles Unequal Angles Channels Lipped Channels Unequal Leg Channels Tees Flat Bars Round Bars Square Bars Hexagonal Bars Round Tubes Square Tubes Rectangular Tubes J Sections Bevel Edged Bars Half Round Bars Double Feather Edges Single Feather Edges Z Sections Top Hat Sections H Sections Please note: All quotations and sales are subject to the terms and conditions of sale, which are available on request. Released 20 th October 2003
2 Common extrusion aluminium alloys and their properties Designation Suitability Temper Mechanical Properties * Common end uses Forming Machining Welding Brazing / Soldering Protective Anodising Aesthetic Anodising Restict. (min N/mm) Stress (min N/mm) 1050 Good Poor Good Good Excellent Excellent F - - Electrical conductivity 2014 Good Good Not Suitable Not Suitable Fair Not Suitable T High Strength aerospace (L168) T6 T Good Good Not Suitable Not Suitable Fair Not Suitable T High Strength aerospace T3510/ Excellent Fair Good Good Good Poor 0-97 Formed heat exchangers 5083 Good Good Fair Not Suitable Good Good Marine 6005 Good Good Good Good Good Fair T Medium strength commercial 6060 Good Good Good Good Good Good T4 T5 T Good Good Good Good Good Fair T4 T Good Good Good Good Good Good 0 F T4 T5 T6 6063A Good Good Good Good Good Good T4 T5 T max General commercial High/Med. Strength commercial General commercial Consistent forming T Good Good Good Good Good Fair 0-170max High strength commercial (L111) F - - T T T T Good Good Good Good Good Excellent T High polished commercial T Fair Good Not Suitable Not Suitable Fair Poor T Very high strength aerospace 7075 (L160) Please note: The above table shows some of the common alloys available that Capalex can extrude. Whilst every effort is made to ensure the accuracy of data provided, Capalex does not guarantee or accept liability for its accuracy. * Properties given are typical and should only be used for comparison of alloys. Actual values will depend on section specification. Useful Information Standard gauge (swg) to metric conversion table: Standard gauge (SWG) Thickness (mm) Section weight in aluminium (kg/m) = cross section area (mm) x
3 Equal Angles Equal Angles Imperial (inches) Metric (mm) Equal Angles Metric (mm) Die Number A B C A B C Kg/m Die Number A B C Kg/m 1047SEA 3/8 3/8 1/ SEA SEA 1/2 1/2 3/ SEA SEA 1/2 1/ SEA SEA 1/2 1/2 1/ SEA SEA 1/2 1/2 1/ SEA SEA 5/8 5/ SEA SEA 5/8 5/8 1/ SEA SEA 3/4 3/ SEA SEA 3/4 3/ SEA SEA 3/4 3/4 1/ SEA SEA 3/4 3/4 1/ SEA SEA 3/4 3/4 1/ SEA SEA 3/4 3/4 1/ SEA SEA 7/8 7/8 1/ SEA SEA 7/8 7/8 1/ SEA SEA 15/16 15/16 3/ SEA SEA SEA SEA 1 1 1/ SEA SEA SEA 5.00mm int.corner radius SEA 1 1 3/ SEA SEA 1 1 1/ SEA SEA 11/4 11/ SEA SEA 11/4 11/4 1/ SEA 5.33mm int.corner radius SEA 11/4 11/4 3/ SEA SEA 11/4 11/4 1/ SEA SEA 5.08 Int. Radius 11/4 11/4 3/ SEA 11/2 11/ SEA 11/2 11/2 1/ SEA 11/2 11/2 1/ SEA Radius on all corners 11/2 11/2 1/ SEA 13/4 13/4 1/ SEA
4 Unequal Angles Unequal Angles Imperial (inches) Metric (mm) Unequal Angles Metric (mm) Die Number A B C A B C Kg/m Die Number A B C Kg/m 2666UEA 1/2 1/8 1/ UEA UEA 1/2 3/8 3/ UEA UEA 5/8 3/8 1/ UEA UEA 3/4 1/4 1/ UEA UEA 3/4 1/4 1/ UEA UEA 3/4 3/8 1/ UEA 2.0mm int./ext radius UEA 3/4 1/2 1/ UEA UEA 3/4 7/ UEA UEA 3/4 1/2 1/ UEA UEA 1 3/8 1/ UEA UEA 1 3/ UEA UEA 1 1/2 1/ UEA UEA 1 1/2 1/ UEA UEA 1 3/4 1/ UEA UEA 11/8 1/2 1/ UEA UEA 11/8 1 1/ UEA UEA 11/4 1/4 1/ UEA UEA 11/4 3/4 1/ UEA UEA 11/4 1 1/ UEA UEA 11/2 13/16 1/ UEA / UEA 11/2 1 1/ UEA UEA 11/2 1 1/ UEA UEA 11/2 11/ UEA UEA 13/4 1/2 1/ UEA UEA 13/4 1 3/ UEA UEA 2 3/8 1/ UEA UEA 21/2 3/ UEA / UEA / UEA UEA UEA UEA / UEA UEA UEA UEA 0.5mm int.radius 1.0mm ext.radius UEA / UEA UEA UEA UEA UEA
5 Unequal Angles Standard Channels Unequal Angles Metric (mm) Channels Imperial (inches) Metric (mm) Die Number A B C Kg/m Die Number A B C A B C Kg/m 3573UEA SCH 1/4 1/4 1/ / / UEA SCH 1/4 3/ UEA SCH 3/8 1/ UEA SCH 3/8 3/8 1/ UEA SCH 1/2 1/2 1/ UEA SCH 1/2 1/2 3/ UEA SCH 1/2 1/2 1/ UEA SCH 1/2 1 1/ UEA SCH 5/8 3/8 1/ UEA SCH 5/8 5/8 1/ UEA SCH 5/8 5/8 1/ UEA SCH 3/4 1/2 1/ UEA SCH 3/4 3/4 1/ UEA SCH UEA SCH 1 1/2 1/ UEA SCH 1 1 1/ UEA SCH 11/2 3/16 3/ UEA SCH 11/2 1 1/ UEA SCH UEA SCH UEA SCH / UEA SCH UEA SCH UEA 3.18mm int.radius SCH 1.0mm int.radius / UEA SCH UEA 0.25mm Ext.radius on all corners SCH SCH 1.0mm int.radius SCH / SCH SCH SCH SCH SCH SCH SCH 1.6mm ext.radius / SCH
6 Standard Channels Channels Metric (mm) Channels Metric (mm) Die Number A B C D Kg/m Die Number A B C D Kg/m 5910SCH SCH SCH SCH SCH SCH 3.00mm int.radius SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH 0.5mm int.radius SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH / SCH SCH SCH SCH SCH SCH SCH SCH SCH / SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH SCH 3.2mm int.radius SCH SCH SCH SCH SCH / SCH SCH SCH
7 Lipped Channels Unequal Leg Channels Lipped Channels Metric (mm) Unequal Leg Channels Imperial (inches) Metric (mm) Die Number A B C D Kg/m Die Number A B C A B C Kg/m 1660LCH UCH 1/2 11/2 / 1 1/ / LCH UCH 1 3/4 / 1/4 1/ / LCH UCH Int Radius 0.38mm Ext Radius 0.8mm / LCH UCH / LCH UCH / LCH UCH / LCH UCH / LCH Int.Radius 0.5 Ext Radius UCH / LCH UCH / LCH UCH / LCH UCH / LCH UCH / LCH UCH / LCH UCH / / LCH LCH LCH LCH LCH LCH / LCH LCH LCH LCH LCH / LCH
8 Tees Tees Imperial (inches) Metric (mm) Tees Metric (mm) Die Number A B C A B C Kg/m Die Number A B C Kg/m 2019TEE 3/8 3/8 1/ TEE TEE 3/8 1/2 1/8 / / TEE / TEE 1/2 1/2 1/ TEE / TEE 1/2 1/2 1/ TEE TEE 5/8 5/8 3/ TEE TEE 5/8 5/8 1/ TEE TEE 3/4 3/4 1/ TEE TEE 3/4 3/4 1/ TEE TEE 7/8 7/8 1/ TEE / TEE 1 3/8 11/ TEE TEE / TEE TEE 1 1 1/ TEE TEE Leg off set 11/4 7/8 1/ TEE TEE 11/4 2 3/ TEE / TEE 11/ TEE TEE 11/2 11/2 1/ TEE TEE 11/2 13/4 1/ TEE TEE 2 1 3/ TEE TEE 2 11/2 1/ TEE TEE 2 2 1/ TEE / TEE Leg off set
9 Flat Bars Flat Bars Imperial (inches) Metric (mm) Flat Bars Metric (mm) Die Number A B A B Kg/m Die Number A B Kg/m 2571SFB 3/16 1/ SFB SFB 1/ SFB SFB 1/4 1/ SFB SFB 5/ SFB SFB 5/ SFB SFB 5/16 3/ SFB SFB 5/16 1/ SFB SFB 3/8 1/ SFB SFB 3/8 3/ SFB SFB 3/8 1/ SFB SFB 1/2 1/ SFB SFB 1/2 14G SFB SFB 1/2 3/ SFB SFB 1/2 3/ SFB SFB 1/2 1/ SFB SFB 1/2 3/ SFB SFB 1/2 1/ SFB SFB 5/8 1/ SFB SFB 5/8 1/ SFB SFB 5/8 1/ SFB SFB 3/4 1/ SFB SFB 3/4 1/ SFB SFB 3/4 3/ SFB SFB 7/8 3/ SFB SFB 7/8 1/ SFB SFB 1 1/ SFB SFB SFB SFB 1 1/ SFB SFB 1 3/ SFB SFB Full Radius 1 1/ SFB SFB Full Radius 1 1/ SFB SFB 11/4 1/ SFB SFB 13/8 3/ SFB SFB 2 1/ SFB SFB SFB SFB SFB SFB SFB SFB SFB SFB SFB SFB SFB 0.5 Corner rad SFB Full Rad
10 Flat Bars Flat Bars Metric (mm) Round Bars Imperial (inches) Metric (mm) Die Number A B Kg/m Die Number A A Kg/m 3534SFB SRB 5/ SFB SRB 3/ SFB SRB 1/ SFB SRB 5/ SFB SRB 3/ SFB SRB 7/ SFB SRB 1/ SFB SRB SFB Full Radius SRB SFB SRB SFB SRB SFB SRB SFB SRB SFB SRB SFB SRB SFB SRB 1/ SFB SFB SFB SFB SFB Square Bars Imperial (inches) Metric (mm) 1730SFB Die Number A B Kg/m 4979SFB SQB 1/ SFB SQB 3/ SFB SQB 1/ SFB SQB 3/ SFB SQB 1/ SFB SQB 5/ SFB SQB SQB SQB SQB SQB SQB SQB SQB
11 Hexagonal Bars/Round Tubes Hexagonal Bars Imperial (inches) Metric (mm) Round Tubes Imperial (inches) Metric (mm) Die Number A A Kg/m Die Number A T A T Kg/m 1699HEX 3/ SRT 7/16 16G HEX SRT 1/2 20G HEX SRT 1/2 18G HEX 9/ SRT 1/2 16G HEX 3/ SRT 5/8 18G HEX 7/ SRT 5/8 16G HEX 5/ SRT 5/8 5/ HEX SRT 11/16 1/ HEX SRT 23/32 1/ HEX SRT 3/4 20G HEX SRT 3/4 18G HEX SRT 3/4 17G HEX SRT 3/4 5/ HEX SRT 7/8 18G HEX SRT 1 18G HEX SRT 1 1/ HEX SRT 13/16 5/ HEX SRT SRT 11/8 16G SRT SRT SRT Round Tubes Imperial (inches) Metric (mm) 5538SRT Die Number A T A T Kg/m 6556SRT SRT 1/4 20G SRT SRT 1/4 18G SRT SRT 1/4 16G SRT SRT 1/4 5/ SRT SRT SRT SRT 5/16 20G SRT SRT 5/ SRT SRT 3/8 20G SRT SRT 3/8 18G SRT SRT 3/8 16G SRT 3/8 9/ SRT SRT 5/16 16G
12 Round/Rectangle/Square Round Tubes Metric (mm) Square Tubes Imperial (inches) Metric (mm) Die Number A T Kg/m Die Number A T A T Kg/m 2882SRT SST 1/2 16G SRT SST 1 18G SRT SST 1 16G SRT SST SRT SST SRT SST SRT SST SRT SST SRT SST SRT SST SRT SST SRT SST 1.27mm Internal Radius SRT SST SRT SST G SRT SST SRT SRT SRT SRT SRT SRT Rectangular Tubes Imperial (inches) Metric (mm) 4170SRT Die Number A B T A B T Kg/m 6299SRT RHS 1 3/8 18G SRT RHS 1 1/2 18G SRT RHS 1 1/2 1/ SRT RHS 11/2 3/4 3/ SRT RHS SRT RHS SRT RHS SRT RHS SRT RHS SRT / -0 on internal diameter RHS SRT / -0 on internal diameter RHS SRT RHS / SRT RHS SRT RHS RHS Int. Rad.0.40 Ext.Rad RHS
13 J Sections Imperial (inches) Metric (mm) Half Round Bars Imperial (inches) Metric (mm) Die Number A B C A B C Kg/m Die Number A B C A B C Kg/m 1172JAY 1 1/2 1/ HRM JAY 15/8 3/4 1/ HRM 1/2 1/ JAY HRM 1/2 3/ HRM 3/4 1/ HRM 3/4 1/ HRM 1 1/ HRM 1 3/ HRM Bevel Edge Bars Imperial (inches) Metric (mm) 3205HRM Die Number A B C A B C Kg/m 3783HRM BEB 5/8 3/ HRM BEB HRM BEB BEB BEB Double Feathered Edge Imperial (inches) Metric (mm) Die Number A B C A B C Kg/m 1942DFE 1/ DFE 1 1/ DFE 11/4 7/ DFE Half Round Bars Imperial (inches) Metric (mm) 2204DFE 3.00mm Radius Die Number A B C A B C Kg/m 6135HRM HRM 1/2 1/ HRM 1/2 3/ HRM 3/4 1/ HRM 3/4 1/ HRM 1 1/ HRM 1 3/ Single Feathered Edge Imperial (inches) Metric (mm) 6135HRM Die Number A B C A B C Kg/m 3205HRM SFE 1/2 1/ HRM SFE HRM HRM
14 Z Sections Top Hat/H Sections Z Sections Imperial (inches) Metric (mm) Top Hat Section Metric (mm) Die Number A B C D A B C D Kg/m Die Number A B C D Kg/m 3526ZED THS ZED THS ZED THS ZED THS ZED ZED ZED ZED ZED ZED ZED ZED ZED H Section Metric (mm) 1353ZED 3/4 3/4 3/4 1/ Die Number A B C D Kg/m 1738ZED STH ZED STH ZED STH ZED STH ZED STH ZED STH ZED STH ZED STH ZED 1 11/4 1 1/ STH ZED STH STH STH STH STH STH STH Leg off set STH STH STH STH
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