ibridge and ibridge Ultra
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1 2.00 mm Board to Cable Connectors ED Catalog EA IB001 erni.com erni.cn
2 TABLE OF CONTENTS OVERVIEW General 03 Technical Details 04 Features 05 Electrical and Mechanical Characteristics 10 Ordering Information 13 MALE CONNECTORS Vertical Male SMT 14 Vertical Male DIP 16 Right Angle Male SMT 18 Right Angle Male DIP 20 ibridge - FEMALE CABLE CONNECTOR & CABLE ASSEMBLIES 22 ibridge Ultra - FEMALE CABLE CONNECTOR & CABLE ASSEMBLIES 29 PART NUMBER INDEX 36 2
3 BOARD TO CABLE CONNECTOR GENERAL ibridge Female and Male Connector The ibridge product family is a comprehensive interconnect solution that is designed for board-tocable connections in all applications. It is especially suitable for use in highly demanding systems that require reliability and robust connections. It is well suited for automotive, LED, telecommunications and data-transmission devices. The single row ibridge connectors could be used in a wide application temperature range (-55 C to +125 C). Engineer can select between two termination options depending on the application: SMT for maximum PCB real estate usage or DIP solder for extra mechanical strain relief. To take advantage of maximum PCB real estate usage while not compromising on the PCB retention force, the SMT version features solder brackets on both sides. In addition, SMT termination coplanarity is 100% guaranteed, less than 0.10 mm on all contacts. The ibridge connectors are engineered for every application concern, including severe vibration. The connectors have natural coloured housing to minimize light energy absorption. Features Current carrying capacity: up to 5 A per contact Locking tangs for secure retention Blanked contacts to ensure robustness and coplanarity Polarized contacts and housing for fool-proof mating Latches on both sides of female connectors to provide positive locking High temperature insulator material (UL94 V-0) 3
4 BOARD TO CABLE CONNECTOR GENERAL ibridge Ultra for rugged high vibration applications The ibridge Ultra is an enhancement of the ibridge cable connector system and is designed with the Automotive industry in mind, but its high contact housing retention force and versatility makes it suitable for many harsh operating environments. Each unit features a redesigned female cable connector with a locking mechanism (retainer), allowing a secure connection without the need for specialized tools. The ibridge Ultra is mating compatible with the standard ibridge male PCB connector, therefore layout changes are not needed on exisiting PCB designs. The uniquely engineered retainer is capable of achieving contact housing retention force of 50N per contact, hence minimizing the potential of accidental disconnection even in high vibration applications. For pin counts of 10 pins and above, a box feature is added to strengthen the retainer. 4
5 BOARD TO CABLE CONNECTOR TECHNICAL DETAILS Pitch No. of Pins Current rating per contact Termination Cable Variants 2.00 mm 2, 3, 4, 5, 6, 8, 10, 12 up to 5 A (depends on cable) Male connector DIP and SMT, Female connector Crimp Discrete wire AWG 22 and AWG 24 Vertical male connector, Right angle male connector, Female connector with 180 cable outlet SSL-LIGHTING TECHNOLOGY Connectors with natural color insulation bodies prevent shadow formation in lighting applications, e.g. LED strips with transparent diffusion disks. Thus ensuring uniform light distribution. 5
6 FEATURES AVAILABLE CONFIGURATIONS Right angle male - Female with 180 cable outlet Vertical male - Female with 180 cable outlet LOCATING PEGS The rugged insulation body of the male connector ensures an optimal cable connector guide. Two pegs (round and oval) for exact positioning on the PCB. 6
7 FEATURES ROBUST SOLDER BRACKETS Ruggedized solder brackets provide reliable retention force and serve as integrated strain relief. Reinforced wall ensures robustness and improves latching force with female cable connector. TYPE 2 CONTACT DESIGN Unique contact design and housing cavity ensures fool-proof assembly and eliminates contact stubbing during mating. 7
8 FEATURES BLANKED TERMINALS Blanked terminals without post bending ensure robustness and precise coplanarity. CONTACT LOCKING Locking tang ensures secure retention between contact and housing. 8
9 FEATURES LATCHES Positive locking latches provide tactile sound and feel for mating confirmation. INTERLOCKING ibridge Ultra feature a uniquely engineered retainer to provide stability and retention for applications that are subjected to high vibration. 9
10 ELECTRICAL AND MECHANICAL CHARACTERISTICS TECHNICAL DATA Description Standard Male Connector (DIP, SMT ) Female Connector (Crimp) Climate category DIN EN test b -55 / 125 / / 125 / 56 Temperature range -55 / 125 C -55 / 125 C Current rating per contact IEC60512 test 5b 20 C 5.0 A max. 20 C 5.0 A max. Air and creepage distance contact - contact 1.6 mm contact - contact 1.5 mm Operating voltage IEC The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Dielectric strength IEC test 4a contact contact 500 Vrms Contact resistance IEC test 2a < 20 mω Insulation resistance IEC test 3a > 1000 MΩ Random Vibration IEC Hz 27.8 m/s 2 Contact disturbance (during vibration test) IEC test 2e < 1 µs Shock halfsine IEC test 6c 50 g 11 ms Contact disturbance (during vibration test) IEC test 2e < 1 µs Mechanical operation (Mating cycle) Insertion and withdrawal force IEC test 9a IEC test 13b Standard: min. 30 mating cycles for Sn plating Non-standard: min. 100 mating cycles for Au plating 2 N max. 10
11 ELECTRICAL AND MECHANICAL CHARACTERISTICS Description Standard Male Connector (DIP, SMT) Female Connector (Crimp) Gauge retention force IEC test 16e N min. Process Conditions Solder temperature max. IEC Hand soldering temperature max. 3.5 s at 350 C DIP soldering temperature max. Reflow soldering temperature max. JEDEC J-STD s at 260 C s at 260 C Processing temperature (Crimp connection) Coplanarity < 0.1 mm 0 / 55 C Housing Material Plastic material LCP Natural PA Natural Tracking Resistance (CTI) IEC V 600 V UL Flame Rating UL 94 V-0 Contact Material Base material Mating area Termination area Cu alloy Au or Sn plating over Ni underplating Sn plating over Ni underplating PCB Clip and SMT Bracket Materials Base material Plating Cu Alloy Sn over Ni Product Approval UL E
12 ELECTRICAL AND MECHANICAL CHARACTERISTICS CABLE DATA Description Standard Cable (AWG 22) Standard Cable (AWG 24) Cross Section AWG 22 / 17 x 0.16 mm AWG 24 / 11 x 0.16 mm Conductor Cu wire tin-plated Conductor diameter 0.76 mm 0.61 mm Marking Magenta Insulation Insulation Thickness (Nominal) PVC 0.43 mm Outer diameter 1.58 mm 1.43 mm Technical data Temperature range Voltage rating Dielectric strength UL flammability 105 C max. 300 V max Vrms UL 94 VW-1 12
13 BOARD TO CABLE CONNECTOR ORDERING INFORMATION No. of Positions Standard: 2, 3, 4, 5, 6, 8, 10, 12 Configuration / Termination Standard: Right Angle Male - SMT Right Angle Male - DIP Vertical Male - SMT Vertical Male - DIP Vertical Female Cable Assembly - Crimp Plating / Performance Standard: Tin (min. 30 mating cycles) Non-standard: Gold (min. 100 mating cycles) Packaging Standard: Tube (for all Male - SMT & DIP) Tape and Reel (for Right Angle Male - SMT) Tape and Reel with Film (for Vertical Male - SMT) Box (for Female Cable Assembly) Non-standard: Tube with Film (for Vertical Male - SMT & DIP) 13
14 VERTICAL MALE SMT DIMENSIONAL DRAWINGS A Tape for pick & place B Pin C D Ø C A RECOMMENDED PCB LAYOUT TOLERANCE ±0.05 Position Dim A Dim B Dim C Dim D All dimensions in mm. 14
15 VERTICAL MALE SMT ORDERING INFORMATION No. of Pins Mating Cycles Packaging Part Number 2 30 min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film min. Tube min. Tape and Reel with Film
16 Ø ibridge and ibridge Ultra VERTICAL MALE DIP DIMENSIONAL DRAWINGS A 2.5 B Pin C Ø C A RECOMMENDED PCB LAYOUT TOLERANCE ±0.05 Position Dim A Dim B Dim C All dimensions in mm. 16
17 VERTICAL MALE DIP ORDERING INFORMATION No. of Pins Mating Cycles Packaging Part Number 2 30 min. Tube min. Tube min. Tube min. Tube min. Tube min. Tube min. Tube min. Tube
18 ibridge and ibridge Ultra RIGHT ANGLE MALE SMT DIMENSIONAL DRAWINGS Pin 1 A C B D B Ø C Position Dim A Dim B Dim C Dim D RECOMMENDED PCB LAYOUT TOLERANCE ±0.05 All dimensions in mm. 18
19 RIGHT ANGLE MALE SMT ORDERING INFORMATION No. of Pins Mating Cycles Packaging Part Number 2 30 min. Tube min. Tape and Reel min. Tube min. Tape and Reel min. Tube min. Tape and Reel min. Tube min. Tape and Reel min. Tube min. Tape and Reel min. Tube min. Tape and Reel min. Tube min. Tape and Reel min. Tube min. Tape and Reel
20 4.25 ibridge and ibridge Ultra RIGHT ANGLE MALE DIP DIMENSIONAL DRAWINGS D A Pin B C C B Ø Ø RECOMMENDED PCB LAYOUT TOLERANCE ± Position Dim A Dim B Dim C Dim D All dimensions in mm. 20
21 RIGHT ANGLE MALE DIP ORDERING INFORMATION No. of Pins Mating Cycles Packaging Part Number 2 30 min. Tube min. Tube min. Tube min. Tube min. Tube min. Tube min. Tube min. Tube
22 11.4 ibridge and ibridge Ultra ibridge - FEMALE CABLE CONNECTOR DIMENSIONAL DRAWINGS Pos Dim A Dim B A All dimensions in mm. 2 B 22
23 ibridge - FEMALE CABLE CONNECTOR ORDERING INFORMATION No. of Pins Termination Packaging Part Number 2 Crimp Bag/ 800 pcs Crimp Bag/ 800 pcs Crimp Bag/ 800 pcs Crimp Bag/ 800 pcs Crimp Bag/ 800 pcs Crimp Bag/ 800 pcs Crimp Bag/ 500 pcs Crimp Bag/ 500 pcs Contacts Cable Type Termination Packaging Part Number Female Contact AWG 22, 24 Crimp Reel/ 500 pcs Female Contact AWG 22, 24 Crimp Reel/ pcs Tool Cable Type Packaging Part Number Hand Crimp AWG 22, 24 1 pcs Hand crimp tool set consists of upper and lower tool. 23
24 3.93 ibridge and ibridge Ultra ibridge - FEMALE CABLE ASSEMBLIES DIMENSIONAL DRAWINGS A Position Dim A L All dimensions in mm. Connector (Left) Pin #1 facing reader Connector (Right)
25 ibridge - FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 2 PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG
26 ibridge - FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 5 PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG
27 ibridge - FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 10 PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG
28 ibridge - FEMALE CABLE ASSEMBLIES ORDER FORM (Please fill in the blank / choose your options) Pin Count: Plating / Performance: 2, 3, 4, 5, 6, 8, 10, 12 Standard: Tin (min. 30 mating cycles) Non-standard: Au (min. 100 mating cycles) Cable Size: AWG 22 AWG 24 Cable Type: Cable Configuration: PVC (Standard) High Temperature & Halogen-Free (Upon Request) Single-Ended (Only One Side with Connector) Double-Ended (Both Sides with Connector) Cable Length: mm Connector (Left) Pin #1 facing reader Connector (Right) Requestor Name: Company Name: Project Name: Quantity Required: pcs Estimated Annual Usage: pcs Request Date: 28
29 ibridge and ibridge Ultra ibridge Ultra - FEMALE CABLE CONNECTOR DIMENSIONAL DRAWINGS Housing Retainer Pin1 B Position Dim A Dim B All dimensions in mm. 2 A Retainer pre- loaded Retainer fully loaded 29
30 ibridge Ultra - FEMALE CABLE CONNECTOR ORDERING INFORMATION No. of Pins Termination Packaging Part Number 2 Crimp Tray/ 154 pcs Crimp Tray/ 133 pcs Crimp Tray/ 119 pcs Crimp Tray/ 105 pcs Crimp Tray/ 98 pcs Crimp Tray/ 84 pcs Crimp Tray/ 70 pcs Crimp Tray/ 63 pcs Contacts Cable Type Termination Packaging Part Number Female Contact AWG 22, 24 Crimp Reel/ 500 pcs Female Contact AWG 22, 24 Crimp Reel/ pcs Tool Cable Type Packaging Part Number Hand Crimp AWG 22, 24 1 pcs Hand crimp tool set consists of upper and lower tool. 30
31 ibridge Ultra - FEMALE CABLE ASSEMBLIES DIMENSIONAL DRAWINGS All dimensions in mm. Connector (Left) Pin #1 facing reader Connector (Right) 31
32 ibridge Ultra - FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 2 PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG
33 ibridge Ultra - FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 5 PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG
34 ibridge Ultra - FEMALE CABLE ASSEMBLIES ORDERING INFORMATION No. of Pins Cable Type Mating Cycles Cable Size Length (mm) Part Number 10 PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG PVC 30 min. AWG
35 ibridge Ultra - FEMALE CABLE ASSEMBLIES ORDER FORM (Please fill in the blank / choose your options) Pin Count: Plating / Performance: 2, 3, 4, 5, 6, 8, 10, 12 Standard: Tin (min. 30 mating cycles) Non-standard: Au (min. 100 mating cycles) Cable Size: AWG 22 AWG 24 Cable Type: Cable Configuration: PVC (Standard) High Temperature & Halogen-Free (Upon Request) Single-Ended (Only One Side with Connector) Double-Ended (Both Sides with Connector) Cable Length: mm Connector (Left) Pin #1 facing reader Connector (Right) Requestor Name: Company Name: Project Name: Quantity Required: pcs Estimated Annual Usage: pcs Request Date: 35
36 PART NUMBER INDEX Part Number Page Part Number Page
37 PART NUMBER INDEX Part Number Page Part Number Page
38 PART NUMBER INDEX Part Number Page Part Number Page , ,
39 PART NUMBER INDEX Part Number Page , 30 39
40 ERNI Electronics GmbH & Co. KG Europe South America Africa Seestrasse Adelberg Germany Tel Fax info@erni.com ERNI Electronics Inc Westwood Ave Richmond, VA 23230/USA Tel Fax info@erni.us North America Canada Mexico ERNI Asia Holding Pte Ltd 23A Serangoon North Avenue 5 #04-11 Singapore Tel Fax info.sg@erni.com Asia Australia New Zealand ERNI Electronics GmbH & Co. KG 2016 Printed in Germany A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI, ERNI WoR&D, Act. Connect. Perfect, MicroCon, MicroStac, MicroSpeed, MiniBridge, MiniMez, MaxiBridge, ERmet, ERmet ZD, ERmet ZDplus, ERmet ZD HD, ERbic, ERNIPRESS, INTERact and BLUEcontact are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG.
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