Process Industry Practices Pipeline Systems

Transcription

1 September 2013 Process Industry Practices Pipeline Systems PIP PLX03CS5S01 Pipeline Systems, ASME B31.8 Material Specification Inside Production, Well Site Facility, Class 300, Carbon Steel, " (1/32 ) C.A., Sweet, Design Factor 0.6

2 PURPOSE AND USE OF PROCESS INDUSTRY PRACTICES In an effort to minimize the cost of process industry facilities, this Practice has been prepared from the technical requirements in the existing standards of major industrial users, contractors, or standards organizations. By harmonizing these technical requirements into a single set of Practices, administrative, application, and engineering costs to both the purchaser and the manufacturer should be reduced. While this Practice is expected to incorporate the majority of requirements of most users, individual applications may involve requirements that will be appended to and take precedence over this Practice. Determinations concerning fitness for purpose and particular matters or application of the Practice to particular project or engineering situations should not be made solely on information contained in these materials. The use of trade names from time to time should not be viewed as an expression of preference but rather recognized as normal usage in the trade. Other brands having the same specifications are equally correct and may be substituted for those named. All Practices or guidelines are intended to be consistent with applicable laws and regulations including OSHA requirements. To the extent these Practices or guidelines should conflict with OSHA or other applicable laws or regulations, such laws or regulations must be followed. Consult an appropriate professional before applying or acting on any material contained in or suggested by the Practice. This Practice is subject to revision at any time. Process Industry Practices (PIP), Construction Industry Institute, The University of Texas at Austin, 3925 West Braker Lane (R4500), Austin, Texas PIP Member Companies and Subscribers may copy this Practice for their internal use. Changes or modifications of any kind are not permitted within any PIP Practice without the express written authorization of PIP. Authorized Users may attach addenda or overlays to clearly indicate modifications or exceptions to specific sections of PIP Practices. Authorized Users may provide their clients, suppliers and contractors with copies of the Practice solely for Authorized Users purposes. These purposes include but are not limited to the procurement process (e.g., as attachments to requests for quotation/ purchase orders or requests for proposals/contracts) and preparation and issue of design engineering deliverables for use on a specific project by Authorized User s client. PIP s copyright notices must be clearly indicated and unequivocally incorporated in documents where an Authorized User desires to provide any third party with copies of the Practice. PRINTING HISTORY September 2013 Issued Not printed with State funds

3 Pipeline Systems Material Specification September 2013 SERVICE: Sweet MATERIAL: Carbon Steel RATING CLASS: 300, ASME B16.5 DESIGN CODE: ASME B TEMPERATURE LIMIT: -20 F to 450 F (Note 09) STRESS RELIEF: ASME B31.8 NOMIL CORROSION ALLOWANCE: in. EXAMITION: ASME B31.8 PRESSURE - TEMPERATURE RATINGS METRIC UNITS For NPS ½ through NPS 24 (Full flange ratings per ASME B16.5, Table ) TEMP C -29 to BAR PRESSURE - TEMPERATURE RATINGS US CUSTOMARY UNITS For NPS ½ through NPS 24 (Full Flange Ratings per ASME B16.5, Table ) TEMP F -20 to PSIG ITEM (Note 01) NOTES NPS SCH/RAT ENDS DESCRIPTION USER CODE PIPE 04, 18 ½ 1 ½ 80 CS, SMLS, ASTM A106-B or A53-B type S or API 5L-B 2 18 STD CS, SMLS, ASTM A106-B or A53-B type S or API 5L-B CS, HFW, API 5L-B NIPPLES 03 Branch ½ 1-½ 160 CS, SMLS, ASTM A106-B or A53-B, type S or API 5L-B Swage (CONC) ½ 1-½ 160 CS, ASTM A234-WPB-S, MSS SP-95 Swage (ECC) ½ 1-½ 160 CS, ASTM A234-WPB-S, MSS SP-95 FITTINGS 02 Sockolet ½ 1-½ Class 3000 Weld CS, ASTM A105, MSS SP-97 Thredolet 03 ½ 2 Class 3000 Weld CS, ASTM A105, MSS SP-97 SW Latrolet ½ 1-½ Class 3000 Weld CS, ASTM A105 THRD Latrolet 03 ½ 2 Class 3000 Weld CS, ASTM A105 SW Elbolet ½ 1-½ Class 3000 Weld CS, ASTM A105 THRD Elbolet 03 ½ 2 Class 3000 Weld CS, ASTM A ELL ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B ELL ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B16.11 Tee ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B16.11 Tee (RED) ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B16.11 Plug 03 ½ 2 THRD CS, ASTM A105, round head, ASME B16.11 Coupling ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B16.11 Coupling (RED) ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B16.11 Coupling 03 ½ 2 Class 3000 THRD CS, ASTM A105, ASME B16.11 FITTINGS 02 Coupling (RED) 03 ½ 2 Class 3000 THRD CS, ASTM A105, ASME B16.11 Cap ½ 1-½ Class 3000 SW CS, ASTM A105, ASME B16.11 Cap 03 ½ 2 Class 3000 THRD CS, ASTM A105, ASME B16.11 Reducing Insert ½ 1-½ Class 3000 SW CS, ASTM A105, MSS SP-79 Union (GJ) ½ 1-½ Class 3000 SW CS, ASTM A105, integral seat, MSS SP-83 Reducer (CONC) 2 24 Match Pipe Weld CS, ASTM A234-WPB-W, ASME B16.9, MSS SP-75 Reducer (ECC) 2 24 Match Pipe Weld CS, ASTM A234-WPB-W, ASME B16.9, MSS SP-75 Weldolet Weld CS, ASTM A105, MSS SP LR ELL 2 24 Match Pipe Weld CS, ASTM A234-WPB-W, ASME B16.9, MSS SP LR ELL 2 24 Match Pipe Weld CS, ASTM A234-WPB-W, ASME B16.9, MSS SP-75 Tee 2 24 Match Pipe Weld CS, ASTM A234-WPB-W, ASME B16.9, MSS SP-75 Cap 2 24 Match Pipe Weld CS, ASTM A234-WPB-S, ASME B16.9, MSS SP-75 Process Industry Practices Page 1 of 3

4 Pipeline Systems Material Specification 3CS5S01 September 2013 ITEM (Note 01) NOTES NPS SCH/RAT ENDS DESCRIPTION USER CODE VALVES Gate 15 ½ 2 Class 300 RF CS body w/ 13 CR trim, HF ST GA03CB500 Gate ½ 2 Class 800 SW CS body w/ 13 CR trim, HF ST GA08CB300 Gate 06 ½ 2 Class 800 T/SW CS body w/ 13 CR trim, HF ST GA08CB200 Gate 3 24 Class 300 RF CS body w/ 13 CR trim, HF ST, FP GA03CB501 Globe ½ 2 Class 800 SW CS body w/ 13 CR trim, HF ST GL08CB300 Globe 3 12 Class 300 RF CS body w/ 13 CR trim, HF ST GL03CB501 Lift Check 16 ½ 2 Class 800 SW CS body w/ 13 CR trim, HF ST, piston CL08CB300 Swing Check Class 300 RF CS body w/ 13 CR trim, HF ST CS03CB500 Ball 09 ½ 2 Class 300 SW CS body w/ 316 SS trim, RTFE ST BA03CB300 Ball Class 300 RF CS body w/ 316 SS trim, RTFE ST BA03CA500 Ball 08, Class 300 RF CS body w/ 316 SS trim, RTFE ST, FP BA03CA501 Ball Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO BA03CB505 Ball Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO BA03CB502 Ball 08, 09 8 Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO, FP BA03CA504 Ball 08, Class 300 RF CS body w/ 316 SS trim, RTFE ST, GO, FP BA03CA503 Lug Butterfly Class 300 CS body w/ 316 SS trim, RTFE ST, GO BF03CB700 Plug 09 ½ 3 Class 300 RF CS body w/ 316 SS trim, PTFE sleeve lined PL03CB500 Plug Class 300 RF CS body w/ 316 SS trim, PTFE sleeve lined, GO PL03CB501 FLANGES 02 Socket Weld ½ 1-½ Class 300 RF CS, ASTM A105, RA, ASME B16.5, MSS SP-75 Blind ½ 24 Class 300 RF CS, ASTM A105 or A516-70, RA, ASME B16.5, MSS SP-75 Line Blank 07 ½ 24 Class 300 RF CS, ASTM A105 or A516.70, RA, ASME B16.48, MSS SP- 75 Slip-On Class 300 RF CS, ASTM A105, RA, ASME B16.5, MSS SP-75 Weld Neck 2 24 Class 300 RF CS, ASTM A105, RA, ASME B16.5, MSS SP-75 Pair WN Orifice 2 24 Class 300 RF CS, ASTM A105, RA, ASME B16.36, SW taps, MSS SP-75 GASKETS 14 BOLTING Stud Bolts ½ 16 Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, ASME B Class 300 Spiral wound type 304 SS, w/ flexible graphite filler, with inner ring, ASME B16.20 ASTM A193, Gr B7 stud w/ 2 heavy hex nuts ASTM A194, Gr 2H Wall thickness based on design factor. See ASME B31.8 Table , Design Factors for Steel Pipe Construction 1/2 3/ / BW or FLANGED (Sch. STD) Wall CALC Design Factor BW or FLANGED (Sch. STD) 30 Wall CALC BW or FLANGED (Sch. STD) Sch.30 Wall CALC 0.50 BW or FLANGED (Sch. STD) Sch.30 Wall CALC 0.40 BW or FLANGED (Sch. STD) Sch.40 Wall CALC Process Industry Practices Page 2 of 3

5 Pipeline Systems Material Specification September 2013 BRANCH CONNECTION Legend and Chart 24 T 20 E T 18 E E T 16 E E E T 14 E E E E T 12 E E E E E T BRANCH SIZE 10 W E E E E E T 8 W W W E E E E T 6 W W W W W E E E T 4 W W W W W W W E E T 3 W W W W W W W W E E T 2 W W W W W W W W W E E T 1-1/2 S S S S S S S S S S S S T 1 S S S S S S S S S S S S E T 3/4 S S S S S S S S S S S S E E T 1/2 S S S S S S S S S S S S E E E T /2 1 3/4 1/2 HEADER SIZE Branch Connection Table is in accordance with API 14E Paragraph 4.4.a E Reducing Tee S Sockolet T Tee W Weldolet (Note 05) NOTES: 01 Other piping components that are not listed are considered to be an engineered component. As a minimum, material, pressure, and temperature requirements should be verified by owner. 02 All butt-welded component thicknesses shall match the pipe thickness and material strength.. 03 Threaded joints NPS 2 and less up to Class 600 are permitted. Threaded joints are not recommended above Class 300 except to match equipment connections. 04 If a pipe schedule is shown under "SCH/RAT," it shall be adequate for the full flange rating. If "CALC" is shown, the pressure limit may be lower than full flange rating. 05 Weld thickness of integrally reinforced branch connections (as defined by ASME B31.3 and MSS SP-97) shall be checked to determine if PWHT is required. Welds in all carbon steels (P1) shall be stress relieved if the thickness exceeds in. (32 mm). See ASME B31.8 Paragraph and These valves shall be used only for vent, drain, and instrument connections. 07 Figure-8 blank, paddle blank or paddle spacer. 08 Full-port valves shall be used if indicated on the P&ID. 09 Pressure and temperature rating can be limited by certain components permitted by this Practice. Manufacturer's recommended pressure-temperature restrictions shall be consulted. 11 Flat-face flanges shall be provided adjacent to flat-face equipment nozzles. 12 These flanges shall be used only to match Class 300 flange connections at control valves and special equipment. 13 Slip-on flanges may be used only with owner approval. 14 Full-face gaskets shall be used at flat-faced flanges. 15 These valves shall be used if mating to flanged nozzles. 16 These check valves shall be installed in a horizontal position with cover up. 17 These check valves shall be installed in a horizontal position with cover up or in a vertical position with upward flow. 18 Sch 160 pipe shall be used for threaded connections. REFERENCES: Process Industry Practices (PIP) PIP PNF Vents, Drains, and Instrument Connection Details PIP PNSMV003 - Carbon Steel Gate Valve Descriptions PIP PNSMV004 - Carbon Steel Globe Valve Descriptions PIP PNSMV005 - Carbon Steel Check Valve Descriptions PIP PNSMV006 - Carbon Steel Ball Valve Descriptions PIP PNSMV007 - Carbon Steel Butterfly Valve Descriptions PIP PNSMV008 - Carbon Steel Plug Valve Descriptions Process Industry Practices Page 3 of 3