12c. Modification Work Comp. Design AulhoritylCog. Engineer signature &mite

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1 ENGNEERNG CHANGE NOTCE P.ga 1 Of ~ 2 hi. ECU _. 2 ECN Category (mark one) Supplemental Dire& Revision Change ECN Temporary Standby Supersedure CanceliVuid rx 4.1JSQ Required? []Yes [X No. Bldg./Sys./Fac. No. CVDF 142-K 5. Date Approval Designator Q O. RelaledECNNo(r). 11. Rclated PO No. 1Za. Modification Work [] Yes (fill out Blk Zb) [X No (NABks. Zb, Zc, 1Zd) 13a. Oescripliun ofchangc Zb. Work Package NO. 12c. Modification Work Comp NA 1 NA Design AulhoritylCog. Engineer signature &mite e NA NA 1Zd. Kcston' Original Candi- tion (Temp. or Standby ECN only) NA Design AuthontylCog. Engineer signature Date Hood SNF-3876, Rev 2, SNF-3877, Rev 2, SNF-3878, Rev 1, SNF-3879, Rev 3, SNF-3880, Rev 1, SNF-3881, Rev 2, SNF-3882, Rev 2, SNF-3883, Rev 3, SNF-3884, Rev 2,-~ Rev 51JF- 1, SNF-4418, y~,9,~. Revw 1, SNF-3933, Rev 1, SNF-3936, Rev 2, SNF-5964, Rev 0, SNF-5970, Rev 1 Updated document numbers and deleted revision numbers, USQ Approval: CXB. 1 from AP-NS a. Justification (mark one) 3ritcria Change[] Design mprovement[x] Environmental[] :acility Deactivation[] As-Found[] Facilitate Const[] ons st. ~rmr/~mission[] Dcsign EnorlOmission[] 14h. Justification Details Editorial changes for configuration control. The design verification method for SSSC components is by independent review in accordance with EN Documentation of this review is accomplished by the independent review approval signature A

2 ENGNEERNG CHANGE NOTCE Page 2 of ECN (use no. from pg. ) indicate that the signing organization has been notified of other affected documents listtod below. )ocumenl NumborRevision Document NumberRcvision Document Number Revision NA 21. Approvals Design Authority C. Miska Date Design Agent Signature Date Cog Eng NA PE QA H Chafin QA sacety Design En v i r o n mer DEPARTMENT OF ENERGY signature or a control Number that tracks the Approval Signature ADDTONAL A (05196) GEF096

3 . To Distribution Project Titlework Order DSTRBUTON SHEET From SNF-CVD -Date Page 1 of 1 9/2/00 D. Whitehurst Text EDTECN Name MSlN With All Text Only Appendix Attach. Only Only x3-78 X 1 G. Sinqh x3-78 x CVD Library X3-78 X R. Ramsgate X3-78 X J. Brehm x3-79 X P. Beaudet x P. Morrell (AVS) G1-50 x C. Miska x3-78 X L. Price R3-26 X SNF Startup B2-64 X SNF Proiect Files R3-13 X SNF Satelite Library X3-25 X C. Van Katwijk R3-47 X D. Whitworth R3-11 X T. Nuxall x3-78 x A (10197)

4 SNF-4418 Revision 2 Nupro nline nstrument Air Filters Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U.S. Depaltment of Energy under Contract DE-AC06-96RL13200 Fluor Hanford P.O. Box 1000 Richland, Washington Approved for public release; further dissemination unlimited

5 SNF-4418 Revision 2 ECN Nupro nline nstrument Air Filters Project No: W-441 C Miska FH Document Type: RPT Division: SNF Date Published September 2000 Prepared for the U.S. Department of Energy Assistant Secretary for Environmental Management Project Hanford Management Contractor for the U S Department of Energy under Contract DE-AC06-96RL13200 Fluor Hanford P.O. Box 1000 Richland, Washington Release Approval Date Approved for public release; further dissemination unlimited, ~ ~~..

6 ~ SNF Revision 2 TRADEMARK DSCLAMER Reference herein to any specific commercial product, process. or sewice by trade name, trademark, manufacturer, or otherwise, does not necessarily constitule or imply its endorsement, recommendation. or favoring by the United States Government or any agency thereof or its contractors or subcontractors. This report has been reproduced from the best available copy. Total Pages:, TRADEMARKS rrl NUPRO is a Registered Trademark of Nuclear Products Co., Cleveland Ohio 1

7 RECORD OF REVSON (1) Document Number SNF Page (3) Revision Change Control Record (4) Description of Change - Replace, Add, and Delete Pages Authorized for Release (5) Cog. Engr. 1 (6) Cog. Mgr. Date 0 EDT , nitially released C. Miska T. Choho 1 ECN , Revision to meet SEL, Rev. 6a C. Miska T. Choho Q ECN , Editorial change to update references for congiguration control 6 r\ A (10197)

8 ~ Commercial Grade tem Upgrade Dedication Form CCNNo. NA CGl No. CC-SNF-D-Various-P itk NUPRO NLNE NSTRUMENT AR FLTERS SNF-4418, Kev. 2 rage 1 01 tem No.: NA Manufacturer: $A Supplier: rjp Mfg. ParVl No.: rja Supplier's PN: r ) ~ Part Description: pjfi End Use Description: rja Equipment No Sys. 07 VPS-F- *05 VPS-F-1*09 VPS-F- * 11 VPS-F-1 * 17 Sys HE-F-l"O2 HE-F-1*06 Sys SCHe-F-5* 12 SCHe-F-5*31 SCHe-F-5*51 SCHe F-5*71 Sys PWC-F-1*03 PWC-F-1*30 Procurement andlor l No Section 2a Cornpi Specification No.: SNF-5303 (W-441-P4) nt nformation Manufacturer: NUPRO Past P.O. No.: NA Equipment Supplier (if different from manufacturer): Equip. Supplier's Part No.: TBD NA SS-4FW-2 Component Description: 2 Micron inline instrument air filters for Safety Class air operated isolation valves. ~ Section 2b Commercial Availability of the tem.-. s the tem available from a catalogue of a qualified NQA supplier? (coordinate with project CG interface Engineer or BTR) [ ] YES (go to #2 below) [ X ] NO (go to procedure step 5.3.2, proceed to dedicate tem.) f not available from a qualified NQAl supplier, is it available from an S supplier? (coordinate with project CG interface Engineer or BTR) [ ] YES (go to #2 below, then go to procedure step 5.3.2, proceed to dedicate tem) [ X ] NO ~~ 190 ~ to.. procedure. step 5.3.2, proceed to dedicate tem.) 2. List of Candidate qualified suppliers or S suppliers company name & type contact name phone NA 09/02/00

9 ~~~~~~~~~ ~~~~ ~~ ~~~ ~~~~~ ~~~~~~ ~~~ ~~~~~ ~~~ ~ ~~~~~~~~~ ~~~~~~~~~~~~~~ ~ Sectionulure ~~~~~~~~ ~~ ~~~~~~~~ ~~~~.~ ~ ~~~ ~... Commercial Grade tem Upgrade Dedication Form 1 SNF Kev. 2 CCNNo. NA Ccil No. CC-SNF-D-Various-P ]'ape 2 01 Title: NUPRO NLNE NSTRUMENT AR FLTERS j. Recommended Procurement Strategy(co0rdinate with project CG interface Engineer or BTR): NA ~..... ~.~~~ ~~~~~~~ Section 21: CG Determination. Question #: s the tem subject to design or specification requirements that are unique to nuclear facilities or activities? [ ] YES (the tem is not commercial grade) [ X ] NO (continue)?. Question #2: s the tem used in applications other than nuclear facilities or activities? [ ] NO (the item is not commercial grade) [ X ] YES (continue) j. Question #3: s the tem ordered from manufacturerisupplier on the basis or specifications set forth in the published product information (e.g. manufacturers catalog)? [ ] NO (the tem is not commercial grade) [ X ] YES (continue) X]l three criteria have been satisfied. The tem meets the definition of commercial grade....~~ ~ Section 2d Reawn for Dedication The above described tem is being Dedicated for use in the application cited for the following reqson(s): X 1 tem is beinq purchased from a non ESL manufacturer supplier as commercial wade to be used in a Safetv Class. ~ ~~~~~~ ] tem is being purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Significant application. ] tem was purchased from a non ESL manufacturer supplier as commercial grade to be used in a Safety Class application. ] tem was purchased from anon ESL manufacturer supplier as commercial grade to be used in a Safety Significant wlication. 1 Other ('like-for-like', similar, substitution, replacement evaluation).... ~~ Effec!s.Eval~a~on ParVComponent Safety Function:. Filter out particulates which may be in the instrument air supply to the air operated isolation valves to prevent common mode valve actuator failure. 3. ParVComponent Functional : Safety Function #1: [ ] Active -Mechanical or Electrical change of state is required to occur for the component to perform its safety function [ X ] Passive - Change of state is not required for the component to perform its safety function Safety Function #2: [ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function. [ ] Passive - Change of state is not required for the component to perform its safety function Safety Function #3: [ ] Active - Mechanical or Electrical change of state is required to occur for the component to perform its safety function. [ ] Passive - Change of state is not required for the component to perform its safety function 09/02/00

10 Commercial Grade tem Upgrade Dedication Form SNF Rcv. 2 CCNNo. NA CF No. CC-SNF-D-Various-P4-039 agc 3 of C. Host Component Safety Function (if applicable): NA and the effects on component or system safety function (see Worksheet 1): 1. Clogged FilterlHigh Differential Pressure - low flow and filter efficiency results in slower operation of the valve to actuate when air is supplied. This filter condition would not affect the valve stoke time when air is vented from the actuator for the valve to assume its safety position. 2. Break Failure of filter element - release of particulates into solenoid valve and isolation valve Section 4 Environmental & Natural Phenomena Hazard Desiy Environmental Qualification Required: f yes: Environmental Qualification Requirements Yes1 1 Limiting Environmental Conditions: No [X Required Safety Functions: Environmental Condition B Qualification Period: Natural Phenomena Hazard (NPH) Design Required: f yes: NPH Design Requirements Yes [ 1 Performance Category: PC-1 No [X NPH Design Req ts.: NA HNF-PRO-97 SNF-5303 Required Safety Functions: Remove possible particulates from instrument air supply to isolation valves actuators. Section 5 Component Functional C1;issification [ X ] Safety Class (SC) [ ] General Service [ ] Safety Significant (SS) f particomponent classification is different from host componentisystem, document basis. Section 6 (Reserved) National CodeslStandards: AMSE B31.3 Fluid Category D Safety Analysis Report (SAR): HNF-SD-SNF-SAR-002 Drawings: H ; H for System 13-2 SCHe filters HNF-SD-SNF-SEL-002 Vendor ManuallManufactureriSuppier nformation: Swagelok Companies - FW Series All Welded lnline Filters Other: FJA 09/02/00

11 ~~~~~~~~~~~ ~~~ ~~~~~ ~.. ~~~~ ~ ~ Commercial Grade tem Upgrade Dedication Form ECNNo. NA Nil No. CG-SNF-D-Various-P4-039 'Title: NUPRO NLNE NSTRUMENT AR FLTERS SNF-4418, Rcv. 2 'agc Critical Characteristics Verification Document: Vendor Specifications; HNF-SD-SNF-SEL tem dentification Critical Characteristics (necessary for reasonable assurance that the tem delivered is the tem specified) Nameplate - Manufacturer Component Number- Procurement andlor l Number Acceptance CriteriaiTolerances Acceptance D Function Method NUPRO 1, N X SS-4FW-2, 1, N X (Per SNF-5303, Section G, Design Data Sheets1 ~ ~ _ Body Material Stainless Steel (Note 3) 1, N X Process Connection "A" Dimension Pressure Boundary ntegrity 1/4 inch Swagelok 1. N X Nominal 2 3/16 inch 1, N X Pressure Test at 165 psig (leak tightnote 2 1. T L X 4. Notes and Legend: drop 10 psi to atmosphere. 1. The filter material is not subject to degradation at ambient conditions of 40 F and 60% RH or 115 F and 22% RH and is suitable for Environmental Condition B application. 2. Pressure test at 1 10% of design condition presssure of 150 psig. 3. Material verification acceptance method may be by either inspection or test. Acceptance Method: 1. Special Test and nspection 1, N for nspection 1,T for Test 2. Commercial Grade Survey 3. Source Verification 4. Vendorlltem History X Rev. 2: Updated reference documentation. -~ 09/02/00

12 Commercial Grade tem Upgrade Dedication Form CCNNo. NA C:G No. CC-SNF-D-Various-P4-03Y Title NUPRO NLNE NSTRUMENT All< FLTERS SN'-44iX. llcv 2 i'agc 5 nf Typical Failure Mechanisms Fracture WORKSHEET 1 DETERMNATON.. OF... FALURE MECHANlSMSlMODES SECTON.... Definition Applicable to Component under Evaluation..... macroscopic plastic deformation Separation of a solid accompanied by little or no Yes No X : f Yes, indicate failure- Corrosion Erosion Open Circuit The gradual deterioration of a material due to chemical or electrochemical reactions, such as oxidation, between the material and its environment. Destruction of materials by the abrasive action of moving fluids, usually accelerated by the presence of solid particles carried with the fluid. An electrical circuit that is unintentionally broken so that there is no complete path for current flow. Yes [ ] Yes [ ] Yes [ ] No [X; f Yes, indicate failure No [X; f Yes, indicate failure No [X; f Yes, indicate failure Short Circuit Blockage Seizure Unacceptable Vibration Loss of Properties Excess Strain An abnormal connection by which an electrical current is connected to ground, or to some conducting body, resulting in excessive current flow. Clogging of a filtering medium resulting in the inability to perform its purification function or blockage of flow. Binding of a normally moving item through excessive pressure, temperature, friction, jamming. Mechanical oscillations produced are beyond the defined permissible limits due to unbalancing, poor support, or rotation at critical speeds. A loss of mechanical and physical properties of a material due to exposure to high temperatures, radiation exposure. Under the action of excessive external forces the material of the part has been deformed or distorted. Yes [ ] Yes [ ] Yes [ ] Yes [ ] Yes [ ] No [X; f Yes, indicate failure No [X; f Yes, indicate failure No [X; f Yes, indicate failure No [X; f Yes, indicate failure No [X; f Yes, indicate failure Yes [ ] No [X; f Yes, indicate failure Mechanical Creep Ductile Fracture From prolonged exposure to high temperature and stress, the object will show a slow change in its physical (shape and dimension) and mechanical characteristics. Fracture characterized by tearing of metal accompanied by appreciable gross plastic Yes [ ] No [ X 1; f Yes, indicate failure Yes [ ] No [X; f Yes, indicate failure deformation Section 2 Additional Failure s Applicable to the Component Under Evaluation. 1 Failurelrupture of filter element 09/02/00

13 ~ Commercial Grade tem Upgrade Dedication Form ECNNo. NA CGl No. CG-SNF-D-Various-P4-039 Title NUPRO NLNE NSTRUMENT AR FLTERS SNF-441X. kv 2 Pagc 6 01 CHECKLST 1 ACCEPTANCE METHOD SPECAL TESTiNSPECTON VERFCATON SECTON 1 _. _ ~ 11ctii lk~~ripioii NUPRO nline nstrument Air Filters for Air Operated solation Valves. \\\~' 1. 07, , 46-1 Manufacturer (Addressil'hone): Equip #: Sys. 07 VPS-F-1*05 VPS-F-1*09 VPS-F- * 11 VPS-F-1 17 Sys HE-F-1*02 HE-F-l*06 Sys SCHe-F-5'12 SCHe-F-5*31 SCHe-F-5*51 SCHe F-5*71 Sys PWC-F- *03 PWC-F-1*30 Procurement andlor l #: SS-4FW-2 Supplier (AddressiPhone): NUPRO TBD 2451 Alamo S. E Albuquerque, NM P.O. # SECTON 2 CRTCAL CHARACTERSTCS TO BE VERFED BY METHOD Nameolate - Manufacture1 2. Nameplate - l Number 3. "A" Dimension 4. Process Connection 5. Body Material (Verification may be by either inspection or test) 6. Pressure Boundary ntegrity SECTON 3, VERFED BY NSPECTON * See Attachment G ot'dcsk nstruction for Samolinr! Size Characteristic: Nameplate - Manufacturer Sample Sire*: All tems Acceptance Criteria: NUPRO Receipt nspection Plan i Report #: References (see Section 7): 09/02/00

14 Commercial Grade tem Upgrade Dedication Form lcnno. NA CGl No. CC-SNF-D-Various-P4-039 Title: NUPRO NLNE NSTRUMENT AR FLTERS SNF Rev. 2 'nge 7 01 Characteristic: Component Number-Procurement and/or l Number Sample Size': All tems Acceptance Criteria: SS-4FW-2, (Per SNF Section G, Design Data Sheet) Receipt nspection Plan / Report #: References (see Section 7): Swagelok Companies -"FW" Series All Welded nline Filters Characteristic: Process Connection Sample Size': All tems Acceptance Criteria: 114 inch Swagelok Receipt lnspection Plan /Report #: References (see Section 7): Characteristic: "A" Dimension Sample Size*: All tems Acceptance Criteria: Nominal 2 3/16 inch Receipt nspection Plan Report #: References (see Section 7): Characteristic: Body Material Sample Sire*: Normal Sampling Size Acceptance Criteria: Stainless Steel Receipt nspection Plan / Report #: References (see Section 7): -

15 ~~ ~ Commercial Grade tem Umrade Dedication Form 1 SN-44iX. llcv,2 CL'NN~. NA Nil No. CC-SNF-D-Va,.ious-1'4-039 Wc: NUPRO NLNE NSTRUMENT AR FlLTEllS rage x 0 1 SECTON 4 VERFED BY SPECAL TEST - * See Attachment G of Desk nstruction for Samuline Size Test To Be Performed by: 1 Number of tems to be Tested: [ ] Purchaser [ ] Supplier/Manufncturer** [ ]Other Characteristic for 'Test: Pressure Boundary ntegrity Acceptance Criteria: Pressure Test at 165 psig (leak tight) Testilnspection Location: Sample Size*: Normal Sampling Size Actual Test Value: Test Plan and Report #: ~.~ References (see Scction 7):-. Characteristic for Test: Flow Capacity Acceptance Criteria: Nominal 4.98 scfm air at 70'F. Pressure drop 10 psi to atmosphere. Sample Size*: Normal Sampling Size Actual Test Value: Test Plan and Report #: ~ **fsupplicrlma,luf;lclurcr or Olhcr, Relcr 10 CF Chcckliil-2 for Support nformation References (see Section 7):- 09/02/00

16 E C B E a E r i L d 0 e N 0 G. 0, 1! d E E L F4 1 < L x f E e, c-l Y c3 G) -0.- m E G) E c5

17 0 0 N ,.

18 Commercial Grade tem Upgrade Dedication Form Title: NUPRO NLNE NSTRUMENT AR FLTERS SNK44X. Rcv. 2 CCNNo. NA C(il NO CGi-SNF-D-Various-P4-039 Pilgc or.., l.-l -.. SECTON 6 C0NTAC:''S.'"OYEF ~~ Name Phone 1 [ ] Manuals (specify type & number): [ ] Design Calculations [ 1 nstallation nstructions [ J Operation nsti-uctions 1 [ ] Calibration nstructions [ ] Manufacturer's Recommended Spare Parts List [ ] Other: 1 Procurement Documents 1 [ 1 Certificate ofconformanceicompliance [ ] Seismic Qualification Certificate [ ] Environincntal Qualification Ccrtiticatc 1 [ 1 ~nspection Report (s): [ ] CMTRs for ASME Pressure Retaining Materials [ ] Valve Seat Leakage Report [ 1 Weld Records [ ] Material 'Traceability Record 09/02/00

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