GRUNDFOS DATA BOOKLET. GT tanks. For cold-water and heating applications

Transcription

1 GRUNFOS ATA BOOKLET For cold-water and heating applications

2 ontents General data Applications 3 Type key 3 Tank range 3 Overview of tank types 3 Approvals and markings 3 Tank colours 3 Operating conditions 3 Material specifications 4 old water old-water tanks 5 Tank range 5 Sizing 7 GT-U, 10 bar 8 GT-U, 16 bar 9 GT-U, 25 bar 10 GT-, 10 bar 11 GT-, 16 bar 12 GT-, 10 bar 13 GT-, 10 bar, GT-F, 8.6 bar 14 GT-, GT-A, GT-F, 8.6 bar 15 eating Applications 16 Tank range 16 Sizing 16 GT-R, 6 bar 17 Further product documentation WebAPS 18 WinAPS 19 2

3 General data Applications The Grundfos GT pressure tanks are long-life tanks ideally suited for controlling the pressure in domestic as well as industrial applications in cold-water (drinking-water) systems. See old-water tanks, page 5. heating systems. See eating, page 16. Grundfos ensure long, maintenance-free, reliable and controlled operation. can be integrated in many different systems with a wide variety of pumps. The large number of tank sizes and types available makes it possible to select the pressure tank that best suits the application and system in question. Type key Example GT - U - 25 PN 10 G 1/2 V Type range : U = Bladder = iaphragm = ouble diaphragm F = ouble diaphragm with FlowThru = omposite tank A = omposite tank with air volume F = omposite tank with FlowThru R = Non-replaceable diaphragm for heating applications Tank volume [l] Pressure rating Pipe connection Position: V =Vertical = orizontal Tank range Application Positioning Volume range [l] Vertical 8 to 5000 old water orizontal 24 to 80 eating Vertical 8 to 1000 Overview of tank types The table below shows the available tank types in relation to application. Symbol escription Recommended - Not recommended Application GT-U GT- GT- GT-F GT- GT-A GT-F GT-R eating hilled water egassing Sea water Grey water* rinking - - water * Grey water, also known as sullage, is non-industrial wastewater generated from domestic processes, such as dish washing, laundry and bathing. Approvals and markings Approvals Markings WRAS NSF AS E GOST GT-U - - GT- GT- GT-F - GT- GT-A GT-F - GT-R Tank colours Application olour olour code old water Grey NS S7005-R80B, gloss eating Red RAL3011 Operating conditions Maximum operating pressure 25 bar GT-U (bladder) 16 bar GT-U (bladder) GT- (diaphragm) GT-U (bladder) 10 bar GT- (double diaphragm) GT- (diaphragm) GT-F (double diaphragm with FlowThru) 8.6 bar GT-F (composite tank with FlowThru) GT-A (composite tank with air volume) GT- (composite tank) 6 bar GT-R heating tank (5 to 1000 litres) Maximum liquid temperature 3

4 General data Material specifications Pos. omponent Material 1 Tank body Low-carbon sheet steel GT-U, GT-, GT-, GT-F, GT-R Fibreglass, epoxy resin, composite GT-, GT-A, GT-F 2 Bladder, diaphragm Butyl GT-U, GT-, GT-, GT-F, GT-, GT-F EPM rubber GT-R Stainless steel EN /AISI 304 GT-U, GT-, GT-, GT-F 3 Flange/pipe connection Polyvinyl chloride (PV) GT-, GT-A, GT-F Low-carbon sheet steel GT-R 4 Air valve Steel/brass GT-U, GT-, GT-, GT-F, GT-, GT-A, GT-F, GT-R 5 lamping ring/feet Low-carbon sheet steel GT-U, GT-, GT-, GT-F, GT-R Polypropylene (PP) GT-, GT-A, GT-F 6 Lifting eye/skirt Low-carbon sheet steel GT-U, GT-, GT-, GT-F, GT-R Polypropylene (PP) GT-, GT-A, GT-F 7 Tapped hole Low-carbon sheet steel GT-U GT-U GT- 7 GT-R TM TM TM Fig. 1 Sectional drawings, examples of tanks. The actual GT tank may look different from the examples shown. 4

5 old water old-water tanks The Grundfos GT pressure tanks for cold-water applications are long-life tanks ideally suited for controlling the pressure in domestic as well as industrial applications. Typical applications: domestic water supply systems booster systems irrigation systems industrial systems. can be integrated in many different systems with a wide variety of pumps. The large number of tank sizes and types available makes it possible to select the pressure tank that best suits the application and system in question. Tank range GT-U (bladder) The pressure tank body is made of steel and is factorypre-charged with nitrogen. All parts in contact with water are either made of stainless steel or coated for protection against corrosion. The replaceable bladder for tanks with a volume exceeding 60 litres is made of high-quality rubber material suitable for potable-water applications, such as booster systems, pressurisation and water hammer arresting. GT- (diaphragm) The polypropylene liner combined with an FAapproved high-grade butyl diaphragm makes up the water chamber. This is held against the tank wall with a steel clench ring. The brass air valve, sealed by a threaded O-ring valve cap, prevents air leaks. GT- (double diaphragm) The diaphragm is a chlorine-resistant 100 % butyl diaphragm with a precision-moulded copolymer polypropylene liner for superior air and water separation. The diaphragm assembly is clenched together with a positive lock internal clench ring which contains drawdown water in a pre-charged air atmosphere, thus providing separation between the diaphragm and tank wall. This "air buffer" means less problems with condensation. The air chamber is sealed with a fixed O-ring and closed cell foam. GT-F (double diaphragm with FlowThru) The FlowThru connection diverts system water into, and more importantly out of the tank, while the pump is running. This constant flushing ensures that the water in the tank remains fresh and eliminates the risk of stagnant water during normal system operation. See figs 2 and 3. GT- (composite tank) The GT- pressure tank is a lightweight pressure tank. The diaphragm is a chlorine-resistant 100 % butyl diaphragm with a precision-moulded copolymer polypropylene liner for superior air and water separation. This design allows each tank size to have a properly sized water chamber matched to the drawdown performance of that tank. GT-A (composite tank with air volume) The water is forced through the air injector which saturates the water with air. The air-saturated water is then held in the composite tank for a period of time to allow the air to be liberated from the water. The period of time (days/weeks) depends on the level of contamination. This process also removes unwanted gases such as sulphur-containing gases from the water. When a certain level is reached, a vent opens and allows the unwanted gases to escape. 5

6 old water GT-F (composite tank with FlowThru) The FlowThru connection diverts system water into, and more importantly out of the tank, while the pump is running. This constant flushing ensures that the water in the tank remains fresh and eliminates the risk of stagnant water during normal system operation. See figs 2 and 3. Fig. 2 Illustration of the FlowThru function TM TM Fig. 3 Illustration of the FlowThru principle 6

7 old water Sizing Tank sizes not exceeding 450 litres For tank sizes not exceeding 450 litres, use the diagram below in order to choose the optimum tank size. All you need to know is the cut-in pressure and the flow. The diagram below is based on the following values: Tank sizes exceeding 450 litres Tank sizes exceeding 450 litres should be calculated from the formula below. VL ifferential pressure: 1 bar. Number of starts/stops per hour: 20. onstant for tank pre-charge pressure: 0.9. Qp QT VV Qs TM Fig. 4 alculation of volume V 0 = 1000 x Q s x (p 1 + 1) x (p 2 + 1) 4 x N x (p 0 + 1) x (p 2 - p 1 ) Legend V 0 = Tank volume [litres] V L = Air volume in tank [litres] V v = Water volume in tank [litres] Q s = Mean flow rate [m 3 /h] p 1 = ut-in pressure [bar] p 2 = ut-out pressure [bar] p 0 = Pre-charge pressure, tank [bar] Q P = Flow, pump [m 3 /h] Q T = Flow, pressure tank [m 3 /h] N = Maximum number of starts/stops per hour p [bar] l 12 l 18 l 24 l 33 l 60 l 80 l 100 l 130 l 170 l 240 l 300 l 450 l ut-in pressure Q [m³/h] Q [l/min] TM Fig. 5 Tank size in relation to cut-in pressure and flow 7

8 old water GT-U, 10 bar Vertical installation, maximum pressure 10 bar, pre-charge pressure 4 bar imensions, weights and product numbers 12 to 33 litres 60 to 800 litres 1000 to 5000 litres 1 1 TM TM TM Fig. 6 imensional sketches Size [l] imensions [mm] 1 Stainlesssteel flange Gross weight [kg] oated flange Stainless-steel flange Product number oated flange GT-U-12 PN 10 G 3/4 V G 3/ GT-U-25 PN 10 G 3/4 V G 3/ GT-U-33 PN 10 G 3/4 V G 3/ GT-U-60 PN 10 G 3/4 V G 3/ GT-U-80 PN 10 G 1 V G GT-U-100 PN 10 G 1 V G GT-U-200 PN 10 G 1 1/4 V G 1 1/ GT-U-300 PN 10 G 1 1/4 V G 1 1/ GT-U-400 PN 10 G 1 1/4 V G 1 1/ GT-U-500 PN 10 G 1 1/4 V G 1 1/ GT-U-600 PN 10 G 1 1/2 V G 1 1/ GT-U-800 PN 10 G 1 1/2 V G 1 1/ GT-U-1000 PN 10 G 1 1/2 V G 1 1/ GT-U-1500 PN 10 N 65 V N GT-U-2000 PN 10 N 65 V N GT-U-3000 PN 10 N 65 V N GT-U-4000 PN 10 N 150 V N GT-U-5000 PN 10 N 150 V N

9 old water GT-U, 16 bar Vertical installation, maximum pressure 16 bar, pre-charge pressure 4 bar imensions, weights and product numbers 12 to 25 litres 80 to 800 litres 1000 to 5000 litres 1 1 TM TM TM Fig. 7 imensional sketches Size [l] imensions [mm] 1 Stainless-steel flange Gross weight [kg] oated flange Stainless-steel flange Product number oated flange GT-U-12 PN 16 G 3/4 V G 3/ GT-U-25 PN 16 G 3/4 V G 3/ GT-U-80 PN 16 G 1 V G GT-U-100 PN 16 G 1 V G GT-U-200 PN 16 G 1 1/4 V G 1 1/ GT-U-300 PN 16 G 1 1/4 V G 1 1/ GT-U-400 PN 16 G 1 1/2 V G 1 1/ GT-U-500 PN 16 G 1 1/2 V G 1 1/ GT-U-600 PN 16 G 1 1/2 V G 1 1/ GT-U-800 PN 16 G 1 1/2 V G 1 1/ GT-U-1000 PN 16 G 1 1/2 V G 1 1/ GT-U-1500 PN 16 N 65 V N GT-U-2000 PN 16 N 65 V N GT-U-3000 PN 16 N 65 V N GT-U-4000 PN 16 N 150 V N GT-U-5000 PN 16 N 150 V N

10 old water GT-U, 25 bar Vertical installation, maximum pressure 25 bar, pre-charge pressure 4 bar imensions, weights and product numbers 8 litres 80 to 800 litres 1000 to 3000 litres 1 1 TM TM TM Fig. 8 imensional sketches Size [l] imensions [mm] 1 Gross weight [kg] Stainless-steel flange Product number oated flange GT-U-8 PN 25 G 3/4 V G 3/ GT-U-80 PN 25 N 50 V N GT-U-120 PN 25 N 50 V N GT-U-180 PN 25 N 50 V N GT-U-300 PN 25 N 50 V N GT-U-400 PN 25 N 50 V N GT-U-600 PN 25 N 50 V N GT-U-800 PN 25 N 50 V N GT-U-1000 PN 25 N 50 V N GT-U-1500 PN 25 N 65 V N GT-U-2000 PN 25 N 65 V N GT-U-3000 PN 25 N 65 V N

11 old water GT-, 10 bar Vertical installation imensions, weights and product numbers 8 to 35 litres 60 to 100 litres TM TM Fig. 9 imensional sketches Size [l] imensions [mm] Gross weight [kg] Product number GT--8 PN 10 G 3/4 V G 3/ GT--8 PN 10 G 1 V G GT--12 PN 10 G 3/4 V G 3/ GT--12 PN 10 G 1 V G GT--18 PN 10 G 3/4 V G 3/ GT--18 PN 10 G 1 V G GT--24 PN 10 G 3/4 V G 3/ GT--24 PN 10 G 1 V G GT--35 PN 10 G 3/4 V G 3/ GT--35 PN 10 G 1 V G GT--60 PN 10 G 1 V G GT--80 PN 10 G 1 V G GT--100 PN 10 G 1 V G

12 old water GT-, 16 bar Vertical installation imensions, weights and product numbers 8 to 35 litres 60 to 80 litres TM TM Fig. 10 imensional sketches Size imensions [mm] Gross weight Product number [l] [kg] GT--8 PN 16 G 3/4 V G 3/ GT--12 PN 16 G 3/4 V G 3/ GT--18 PN 16 G 1 V G GT--24 PN 16 G 1 V G GT--35 PN 16 G 1 V G GT--60 PN 16 G 1 V G GT--80 PN 16 G 1 V G

13 old water GT-, 10 bar orizontal installation imensions, weights and product numbers L4 Supporting bracket B1 B4 L3 L2 L1 Z B B2 4 x Z B3 TM TM Fig. 11 imensional sketches Size [l] imensions [mm] B L1 L2 L3 L4 Z Gross weight [kg] Product number GT--24 PN 10 G G GT--60 PN 10 G G GT--80 PN 10 G G Supporting bracket Size [l] imensions [mm] B1 B2 B3 B4 Z GT--24 PN 10 G 1/ GT--60 PN 10 G 1/ GT--80 PN 10 G

14 old water GT-, 10 bar, GT-F, 8.6 bar Vertical installation imensions, weights and product numbers GT- GT-F TM TM Fig. 12 imensional sketches Size [l] imensions [mm] Gross weight [kg] Product number GT- GT--60 PN 10 G 1 V G GT--80 PN 10 G 1 V G GT--100 PN 10 G 1 V G GT--130 PN 10 G 1 V G GT--170 PN 10 G 1 1/4 V G 1 1/ GT--240 PN 10 G 1 1/4 V G 1 1/ GT--300 PN 10 G 1 1/4 V G 1 1/ GT--450 PN 10 G 1 1/4 V G 1 1/ GT-F GT-F-80 PN 8.6 G 1 1/4 V G 1 1/ GT-F-170 PN 8.6 G 1 1/4 V G 1 1/ GT-F-325 PN 8.6 G 1 1/4 V G 1 1/

15 old water GT-, GT-A, GT-F, 8.6 bar Vertical installation imensions, weights and product numbers GT- GT-A GT-F TM TM Fig. 13 imensional sketches Size [l] imensions [mm] 1 L Gross weight [kg] Product number GT- GT--60 PN 8.6 G 1 V G GT--80 PN 8.6 G 1 V G GT--100 PN 8.6 G 1 V G GT--130 PN 8.6 G 1 V G GT--200 PN 8.6 G 1 1/4 V G 1 1/ GT--250 PN 8.6 G 1 1/4 V G 1 1/ GT--300 PN 8.6 G 1 1/4 V G 1 1/ GT--350 PN 8.6 G 1 1/4 V G 1 1/ GT--450 PN 8.6 G 1 1/4 V G 1 1/ GT-A GT-A-115 PN 8.6 G 1 1/4 V G 1 1/ GT-A-150 PN 8.6 G 1 1/4 V G 1 1/ GT-A-300 PN 8.6 G 1 1/4 V G 1 1/ GT-A-450 PN 8.6 G 1 1/4 V G 1 1/ GT-F GT-F-60 PN 8.6 G 1 1/4 V G 1 1/ GT-F-80 PN 8.6 G 1 1/4 V G 1 1/ GT-F-150 PN 8.6 G 1 1/4 V G 1 1/ GT-F-200 PN 8.6 G 1 1/4 V G 1 1/

16 eating Applications The GT-R tanks are conventional diaphragm-type expansion tanks ranging from 8 to 1000 litres for 6 bar working pressure for closed heating systems and chilledwater applications. These tanks can be incorporated in an expansion system in a tiny household or a large multistorey building. Typical applications: domestic-heating and chilled-water systems commercial-building heating and chilled-water systems industrial-heating and chilled-water systems. GT-R tanks can be used with any Grundfos pump. Tank range The GT-R tanks are available in sizes ranging from 8 to 1000 litres and are suitable for vertical installation. The tanks have a non-replaceable diaphragm that is precharged with nitrogen (1.5 bar). The tanks have a non-toxic butyl rubber diaphragm, dividing the tank chamber into two compartments. The upper compartment contains compressed nitrogen. The lower compartment has a liner of polypropylene (PP) and is filled with water from the pump. Sizing The required tank volume can be calculated from the formula below: V e t p s p e V V e = (0.07 x t - 2.5) x (p s + 1) 100 x (p s - p e ) Tank volume [litres] Maximum temperature in system [ ] Maximum system pressure [bar] (safety valve pressure) Pre-charge pressure [bar] Total volume of water in system [litres] x V [litre] If the necessary information required to calculate the tank according to the formula is not available, the sizing of the tank can be based on heat input to the installation and maximum system pressure. Pre-conditions eating systems: flat radiators, specific water volume of 11.3 l/kw, flow-pipe temperature of 70 and returnpipe temperature of 50. Maximum system pressure [bar] 6 Pre-charge pressure [bar] 3 Tank size [l] eat input [kw] Grundfos recommendation: Set the tank pre-charge pressure to at least 0.2 bar above the static pressure of the heating system. The tank pre-charge pressure should not be lower than 1 bar. Sizing example: A heating system has a heat input of 160 kw, the maximum system pressure is 6 bar, and the heating system will be pre-charged by 3 bar. Use the column for 6 bar maximum system pressure. The nearest value above 160 kw is 170 kw. This corresponds to a tank size of 140 litres. 16

17 eating GT-R, 6 bar Vertical installation imensions, weights and product numbers 8 to 25 litres 35 to 140 litres 200 to 1000 litres TM TM TM Fig. 14 imensional sketches Size imensions [mm] Gross weight [l] [kg] Product numbers GT-R-8 PN 6 G 3/4 V G 3/ GT-R-12 PN 6 G 3/4 V G 3/ GT-R-18 PN 6 G 3/4 V G 3/ GT-R-24 PN 6 G 3/4 V G 3/ GT-R-35 PN 6 G 3/4 V G 3/ GT-R-50 PN 6 R 3/4 V R 3/ GT-R-80 PN 6 R 1 V R GT-R-100 PN 6 R 1 V R GT-R-140 PN 6 R 1 V R GT-R-200 PN 6 R 1 V R GT-R-250 PN 6 R 1 V R GT-R-300 PN 6 R 1 V R GT-R-400 PN 6 R 1 V R GT-R-500 PN 6 R 1 V R GT-R-600 PN 6 R 1 V R GT-R-800 PN 6 R 1 V R GT-R-1000 PN 6 R 1 V R

18 ... Further product documentation WebAPS WebAPS is a Web-based omputer Aided Product Selection program available on WebAPS contains detailed information on more than 185,000 Grundfos products in more than 20 languages. In WebAPS, all information is divided into six sections: atalogue Literature Service Sizing Replacement A drawings. atalogue This section is based on fields of application and pump types, and contains technical data curves (Q, Eta, P1, P2, etc.) which can be adapted to the density and viscosity of the pumped liquid and show the number of pumps in operation product photos dimensional drawings wiring diagrams quotation texts, etc. Literature In this section you can access all the latest documents of a given pump, such as data booklets installation and operating instructions service documentation, such as Service kit catalogue and Service kit instructions quick guides product brochures. Service This section contains an easy-to-use interactive service catalogue. ere you can find and identify service parts of both existing and discontinued Grundfos pumps. Furthermore, this section contains service videos showing you how to replace service parts. 18

19 Further product documentation Sizing This section is based on different fields of application and installation examples, and gives easy step-by-step instructions in how to select the most suitable and efficient pump for your installation carry out advanced calculations based on energy consumption, payback periods, load profiles, life cycle costs, etc. analyse your selected pump via the built-in life cycle cost tool determine the flow velocity in wastewater applications, etc. Replacement In this section you find a guide to selecting and comparing replacement data of an installed pump in order to replace the pump with a more efficient Grundfos pump. The section contains replacement data of a wide range of pumps produced by other manufacturers than Grundfos. Based on an easy step-by-step guide, you can compare Grundfos pumps with the one you have installed on your site. When you have specified the installed pump, the guide will suggest a number of Grundfos pumps which can improve both comfort and efficiency. A drawings In this section it is possible to download 2-dimensional (2) and 3-dimensional (3) A drawings of most Grundfos pumps. These formats are available in WebAPS: 2-dimensional drawings:.dxf, wireframe drawings.dwg, wireframe drawings. 3-dimensional drawings:.dwg, wireframe drawings (without surfaces).stp, solid drawings (with surfaces).eprt, E-drawings. WinAPS WinAPS is a Windows-based omputer Aided Product Selection program containing detailed information on more than 185,000 Grundfos products in more than 20 languages. The program contains the same features and functions as WebAPS, but is an ideal solution if no Internet connection is available. WinAPS is available on -ROM and updated once ayear. Fig. 15 WinAPS -ROM Subject to alterations. 19

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