Wire Rope Winches High-quality system solutions

Transcription

1 Wire Rope Winches Highquality syste solutions

2 Wire rope winches by Colubus McKinnon Pfaffsilberblau Wire rope winches: safely upwards. Wire rope winches fro Colubus McKinnon offer variable and always innovative solutions for efficient lifting, pulling and positioning of loads. The designs and options of these wire rope winches are as diverse as their uses by the custoer. The lifting technology has proven its worth in industry, trade, stage technology and even under extree cliate conditions, e.g. in the offshore area. What is the possible lifting load? How is the wire rope winch installed and how is it coated? The robustly constructed wire rope winches of our Pfaffsilberblau brand are aligned with custoerspecific requireents. Decades of experience result in a broad product range. This goes fro anual wire rope winches for standard applications to winches powered by electrical otors with axiu load capacity. Efficient power transission, safe operation and low aintenance effort: the wire rope winches of the Pfaffsilberblau brand eet these deands in all power classes. Since we offer outstanding service as well, these wire rope winches will continue to be synonyous with efficient and safe load oveent around the world. Service: We offer professional support on site on request. 2

3 Wire rope winches Table of Contents Wire rope winches Page Electrical wire rope winches BETA SL BETA EL BETA EL BGV / BGV PLUS : applications Stadthalle Gersthofen Tbilisi Centre of Music and Culture, Tiflis Königsgalerie Duisburg BETA EX Manual wire rope winches Overview Consoleounted wire rope winch SWK LB Wallounted wire rope winch SWW ALPHA Wallounted wire rope winch SWW Consoleounted aluinu wire rope winch SWK GAMMA 1 Copact aluinu wire rope winch with freewheeling SWKAL Wallounted wire rope winch with wor gear SWWSGO 1 Manual wire rope winch OMEGA Consoleounted wire rope winch SWK LAMBDA BGV 21 Accessories electrical and anual wire rope winches Wire rope pulley block DSRB 22 Sheave DSR 23 Standard wire ropes for anual winches Pfaffsilberblau 23 3

4 Electrical wire rope winches Electrical wire rope winch BETA SL Short ties to delivery are followed by long periods in operation: the electric wire rope winch BETA SL in its standard design works peranently reliably due to enclosed wor gear pairs or spur gears with highquality brake otors. The electric wire rope winches BETA SL are available with a contactor control syste including a gear liit switch. Equipent Motor protection type IP 55 Maintenancefree wor gear pairs or lowaintenance spur gear with illed and ground gears running in oil bath Grooved rope dru Very quiet running by diagonal interlock Large wire rope capacity Electrically released springapplied disk brake Contactor control 2 V Duty ratio S3 0 % Gear liit switch Range of teperature: C +0 C Electronic overload protection as of 00 lifting load Powerful threephase otor for ultirange voltage 30 V / Hz or 0 0 V / 0 Hz According to the accident prevention provisions BGV Options selectable Options Size Control Mechanical SL0 Control pendant./. SL1 0/30 Control pendant or frequency converter Pressure roller or slack rope switch, alternatively cobination of pressure roller and slackrope switch SL2 0/1 Control pendant or frequency converter Pressure roller or slack rope switch, alternatively cobination of pressure roller and slackrope switch SL3 00 Control pendant or frequency converter Pressure roller or slack rope switch, alternatively cobination of pressure roller and slackrope switch Delivery tie for versions control pendant, pressure roller or slack rope switch approx. days Delivery tie for version frequency converter approx. 25 days Option: pressure roller Option: slack rope switch BETA SL0 Option: control pendant Option: frequency converter BETA SL1 SL3

5 Electrical wire rope winches Electrical wire rope winch BETA SL Technical data Size Contactor control with gear liit switch Rope speed FEM BGV Voltage /in. Power kw Rope Rope capacity A B C Ø* top layer Ø F G H L M Ø Type code 00 SL B 00V SL0.7 1 B 00V SL A 00V SL B 00V SL A 00V SL A 00V SL B 00V *recoended rope: DIN 30 FEznk szspa 5

6 Electrical wire rope winches Electrical wire rope winch BETA EL The robust and elegant electric wire rope winches BETA EL are used for lifting, lowering and pulling all types of loads in all applications. The proven technology and the high quality standard of the electric wire rope winch BETA EL guarantee troublefree, reliable and durable operation. The construction kit syste perits high flexibility: the electric wire rope winches BETA EL with their any options can be cobined very well into an individual solution. The use of highquality coponents offers safety and long service lives. Equipent Motor protection type IP 55 Maintenancefree wor gear pairs or lowaintenance spur gear with illed and ground gears running in oil bath Grooved wire rope dru Very quiet running by diagonal interlock Large wire rope capacity Electrically released springapplied disk brake 2 rope fasteners for variable rope direction Duty ratio S3 0 % Modular construction syste with any versions Contactor control 2 V Electronic overload protection as of 00 lifting load Range of teperature: C +0 C According to the accident prevention provisions BGV Powerful threephase otor for ultirange voltage 30 V / Hz or 0 0 V / 0 Hz Options External operation via control pendant / radio Special preservation Gear liit switch, adjustable Other operating voltages Slack rope switch Other otor protection types Rope pressure roller Absolute and increental encoders Special wire rope drus for ultirope operation Control with frequency converter for continuously adjustable variable speeds Dru extensions for higher stroke travel

7 Electrical wire rope winches Electrical wire rope winch BETA EL Technical data Size 1stlayer Rope speed /in 3 5. FEMr BGV Power Rec. rope Rec. strength rope Ø* kw 0.37 Rope capacity Weight Diensions in top layer A B C ØD L A A A B A A A B B B A A A B B B A A EL EL A EL 00. 1B EL EL A EL B *recoended rope: DIN EN 352 1x7 WC BsZ Technical drawing see page. 7

8 Electrical wire rope winches Electrical wire rope winch BETA EL BGV /BGV PLUS Lifts loads over persons perfectly safely: the BETA EL with BGV approval lifts and positions equipent and decorations precisely in trade, industry and public use. The BETA BGV is also used in theaters together with the tried and tested DELTA theater winch. The electric wire rope winch BETA EL BGV is also offered in the BGV PLUS design for positioning of structural eleents. Equipent and processing Tensile loads fro 30 Iage source: Stadthalle Gersthofen Additional equipent as in the rope winch BETA EL Stadthalle Gersthofen near Augsburg, Gerany Theater, concert, gala: the Gersthofen city hall is a diverse event venue. Flying bars with decoration eleents for theater effects can be oved safely, precisely and silently, thanks to BETA theater winches in the abovestage achinery. Tbilisi Centre of Music and Culture, Tiflis A sound eleent weighing approx. 35 tons is ipressively suspended above the audience s heads in the Tbilisi Centre of Music and Culture in Tiflis, Georgia. Three redundant DELTA theater winches handle this object. Two redundantly arranged gear otors with brakes on each winch ensure axiu safety. Königsgalerie Duisburg, Gerany A huge crown welcoes visitors to the Königsgalerie in Duisburg fro high above. Seven individual segents of a crown continually ove on steel ropes in the open space. They are held by several BETA winches with different lifting paths. Once every hour, the parts erge into the overall iage of the crown.

9 Electrical wire rope winches Electrical wire rope winch BETA EL BGV /BGV PLUS Technical data BETA EL BGV Size Rope speed /in 5.3 FEM BGV Power 0.1 Rec. rope strength kw Rec. rope Rope capacity Ø* Weight Diensions in A B C ØD L BGV Power Rec. rope strength *recoended rope: DIN EN 352 1x7 WC BsZ Technical data BETA EL BGV plus Size Rope speed /in EM kw Rec. rope Rope capacity Ø** Weight Diensions in A B C ØD L2 5.3 plus plus plus plus plus plus plus plus plus plus *recoended rope: DIN EN 352 1x7 WC BsZ

10 Electrical wire rope winches Electrical wire rope winch BETA EX The electric wire rope winch odels BETA EX have been constructed for special uses. They are operationally safe where there is a danger of igniting explosive atospheres (ixtures of air, gases, vapors or dust/air ixtures). Since the electrical wire rope winches can be used in very different surroundings, the atching winch for each application can be assebled easily with our flexible construction kit syste. Equipent and processing Load 3 70 Maintenancefree, spur gear with oil bath lubrication Highgrade surface coating Variable rope direction by two rope fasteners (left and right) Electrically released springoperated disk brake (encapsulated) Gear liit switch adjustable for liiting the wire rope travel in both directions Threephase drives for ultirange voltage 00VHz, insulation class F, duty ratio 0 % ED Gear liit switch encapsulated Range of teperature: C +0 C Electronic overload protection as of 00 lifting load (standard) Options Electric control with flaeproof enclosure Ex II 2 GD de IIB T T 135 C Electric control non ATEXcopliant (ounted outside ATEX area) Special wire rope drus Special voltages Special wire ropes with copperplated lifting hooks Sheaves, wire rope pulley blocks (ATEXcopliant Ex II 2 GD IIB T 135 C IP 5) Pressure roller Diensions and technical data on request

11 Manual wire rope winches Overview The ost iportant criteria for quick product selection Selection criteria per product odel: Max. possible lifting capacity Attachent/consoles/wall attachents Coating (innerouter attachent): alu, galvanized, stainless steel, painted Consoleounted wire rope winch SWKLB, galvanized design Consoleounted wire rope winch SWKLBVA, stainless steel design Wallounted wire rope winch SWW ALPHA Wallounted wire winch SWW Copact aluinu wire rope winch SWKAL with freewheeling Wallounted wire rope winch SWWSGO with wor gear Manual wire rope winch OMEGA Consoleounted wire rope winch SWK LAMBDA, BGV Consoleounted aluinu wire rope winch SWK GAMMA Criteria for quick product selection BGV Mounting Gearbox Coating Tensile loads 1st rope position across entire series Page 00 SWKLB galvanized BGV Console Spur gear Galvanized 00 SWKLB stainless steel BGV Console Spur gear Stainless steel SWW ALPHA BGV Wall Spur gear Galvanized SWW BGV Wall Spur gear Alu (5) painted SWK GAMMA BGV Console Spur gear Alu SWKAL BGV Console Wor gear Alu SWWSGO BGV Wall Wor gear Painted OMEGA BGV BGV Console Spur gear Painted 00 OMEGA ATEX BGV Console Spur gear Painted 00 OMEGA OFFSHORE BGV Console Spur gear Painted 00 SWK LAMBDA BGV Console Spur gear Painted

12 Manual wire rope winches Consoleounted wire rope winch SWKLB The rope winch SWKLB, originally developed as a vehicle winch, is now used to lift and pull any different loads. It is available in two designs, galvanized and stainless steel. Equipent and processing of the galvanized design Carrying loads 1 00 Robust steel sheet housing with low weight Soothly running spur gear Attached load pressure brake securely holds load in any position All parts galvanized, rope dru additionally coated for increased corrosion protection (KTL) Siple and quick console attachent Optional: unrolling autoatic for quick anual pulling off of the unloaded ropes Figure: galvanized design, 13 Figure: galvanized design, 00 Figure: stainless steel design, Figure: stainless steel design, 00 Equipent and processing of the stainless steel design Carrying loads 00 All parts in highquality stainless steel design V2A Robust steel sheet housing with low weight Soothly running spur gear Attached load pressure brake securely holds load in any position Rope dru is additionally coated with KTL Siple and quick console attachent Technical data Galvanized design FreewheelStainless ing device steel version top layer RopeØ Useable rope length Useable rope length top layer Lift per crank rotation Req. crank effort Weight w/o rope dan LB 1 VZ * LB 3 VZ * LB VZ * LB 00 VZ/ARA * LB 00 VZ/ARA ** * LB VA LB VA * LB 00 VA * *recoended rope: DIN 300 FEznk 70 szspa **recoended rope: DIN 30 SEznk 2 szspa

13 Manual wire rope winches Consoleounted wire rope winch SWKLB Diensions LB 1 VZ LB 3 VZ LB VZ LB 00 VZ LB 00 ARA LB 00 VZ LB 00 ARA LB VA LB VA LB 00 VA Freewheeling device Stainless steel version A, Galvanized design B, C, Ø D, Ø E, F, G, H, K, /22* 12/22* L, M, N, O, P, /303* 23/303* Q, R, 0 0 S, *Freewheeling device 13

14 Manual wire rope winches Wallounted wire rope winch SWW ALPHA SWW ALPHA is the versatile wallounted wire rope winch for lifting loads. Equipent and processing Carrying loads Robust steel sheet housing with low weight and flat build Soothly running spur gear for high efficiency Rope output possible in all directions All parts galvanized, the rope dru is additionally coated with KTL Attached hand crank with load pressure brake ensures secure hold of the load in any position Siple and quick attachent to walls Technical data top layer Dru length RopeØ* ALPHA ALPHA ALPHA ALPHA Useable rope Useable rope length length top layer Lift per crank rotation Req. crank effort Weight w/o rope dan *recoended rope: DIN 300 FEznk 70 szspa Diensions ALPHA 300 ALPHA 0 ALPHA 7 ALPHA A, B, C, D, E, F, G, Ø H, I, J, K,

15 Manual wire rope winches Wallounted wire rope winch SWW The wall rope winches SWW are intended for stationary installation. Equipent and processing Carrying loads 0 7 Robust aluinu housing for SWW 0 and 5 Tried and tested steel sheet design for rope winches 300 to 7 Soothly running spur gear for high efficiency (300 7 ) Direct drive for carrying loads up to 5 Lownoise safety spring brake holds the load securely in any position Reovable hand crank for wall rope winch 0 and 5 Folding crank for design 300 to 7 Siple and quick attachent to walls Figure: SWW 0 /5 Technical data top layer Dru length RopeØ* Useable rope Useable rope length length top layer Lift per crank rotation Req. crank effort Weight w/o rope dan SWW * SWW * SWW ** 2.1 SWW ** SWW ** 2 35 *recoended rope: DIN 3055 FEznk 70 szspa **recoended rope: DIN 300 FEznk 70 szspa Diensions A, SWW 0 SWW 5 SWW 300 SWW 0 SWW B, 1 1 C, D, F, Ø E, H, I, J, K, L, M, O, 0 0 P,

16 Manual wire rope winches Consoleounted aluinu wire rope winch SWK GAMMA The alu consoleounted wire rope winch SWK GAMMA is suitable for use outdoors with its robust build. Equipent and processing Carrying loads 0 00 Copact aluinu housing and closed chain drive As of 0 carrying load with fast gear for sall loads and faster coiling and uncoiling of the unloaded rope Soothly running spur gear for high efficiency Lowfriction shaft with plain bearings for better rope unwinding and a longer service life of the winch Wide rope dru for large rope holder and two rope attachents Siple and quick attachent Integrated safety spring brake syste and reovable hand crank Figure: GAMMA 00 Winch can be operated fro either side Technical data top layer RopeØ* Useable rope Useable rope length length top layer Lift per crank rotation Req. crank effort dan Ratio Weight w/o rope GAMMA GAMMA /00**.57:1 GAMMA /20** :1 1 *recoended rope: DIN 300 FEznk 70 szspa **load/fast speed gear 0/00 Diensions GAMMA 0 GAMMA 0 GAMMA A, B, 2 32 C, D, 2 0 E, F, ØG,.5 ØH, 0 70 L, 3 3 M,

17 Manual wire rope winches Copact aluinu wire rope winch SWKAL with dru freewheeling The alu copact rope winch SWKAL with dru freewheeling is used for setup on vehicles and trailers as well as for lifting and lowering of loads. Equipent and processing Carrying loads 7 Selflocking wor gear Dru freewheeling for direct pulling off of the wire rope fro the dru when there is no tension on the dru Closed gear to protect the inner parts, even when in rough use Lowfriction shaft bearings for a longer service life of the rope winch Siple and quick attachent Technical data top layer DruØ RopeØ* KAL KAL Useable rope length ax. Lift per crank rotation Useable rope length Lift per crank rotation top layer Req. crank effort Weight w/o rope dan *recoended rope: DIN 300 SEznk 70 szspa Diensions KAL 7 KAL A, B, 1 1 C, 0 0 ØD, 0 3 E, F, G, 0 0 H, 5 J, ØK, L, 5 5

18 Manual wire rope winches Wallounted wire rope winch SWWSGO with wor gear The rope winch SWWSGO with wor gear as wall winch, for lifting and lowering in different load classes. A load pressure brake ensures secure stability of the lifted load. Equipent and processing Carrying loads 00 Copact winch housing and rope dru of robust steel sheet Wor gear with load pressure brake for safe stable hold of the load in any position Axis on rollerbearing for better rope unwinding and a longer service life of the winch Load and quick gear fro 00 carrying load Vario hand crank with adjustable crank ar for winches up to a carrying load of Siple and quick attachent Technical data top layer RopeØ* SGO SGO SGO 00 SGO Useable rope Useable rope length length top layer Lift per crank rotation Req. crank effort SGO SGO SGO Weight w/o rope dan /** /2** /** /31** /13** /73** 7 *recoended rope: DIN 300 SEznk 70 szsp **load/quick gear 1

19 Manual wire rope winches Wallounted wire rope winch SWWSGO with wor gear Diensions SGO SGO 0 SGO 00 SGO SGO 00 SGO 3000 SGO A, B, C, D, G, H, Ø J, Ø K, Ø L, M, N, O, P, R, S,

20 Manual wire rope winches Manual wire rope winch OMEGA Developed for special challenges: the OMEGA anual wire rope winch offers perfect functional safety in areas such as the ATEX (explosion protection) or offshore ones. The OMEGA BGV and OMEGA OFFSHORE versions are prepared for anual operation and operation via an external otorpowered drive. Equipent and processing OMEGA BGV Carrying loads 00 OMEGA Offshore Carrying loads 00 External otorized drive possible OMEGA ATEX Carrying loads 00 Use in the areas EX II 2 DG ck 15 C (II T3) Standard equipent Reovable hand crank Encapsulated gearbox running in oil bath Highquality painting to iprove corrosion protection Technical data OMEGA BGV 157 OMEGA ATEX OMEGA Offshore th layer top layer RopeØ 00 2 * 2 * 00 ** Req. crank effort (full load) Driving torque Mta Useable rope length Max. load cycles per hour full load Useable rope length th layer Lift per crank rotation Lift per crank rotation th layer Input speed Mta Duty ratio Weight w/o rope ax. S3% ca. 3 dan N OMEGA BGV /in OMEGA ATEX ca. 3 OMEGA Offshore S3% ca. 3 0 *recoended rope: DIN 30 SE N/² **recoended rope: DIN 30 SE 70 N/²

21 Manual wire rope winches Consoleounted wire rope winch SWK LAMBDA BGV The copact rope winch SWK LAMBDA (BGV ) has been developed for use in shopping galleries, churches, sports facilities and perforing areas (stages, studios, theaters, etc.). Equipent and processing Carrying loads 300 Modern design with galvanized sides for siple handling Grooved dru for singlelayer coiling of the steel rope Long service life of the rope by 1fold dru diaeter With springloaded rope pressure roller against the jup of the unstressed rope at the dru Gear design for double noinal load Soothly running spur gear for high efficiency Attached safety crank with two spring brakes acting independently of each other for safe hold of the load in any position Options Dru extension for a larger rope intake Special grooving (ultiple ropes) Technical data RopeØ* Useable rope length ax. Lift per crank rotation Req. crank effort Ratio Weight w/o rope dan : :1 3 *recoended rope: DIN 30 SEznk szspa (calculated breaking forces in. 30. kn) Diensions A, 37 B, 3 3 C, E, 270 F, G, J, K, Ø D, Ø H, 21

22 Accessories electrical & anual wire rope winches Wire rope pulley block DSRB, sheave DSR, standard wire ropes DSR 00 DSRB 270 Standard wire rope Technical data and diensions: wire rope pulley block DRSB D Ø Rope Ø D Ø FEM Max. tensile load at deflection FEM Ball bearing 0 Diensions in D1 Ø L C H B E S K M/M1 Ø DSRB 0/ ZZ / DSRB 0/ D ZZ / DSRB 5/ A ZZ /13 DSRB / ZZ / DSRB 270/ ZZ / DSRB 00/ ZZ /30 DSRB 0/ ZZ /0 On request, all wire rope pulley blocks are also available individually. 22

23 Accessories electrical & anual wire rope winches Wire rope pulley block DSRB, sheave DSR, standard wire ropes Technical data and diensions: sheave DSR DØ Rope Ø D Ø FEM Max. tensile load at deflection 0 Ball bearing Diensions in FEM 0 D1 Ø R B 1B ZZ DSR 0/ 3372 DSR 0/ D ZZ DSR 5/ ZZ DSR 5/ ZZ DSR 5/ A ZZ DSR / ZZ DSR / 337 1A ZZ DSR 270/ ZZ DSR 270/ ZZ DSR 270/ ZZ DSR 270/ A 0 0 ZZ DSR / ZZ DSR 00/ ZZ. 1 DSR 00/ ZZ.7 1 DSR 0/ ZZ Technical data: Rope selection for anual wire rope winches Rope diaeter Ø Ø Calculated breaking force kn Rope length 5 Tensile load eye hook DIN DIN DIN DIN DIN 30 * *Rope with higher breaking strength for winch LB 00 Wire ropes for electric wire rope winches on request. 23

24 02/ EN A Silberpark 2 3 Kissing Gerany Tel.: Fax: sales.kissing@cco.eu COLUMBUS McKINNON Engineered Products GbH Technical changes reserved. No warranty for print errors or istakes. Valid as of 02/. Reprint and any reproduction, even in excerpts, only with written consent of Colubus McKinnon Engineered Products GbH, Kissing