GMS Composite Knitting Ind.Ltd

Transcription

1 . GMS Composite Knitting Ind.Ltd Factory profile Page 1 of 15

2 Name of the Facility GMS COMPOSITE KNITTING IND.LTD. Facility Address Sardaganj, Kashimpur, Gazipur, Bangladesh Post Code 1346 BGMEA Reg. No Business License No / Gazipur Name: Mr. Golam Mostafa Title: Managing Director Tel: , Fax: Factory profile Page 2 of 15 Name of the Project Head./ Contact Person : Name: Mr. Shamsul Arefin Title: Director Tel: Fax: info@gmsbd.com Name: Mr. Omar Nasik Title: Director Tel: Fax: nasik@gmsbd.com Name: Mr. Mustafa Title: Executive Director Tel: Fax: mustafa@gmsbd.com Name of Head Factory Merchandiser Name of Sr. Compliance Manager Name of GM QA Mr. Abu Jafor jafor@gmsbd.com Ph: Md. Nantu Molla(KABIR) Kabir.molla@gmsbd.com Ph: Mr. A H M AMINUR RASHID a.rashid@gmsbd.com Ph: ,

3 Factory profile Page 3 of 15 Facility Established 31/10/2002 Production Capacity Production Process: Yarn Dyeing Knitting Fabric Dyeing : 15,000 kg per day. : 60,000 kg per day. : 50,000 kg per day. Garments Washing: 200 kg per day. Screen Print Allover Print Embroidery : 1, 20, 000 pieces per day. : 12,000 kg per day. : 12, 50, Stitch/15000 Per day. Garments (Sewing): 1, 60, 000 pieces per day. Yarn Dyeing -Knitting- Fabric Dyeing- Fabric Finishing Allover Print- Screen Print- Embroidery- Cutting - Sewing - Garments Wash- Garments Finishing-Packing - Shipment. Major Product All kinds of Knitted fabric - (T-Shirt, Polo-Shirt, Sweat-Shirt, Tops, Leggings, Pant Shorts, Scarf etc. & some Readymade garments. Major Customer / Client / Buyer Annual Turnover BESTSELLER - 50%(Denmark), ZXY(Champion, Diadora, Diesel & Kappa) -12%(Italy) FRUIT OF THE LOOM - 6%(Germany), PIMKIE - 6%(France), Rex &Holm - 6%(Denmark), ORSAY - 4%(Germany), JENNYFER - 4%(France), Celio - 4% (France) Esprit - 4%(Germany) M&S %(UK) Others %(Australia & US) Production Capacity Pcs Per month Annual turnover - 4,992,0000 Pcs Annual turnover (USD or Local) - $150+ Million/140 Billion Bank Information & Accounts Details: Bank Account Holder GMS Composite Knitting Ind. Ltd Bank Key N/A Bank Name ISLAMI BANK BANGLADESH LTD Bank Address MALEK TOWER,31 TEJKUNIPARA, FARMGATE DHAKA-12 SWIFT Code IBBLBDDH136 Account Number 1548

4 Factory profile Page 4 of 15 Manpower Analysis Merchandising & Marketing: Management Staff merchandiser Total Industrial Engineering & Plan (IEP): Management Staff Staff (IE) Total Testing Laboratory: Management Staff Lab technician Total Dyeing Laboratory: Management Staff Lab technician Total Yarn Dyeing: Management Staff Staff-Officer, incharge, supervisor Operator (Yarn Dyeing ) Asst. Operator (Yarn Dyeing) Helper Total Knitting Section: Management Staff Staff-Officer,incharge,supervisor Operator (Knitting) Asst. Operator (Knitting) Helper (Knitting) Total

5 Factory profile Page 5 of 15 Dyeing: Management Staff Staff-Officer,incharge,supervisor Operator (Dyeing) Asst.Operator (Dyeing) Helper (Dyeing) Total Dyeing Finishing: Management Staff Staff-Officer,incharge,supervisor Operator (Dy.Finishing) Asst. Operator(Dy. Finishing) Helper (Dy. Finishing) Total Allover Printing Section: Management Staff Staff-Officer,incharge,supervisor Operator (Allover Print) Asst. Operator (Allover Print ) Helper (Allover Print) Total Screen Printing Section: Management Staff Staff-Officer,incharge,supervisor Operator (Print) Asst. Operator (Print) Total Embroidery Section: Management Staff Staff-Officer,incharge,supervisor Operator (Print) Asst. Operator (Print) Total

6 Factory profile Page 6 of 15 Garments Section: Management Staff Cutting Sewing Finishing SAMPLE Floor staff Total Dyeing (Wash): Management Staff Staff-Officer,incharge,supervisor Operator (wash) Asst. Operator (wash) Helper (Wash) Total Quality: Management Staff Quality inspector Total Maintenance & Technical: Management Staff Officer Electrician Jr. Electrician Total Store: Management Staff Staff-Officer,incharge,supervisor Store Loader Store Helper Total

7 Factory profile Page 7 of 15 Admin HR & Compliance: Management Staff Admin HR & Compliance INFORMATION TECHNOLOGY & SERVICE DRIVER & VAN INFORMATION TECHNOLOGY (IT) ACCOUNTS FIRE SECURITY Peon Cook Cleaner/Sweeper others Total Manpower Summary: Management Staff production (workers) Non production Total Employees Summary Manpower ratio 51% 49% 100% SL No. Name of Items Percentage 01 Fabric 100% 02 Trim 100% 03 Cutting 100% 04 In Line Inspect 100% 05 Final 100%

8 Factory profile Page 8 of 15 Factory Premises: Facility Area Production Area 13,80,852(sft)/3170 (Decimal)/31.7 Acores Knitting : (sft) Fabrics Dyeing : (sft) Fab. Dyeing Finishing : (sft) Yarn Dyeing : (sft) Allover Print : (sft) Screen Print : (sft) Embroidery : (sft) Garments (Cutting) : (sft) Garments (Sewing) : (sft) Garments(Finishing) : (sft) Garments Washing : (sft) Others Area : (sft) Total (sft) Total no. of Buildings Building-09+ Shed -17 = 26 Number of Production Floors 42 Utility: Description Qty Capacity Generator (Gas) kw Generator (Diesel) kw Boiler Ton REB kw ETP 2 ( )m³ Working Hour Analysis: Working Day Per Week Normal Working Hour per Day Overtime Hour Break No. of Operating Shift (details) Peak Season 06 Day 08 hrs. 02 hours per day. 1 hours Dyeing & Knitting 3 Shift and Garments 1 Shift Round the year Miscellaneous: Total No of Sewing Line 110 No. of Machines per Line 28/30 No. of Supervisor per Line 02 Ratio of Line QC to production workers 03 Officer 85 Number of Toilets Male 486 Female 463 Total 1034

9 Factory profile Page 9 of 15 First Aid Box 181 Male 316 Total First Aider Female 147 Total 463 First Aid Certified 339 Dining Hall 05 Dining Set capacity 6600 Persons Day Care Centre 02 Clinic with Doctor s and Paramedics Yeas (Doctor s-8 & Paramedics+ Nurse-18) Fire Equipment CO2 Trolley 13 ABC 2289 Foam Trolley 12 No. of Fire Fighting Extinguisher CO Foam 57 Auto DCP 60 PA.SYSTEM 297 Total 3464 Fire fighter ( Persons) 3134 Internal Fire fighter team. 59 Fire Training Certificate Holder 3760 Addressable smoke detector 2052 Manual smoke detector 340 Fire Hydrant & Pillar Hydrant (131+4) 135 Fire Hose Pipe 158 Drinking Water Tank 24 Capacity of Drinking Water 30 liter (Per filter) Notice Board 86 Water Preserver tank (Underground) M3 Suggestion / Complain Box 128 PC Member Management + Workers (08+22)= 30 Compliance Certificates: SL Name Type of audit Audit status Audit firms 01 WRAP Certification Gold ACCORDIA 02 BSCI Certification C SGS 03 SEDEX Piller2 Initial SGS 04 ICS Certification A+ UL 05 ISO 9001:2008 Certification Certified Global Group 06 OEKO-TEX OEKO-TEX Standard 100/ Certified HOHENSTEIN 06 GOTS & OCS Certification Certified ETKO

10 Factory profile Page 10 of 15 ACHIEVED AWARD: SL No Particulars 01 We have achieved Income Tax Trophy for the year of We have achieved National Export Trophy (Gold) for the year of We have achieved National Export Trophy (Gold) for the year of We have achieved Actualided Certifies that International AWARD (Platinum Eagle) for Prestige And Quality INDIA We have selected for National Export Trophy (Silver) for the year of We have achieved National Export Trophy (Gold) for the year of We have achieved National Export Trophy (Silver) for the year of Awarded as CIP (Export) Other Facilities: In house Design & Development. Full time Doctor & Nurse for emergency treatment of the officers and workers. Preventive medical care, advice & medicine free of costs. In house Child Care. Staff Canteen as in-house facilities for snacks for employees. We pay 2 (two) festival bonus per year. We pay attendance bonus per month. We pay incentive 100% attendance bonus per year. We pay E/L (In cash) per year. We pay Pohela Baishakh gift every year. We pay Stipend for employee s child.

11 GMS_List of Machine/ Equipment Factory profile Page 11 of 15 Yarn Dyeing: SL No M/c name M/c brand M/c origin M/c model QTY Remarks 1 Yarn Dyeing Galvanin Italy 6 2 Yarn Dyeing KTM Turkey 24 3 Yarn Dyeing Galvanin Italy 6 4 Hydro Galvanin Italy 3 5 Dryer Galvanin, Stalam Italy 3 6 Random Winding Milha, SMEW Turkey 11 Filcono 7 Soft Winding Milha, SMEW Turkey 11 8 Sewing Thread Filcono SSM, Hacoba, Changli Switzerland, China 9 Lab Dyeing Galvanin Italy 2 10 Lab Dryer IRD-Lab pro Switzerland 4 11 Lab Washing Washtec-p UK 1 Total= 83 Knitting Section: SLNo M/c name M/c brand M/c origin M/c model QTY Remarks 1 Single Jersey Pailung 61 2 Rib / Interlock Unitex 25 3 Three Thread Fleece & Heavy Jersey Smart 35 4 Auto Stripes Fukahama 18 5 Flat Knit Matsuya 39 6 Fabrics Inspection 5 Sub Total= 183 Fabrics Dyeing: SL.No M/c name M/c brand M/c origin M/c model QTY Remarks 1 Dyeing Fong's China ALLFIT Dyeing Dae Sung 2 3 Dyeing Thies Germany 5 4 Dyeing Guangdong 3 5 Dyeing Bangladeshi 4 6 Dyeing Dilmenler Turkey 9 7 Dyeing ATYC Spain 2 8 Dyeing Sclavos Greece 1 9 Dyeing KTM 1 10 Dyeing Brazzoli Italy 1 11 Dyeing MCS Turkey & Italy 3 Total= 44 12

12 Factory profile Page 12 of 15 Dyeing Finishing: SL.No M/c name M/c brand M/c origin M/c model QTY Remarks 01 Stenter Brueckner Germany 4 02 Compactor Italy 6 Ferraro, Lafer, Fabcon Comptex-A- 2800, KSA Dryer Dilmenler Turkey 2 04 Active Stabilizing Dryer Biancalani Italy BRIO 4 05 Slitter Bianco Italy TENSIONLESS 3 06 Squeezer Santex Switzerland 2 07 Fabric Turning 5 Arttex, Hsing Cheng 08 Seuding Lamperty 1 09 Raising Lafer, Arttex 6 10 Fabric Heat Setting Askme 1 11 Enzyme Cleaning Mersan 1 12 Fabric Inspection Seven Star 1 Total= 35 Washing Section: SLNo M/c name M/c brand M/c origin M/c model QTY Remarks 1 Washing M/c Satkania 18 Bangladesh, China 2 Sample Washing Satkania Bangladesh 4 3 Deep Dyeing Satkania Bangladesh 3 4 Ozone Laser Turky 1 5 Jeanologia Laser spain 1 6 Tonello Washing/ Dyeing Italy 7 7 Tumbler Dryer Changshu China Oven Dryer Tonello Italy 1 9 Hydro M/c Changmoo Korea, China Total= 62 Allover Print Section: SLNo M/c name M/c brand M/c origin M/c model QTY Set Remarks 1 Rotary Print Machine 1 2 Flat Bed Print 1 3 Loop Steamer 1 4 Wash Machine 1 5 Stenter Machine 1 6 Compector Machine 1 7 Screen washing Dry 1 Machine 8 Flat Screen Dryer 1 Machine 9 Flat Screen Coating 1 Machine 10 Screen Engraver 1 11 Screen Banding 1 12 Luscher Blu Diod 1

13 Factory profile Page 13 of 15 Exposing 13 Fimafe Screen Preprafion Units 1 14 Rotary Sample Paint 1 Machine 15 Colour Kitchen Units 1 Sub Total= 16 Set Screen Print: SLNo M/c name M/c brand M/c origin M/c model QTY Remarks 1 Light Expose 3 2 Grunig 1 3 Mixer Unit 2 4 Flash Cure 22 5 V-2002 EX 2 6 Easy 5 7 Manual 7 8 Curing Oven 7 9 Hit Press 6 10 Traveling Carriage 3 11 Stone 1 Total= 59 Embroidery Section: SLNo M/c name M/c brand M/c origin M/c model QTY Set Remarks 1 Sun Star 13 2 Wuhan Golden 1 3 Wuhan Golden 1 4 Yueming 1 5 Hashima 1 6 Dichi 1 7 Leaser Cutter 2 Total= 20 Cutting Section: SLNo M/c name M/c brand M/c origin M/c model QTY Set Remarks 1 Cloth Cutter 63 2 Plotter 2 3 Auto Cutter 4 4 Auto Spreader 3 5 Spreader 9 6 Plotter 4 7 Pattern Cutter 2 Total= 87

14 Sewing Section: Factory profile Page 14 of 15 SLNo M/c Name M/c brand M/c origin M/c model QTY Set Remarks 1 Single Needle lock Stitch machine Two Needle Vertical 70 3 Two Needle lock Stitch machine 23 4 Three thread Over Lock Machine 54 5 Four thread Over Lock Machine Six thread Over Lock Machine 28 7 Flat Lock Cylinder Bed Flat Lock Small Head Flat Lock Fabric Trimmer Flat Lock Tape Binding Flat Lock Narrow Head Flat Lock Top Feeder Flat Bed Machine 5 14 Latch Attaching Back Tape Attaching Single Needle Two Thread Over lock machine 4 17 Single Needle Chain stitch machine Button Attaching Cycle Sewing Picoting & Fagoting Button hole machine Single Needle Zigzag Bartack Snap Button Rib Cutter Needle Flat Seamer VT Fit of the Arm (Flat Lock) Needle Fit of The Arm Needle Fit of the Arms Shirring & Smoking Machine Needle Plan Machine Needle Pre-Close Elastic Machine Elastic Attaching Machine 10 Total= 4341

15 Finishing Section: Factory profile Page 15 of 15 SLNo M/c name M/c brand M/c origin M/c model QTY Set Remarks 1 Iron Vacuum board thread sucking matching 20 4 needle defect machine 4 5 strapping machine 4 Total= 428 Utility Section: SLNo M/c name M/c brand M/c origin M/c model QTY Set Remarks 1 Generator Caterpillar USA G Clearver Boiler Brooks USA CBW 13 3 Air Compressor Atlas Copco Belgium GA Air Dryer Boge Germany DS MEGA- Water Pump KSB India G Total= 88 Prepared By Sign of concern authority