Product Catalogue. Compressed air preparation Garage equipment Autogenous-Propane

Transcription

1 Product Catalogue Compressed air preparation Garage equipment Autogenous-Propane

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3 1 General Information Product range 70 01/00 GENERAL INFORMATION 1 VMA STANDARD 3 VARIOBLOC 4 COMBIBLOC 5 AIRVISION MODULAR and COMPACT L DRAIN VALVES 7 COMPRESSED AIR ACCESSORIES GARAGE EQUIPMENT 9 AUTOGENOUS-PROPANE

4 Representatives around the World Schweissgeraete Huber GmbH Wilhelmstrasse 30 AT Wien Phone: Internet: shj@schweisshuber.at Gas welding and cutting equipment Haberkorn Ulmer GmbH Modecenterstrasse 7 AT - 30 Wien Phone: Internet: info.wien@haberkorn.com Compressed air preparation and accessories Haberkorn Ulmer GmbH Hohe Bruecke AT - 91 Wolfurt Phone: Internet: info.wolfurt@haberkorn.com Gas welding and cutting equipment ewo GmbH & Co. KG c/o bw-i China Liaison Office Nanjing Melyuan Xincun Dabei Xiang 7-3 Nanjing 01 Phone: h.hui@bw-i.com All products BACO Int. Trade Company 54 Wuwei Road, DEDA CN Tianjin Phone: Internet: xmyang@baco.com.cn All products Metron Instruments P.C. Zavrtnica Zavrtnica 17 HR Zagreb Phone: metron-instruments@zg.htnet.hr Compressed air preparation and accesories gas welding and cutting equipment

5 Axel Ketner Postbox 1313 Fabriksparken 3 DK - 00 Glostrup Phone: Internet: info@ketner.dk All products Mopla Oy Kotkankatu 4 FL - 5 Helsinki 51 Phone: Internet: info@mopla.fi Garage equipment Athens-Hydrodynamic S.A. 5 Athinon Avenue GR Athens Phone: hydrodyn@otenet.gr Compressed air preparation and accessories G.H. Carayanopoulous & Sons S.A. 17, Marni Street GR Athens Phone: Garage equipment Skulason & Johnsson ehf Skutuvogi P.O.Box 4143 IS - 4 Reykjavik Phone: s-j@isholf.is Compressed air preparation and accessories

6 Sherhate Tolid Madare Pneumatic + Hydraulik Badran 139 Forsate Shirazi St - North Nawab Ave IR - Tehran Phone: Internet: info@badranpneumatic.com Compressed air preparation and accessories (franchise) Pneumatics Ireland Ltd. Old Naas Road, Bluebell IE - Dublin 1 Phone: Internet: sales@pneumatics.ie Compressed air preparation and accessoriesneral Information Società Italiana Commerciale Utensili s.p.a. Via Cesena, 15 IT Milano Phone: Internet: sicutool@sicutool.it All products U-Chang International Ltd. Bld. # 19-5 Industrial Circulation Center Sangyuk- Dong, Buk-GU KR - Daegu Phone: Fax: Internet: jsanco@unitel.co.kr All products

7 BÖNNEKAMP B.V. Maarnse Grindweg 1d NL LK Maarn Phone: Internet: drive@bonnekamp.nl All products PTH Pneumatic Osojca J.I.P Spolka jawna Al ix Wiekow Kielc 1/13 PL 551 Kielce Phone: Fax: pneumatic@pneumaticcomplex.com.pl Compressed air preparation Tubes International SP.Z o.o. Weze i Zlacza dla Przemyslu Ul. Bystra 15A PL - 13 Poznan Phone: Fax: tubes@tubes.com.pl Garage equipment M.P.A. Petrovic D.O.O. Nikolaja Gogolja 30v CS 130 Beograd Phone: Fax: mpapetrovic@gmail.com All products Delfin Traver S.L. Antigua Nacional N-340 ES Castellon Phone: Fax: Internet: delfin@delfintraver.com All products Seicom S.L. c/o Joan Banti Visa ES - 01 Barcelona Phone: Fax: comercial@seicomsl.es Compressed air preparation

8 Scandor Agentur AB Yngvevägen 4 SE - 14 Djursholm Phone: Internet: ulf.askert@scandor.se All products AZE Handels + Vertriebs AG Sihlquai 7 CH Zürich Phone: Internet: info@aze.ch All products The West Group Ltd. Aston Road Waterlooville Hampshire PO7 7XJ Phone: Internet: sales@westgroup.co.uk Compressed air preparation and accessoriesneral newbow aerospace ltd. Meir Road Park Farm North Redditch B9 7SY Phone: Internet: g.smith@newbowaerospace.com Garage equipment DETER ENTERPRISE CO. LTD No. 1, Lane 90, Ta Ya Rd. TW - Taichung/Taiwan Phone: Internet: deter1@ms7.hinet.net All products

9 KULTHORN Group 37 Larn Luang Road, Pomprab THA - Bangkok 0 Phone: Internet: kulthorn@kulthorn.com Compressed air preparation and accessories Maksan Darülacize Cad. Perpa Tic. Merkezi B-Blok Kat: no: 905 TR Okmeydani - Istanbul Phone: Internet: info@maksanmakina.com All products Middle East Marketing Ent. P.O.Box No. 44 AE - Sharjah/U.A.E. Phone: Compressed air preparation and accessories

10 1 Guide to the different registers Register Air Preparation: VMA A filter system for compressed air of the highest purity. Different filter stages preliminary filter, microfilter and activated charcoal filter. Modular system for direct flanging. Six sizes with connecting threads from G 1 /4 to G. Register 3 Air Preparation: STANDARD Air preparation equipment in classical design and of proven quality. Filters, special filters, pressure regulators, fog lubricators, filter pressure regulators and combination maintenance units with many variations in filter fineness, drain valves, pressure ranges or bowls. Connection to maintenance units by means of double nipples. Six sizes with connecting threads G 1 / to G, up to max. 40 bar. Register 4 Air Preparation: VARIOBLOC Our new, innovative modular series variobloc fulfils the standards of modern and high-capacity systems at the same time with optimal handling characteristics on a high quality level. The complete modular construction system cares for multifaceted possibilities of combination and makes it easy to adapt the components individually and quickly to modified operating conditions. Especially industrial pneumatic applications profit by the recognisable positive product characteristics. Connecting threads G 1 /4 to G 1. Register 5 Air Preparation: COMBIBLOC Combination maintenance units in modular design comprising a filter, pressureregulator and a fog lubricator all together in a extremely space - saving construction with many variations. Connecting threads G 1 /4 to G 1. Register Air Preparation: AIRVISION Air preparation equipment in economy construction with modern modular design, offering various combinations and attractive prices. Filters, fine filters, pressure regulators, fog lubricators and filter pressure regulators, additionally with distributors, ball valves with relieving, starting valves and magnetic valves. Connection to maintenance units by flanging with insert and sealing ring. Three sizes with connecting threads from G 1 / to G 1.

11 Guide to the different registers 1 1 General Information Register 7 Air Preparation: DRAIN VALVES Drain valves serve to remove compressed air condensate from filters and filter pressure regulators on the equipment of all ewo series in all sizes. Manual drain valves are fitted on our filters as standard equipment. Other types of drain valves (semi-automatic drain valves, fully automatic externally fitted drain valves A or B, and fully automatic internally fitted drain valves) can be mounted as an option. Register COMPRESSED AIR ACCESSORIES Parts and fixtures that serve primarily to transport and distribute compressed air. Couplings, hose connections, rapid-action screw fittings, plug connections, multi-directional valves and closing valves, ball valves, hand-slide valves, nonreturn valves and safety valves. Hoses and silencers. Register 9 GARAGE EQUIPMENT Garage Equipment Series contains on the one hand devices for measuring and changing the air pressure in the tyre, on the other hand garage devices which work with fluids, especially compressed air, as working and transport agents. The inflators, portable with air tank or as hand tyre inflators, calibratable for commercial purpose and not calibratable for private use belong to the first group. The second group consists of different blowguns with a wide variety of nozzles, further washing guns, spray guns, painting guns and a sand blasting gun. Register AUTOGENOUS-PROPANE Welding-cutting-heating-torches for the oxy-fuel-gases acetylen or propane, which are burned together with oxygene or absorbed air. Different variations - combined welding- and cutting-torches single cutting-torches - and different connection sizes -17 mm or 0 mm - are available. Soldering guns are either offered with air inlet in the insert or in the handgrip. A huge choice of pressure regulators for almost all bottled gases with standardised threads together with safety installations and accessory parts also belong to the Autogenous-Propaneprogramme.

12 1 General Information Pictures serve only as examples and are not binding. In general just one picture is shown for each group of products. The Technical Data are also for information only and without responsibility. Improvements in construction may be made at any time. Measurements are in millimetres, pressures in bar (overpressures) and flow capacities in Nl/min based on normal conditions. Connections are, as a general rule, threads according to DIN-ISO. The tolerance group A for male threads is not indicated separately. Left-hand threads are identified by the internationally usual addition LH. If several different thread connections are given for a piece of equipment, the largest original thread size is reduced for smaller connections (except for chapter 4). Main characteristics are specified and tests carried out according to the international norms for compressed air systems. These are for: Filters ISO 57-1 and Pressure reducers ISO and Spray lubricators ISO and Flow capacity ISO 35 Supply of services Net surcharge for test certificate EN04.1 and 3.1 5, Net surcharge for acceptance test certificate EN04. 5, Net surcharge for certificate single equipment protocol upon request

13 List of Contents VMA System description Individual Units Pre-Filters 3 Micro-Filters 4 Activated-Charcoal-Filters 5 Combinations Accessories and Main spare parts Service Units G 1 /4 Pre-Filter Micro-Filter Regulator 7 Special Filter combination microair G 1 / Compressed Air Conditioning - VMA - VMA

14 Filter System V-M-A VMA Compressed Air Conditioning Compressed-air treatment for the most critical requirements Cleaning of compressed air with standard filters is insufficient for many applications. For cases of this kind, the filter system V-M-A, available as single units or combinations, offers a wide range of filters to meet all requirements, from technical-clean air working equipment via process air to odour-free air for breathing. Housing assembled from V-M-A modular system for direct flange mounting with sizes I and II. Two sizes of housing and different sizes of filter element. Connecting threads from G 1 /4 to G in accordance with DIN-ISO. Housings and bowls are made of aluminium, plastic-coated or anodised, protected against corrosion, attractive appearance, easy to clean. Differential pressure gauges. Indicates the pressure drop in filters. We recommend that the filter element is changed when the pressure drop exceeds 0, bar (red zone). Full exploitation of service life of filter saves money-timely replacement stops wastage of energy. Gauges can be fitted as desired to be readable from front or rear (double scale). Kit for bracket mounting of single units and combinations available as an accessory. Filter elements. For every size of filter-three different elements of identical dimensions. See following pages for detailed description. Fully automatic drain valve. Fitted as standard to pre-filters and micro-filters. Mounted outboard, easily accessible for maintenance. Minimum operating pressure 4 bar. Manually-operated drain valve. Fitted as standard in the form of a drain screw in the case of activated charcoal-filters, since these are not subject to condensation. Single units Pre-filters, Micro-filters, Activated-charcoal-filters The structure of the V-M-A range as regards individual sizes and connecting threads is as follows: Two different sizes of housing are available with two or four different bowl lengths, which makes a total of different nominal sizes or element sizes. For each size, two different connection threads are available (even three for the smallest sizes), thus making a total of 13 different versions of each single unit or combination. The relationship between filter size and connecting thread is shown in the table below: Housing size I Nominal I 1 I II 1 II II 3 II 4 size II Connecting thread G 1 /4 G 3 / G 1 / G 3 /4 G1 G1 1 /4 G1 1 / G Combinations Pre-filter - micro-filter Micro-filter - activated-charcoal-filter Pre-filter - micro-filter - activated-charcoal-filter Combinations are assembled from single units in the case of sizes I and II by simple flangemounting, using four tapered sleeves with screws and nuts. The working sequence for flange mounting is as follows: 1. Lay the first unit on the table, with the flange face uppermost.. Insert the sealing ring and four nuts into the appropriate recesses. 3. Position the next unit with its flange face downwards. 4. Fit the tapered sleeves one at a time and tighten the screws lightly. 5. Fully tighten the screws, working crosswise. Dimensions Size I1 I II1 II II3 II4 A 4 71 B 4 (1) 4 (1) C Operation: As a protection of the differential pressure gauge the unit must be charged slowly with pressure after assembly, so that a pressure equalization persists. Filter elements The three different filter elements available for each size of filter have identical dimensions: V Pre-filter element - sintered Polyethylen, chiefly for filtering of solid matter. M Micro-filter element - borosilicate glass microfiber, chiefly to remove aerosols. A Activated-charcoal-filter element - for adsorption of oil vapours. Since the flow direction with pre-filters and micro-filters or activated-charcoal-filters is different, attention must be paid to this when changing filter elements or reassembling filters. The service life of filters up to the recommended time for replacement (when the pressure drop reaches 0, bar) is about 000 hours of operation, depending on the incidence of contamination. We recommend a flow rate of between % and 0% of the specified nominal values.

15 Pre-Filters V VMA Filter elements made out of sintered Polyethylen with high capacity. Application. Pre-filters for use with micro-filters and combinations of micro-filters/activatedcharcoal-filters, and as after-filters for adsorptive, absorptive and refrigerating dryers, dust filters for compressed air and other compressed gases. Efficiency 99,99% referred to µm (solid contamination) Flow direction from inside to outside. Structure Technical Data 1. Polyethylencylinder. End caps aluminium Mode of operation. As the compressed air enters the housing, the increased crosssection and the resulting reduction in velocity cause larger solid and liquid impurities to seperate out and drop into the bowl. All contamination with a particle size of greater than µm is retained on the large-area surface of the starshaped folded filter material. The high capacity of the filter ensures a long service life. Cleaning should if possible be carried out by washing the filter with a warm soap solution and blowing it out from the inside to the outside. Cleaning should be carried out at the latest when the pressure drop reaches 0, bar, i.e. the pressure-gauge pointer enters the red zone. Max. operating pressure 1 bar Operating temperature +5 C to +0 C Mounting position vertical Direction of flow arrow Connection thread G 1 /4 to G (see table) Minimum operating pressure (manually-operated drain valve) up 0 bar (external-automatic drain valve A) 4 bar Differential pressure gauge 0 to bar (0 to 9 psi) Efficiency 99,99% referred to µm Pre-Filters with differential pressure gauge and add-on automatic drain valve A Size Thread Unit Element I1 G 1 /4* G 3 /* G 1 /* I G 1 /* G 3 / II1 G 3 /4* G1* II G1* G1 1 /4* II3 G1 1 /4* G1 1 /* II4 G1 1 /* G special option - how to order: 49.x with differential pressure gauge 5 without differential pressure gauge For example: 49. without differential pressure gauge = 49.5 Rates of flow Size Thread W Q** I1 G 1 /4, G 3 /, G 1 / 0 (00) I G 1 /, G 3 /4 10 (000) II1 G 3 /4, G1 (3000) II G1, G1 1 /4 30 (5333) II3 G1 1 /4, G1 1 / 500 (333) II4 G1 1 /, G 00 (13333) Compressed Air Conditioning VMA Dimensions ** Rates of flow in Nm³/h (Nl/min) measured at p1= bar and p= 0,05 bar. Size Thread Unit Dimensions [mm] Mounting Weight W A B C E F G*** J K L [g] I1 G 1 /4*, G 3 /*, G 1 /* , M 0 I G 1 /*, G 3 / , M 300 II1 G 3 /4*, G1* M 400 II G1*, G1 1 /4* M 5300 II3 G1 1 /4*,G1 1 /* M 5700 II4 G1 1 /*,G M 400 ***Space required to change element. Drain valves, see individual brochures 7 page and 3 * Inlet and outlet reduced 3

16 Micro-Filters M VMA Compressed Air Conditioning Borosilicate glass microfiber filters. Used mainly to filter out aerosols and solid contamination with a particle size of over 0,01µm. We recommend that a prefilter V is fitted upstream. Application. Paint-spraying, sandblasting, control systems, vacuum systems, measuring instruments, fluids, air for conveying devices, process air, aircushion bearings, air-conditioning systems. Efficiency 99,9999% referred to 0,01 µm. Residual oil content 0,01 ppm. Flow direction from inside to outside. Structure Technical Data 1. Inner support, perforated stainless steel.. Pre-filtration mesh. 3. Borosilicate glass microfiber material. 4. Support fabric. 5. Outer support, perforated stainless steel.. Foam-material sheath. 7. End caps aluminium. Mode of operation. Air, which should if possible be pre-cleaned (pre-filter), flows through the filter element from the inside to the outside. Coarse particles are first removed by the pre-filtration mesh, and fine filtration is then provided by the multi-layer borosilicate glass microfiber material. The high void content of 94% between the glass fibres ensures a high capacity for solid particles. Cleaning is not possible. The filter elements should be replaced at the latest when the pressure drop reaches 0, bar, i.e. the differential pressure-gauge pointer enters the red zone respectively after about 000 hours of operation. Max. operating pressure 1 bar Operating temperature +5 C to +0 C Mounting position vertical Direction of flow arrow Connection thread G 1 /4 to G (see table) Minimum operating pressure (manually-operated drain valve) up 0 bar (external-automatic drain valve A) 4 bar Differential pressure gauge 0 to bar (0 to 9 psi) Efficiency 99,9999% referred to 0,01 µm Residual oil content 0,01 ppm Rates of flow Size Thread W Q** I1 G 1 /4, G 3 /, G 1 / 7 (1300) I G 1 /, G 3 /4 10 (000) II1 G 3 /4, G1 45 (400) II G1, G1 1 /4 75 (450) II3 G1 1 /4, G1 1 / 390 (500) II4 G1 1 /, G 540 (9000) ** Rates of flow in Nm³/h (Nl/min) measured at p1= bar and p=0,1 bar. Dimensions Size Thread Unit Dimensions [mm] Mounting Weight W A B C E F G*** J K L [g] I1 G 1 /4*, G 3 /*, G 1 /* , M 0 I G 1 /*, G 3 / , M 300 II1 G 3 /4*, G1* M 400 II G1*, G1 1 /4* M 5300 II3 G1 1 /4*,G1 1 /* M 5700 II4 G1 1 /*,G M 400 ***Space required to change element. 4 * Inlet and outlet reduced Micro-Filters with differential pressure gauge and automatic drain valve A Size Thread Unit Element I1 G 1 /4* G 3 /* G 1 /* I G 1 /* G 3 / II1 G 3 /4* G1* II G1* G1 1 /4* II3 G1 1 /4* G1 1 /* II4 G1 1 /* G special option - how to order: 430.x with differential pressure gauge 5 without differential pressure gauge For example: 430. without differential pressure gauge = Drain valves, see individual brochures 7 page and 3

17 Activated-Charcoal-Filters A VMA Activated-charcoal-filters for the adsorption of liquid vapours. We recommend that a micro-filter M is fitted upstream in all cases where dried air is not used. Application. Food industry, packing industry, beverage industry, air for breathing, pressure chambers, medicinal technology, dental technology. Efficiency Residual oil content 0,005 ppm. Flow direction from inside to outside. Structure Technical Data 1. Activated-charcoal layer.. Filtration layer. 3. Support sheath, perforated stainless steel. 4. End caps aluminium. Mode of operation. The pre-cleaned compressed air (from a dryer, micro-filter or microfilter with pre-filter) first flows through the activated-charcoal layer. The thickness of this layer ensures a sufficient contact time for the adsorption of liquid vapours. Any carried-over activated-charcoal particles are retained in the outer filter layer. In order to ensure a long service life for the filter, the compressed air which enters the activated-charcoal filter should not contain any solid or liquid contamination. Cleaning or regeneration is not possible. The filter elements should be replaced at the latest after about 000 hours of operation. Max.operating pressure 1 bar Operating temperature +5 C to +0 C Mounting position vertical Direction of flow arrow Connection thread G 1 /4 to G (see table) Differential pressure gauge 0 to bar (0 to 9 psi) Residual oil content 0,005 ppm Activated-Charcoal-Filters Without differential pressure gauge but with manually-operated drain valve Size Thread Unit Element I1 G 1 /4* G 3 /* G 1 /* I G 1 /* G 3 / II1 G 3 /4* G1* II G1* G1 1 /4* II3 G1 1 /4* G1 1 /* II4 G1 1 /* G Rates of flow *Size Thread W Q** I1 G 1 /4*, G 3 /*, G 1 /* 30 (500) I G 1 /*, G 3 /4 0 (00) II1 G 3 /4, G1 90 (1500) II G1, G1 1 /4 10 (7) II3 G1 1 /4, G1 1 / 50 (417) II4 G1 1 /, G 400 (7) ** Rates of flow in Nm³/h (Nl/min) measured at p1= bar and p=0,1 bar. Compressed Air Conditioning VMA Dimensions Size Thread Unit Dimensions [mm] Mounting Weight W A B C E F G*** J K L [g] I1 G 1 /4*, G 3 /*, G 1 /* , M 190 I G 1 /*, G 3 / , M 090 II1 G 3 /4*, G1* M 4590 II G1*, G1 1 /4* M 5090 II3 G1 1 /4*,G1 1 /* M 5490 II4 G1 1 /*,G M 190 ***Space required to change element. Drain valves, see individual brochures 7 page and 3 * Inlet and outlet reduced 5

18 Compressed Air Conditioning Combinations / Accessories VMA Combinations (will be supplied as single components with connectors) Pre-filter / micro-filter (V-M) Micro-filter / activated-charcoal-filter (M-A) Pre-filter / micro-filter / activated-charcoal-filter (V-M-A) Size Thread V-M M-A V-M-A I1 G 1 /4* G 3 /* G 1 /* I G 1 /* G 3 / II1 G 3 /4* G1* II G1* G1 1 /4* II3 G1 1 /4* G1 1 /* II4 G1 1 /* G special option - how to order: 43.x with differential pressure gauge 5 without differential pressure gauge For example: 43. without differential pressure gauge = 43.5 Accessories Connectors for sizes I and II for flange connection of two units. Kit consists of one sealing ring and four tapered sleeves, screws and nuts. Two kits are required for the flange connection of three units. Kit for bracket mounting for mounting on vertical surfaces. Consists of a mounting bracket and two screws to secure this to the unit, at the front or rear as desired. Size I Size II Connectors - Kit Bracket mounting - Kit Special wrench Special wrench (without picture) for dismounting the bowls. Main spare parts Differential pressure gauges for all filters. Two-part scale 0 to bar (0 to 9 psi). Green zone 0 to 0, bar, red zone 0, to bar. Complete with mounting components for flange mounting ( screws, seals). Differential pressure gauge Rates of flow / Dimensions **Rates of flow in Nm³/h (Nl/min) measured at p1= bar and p=0,1 bar. Size Thread Rates of flow Installation length [A] Q** V-M / M-A V-M-A I 1 G 1 /4*, G 3 /*, G 1 /* 30 (500) I G 1 /*, G 3 /4 0 (00) 1 49 II1 G 3 /4*, G1* 90 (1500) II G1*, G1 1 /4* 10 (7) II3 G1 1 /4*, G1 1 /* 50 (417) II4 G1 1 /*, G 400 (7) For further technical data, see individual units. Drain valves, see individual brochures 7 page and 3. * Inlet and outlet reduced

19 Service units VMA Service units Air preparation by means of Pre-Microfilter with regulator for measurement devices. Flow rate at 1 bar ( p 0, bar) 00 Nl/min. Article Order-No. Combination G 1 /4 (Pre Microfilter Regulator) without differential pressure gauge, with automatic drain valves, Bracket mounting inclusive, Regulator with gauge (range 0,5-3 bar) adjusted at 1 bar. Combination G 1 /4 (Pre Microfilter Regulator) with differential pressure gauge for microfilter, with automatic drain valves, Bracket mounting inclusive, Regulator with gauge (range 0,5-3 bar) adjusted at 1 bar. Compressed Air Conditioning VMA 7

20 Compressed Air Conditioning microair VMA Filter-regulating station for paint-spraying Air quality according to ISO Class 1 Multi-stage compressed air preparation system with high-quality filter elements (pre-filter, micro-filter and, if needed, activated carbon-filter) for optimal paint results, avoiding (rendering unnecessary) costly retouching work and preventing operational failure. Removes contamination such as HO, CO, CO, hydrocarbons and dust particles. High flow-rate (3000Nl/min) with differential pressure gauge as an individual indicator of the degree of contamination. Provides optimal economic efficiency, service and safety. Technical Data Thread G 1 / Primary pressure 1 bar Temperature range +5 C bis +0 C Flow rate 3000 Nl/min Washers NBR Materials Housing Al, CuZN39Pb3 Distributor, bowl Plastic (coated) Additional applications: Sand blasting Chemical industry Synthetics industry Production of paints and varnishes Packaging industry Technical specification subject to prior change Stage One - Pre-filter with Automatic Drain Valve Finely sintered bronze filter, 5µm filtration, for filtering solids and liquids, filtration efficiency 99%, (reusable after washing) Stage Two - Pressure Reducer gauge with solvent resistant glass protecting panel Independent of primary pressure with increased precision, without air consumption, regulates the desired operating pressure from 0,5 to bar. Stage Three - Micro filter Multi-layered deep-bed filter with three-dimensional filtration by borosilicate fibrous web with high-capacity dirt-absorption. For fine filtration of solid particles in compressed air and oil-water aerosols up to a residual oil content of 0,01mg/m³. Chemically and biologically inactive, water-resistant. Stainless steel protective case and and aluminium cover. Filtration efficiency 99,9999% at 0,01µm Tested and approved according to LPV (Fraunhofer Instititute) Article Number Unit Filter regulating station with ball valves (G 3 /) 439. Filter regulating station with couplings DN 7, Bracket mounted Supplementary element: activated carbon filter + distributor block with two outlets can be connected to 439. and to with double nipple Stage Four - activated carbon filter Breathing-air quality according to DIN 31 with significantly less contamination than the surrounding air. Multi-layered activated carbon for the absorption of vaporized liquids and hydrocarbons (oil-aerosols, odours). Residual oil content 0,005 ppm. Activated carbon filter + distributor with couplings DN 7, Main spare parts Pre-filter element 49-0 Micro-filter element 430- Activated-charcoal-filter element 431- Pressure gauge Ø 50 vertical, 0-1 bar Pressure gauge Ø 3 horizontal, 0-1 bar 9

21 List of Contents STANDARD Filters Small, Medium Compact, Large, Max 3 Super 4 Filters - 40 bar I, II, Super 5 Filters - 0 bar II Micro-Filters Small 7 Medium, Large Micro-Filters - 40 bar I, II 9 Micro-Filters - 0 bar II Pressure Regulators Small, Intermediate, Medium 11 Compact, Large, Max 1 Super 13 Pressure Regulators - 0 bar 14 Pressure Line Regulator 15 Up To 50 bar Outlet Pressure Compressed Air Conditioning 3 3 standard Pressure Regulators Brass Small, Medium 1 Pressure Regulator With 17 Internal Gauge In Setting Knob Precision Pressure Regulators 1 Lubricators Small, Medium 19 Compact, Large, Max 0 Super 1 Small Lubricator For Air Pressure Tools Filter Pressure Regulators Small, Medium 3 Two-Piece Maintenance Units Small. Medium 4 Three-Piece Maintenance Units Small, Medium 5 Compact, Large, Max Super 7 Water Pressure Regulator

22 Compressed Air Conditioning 3 Filters STANDARD Compressed air filters serve to remove impurities (condensation water, pipe scaling, rust particles) from the air in the work place. The cleansing is done in two stages by means of cycloning (condensation) and sintering filters (solid contamination). Port sizes G 1 / to G 1 /. Technical Data Small Medium Nominal rates of flow* 50 Nl/min 470 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 5 cm³ 0cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Nominal pressure (housing) PN 5 PN 5 Material Seals Housing Filter element Plastic bowl * measured at p1= bar and p=1 bar. Filters NBR zinc alloy sintered bronze polycarbonate Size G 1 / G 1 /4 G 3 / G 1 / with plastic bowl and manually-operated drain valve Small 3.1* 3.* Medium * 3.3 with plastic bowl and semi-automatic drain valve Small 3.51* 3.5* Medium * 3.53 with plastic bowl and external-automatic drain valve A (max. 1 bar) Small 370.1* 370.* Medium * Accessories Small Medium Bracket mounting Bowl protection for plastic bowl - with bowl ring Dimensions [mm] Size Small Medium Port G 1 /*,G 1 /4*,G 3 / G 3 /* G 1 / A B C D** ** -semi-automatic drain valve + mm -external-automatic drain valve +90 mm special option - how to order: 3.1 x M metal bowl S bowl protection For example: 3.1 with bowl protection = 3.1 S Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring Main spare parts Small Medium Plastic bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring Sealing ring - for all bowls Filter element - 40µm (mounted) µm Rates of flow p [bar] Small G 3 / p [bar] Medium G 1 / Drain valves, see individual brochures * Inlet and outlet reduced

23 Filters STANDARD 3 Compressed air filters serve to remove impurities (condensation water, pipe scaling, rust particles) from the air in the work place. The cleansing is done in two stages by means of cycloning (condensation) and sintering filters (solid contamination). Port sizes G 3 /4 to G 1 1 /. Technical Data Compact Large Max Nominal rates of flow* 700 Nl/min 000 Nl/min 1500 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 0 cm³ 0 cm³ 0 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 0 DN 0 DN 5 Nominal pressure (housing) PN 5 Material Seals NBR Housing zinc alloy alu alloy aluminium Filter element sintered bronze Plastic bowl polycarbonate * measured at p1= bar and p=1 bar Filters Size G 3 /4 G 1 G 1 1 /4 G 1 1 / with plastic bowl and manually-operated drain valve Compact 405.3* Large 3.4* Max * with plastic bowl and semi-automatic drain valve Compact * Large 3.54* Max * with plastic bowl and external-automatic drain valve A (max. 1 bar) Compact 370.3* Large 370.4* Max * Accessories Compact Large Max Bracket mounting Bowl protection for plastic bowl - bowl protection bowl ring Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring Main spare parts Compact Large Max Plastic bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring Sealing ring - for all bowls Filter element - 40µm (mounted) µm Rates of flow Dimensions [mm] Size Compact Large Max Port G 3 /4*, G 1 G 3 /4*, G 1 G 1 1 /4*,G 1 1 / A B C D** ** -semi-automatic drain valve + mm -external-automatic drain valve +90 mm special option - how to order: x 3.49 M metal bowl S bowl protection For example: with bowl protection = S Compressed Air Conditioning 3 standard p [bar] 1 Compact p [bar] 1 Large p [bar] 1 Max Drain valves, see individual brochures 7-3 * Inlet and outlet reduced 3 3

24 Compressed Air Conditioning 3 Dimensions [mm] Size Super Port G 1 1 /* G A B C 4,5 4,5 D** ** -semi-automatic drain valve + mm -external-automatic drain valve +90 mm Filters STANDARD Compressed air filters serve to remove impurities (condensation water, pipe scaling, rust particles) from the air in the work place. The cleansing is done in two stages by means of cycloning (condensation) and sintering filters (solid contamination). Port sizes G 1 1 / to G. Technical Data Super Nominal rates of flow* 1530 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 500 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 50 Nominal pressure (housing) PN 5 Material Seals NBR Housing aluminium Filter element sintered bronze Plastic bowl polycarbonate * measured at p1= bar and p=0,5 bar Filters Size G 1 1 / G with plastic bowl and manually-operated drain valve Super 45.11* 45.1 with plastic bowl and semi-automatic drain valve Super * with plastic bowl and external-automatic drain valve A (max. 1 bar) Super 45.11* 45.1 Accessories Super Bracket mounting Bowl protection for plastic bowl - bowl protection bowl ring Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring 79- Main spare parts Super Plastic bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring 79- Sealing ring - for all bowls 97-9 Filter element - 40µm (mounted) µm Rates of flow p [bar] G special option - how to order: 45.1 x M metal bowl S bowl protection For example: 45.1 with metal bowl = 45.1 M Drain valves, see individual brochures * Inlet and outlet reduced

25 40 bar Filters STANDARD 3 Compressed air filters in modular design with condensation drain, manually operated. Filter element of sintered bronze. Body of aluminium (black anodized). Bowl of brass. Test certificate for pressure bowl included. Technical Data I II Super Nominal rates of flow* 0 Nl/min 000 Nl/min 1530 Nl/min Max. operating pressure 40 bar (PN 40) Operating temperature 0 C to +90 C Effective bowl volume 0 cm³ 0 cm³ 300 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 15 DN 0 DN 50 Material Seals NBR Housing aluminium Metal bowl brass Filter element sintered bronze * measured at p1= bar and p=0,5 bar 40 bar Filters Size G 3 / G 1 / G 3 /4 G 1 G 1 1 / G I * II * Super * Accessories Bracket mounting (for housing) Filter element - 40 µm (mounted) µm Double nipple I II Super Main spare parts I II Super - for connection with other units Compressed Air Conditioning 3 standard Rates of flow p [bar] G Dimensions [mm] Size I II Super Port G 3 /*,G 1 / G 3 /4*, G 1 G 1 1 /*, G A B 00 5 C 0 10 D E ,5 F G** **Space required to change element. * Inlet and outlet reduced 3 5

26 Compressed Air Conditioning 3 0 bar Filters STANDARD Compressed air filters in modular design with condensation drain, manually operated. Filter element of sintered bronze. Body of aluminium (black anodized). Bowl of brass. Test certificate for pressure bowl included. Technical Data Nominal rates of flow* 000 Nl/min Max. operating pressure 0 bar (PN 0) Operating temperature 0 C to +90 C Effective bowl volume 0 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 0 weight 3000 g Material Seals NBR Housing aluminium Metal bowl brass Filter element sintered bronze * measured at p1= bar and p=0,5 bar 0 bar Filters Size G 3 /4 G 1 II * Accessories Bracket mounting (for housing) 445- Main spare parts Filter element - 40 µm (mounted) µm 9-9 Double nipple - for connection with other units Dimensions [mm] Size II Port G 3 /4* G 1 A 0 B 00 C 0 D 9 0 E 30 F 40 G** 5 **Space required to change element. Rates of flow p [bar] G * Inlet and outlet reduced

27 Micro-Filters STANDARD 3 Microborosilicate air filters are suitable for use in all situations in which the required purity of the compressed air is especially high. As the second stage after the standard filter they remove almost without residue the smallest remaining particles of water, oil or dirt to 99,9999% (for 0,01 µm). Residual oil content 0,01ppm. Port size G 1 / to G 3 /. Technical Data Small Nominal rates of flow* 50 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume max. to Microfilterelement Mounting position vertical Direction of flow arrow Nominal width DN Nominal pressure (housing) PN 5 Material Seals NBR Housing zinc alloy Filter element borosilicate glass microfiber Plastic bowl polycarbonate * measured at p1= bar and p=0,5 bar Micro-Filters Size G 1 / G 1 /4 G 3 / with plastic bowl and manually-operated drain valve Small 403.1* 403.* with plastic bowl and semi-automatic drain valve Small * 403.5* with plastic bowl and add-on automatic drain valve A (max.1 bar) Small * 403.1* Accessories Small Bracket mounting 3-4 Bowl protection for plastic bowl - with bowl ring Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring 7-5 Main spare parts Small Plastic bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A Sealing ring - for all bowls 7- Micro-Filter element with seal - 0,01 µm (M x 1 Ø x ) Dimensions [mm] Size Small Port G 1 /* G 1 /4* G 3 / A B C D** ** -semi-automatic drain valve + mm -external-automatic drain valve +90 mm Compressed Air Conditioning 3 standard Rates of flow p [bar] G 3 / 1 4 special option - how to order: x M metal bowl S bowl protection For example: with bowl protection = S Drain valves, see individual brochures 7-3 * Inlet and outlet reduced 3 7

28 Compressed Air Conditioning 3 Micro-Filters STANDARD Microborosilicate air filters are suitable for use in all situations in which the required purity of the compressed air is especially high. As the second stage after the standard filter they remove almost without residue the smallest remaining particles of water, oil or dirt to 99,9999% (for 0,01 µm). Residual oil content 0,01ppm. Port size G 3 / to G 1. Technical Data Medium Large Nominal rates of flow* 000 Nl/min 4000 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume max. to Microfilterelement Mounting position vertical Direction of flow arrow Nominal width DN 15 DN 0 Nominal pressure (housing) PN 5 PN 5 Material Seals NBR Housing zinc alloy aluminium Filter element borosilicate glass microfiber Plastic bowl polycarbonate * measured at p1= bar and p=0,5 bar Micro-Filters Size G 3 / G 1 / G 3 /4 G 1 with plastic bowl and manually-operated drain valve Medium * Large * with plastic bowl and semi-automatic drain valve Medium * Large * with plastic bowl and external-automatic drain valve A (max. 1 bar) Medium * Large * Dimensions [mm] Size Medium Large Port G 3 /*, G 1 / G 3 /4*, G 1 A B C D** ** -semi-automatic drain valve + mm -external-automatic drain valve +90 mm Accessories Medium Large Bracket mounting Bowl protection for plastic bowl - bowl protection bowl ring Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A bowl ring Main spare parts Medium Large Plastic bowl with seal and - manually-operated drain valve ** - semi-automatic drain valve ** - external-automatic drain valve A ** - bowl ring Sealing ring - for all bowls Filter element with seal -0,01 µm (M 3 x 1 Ø 50 x 9) ,01 µm (M 35 x 1,5 Ø 75 x 15) ** without seal Rates of flow p [bar] Medium G 1 / p [bar] Large G1 special option - how to order: x 3 M metal bowl S bowl protection For example: with bowl protection = S Drain valves, see individual brochures 7-3 * Inlet and outlet reduced

29 40 bar Micro-Filters STANDARD 3 Compressed air filters in modular design with condensation drain, manually operated. Filter element of sintered bronze. Body of aluminium (black anodized). Bowl of brass. Test certificate for pressure bowl included. Micro-filters guarantee best possible quality with an effectiveness of 99,9999% based on 0,01µm. Residual oil content 0,01ppm. The filter element with a pore size lower than 0,01µm are of borosilicate filter with supporting casing made of stainless steel (VA) and foamed plastic cover. Flow passes from inside to outside. Replacement after months. Technical Data I II Nominal rates of flow* 000 Nl/min 330 Nl/min Max. operating pressure 40 bar (PN 40) Operating temperature 0 C to +90 C Effective bowl volume max. to Microfilterelement Mounting position vertical Direction of flow arrow Nominal width DN 15 DN 0 Material Seals NBR Housing aluminium Metal bowl brass Filter element borosilicate glass microfiber * measured at p1= bar and p=0,5 bar 40-bar Micro-Filters Size G 3 / G 1 / G 3 /4 G 1 I * II * Accessories Bracket mounting (for housing) I II Compressed Air Conditioning 3 standard Filter element - 0,01µm For maximum working life we recommend using a normal filter 40 bar as first stage. Rates of flow p [bar] G 1 / p [bar] G Dimensions [mm] Size I II Port G 3 /*, G 1 / G 3 /4*, G 1 A 0 B 00 C 0 D E F G** 50 5 **Space required to change element. * Inlet and outlet reduced 3 9

30 3 Compressed Air Conditioning 0 bar Micro-Filters STANDARD Compressed air filters in modular design with condensation drain, manually operated. Filter element of sintered bronze. Body of aluminium (black anodized). Bowl of brass. Test certificate for pressure bowl included. Technical Data Nominal rates of flow* 330 Nl/min Max. operating pressure 0 bar (PN 0) Operating temperature 0 C to +90 C Effective bowl volume max. to Microfilterelement Mounting position vertical Direction of flow arrow Nominal width DN 0 Material weight 3000 g Seals NBR Housing aluminium Metal bowl brass Filter element borosilicate glass microfiber * measured at p1= bar and p=0,5 bar 0 bar Micro-Filters Size G 3 /4 G 1 II 475.* Accessories Bracket mounting (for housing) 445- Main spare parts Filter element - 40 µm (mounted) µm 9-9 Double nipple - for connection with other units For maximum working life we recommend using a normal filter 0 bar as first stage. Dimensions [mm] Size II Port G 3 /4* G 1 A 140 B C 175 D 0 10 E 30 F 40 G** 5 **Space required to change element. Rates of flow p [bar] G * Inlet and outlet reduced

31 Pressure Regulators STANDARD 3 Pressure regulators (diaphragm type) keep the working pressure constant regardless of pressure fluctuations in the system and of air consumption, providing secondary air exhaust (relieving) and almost complete independence of primary pressure. Working pressure ranges from 0,5 to 3,, and 1 bar. Operation by means of a toggle or handwheel. Special models (for example, without secondary air exhaust) upon request. Gauge can be mounted on either side. Port sizes G 1 / to G 1 /. Important: Use of filter always recommended. Technical Data Small Intermediate Medium Nominal rates of flow* 00 Nl/min 000 Nl/min 70 Nl/min Max. inlet pressure (P1) 5 bar (PN 5) Operating temperature - C to +90 C Mounting position any Direction of flow arrow Nominal width DN DN DN 15 Dependence upon < 3% < % < % supply pressure Reversing control hysteresis Material Diaphragm/Seals Housing * measured at p1= bar, p= bar and p=1 bar Pressure Regulators 0,5 - bar ~ 1 bar NBR zinc alloy Size G 1 / G 1 /4 G 3 / G 1 / Small * 33.33* Intermediate 0.313* 0.33* Medium * 0.33 special option - how to order: 33.xxx Accessories 1 0,5 3 bar 0,5 bar 3 0,5 bar operating pressure range 4 0,5 1 bar thread handwheel with pressure gauge 3 toggle with pressure gauge 4 handwheel without pressure gauge 5 toggle without pressure gauge For example: but without pressure gauge and 0,5 1 bar = Small Intermediate Medium Bracket mounting Panel mounting Panel thread M 14 x 1 M 0 x 1,5 M x 1 Rates of flow p [bar] Small G 1 /4 1 4 p1=p+ bar Compressed Air Conditioning 3 standard Main spare parts Small Intermediate Medium Pressure gauge Ø 50 Ø 3 Ø / bar / bar / 1 bar / 5 bar Valve complete with stem Diaphragm complete p [bar] Intermediate G 3 / Dimensions [mm] Size Small Intermediate Medium Port G 1 /*, G 1 /4*, G 3 / G 1 /*, G 1 /4*, G 3 / G 3 /*, G 1 / A C D E p [bar] Medium G 1 / * Inlet and outlet reduced 3 11

32 3 Pressure Regulators STANDARD Pressure regulators (diaphragm type) keep the working pressure constant regardless of pressure fluctuations in the system and of air consumption, providing secondary air exhaust (relieving) and almost complete independence of primary pressure. Working pressure ranges from 0,5 to 3,,, 1 and 5 bar. Operation by means of a toggle or handwheel (size Large + Max for 1 and 5 bar with hexagon screw sw 19. Special models (for example, without secondary air exhaust) upon request. Gauge can be mounted on either side. Port sizes G 3 /4 to G 1 1 /. Important: Use of filter always recommended. Compressed Air Conditioning Dimensions [mm] Size Compact Large Max Port G 3 /4*, G 1 G 3 /4*, G 1 G 1 1 /4*, G 1 1 / A B C D E F G Rates of flow 1 4 p [bar] Compact p1=p+ bar 1 Technical Data Compact Large Max Nominal rates of flow* 5330 Nl/min 730 Nl/min 110 Nl/min Max. inlet pressure (P1) 5 bar (PN 5) 40 bar (PN 40) 40 bar (PN 40) Operating temperature - C to +90 C Mounting position any Direction of flow arrow Nominal width DN 0 DN 0 DN 5 Dependence upon < 3% < 1,5% < 1,5% supply pressure Reversing control hysteresis ~ 1 bar Material Diaphragm/Seals NBR Housing zinc alloy brass brass * measured at p1= bar, p= bar and p=1 bar 4 Pressure Regulators 0,5 - bar Size G 3 /4 G 1 G 1 1 /4 G 1 1 / Compact 40.3* Large 0.33* Max * special option - how to order: 0.xxx 1 0,5 3 bar 0,5 bar 3 0,5 bar operating pressure range 4 0,5 1 bar 5 0,5 5 bar (not size Compact) thread handwheel with pressure gauge (only Compact to bar) 3 toggle with pressure gauge (to bar) 4 handwheel without pressure gauge (only Compact to bar) 5 toggle without pressure gauge (Large + Max to bar) toggle without pressure gauge (only Compact) For example: but without pressure gauge and 0,5 5 bar = Accessories Compact Large Max Bracket mounting Panel mounting Panel thread M x 1,5 Main spare parts Pressure gauge Ø 3 Ø 3 Ø / bar / bar /1 bar /5 bar /40 bar Valve complete with stem Diaphragm complete p [bar] Large Compact Large Max 1 4 p [bar] Max * Inlet and outlet reduced

33 Pressure Regulators STANDARD 3 Pressure regulator (diaphragm type) with servomechanism. Port sizes G 1 1 / to G. Secondary air exhaust (relieving) and almost complete independence of primary pressure are provided. Working pressure ranges: 0,5 to,, 1 and 5 bar. Two gauges (inlet and outlet pressure) can be mounted on either side. Bracket mounting upon request. Important: Use of filter always recommended. Technical Data Pressure Regulators 0,5 - bar Size G 1 1 / G Super * special option - how to order: 417.xxxx Super Nominal rates of flow* 5000 Nl/min Max. inlet pressure (P1) 40 bar (PN 40) Outlet pressure range* (P) 0,5 to,, 1 and 5 bar Operating temperature - C to +90 C Mounting position any Direction of flow arrow Nominal width DN 50 Dependence upon supply pressure < 1 % Reversing control hysteresis ~ 0,5 bar Material Diaphragm/Seals NBR Housing alu alloy * measured at p1= bar, p= bar and p=1 bar 0,5 bar 3 0,5 bar 4 0,5 1 bar operating pressure range 5 0,5 5 bar thread with pressure gauge 4 without pressure gauge Compressed Air Conditioning 3 standard For example: but without pressure gauge and 0,5 1 bar = Accessories Super Bracket mounting 417/47 Main spare parts Super Pressure gauge, horizontal Ø 3 display range 0 - bar bar bar bar bar 1 old Model new Model ** two diaphragm one diaphragm Seal set (incl. Valves complete) Valve complete with stem Diaphragm complete ** picture with one diaphragm (new Model) Dimensions [mm] Size Super Port G 1 1 /* G A 10 C 7 7 D Rates of flow p1=p+ bar p [bar] Super G * Inlet and outlet reduced 3 13

34 Compressed Air Conditioning 3 0 bar Pressure Regulator STANDARD Pressure regulator (piston type). Port sizes G 1 to G 1 1 /4. Secondary air exhaust (relieving) and almost complete independence of primary pressure are provided. Working pressure ranges: 0,5 to 1,, 35 and 50 bar. Gauge can be mounted on either side. Bracket mounting upon request. Important: Use of filter always recommended. Technical Data Pressure Regulators 0,5-50 bar Size G 1 G 1 1 /4 Super special option - how to order: 30.xxxx High Pressure Regulator Nominal rates of flow* 5000 Nl/min Max. inlet pressure (P1) 0 bar (PN 0) Outlet pressure range* (P) 0,5 to 1,, 35 and 50 bar Operating temperature - C to +90 C Mounting position any Direction of flow arrow Material Housing brass * measured at p1=0 bar, p= bar and p=4 bar 3 0,5 1 bar 4 1,0 bar 5,0 35 bar operating pressure range 3,0 50 bar thread (9 = G 1, = G 1 1 /4) 3 with pressure gauge 5 without pressure gauge For example: but without pressure gauge and 0,5 bar = Dimensions [mm] Size Accessories Bracket mounting steel Main spare parts Valve complete with stem 30- A 11 C 51 D 0 F 0 G

35 Pressure Line Regulator STANDARD Pressure line regulator for a maximum inlet pressure of 00 bars. Suitable for compressed air, nitrogen and other neutral compact gases. Technical Data Nominal rates of flow 50 bar = 500 Nl/min 0 bar = 700 Nl/min 150 bar = 900 Nl/min G 1 /4 female thread on both sides Ø 3, 0-00 bar Ø 3, 0-50 bar, 0 bar, 00 bar Size Port Gauge inlet Gauge outlet Max. inlet pressure (P1) 00 bar (PN 00) Operating temperature - C bis +90 C Outlet pressure range (P) 1 bis 50 bar, 0 bar, 00 bar Mounting position any Direction of flow right to left Nominal width DN 3 Over-pressure protection non relieving Adjustment toggle (50 bar - handwheel) Wight 00 g Material Seals NBR Housing brass Pressure Line Regulator economy up to 150 bar outlet pressure Pressure range G 1 /4 50 bar bar bar 10.4 Compressed Air Conditioning 3 3 standard Dimensions [mm] Size Port G 1 /4 A 150 B 15 C 130 D 10 E 130 G G 1 /4 3 15

36 Compressed Air Conditioning Pressure Regulator Brass STANDARD Pressure regulators (diaphragm type). Port size G 1 /4 and G 1 /. Secondary air exhaust (relieving) and almost complete independence of primary pressure. Working pressure ranges 0,5 to 3,,, 1 and 5 bar. Adjustment by means of a locknut. Gauge can be mounted on either side. Panel mounting or bracket mounting upon request. Important: Use of filter always recommended. Technical Data Small Medium Nominal rates of flow* 430 Nl/min 150 Nl/min Max. inlet pressure (P1) 40 bar (PN 40) Operating temperature - C to +90 C Outlet pressure range (P) 0,5 to 3,,, 1 and 5 bar Mounting position any Direction of flow arrow Nominal width DN DN 1 Dependence upon supply pressure < % < 4 % Reversing control hysteresis ~ 1 bar Material Diaphragm/Seals NBR Housing brass * measured at p1= bar, p= bar and p=1 bar Pressure Regulators Brass 0,5 - bar Size G 1 /4 G 1 / Small.33 - Medium special option - how to order: 74.xxx 1 0,5 3 bar 0,5 bar 3 0,5 bar operating pressure range 4 0,5 1 bar 5 0,5 5 bar (not size Small) thread 3 with pressure gauge (Model ) (not at 5 bar) with pressure gauge (Model 74) 4 without pressure gauge Dimensions [mm] Size Small Medium Port G 1 /4 G 1 / A 45 7 C 3 30 D E 35 5 Rates of flow p [bar] p [bar] Small Medium p1=p+ bar For example: 74.3 but without pressure gauge and 0,5 1 bar = Accessories Small Medium Bracket mounting Panel mounting Panel thread M 0 x 1,5 M x 1,5 Main spare parts Small Medium Pressure gauge Ø 40 Ø bar bar bar bar bar - 17 Valve complete with stem Diaphragm complete 0-3 bar bar bar

37 Pressure Regulator With Internal Gauge in Setting Knob STANDARD Pressure regulators (diaphragm type), ideal for panel installation. Port size G 3 /. Secondary air exhaust (relieving) and almost complete independence of primary pressure. Working pressure ranges from 0,5 to 3,, and 1 bar. Gauge integrated in setting handwheel. Panel mounting possible if desired. Important: Use of filter always recommended. Technical Data Nominal rates of flow* 00 Nl/min Max. inlet pressure (P1) 5 bar (PN 5) Operating temperature - C to +90 C Outlet pressure range (P) 0,5 to 3,, and 1 bar Mounting position any Direction of flow arrow Nominal width DN Dependence upon supply pressure < 3 % Reversing control hysteresis ~ 1 bar Material Diaphragm/Seals NBR Housing zinc alloy and aluminium * measured at p1= bar, p= bar and p=1 bar Pressure Regulators With Internal Gauge in Setting Knob 0,5 - bar Size G 3 / I special option - how to order: 37.xxx 1 0,5 3 bar 0,5 bar 3 0,5 bar 4 0,5 1 bar operating pressure range I Compressed Air Conditioning 3 3 standard For example: but 0,5 1 bar = Accessories I Panel mounting Main spare parts Pressure gauge, horizontal Ø bar M x bar M x bar M x bar M x 1 7 Valve complete with stem Diaphragm complete 37- I Dimensions [mm] Size I Port G 3 / A 54 B 0 C 115 D 145 E 4 F 5 Rates of flow p1=p+ bar p [bar] G 3 /

38 Compressed Air Conditioning 3 Precision Pressure Regulators STANDARD Pressure regulators (diaphragm type) with low operating air consumption. Port sizes G 1 /4. Secondary air exhaust (relieving) practically without hysteresis. Working pressure ranges 0,1 to bar. Gauge can be mounted on either side. Setting handwheel with locknut. Panel mounting or bracket mounting possible, if desired. Important: Use of filter always recommended. Technical Data Nominal rates of flow* 500 Nl/min Max. inlet pressure (P1) bar (PN ) Operating temperature - C to +0 C Outlet pressure range (P) 0,1 to bar Mounting position any Direction of flow arrow Nominal width DN 4 Dependence upon supply pressure < 3 % Reversing control hysteresis < 0,1 bar Air consumption <,5 l/min Material Diaphragm/Seals NBR Housing zinc alloy * measured from 0,5 - bar, p=1 bar Precision Pressure Regulators 0,1 - bar Size G 1 /4 I 435. special option - how to order: 435.x with pressure gauge 4 without pressure gauge For example: 435. but without pressure gauge = Accessories I I Dimensions [mm] Size I Port G 1 /4 A C 34 D 13 E 41 F 0 G 5 Bracket mounting 0-13 Panel mounting Panel thread M x 1 Main spare parts Pressure gauge (fine scale) Ø bar 57 Valve complete with stem Diaphragm complete I 3 1 * Inlet and outlet reduced

39 Lubricators STANDARD Lubricators add a fine oil fog to the compressed air, this effecting a constant and reliable lubrication of pneumatically controlled compressed air tools, valves and cylinders etc.. Refilling oil while under pressure is possible. Needle valve for oil adjustment with high drop constancy for long periods of time. Also available with metal sight dome. Port sizes G 1 / to G 1 /. Technical Data Small Medium Nominal rates of flow* 110 Nl/min 4330 Nl/min Min. flow rate** 47 Nl/min 117 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 40 cm³ 135 cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Nominal pressure (housing) PN 5 Material Seals Housing Plastic bowl * measured at p1= bar and p=1 bar ** Oil delivery droplets/min at bar Recommended oil see page NBR zinc alloy polycarbonate Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Lubricators with plastic bowl Size G 1 / G 1 /4 G 3 / G 1 / Compressed Air Conditioning 3 3 standard Small 37.01* 37.0* Medium * Accessories Small Medium Bracket mounting Bowl protection for plastic bowl - with bowl ring Metal bowl with seal - metal bowl bowl ring Sight dome, metal - Kit Main spare parts Small Medium Dimensions [mm] Size Small Medium Port G 1 /*, G 1 /4*, G 3 / G 3 /*, G 1 / A B C D Plastic bowl with seal - plastic bowl bowl ring Sealing ring - for all bowls Sight dome, plastic - Kit Rates of flow p [bar] Small G 3 / p [bar] Medium G 1 / special option - how to order: x M metal bowl S bowl protection For example: with bowl protection = S * Inlet and outlet reduced 3 19

40 Compressed Air Conditioning 3 Lubricators STANDARD Lubricators add a fine oil fog to the compressed air, this effecting a constant and reliable lubrication of pneumatically controlled compressed air tools, valves and cylinders etc.. Refilling oil while under pressure is possible. Needle valve for oil adjustment with high drop constancy for long periods of time. Also available with metal sight dome. Port sizes G 3 /4 to G 1 1 /. Technical Data Compact Large Max Nominal rates of flow* 330 Nl/min 7330 Nl/min 730 Nl/min Min. flow rate** 117 Nl/min 17 Nl/min 17 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 135 cm³ 30 cm³ 30 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 0 DN 0 DN 5 Nominal pressure (housing) PN 5 Material Seals NBR Housing zinc alloy aluminium aluminium Plastic bowl polycarbonate * measured at p1= bar and p=1 bar ** Oil delivery droplets/min at bar Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Lubricators with plastic bowl Size G 3 /4 G 1 G 1 1 /4 G 1 1 / Compact * Large * Max * Accessories Compact Large Max Dimensions [mm] Size Compact Large Max Port G 3 /4*, G 1 G 3 /4*, G 1 G1 1 /4*,G 1 1 / A B C D special option - how to order: x Rates of flow 1 4 p [bar] M metal bowl S bowl protection For example: with metal bowl = M Compact 1 4 Bracket mounting Bowl protection for plastic bowl - bowl protection bowl ring Metal bowl with seal - metal bowl bowl ring Sight dome, metal - Kit 37-7** Main spare parts Plastic bowl with seal - plastic bowl bowl ring Sealing rin - for all bowls Sight dome, plastic - Kit ** mounting p [bar] Large Compact Large Max 1 4 p [bar] Max * Inlet and outlet reduced

41 Lubricators STANDARD Lubricators add a fine oil fog to the compressed air, this effecting a constant and reliable lubrication of pneumatically controlled compressed air tools, valves and cylinders etc.. Refilling oil while under pressure is possible. Needle valve for oil adjustment with high drop constancy for long periods of time. Also available with metal sight dome. Port sizes G 1 1 / to G. Technical Data Super Nominal rates of flow* Nl/min Min. flow rate** 170 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 00 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 50 Nominal pressure (housing) PN 5 Material Seals NBR Housing aluminium Plastic bowl polycarbonate * measured at p1= bar and p=0,5 bar ** Oil delivery droplets/min at bar Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Lubricators with plastic bowl Size G 1 1 / G Compressed Air Conditioning 3 3 standard Super * Accessories Bracket mounting Bowl protection for plastic bowl - bowl protection bowl ring Metal bowl with seal and - metal bowl bowl ring 79- Sight dome, plastic - Kit Main spare parts Super Super Plastic bowl with seal - plastic bowl bowl ring 79- Sealing ring - for all bowls 79-9 Sight dome, metal - Kit 43-5 Dimensions [mm] Size Super Port G 1 1 /* G A B C 0 0 D special option - how to order: x M metal bowl S bowl protection For example: but with metal bowl = M Rates of flow p [bar] Super G * Inlet and outlet reduced 3 3

42 Compressed Air Conditioning 3 Small Lubricator For Air Pressure Tools STANDARD Lubricators (for standard oil fog lubrication) to be mounted on compressed air tools that are used intermittently. Port sizes G 3 / (with reduction G 1 /4). Fixed adjustment of oil dosage. Oil suction should be mounted opposite the filling screw, at the lowest point. Technical Data Max. operating pressure (P1) bar (PN ) Operating temperature 0 C to +50 C Mounting position oil suction at lowest point Direction of flow any Effective bowl volume 1 cm³ Nominal width DN Material Seals NBR Housing aluminium Plastic bowl polycarbonate Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approximately to 3 cst at 40 C. Oil dosage The permanently set dosage is about 0,4 cm 3 per 0 working strokes. After opening the filling screw the regulating screw can be seen. It is openened by 1 / turn and secured. Fog-Lubricators with plastic bowl Size G 1 /4 G 3 / I 317.1* suction valve Main spare parts Screw complete Dimensions [mm] Size I Port G 1 /4* G 3 / A B 7 0 C 3 * Inlet and outlet reduced

43 Filter Pressure Regulators STANDARD Compressed air filter and pressure regulator combined in one piece of equipment. The purified compressed air is kept at constant pressure regardless of fluctuations in the system or in the air consumption. This equipment provides secondary air exhaust (relieving) and almost complete independence of primary pressure. Diaphragm regulator with working pressure ranges from 0,5 to, or 1 bar. Operation by toggle or handwheel. Special models also available (for example without air exhaust) upon request. Gauge can be mounted on the front or back. Port sizes G 1 / to G 1 /. Technical Data Small Medium Nominal rates of flow* 9 Nl/min 0 Nl/min Max. inlet pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume 5 cm³ 0 cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Nominal pressure (housing) PN 5 Dependence upon supply pressure < 3% < % Reversing control hysteresis Material Seals Housing Plastic bowl Filter element * measured at p1= bar, p= bar and p=1 bar Filter Pressure Regulators 0,5 - bar ~ 1 bar NBR zinc alloy polycarbonate sintered bronze Size G 1 / G 1 /4 G 3 / G 1 / Small * 34.33* Medium * Accessories Small Medium Bracket mounting Bowl protection for plastic bowl - with bowl ring Compressed Air Conditioning 3 3 standard Metal bowl with seal and - manually-operated drain valve bowl ring Main spare parts Small Medium Plastic bowl with seal and - manually-operated drain valve bowl ring Sealing ring - for all bowls Pressure Gauge Ø 50 Ø / bar / bar / 1 bar / 5 bar 9 1 Valve complete with stem Diaphragm complete Filter element - 40µm (mounted) µm Rates of flow 1 4 p [bar] Small G 3 / p1=p+ bar 1 4 p [bar] Medium G 1 / Dimensions [mm] Size Small Medium Port G 1 /*, G 1 /4*, G 3 / G 3 /*, G 1 / A B C D E special option - how to order: 34.xxx x M - metal bowl S - bowl protection 1-0,5-3 bar - 0,5 - bar operating 3-0,5 - bar pressure range 4-0,5-1 bar - thread - handwheel with gauge 3 - toggle with gauge 4 - handwheel without gauge 5 - toggle without gauge For example: but without gauge, 0,5 - bar and metal bowl = M Drain valves, see individual brochures 7-3 * Inlet and outlet reduced 3 3

44 Compressed Air Conditioning 3 Two-Piece Maintenance Units STANDARD A maintenance unit consisting of a filter pressure regulator and lubricator with a double nipple. Can be combined with additional equipment to make other variations. Port sizes G 1 / to G 1 /. Technical Data Small Medium Nominal rates of flow* 50 Nl/min 130 Nl/min Min. flow rate** 50 Nl/min 117 Nl/min Max. inlet pressure plastic bowl/metal bowl 1 bar / 5 bar Operating temperature plastic bowl/metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume filter bowl/lubricator bowl 5 cm³/40 cm³ 0 cm³/135 cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Nominal pressure (housing) PN 5 Dependence upon supply pressure < 3% < % Reversing control hysteresis Material Diaphragm/Seals Housing Plastic bowl Filter element * measured at p1= bar, p= bar and p=1 bar ** Oil delivery droplets/min at bar Recommended oil see page ~ 1 bar NBR zinc alloy polycarbonate sintered bronze Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approximately to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Two-Piece Maintenance Units 0,5 - bar Size G 1 / G 1 /4 G 3 / G 1 / Rates of flow p1=p+ bar p [bar] Small G 3 / p [bar] Medium G 1 / Small 331.1* 331.* Medium * Accessories Bracket mounting Connector (double nipple) - G 1 / G 1 / G 3 / G 1 / special option - how to order: x M metal bowl S bowl protection For example: but with bowl protection = S Dimensions [mm] Size Small Medium Port G 1 /*,G 1 /4*, G 3 / G 3 /*, G 1 / A B C D E Small Medium Filter pressure regulator, see page Lubricators, see page 1 Drain valves, see individual brochures * Inlet and outlet reduced

45 Three-Piece Maintenance Units STANDARD Maintenance unit consisting of a filter, a pressure regulator and lubricator with a double nipple. Numerous variations are possible by combining with other pieces of equipment. Port sizes G 1 / to G 1 /. Technical Data Small Medium Nominal rates of flow* 500 Nl/min 130 Nl/min Min. flow rate** 50 Nl/min 117 Nl/min Max. inlet pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume filter bowl / lubricator bowl 5 cm³ / 40 cm³ 0 cm³ / 135 cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Nominal pressure (housing) PN 5 Dependence upon supply pressure < 3% < % Reversing control hysteresis Material Diaphragm/Seals Housing Plastic bowl Filter element * measured at p1= bar, p= bar and p=1 bar ** Oil delivery droplets/min at bar Recommended oil see page ~ 1 bar NBR zinc alloy polycarbonate sintered bronze Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approximately to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Three-Piece Maintenance Units 0,5 - bar Compressed Air Conditioning 3 3 standard Size G 1 / G 1 /4 G 3 / G 1 / Small 333.1* 333.* Medium * Accessories Bracket mounting Connector (double nipple) - G 1 / G 1 / G 3 / G 1 / special option - how to order: x M metal bowl S bowl protection For example: but with bowl protection = S Dimensions [mm] Size Small Medium Port G 1 /*, G 1 /4*, G 3 / G 3 /*, G 1 / A B C D E Small Medium Rates of flow p [bar] Small G 3 / 1 4 p1=p+ bar p [bar] Medium G 1 / Filter, see page Pressure regulator, see page 11 Lubricators, see page 1 Drain valves, see individual brochures 7-3 * Inlet and outlet reduced 3 5

46 Compressed Air Conditioning 3 Three-Piece Maintenance Units STANDARD Maintenance unit consisting of a filter, a pressure regulator and lubricator with a double nipple. Numerous variations are possible by combining with other pieces of equipment. Port sizes G 1 /4 to G 1 1 /. Technical Data Compact Large Max Nominal rates of flow* 5330 Nl/min 000 Nl/min 70 Nl/min Min. flow rate** 117 Nl/min 17 Nl/min 17 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume filter bowl / lubricator bowl 0 cm³/135 cm³ 0 cm³/30 cm³ 0 cm³/30 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 0 DN 0 DN 5 Nominal pressure (housing) PN 5 Dependence upon < % supply pressure Reversing control hysteresis ~ 1 bar Material Diaphragm/Seals NBR Housing Filter/Lubricator zinc alloy aluminium aluminium Pressure Regulator zinc alloy brass brass Filter element Plastic bowl * measured at p1= bar, p= bar and p=1 bar ** Oil delivery droplets/min at bar sintered bronze polycarbonate Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approximately to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Three-Piece Maintenance Units 0,5 - bar Size G 3 /4 G 1 G 1 1 /4 G 1 1 / Dimensions [mm] Size Compact Large Max Port G 3 /4*, G 1 G 3 /4*, G 1 G1 1 /4*, G1 1 / A B C D E Filter, see page 3 Pressure regulator, page 1 Lubricators, see page 19 Drain valves, see individual brochures 7-3 Compact 415.3* Large 334.4* Max * Accessories Bracket mounting (x to order) Connector (double nipple) - G 3 / G G 1 1 / special option - how to order: x M metal bowl S bowl protection For example: but with bowl protection = S Compact Large Max Rates of flow p1=p+ bar p [bar] 1 G1 Compact p [bar] 1 G1 Large p [bar] 1 G1 1 / Max * Inlet and outlet reduced

47 Three-Piece Maintenance Units STANDARD Maintenance unit consisting of a filter, a pressure regulator and lubricator with a double nipple. Numerous variations are possible by combining with other pieces of equipment. Port sizes G 1 1 / to G. Technical Data Super Nominal rates of flow* 110 Nl/min Min. flow rate** 17 Nl/min Max. operating pressure plastic bowl / metal bowl 1 bar / 5 bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume filter bowl / lubricator bowl 500 cm³ / 00 cm³ Mounting position vertical Direction of flow arrow Nominal width DN 50 Nominal pressure (housing) PN 5 Dependence upon < % supply pressure Reversing control hysteresis ~ 1 bar Material Diaphragm/Seals NBR Housing Filter/Lubricator aluminium Pressure Regulator alu alloy Filter element sintered bronze Plastic bowl polycarbonate * measured at p1= bar, p= bar and p=1 bar ** Oil delivery droplets/min at bar Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approximately to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Three-Piece Maintenance Units 0,5 - bar Compressed Air Conditioning 3 3 standard Size G 1 1 / G Super 45.11* 45.1 Accessories Bracket mounting (with bracket) 45-1 Connector (double nipple) Super - G special option - how to order: 45.1 x M metal bowl S bowl protection For example: 45.1 but with bowl protection = 45.1 S Dimensions [mm] Size Super Port G 1 1 /* G A B C 9 9 D Rates of flow p [bar] Super G 1 4 p1=p+ bar Filter, see page 4 Pressure regulator, see page 13 Lubricators, see page 0 Drain valves, see individual brochures 7-3 *Inlet and outlet reduced 3 7

48 Compressed Air Conditioning Water Pressure Regulator STANDARD Pressure regulators protect water installations against line pressures that are too high. When the specification are observed, these can also be applied in industrial and commercial sectors. Deviations in pressure are avoided during use and the water consumption is reduced. The pressure set at different primary pressures is maintained at a constant level. Distrurbing flow noises are reduced at the same time. Technical Data Small Medium Large Max Nominal rates of flow*,5 Nl/min 15 Nl/min 4 Nl/min 5 Nl/min Max. inlet pressure (P1) 40 bar (PN40) Operating temperature 0 C to +90 C mouting position any Nominal width DN 1 DN 0 DN 5 DN Material brass housing Regulation handwheel toggle Reversing control hysteresis ~ 1 bar Material Diaphragm/Seals NBR Housing brass * measured at p1= bar, p= bar and p=1 bar Water regulator pressure ranges [bar] 0,5-0,5-0,5-1 0,5-5 with pressure gauge Small G 1 / Medium G 1 / Large G Max G 1 1 / without pressure gauge Small G 1 / Medium G 1 / Large G Max G 1 1 / Dimensions [mm] Size Small Medium Large Max Port G 1 /4 G 1 / G 1 G 1 1 / A B C D E F G Size Small Medium Large Max Accessories Bracket mounting Panel mounting Panel thread M 0 x 1,5 M x 1,5 Main spare parts Pressure Gauge 0 - bar bar bar bar Valve complete Diaphragm complete * Inlet and outlet reduced

49 List of Contents VARIOBLOC Overview - 3 Filters Typ 4 4 Micro-Filters Typ Activated-Charcoal-Filters Typ 493 Filter Pressure Regulators Typ 40 7 Pressure Regulators Typ 41 Batterie Regulators Typ Lubricators Typ 43 Two-Piece Maintenance Units Typ 4 11 Three-Piece Maintenance Units Typ 49 1 Ball Valves Typ Compressed Air Conditioning 4 4 variobloc 3/-Way Starting Valve, Typ electrical Distributors Typ 4 15 Pneumatic Valve Typ 44 1 Fixing- and Connection Elements 17 Accessories and 1 Condensate Drain Valves all Sizes and Model Ranges

50 4 Facts Datas Advantages Compressed Air Conditioning M Safety acc. EN 93 M Modern industrial design M Robust metal housing (Zinc die casting with -fold surface protection) M Thread connection acc. Din with sealing surface (NPT as Option) M Bayonet fixing for the plastic and metal bowl M Retrofit metal bowl protection for the plastic bowl M Option semi and fully automatic drain valves M Two combinable connection possibilities (comfort - compact) M Comfort connection with adhesive o-rings M Integrated T-Bracket as connection module M Direct wall mounting M High stiffness / stability of the connection M Optimal regulation characteristics through roll diaphragms M Lubricator with enhanced flow rate and nebulisation 4

51 Module fixation with bracket angle (for regulator) or direct wall mounting ( screws) for all devices Thread connecting plate with adhesive sealing rings ( also available with bracket ) for assembly friendly installation in pipe - or hose systems Compressed Air Conditioning 4 4 variobloc Comfort blocking faster change of components or complete sets with connection module (sealing rings adhesive) Result: shorter assembling time (only size I). Compact connection with optional integrated T-Bracket 4 3

52 4 Filters Type 4 VARIOBLOC Compressed air filters serve to remove impurities (condensation water, pipe scaling, rust particles) from the air in the working place. The cleansing is done in two stages by means of cycloning (condensation) and PE-Filter-elements (solid contamination). Three opportunities of drain valves are available: manually-operated-, semi-automatic- or fully-automatic (internal- or external) drain valves. Compressed Air Conditioning Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 Nominal rates of flow* 0 Nl/min 000 Nl/min 300 Nl/min 3500 Nl/min Wideness of pores (filter) Pre-Pressure (p 1 ) max.** special option - how to order: 4.x x x x S M Plastic Bowl protection (not Size II) Metal bowl 1 40µm 5µm 40 µm (optionally: 5 µm) 1 bar / 0 bar with metal bowl Max. operating temperature 50 C / 0 C with metal bowl Volume of condensate 5 cm³ 5 cm³ Drain valve manually (opt.: semi-automatic, fully-automatic) Material Housing zinc alloy, Plastic bowl polycarbonate Weight 3 g 40 g * measured at bar pre-pressure (p 1 ) and p=1 bar ** with internal automatic drain valve between 1,0 and 1 bar. *** mounting plates with G 1 see page 17 External-automatic drain valve see page 1 Bowl/Option Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** Rates of flow p [bar] G 3 / 1 4 manually-operated drain valve 3 internal-automatic drain valve 5 semi-automatic drain valve external-automatic drain valve,,a Fixing- and assembly- possibilities see page 17 Accessories and main spare parts I II Filter element 40 µm Filter element 5 µm Plastic bowl with manually-operated drain valve Metal bowl with manually-operated drain valve Bowl protection Plastic bowl with protection cap p [bar] G 3 / Dimensions [mm] Thread A B C E F H J K ØL G 1 /4 and G 3 / ,5 4,4 G 1 / and G 3 / ,4 G 1*** ,4 Upon request: Cover private label Thread NPT 4 4

53 Micro-Filters Type 491 VARIOBLOC Microborosilicate air filters are suitable for use in all situations in which the required purity of the compressed air is especially high. As the second stage after the standard filter they remove almost without residue the smallest remaining particles of water, oil or dirt to 99,999% (for 0,01µm). Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1*** Nominal rates of flow* 370 Nl/min 40 Nl/min 00 Nl/min 10 Nl/min Particle separation** 99,999%, related to 0,01 µm Residual oil content 0,01 mg/m³ Air quality ISO Class 1: Dirt, Class 1: Oil Pre-Pressure (p 1 ) max. 1 bar / 0 bar with metal bowl Max. operating temperature 50 C / 0 C with metal bowl Volume of condensate cm³ 30 cm³ Drain valve manually (opt.: semi-automatic, fully-automatic) Material housing zinc alloy, plastic bowl polycarbonate Weight 3 g 70 g * measured at 7 bar pre-pressure (p 1 ) and p=0,1 bar ** Prefiltration necessary at 5 µm *** mounting plates with G 1 see page 17 External-automatic drain valve see page 1 special option - how to order: 491.x x x x S M Plastic Bowl protection (not Size II) Metal bowl 0 without 1 mechanical Indicator electrical Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** Bowl/Option Compressed Air Conditioning 4 4 variobloc manually-operated drain valve 5 semi-automatic drain valve external-automatic drain valve,,a Fixing- and assembly- possibilities see page 17 Accessories and main spare parts I II Filter element with seal Plastic bowl with manually-operated drain valve Metal bowl manually-operated drain valve Bowl protection Activated-charcoal-filters upon request Dimensions [mm] Thread A B C E F H J K ØL G 1 /4 and G 3 / ,5 4,4 G 1 / and G 3 / ,4 G 1*** ,4 Upon request: Cover Thread private label NPT Rates of flow p [bar] G 3 / 7,5 7,0,5,0 5,5 5,0 4, p [bar] G 3 /4 7,5 7,0,5,0 5,5 5,0 4,

54 4 Activated-Charcoal-Filters Type 493 VARIOBLOC Active-charcoal filters serve to remove oil vapours and other organic pollutants from pressurised air. The active-charcoal fibre (the adsorption capacity of which is sufficient for approx. 1,000 hours of operation) is positioned between two stainless-steel nettings. The air at the inflow opening should be dry and free of particles; this is why the prior attachment of a micro-filter is categorically recommended. Caution! Some hazardous substances are either not at all or only slightly adsorbent, therefore non-removable with active charcoal! Such substances are i.e., carbon dioxide, carbon monoxide, ammonia. Compressed Air Conditioning Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1** Nominal rates of flow* 00 Nl/min 00 Nl/min 100 Nl/min 1300 Nl/min Residual oil content 0,003 mg/m³ Air quality ISO Class 1: Dirt, Class 1: Oil Pre-Pressure (p 1 ) max. 1 bar / 0 bar with metal bowl Max. operating temperature 50 C / 0 C with metal bowl Material housing zinc alloy, plastic bowl polycarbonate Weight 30 g 900 g (1400 g**) * measured at 7 bar pre-pressure (p 1 ) and p=0, bar ** mounting plates with G 1 see page 17 special option - how to order: x x S M Plastic Bowl protection (not Size II) Metal bowl Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** 0 without drain valve Bowl/Option Fixing- and assembly- possibilities see page 17 Accessories and main spare parts I II Filter element with seal Plastic bowl Metal bowl Bowl protection Rates of flow p [bar] G 3 / 7,5 7,0,5,0 5,5 5,0 4, Dimensions [mm] Thread A B C E F H J K ØL G 1 /4 and G 3 / ,5 4,4 G 1 / and G 3 / ,4 G 1*** ,4 Upon request: Cover private label Thread NPT p [bar] G 3 /4 7,5 7,0,5,0 5,5 5,0 4,

55 Filter Pressure Regulators Type 40 VARIOBLOC Filter pressure regulators unique in space-saving model the functions of a filter and a regulator in one piece of equipment. (see single definitions) Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1*** Nominal rates of flow* 000 Nl/min 3000 Nl/min 5500 Nl/min 500 Nl/min Wideness of pores (filter) 40 µm (optionally: 5 µm) Pre-Pressure (p 1 ) max.** 1 bar / 0 bar with metal bowl Secondary pressure (p ) max. bar (optionally:, 1 bar) Max. operating temperature 50 C / 0 C with metal bowl Volume of condensate 5 cm³ 5 cm³ Drain valve manually (opt.: semi-automatic, fully-automatic) Material housing zinc alloy, plastic bowl polycarbonate Weight (without gauge) 40 g 1150 g * measured at bar pre-pressure (p 1 ), bar secondary pressure (p ) and p=1 bar after ISO 953. ** with internal-automatic drain valve between 1,0 and 1 bar *** mounting plates with G 1 see page 17 External-automatic drain valve see page 1 special option - how to order: 40.x x x x Bowl/Option Einstelldruck Plastic S Bowl protection bar - scale 0 - bar (not Size II) 3 bar - scale 0-1 bar M metal bowl 4 1 bar - scale 0-5 bar A lockable Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** manually-operated drain valve + gauge 3 internal-automatic drain valve + gauge 4 manually-operated drain valve without gauge 5 semi-automatic drain valve + gauge external-automatic drain valve,,a + gauge 7 internal-automatic drain valve without gauge external-automatic drain valve,,a without gauge 9 semi-automatic drain valve without gauge Fixing- and assembly- possibilities see page 17 Accessories and main spare parts I II Gauge scale 0 - bar Gauge scale 0-1 bar Gauge scale 0-5 bar Plastic bowl with manually operated drain valve Plastic bowl with bowl protection Filter insert 40µm Filter insert 5µm(reduced flow) Metal bowl with manually-operated drain valve Bowl protection Rates of flow p [bar] G 3 / p1 =bar Compressed Air Conditioning 4 4 variobloc Wear parts: Diaphragm compl. I II with gliding ring valve compl Upon request: Cover Thread private label NPT Advice: Pressure gauge (self-tightened) added loosely p [bar] G 3 /4 p1 =bar Dimensions [mm] Thread A B C ØD E F H I J K ØL M ØN V G 1 /4 and G 3 / M30x1, ,5 4, G 1 /4 G 1 / and G 3 / M4x1,5 1 5,4 50 G 1 /4 G 1*** M4x1,5 1 5,4 50 G 1 /4 4 7

56 Druckluftaufbereitung 4 Pressure Regulators Type 41 VARIOBLOC Pressure regulators (diaphragm type) of compact block design in two sizes. Facilities on both sides for flange mounting of further units. Panel mounting, direct mounting or bracket mounting on housing or cover. These units are, of course, fitted with a secondary exhaust (self-relieving) and are largely unaffected by fluctuations in primary pressure. Three pressure ranges are available, up to, or 1 bar; regulators are also available without pressure gauges. Simple locking of setting by pressing in handwheel. Version available with keylockable handwheel. Pressure gauge can be mounted on either side. Important: Use of filter always recommended. Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1*** Nominal rates of flow* 000 Nl/min 300 Nl/min 7000 Nl/min 000 Nl/min Pre-pressure (p 1 ) max. 5 bar Secondary pressure (p ) max. bar (opt., 1 bar) Max. operating temperature 50 C Material housing zinc alloy, diaphrman/seals NBR Weight (without gauge) 390 g 950 g (G 1 = 14 g) * measured at bar pre-pressure (p 1 ), bar secondary pressure (p ) and p = 1 bar after DIN ISO 953. *** mounting plates with G 1 see page 17 special option - how to order: 41.x x x x A lockable - Option bar - scale 0 - bar 3 bar - scale 0-1 bar 4 1 bar - scale 0-5 bar Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** adjusting pressure with gauge 4 without gauge Fixing- and assembly- possibilities see page 17 Rates of flow p [bar] G 3 / p1 = bar Accessories and main spare parts I II Gauge scale 0 - bar Gauge scale 0-1 bar Gauge scale 0-5 bar p [bar] G 3 /4 p1 =bar Wear parts: Diaphragm compl. I II with gliding ring valve compl Upon request: Cover Thread private label NPT Advice: Pressure gauge (self tightened) added loosely Dimensions [mm] Thread A B C ØD E F H I J K ØL M ØN V G 1 /4 and G 3 / M30x1, ,5 4, G 1 /4 G 1 / and G 3 / M4x1,5 1 5,4 50 G 1 /4 G 1*** M4x1,5 1 5,4 50 G 1 /4 4

57 Battery regulator Type 490 variobloc These kind of regulator are equipped with a continious pressure supply. The pressure inlet can be selected on left or right side, so that it can be used for a so called battery mounting. The attached regulators are offering independent and different pressure adjustments because the supply pressure is existing on both sides of the unit. (Connection No. 1). The working pressure (secondary pressure) which is kept almost constant regardless of pressure fluctuations (inlet pressure) in the system and air consumption, is available on the backside connection (No. ). The regulator(diaphragm type ) is fitted with a secondary exhaust (self-relieving) to reduce the working pressure without air extraction. Contamination and damage could be avoided if a filter of the model 4 is instaled. We recommend to use the units port size G 3 / as they have the higher flow capacity. Important: Use of filter always recommended. Technical Data Connection 1 G 1 /4 G 3 / Connection G 1 /4 Nominal rate of flow* Inlet pressure (P 1 ) max. Outlet pressure range (P ) max. 0 Nl/min 5 bar bar (opt., 1 bar) Operation temperature max. 50 C Material Housing zinc alloy Weight (without gauge) 390 g * measured from bar inlet pressure (P 1 ), bar outlet pressure (P ) and decrease of pressure p = 1 bar nach DIN ISO 953 special option - how to order: 490.x x x x A lockable - Option Compressed Air Conditioning 4 4 variobloc bar - Scala 0 - bar 3 bar - Scala 0-1 bar 4 1 bar - Scala 0-5 bar adjusting pressure BG I - G 1 /4 3 - G 3 / with gauge 4 without gauge Fixing- and assembly- possibilities see page 17 Rate of flow Accessories and main spare parts Gauge scale 0 - bar bar bar 745 Plug G 1 / (with female hexagon) G 3 / 447- Reduction G 3 / x G 1 /4 Main spare parts Diaphragm complete (with slip ring) 40-9 Conical nipple complete Important Gauge self sealing (enclosed) Upon request Cover private label Connection NPT P [bar] G 3 / P Dimensions [mm] Anschluss 1 A B C ØD E F I M ØN V / G 1 /4 und G 3 / M30x1, G 1 /4 4 9

58 Compressed Air Conditioning 4 Lubricators Type 43 VARIOBLOC Lubricators add a fine oil fog to the compressed air, this effecting a constant and reliable lubrication of pneumatically controlled compressed air tools, valves and cylinders etc... Refilling oil while under pressure is possible. Needle valve for oil adjustment with high drop constancy for long periods of time. Also available with metal sight dome. Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1*** Nominal rates of flow* 3400 Nl/min 4400 Nl/min 400 Nl/min 7500 Nl/min Pre-pressure (p 1 ) max. 1 bar / 0 bar with metal bowl Max. operating temperature 50 C Oil volume 50 cm³ 15 cm³ Lubricator function from 50 l/min from 150 l/min Sort of oil after DIN ISO VG 3 Weight 300 g 00 g (G 1 = 10 g) Material Housing zinc alloy, platic bowl polycarbonate * measured at bar pre-pressure (p 1 ), and p= 1 bar *** mounting plates with G 1 see page 17 special option - how to order: 43.x x x x S M Plastic Bowl protection (not Size II) Metal bowl Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** Normal-Lubricator 0 without drain valve 1 manually-operated drain valve Model Bowl/Option Fixing- and assembly- possibilities see page 17 Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Rates of flow p [bar] G 3 / 1 4 Accessories and main spare parts I II Oiler dome out of plastic Oiler dome out of metal Plastic bowl without drain valve Plastic bowl with protection cap Metal bowl without drain valve Metal bowl with manually-operated drain valve Bowl protection Upon request: Wear parts: p [bar] G 3 / Cover Thread private label NPT Dimensions [mm] Regulation insert 43-3 (only Size I) Thread A B C ØD E F H J K ØL G 1 /4 and G 3 / ,5 4,4 G 1 / and G 3 / ,4 G 1*** ,4 4

59 Two-Piece Maintenance Unit Type 4 VARIOBLOC The number of possible variations which can be created by the simple block-mounting of individual units to form air treatment units is naturally countless. We have listed some of the most frequently-used versions below. As regards filters, there are options for the bowls and drain valves, while for filter regulators there is generally a pressure range of up to bar; various reservoir options are available for the lubricators. Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1*** Nominal rates of flow* 1500 Nl/min 0 Nl/min 3400 Nl/min 5000 Nl/min Wideness of pores (filter) 40 µm (optionally: 5 µm) Pre-Pressure (p1) max.** 1 bar / 0 bar with metal bowl Secondary-pressure (p) max. bar (opt., 1 bar) Max. operating temperature 50 C / 0 C with metal bowl Volume of condensate 5 cm³ 5 cm³ Drain valve manually (opt.: semi-automatic, fully-automatic) Oil volume 50 cm³ 15 cm³ Lubricator function from 50 l/min from 150 l/min Weight (without gauge) 70 g 070 g (G 1 = 530 g) * measured at bar pre-pressure (p 1 ), bar secondary pressure (p ) and p=1 bar, after ISO 953 ** with internal-automatic drain valve between 1,0 and 1 bar *** mounting plates with G 1 see page 17 External-automatic drain valve see page 1 Recommended oil see page special option - how to order: 4.x x x x Bowl/Option Plastic 0 Compact S Bowl protection 1 Compact with T-bracket Fixing (not Size II) Comfort (not Size II) M metal bowl A lockable Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1*** Compressed Air Conditioning 4 4 variobloc manually-operated drain valve + gauge 3 internal-automatic drain valve + gauge 4 manually-operated drain valve without gauge 5 semi-automatic drain valve + gauge external-automatic drain valve,,a + gauge 7 internal-automatic drain valve without gauge external-automatic drain valve,,a without gauge 9 semi-automatic drain valve without gauge Fixing- and assembly- possibilities see page 17 Rates of flow p [bar] G 3 / p1 =bar Accessories and main spare parts I II Cover Thread Gauge scale 0 - bar Gauge scale 0-1 bar Gauge scale 0-5 bar Plastic bowl with manually-operated drain valve Plastic bowl with protection cap Metal bowl with manually-operated drain valve Metal bowl without drain valve Bowl protection (for lubricators and filters) Oiler dome out of plastic Oiler dome out of metal Filter insert 40 µm Filter insert 5 µm (reduced flow rate) Upon request: private label NPT Dimensions [mm] Advice: Pressure gauge (self tightened) added loosely Wear parts: Diaphragm compl. I II with gliding ring Valve compl Regulation insert p [bar] G 3 /4 p1 =bar Thread A B C ØD E F H I J K ØL M ØN V G 1 /4 and G 3 / M30x1, ,5 4, G 1 /4 G 1 / and G 3 / M4x1, ,4 50 G 1 /4 G 1*** M4x1, ,4 50 G 1 /4 4 11

60 Compressed Air Conditioning 4 Three-Piece Maintenance Unit Type 49 VARIOBLOC The number of possible variations which can be created by the simple blockmounting of individual units to form air treatment units is naturally countless. We have listed some of the most frequently-used versions below. As regards filters, there are options for the bowls and drain valves, while for regulators there is generally a pressure range of up to bar; various reservoir options are available for the lubricators. Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1*** Nominal rates of flow* 1500 Nl/min 0 Nl/min 3400 Nl/min 5000 Nl/min Wideness of pores (filter) 40 µm (optionally: 5 µm) Pre-Pressure (p1) max.** 1 bar / 0 bar with metal bowl Secondary-pressure (p) max. bar (opt., 1 bar) Max. operating temperature 50 C Volume of condensate 5 cm³ 5 cm³ Drain valve manually (opt.: semi-automatic, fully-automatic) Oil volume 50 cm³ 15 cm³ Lubricator function from 50 l/min from 150 l/min Weight (without gauge) 10 g 00 g (G 1 = 30 g) * measured at bar pre-pressure (p 1 ), bar secondary pressure (p ) and p=1 bar, after ISO 953 ** with internal-automatic drain valve between 1,0 and 1 bar *** mounting plates with G 1 see page 17 External-automatic drain valve see page 1 Recommended oil see page!! special option - how to order: 49.x x x x Bowl/Option Plastic 0 Compact S Bowl protection 1 Compact with T-bracket Fixing (not Size II) Comfort (not Size II) M metal bowl A lockable Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1 Rates of flow p [bar] G 3 / p1 =bar p [bar] G 3 /4 p1 =bar Dimensions [mm] manually-operated drain valve + gauge 3 internal-automatic drain valve + gauge 4 manually-operated drain valve without gauge 5 semi-automatic drain valve + gauge external-automatic drain valve,,a + gauge 7 internal-automatic drain valve without gauge external-automatic drain valve,,a without gauge 9 semi-automatic drain valve without gauge Fixing- and assembly- possibilities see page 17 Accessories and main spare parts I II Gauge scale 0 - bar Gauge scale 0-1 bar Gauge scale 0-5 bar Plastic bowl with manually-operated drain valve Plastic bowl with protection cap Metal bowl with manually-operated drain valve Metal bowl without drain valve Protection cap (for lubricators and filters) Oiler dome out of plastic Oiler dome out of metal Filter insert 40 µm Filter insert 5 µm (reduced flow rate) Wear parts: Advice: Upon request: Diaphragm compl. I II with gliding ring valve compl Regulation insert Pressure gauge (self tightened) added loosely Cover Thread private label NPT Thread A B C ØD E F H I J K ØL M ØN V G 1 /4 and G 3 / M30x1, ,5 4, G 1 /4 G 1 / and G 3 / M4x1, ,4 50 G 1 /4 G 1*** M4x1, ,4 50 G 1 /4 4 1

61 Ball Valves Type 47 VARIOBLOC Ball valves with exhaust ( 3 / directional control valves) for flange-mounting to variobloc- FRL s are particularly suitable for use at the start of these as main shut-off valves. Actuation by 90 rotation of lever, marked clearly with switching position: Lever in transverse direction - Valve closed, outlet exhausted (narrower nominal size). Lever in lengthwise: Valve open, exhaust closed. Silencer to reduce exhaust noise. Two sizes with port threads from G 1 /4 to G1. Direct mounting or bracket mounting on the housing is possible. Version with pneumatic gear ( onliy size II) enables the application in danger of explosion areas as remote control. The swing construction warrants a high starting linge moment andso a high forming energy ( nessesary after long period of down time ) Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1** Nominal rates of flow* 4300 Nl/min 4400 Nl/min 9000 Nl/min 100 Nl/min Max. operating pressure 5 bar 5 bar Working temperature 0 C 0 C Weight 95 g 40 g ( G 1 = 1300 g) Material Housing zinc alloy * measured at bar pre-pressure (p 1 ) and p=1 bar ** mounting plates with G 1 see page 17 special option - how to order: 47.x x A P lockable with pneumatic gear Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1 Accessories and main spare parts Fixing- and assembly- possibilities see page 17 Padlock Compressed Air Conditioning 4 4 variobloc Rates of flow p [bar] G 3 / p [bar] G 3 / Dimensions [mm] Anschluss A B C D E F H J K ØL M G 1 /4, G 3 / ,5 4,4 45 G 1 /, G 3 / ,4 45 G ,4 45 G 1 /, G 3 /4*** ,4 - G 1*** ,4 - Upon request: Cover private label Thread NPT 4 13

62 Compressed Air Conditioning 4 Solenoid valvel As shutoff vlave with speed exhaus.combination with starting valve recommended. 3/-Way Starting Valves, electrical Type 45 VARIOBLOC 3/-way starting valves in modular design for flange-mounting to variobloc-maintenance units. Valve closed without current, with manual emergency-operation. Port sizes G 1 /4 to G 3 /. Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G 1 *** Nominal rates of flow*00 Nl/min 00 Nl/min 3300 Nl/min 300 Nl/min Working pressure range** 3 to bar** Max. surrounding temperature 50 C Protection class IP 5 after DIN Rated voltage 4V = (opt. 4V/50 Hz, 1 V/50 Hz, 0 V/50Hz Electrical thread female connector after DIN 4350, Form B Ind. PG 9 Weight 445 g Material housing zinc alloy * measured at bar pre-pressure (p 1 ) and p=1 bar ** higher pressures upon request special option - how to order: 45.x x 1 4 V/50Hz 0 V/50 Hz 3 1 V/50 Hz 4 4 V/= BG I G 1 /4 BGII - G 1 / 3 G 3 / - G 3 /4 9 - G 1 Accessories and main spare parts Fixing- and assembly- possibilities see page 17 Magnetic head 4 V Magnetic head 4 V/50 Hz Magnetic head 0 V/50 Hz Magnetic head 1 V/50 Hz Magnetic valve 4 V 45-1 Magnetic valve 4 V/50 Hz Magnetic valve 0 V/50 Hz 45-1 Magnetic valve 0 V/50 Hz female conector Dimensions [mm] Thread A B C ØD E F H J K ØL M N G 1 /4, G 3 / ,5 4,4 7 G 1 /, G 3 / ,4 G ,4 Upon request: Cover Thread private label NPT Rates of flow p [bar] G 3 / p [bar] G 3 /

63 Distributors Type 4 VARIOBLOC Distributors with non-return valves are ideal for tapping off unlubricated compressed air when flange-mounted upstream of the lubricator. The non-return valve prevents oil from being taken in from the lubricator or lines. This does, however, mean that the system downstream of the non-return valve cannot readily be exhausted. Two sizes with four outlets and port threads from G 1 /4 to G1. Technical Data I II Thread G 1 /4 G 3 / G 1 / G 3 /4 G1** Dispatches top / down G 3 / G 3 / / G 1 / front + rear G 1 /4 G 1 /4 Nom. R.o.F. without NRV* 400 Nl/min 5000 Nl/min 9000 Nl/min 100 Nl/min Nom. R.o.F. with NRV* 900 Nl/min 900 Nl/min 4000 Nl/min 5000 Nl/min Max. working pressure 5 bar 5 bar Max. operating temperature 0 C 0 C Weight 90 g 70 g (G 1 = 140 g) Material Housing zinc alloy * measured at bar pre-pressure (p 1 ) and p=1 bar. ** mounting plates with G 1 see page 17 special option - how to order: 4.x x 0 without Non-Return Valve 1 with Non-Return Valve Size I - G 1 /4 Size II - G 1 / 3 - G 3 / - G 3 /4 9 - G 1 Fixing- and assembly- possibilities see page 17 Compressed Air Conditioning 4 4 variobloc Rates of flow p [bar] G 3 / p [bar] G 3 / Dimensions [mm] Thread A B C F J K ØL U W G 1 /4 and G 3 / ,5 4,4 G 3 / G 3 / G 1 / and G 3 / ,4 G 3 / G 1 / G ,4 G 3 / G 1 / Upon request: Cover Thread private label NPT 4 15

64 Compressed Air Conditioning 4 Pneumatic Starting Valve Type 44 VARIOBLOC Starting valves and filling valves in modular block design serve to raise the pressure gradually in pneumatic systems when they are being started, for example after emergency shut-off. When switched on, throttles release at first only a small orifice. Only when the pressure has reached about 0% of operating pressure is the full orifice opened. In the opposite direction (relieving) the full orifice is opened by means of a non-return valve. In combination with ewo-equipment such as the 3/-way valve, ball valve or solenoid valve a complete on-and-off unit can be assembled. Port sizes G 1 /4 to G 3 /. Technical Data I II Thread G 1 /4 G 3 / G 1/ G 3/4 G 1*** Nominal rates of flow* 100 Nl/min 1400 Nl/min 300Nl/min 400Nl/min Point of dispatch** about 0, x working pressure Working pressure range to 5 bar Max. surrounding temperature 50 C Weight 95 g 730 g ( G 1 = 1190 g ) Material housing zinc alloy * measured at bar pre-pressure (p 1 ) and p=1 bar ** profile completely opened *** mounting plates Set G 1 special option - how to order: 44.x x Air regulator 0 adjustable Dimensions [mm] BG I - G 1 /4 BG II - G 1 /4 3 - G 3 / - G 3/4 9 - G 1 Fixing- and assembly- possibilities see page 17 Thread A B C E F H J K ØL M G 1 /4, G 3 / ,5 4,4 53 G 1 /, G 3 / ,4 75 G ,4 75 Upon request: Cover private label Thread NPT Rates of flow p [bar] G 3 / p [bar] G 3 /

65 Accessories and Condensate-Drain Valves VARIOBLOC All Sizes and Model Ranges Plug and Work - this is the motto after which you can choose your prefered combination from the variety of the fixing- and accessory elements. Set Compact Connection A B C D G I 1 / , G 3 / 40-3 G II 1 / , G 3 / Set Compact Connection with T-bracket A B C D E F G I 1 / ,5 1 G 3 / G II 1 / ,5 9,5 G 3 / Set Comfort Connection (In- and output module) I G 1 / G 3 / II G 1 / 40-3 G 3 /4 40- I II Bracket with screw(s) A B C D E F I ,5 1 T-bracket separately / Compact Connection A B C D E F I ,5 1 II ,5 9,5 I Fixing bracket at the handwheel cap with nut A B C D E F H I , ,5 1 30,5 II , Panel mounting (nut) I 31-3 M30x1,5 (PA ) II 443- M4x1,5 (MS) II Compressed Air Conditioning 4 4 variobloc Set Comfort Connection (inside module) I G 1 /4 + G 3 / 40-3 Fixing on housing A B C D E F G I ,5 1 5 II mounting plates Set G 1 II G Seal for Compact Connection I II G 1 /4 seal 40-5 G 3 / G 1 / sleeve + o-ring 40-7 G 3 /4 40- Fastening screws for direct mounting for single devices I ( x M4 x 40) 40-3 II ( x M5 x 0)

66 Compressed Air Conditioning 4 Accessories and Condensate-Drain Valves VARIOBLOC All Sizes and Model Ranges Article Order No. Size I II PE-Filter insert 40 µm PE-Filter insert 5 µm Ø 40 Ø 50 Gauge scale 0- bar Gauge scale 0-1 bar Gauge scale 0-5 bar Plastic bowl with manually operated drain valve (figure) Plastic bowl with semiautomatic drain valve Plastic bowl with internalautomatic drain valve Plastic bowl with externalautomatic drain valve Plastic bowl for lubricator (without drain valve) Article Drain Bolt out of plastic outlet Order No. G 1 / 43-1 Semi-automatic drain valve with insert for plastic and Ø mm metal bowl (Ø 14) External-automatic drain valve A (4-1 bar) for external mounting to e.g. a micro-filter Housing + cap (brass) G 1 / Housing (Polyamid) G 1 / Metal bowl with manually operated drain valve (0 bar) Metal bowl with semi automatic drain valve (0 bar) Metal bowl with internalautomatic drain valve (1 bar) Metal bowl with externalautomatic drain valve (1 bar) Metal bowl for lubricator (without drain valve) (0 bar) External-automatic drain valve B (1-1 bar) Internal-automatic drain valve in housing Ø 5 mm for external mounting Metal bowl protection for plastic bowl Internal-automatic drain valve (1-1 bar) (integrated in bowl) Ø 5 mm Padlock for ballvalves Model 47 47/17 4 1

67 List of Contents COMBIBLOC Combined Three-Piece Maintenance Units Size I and II + 3 Compressed Air Conditioning 5 5 combibloc

68 Compressed Air Conditioning 5 Combined Three-Piece Maintenance Units COMBIBLOC Combined three-piece maintenance unit consisting of a filter, pressure regulator and lubricator, united in one device in extremely space-saving design. Two sizes with different connection threads. Double bowl for filter condensate and oil supply out of plastic (polycarbonate), optionally with bowl protection or metal bowl. Drain valves for condensate either as manually-operated, semi-automatic, fully-automatic internal or fully-automatic external drain valve. Filter elements out of sintered bronze available with two different pore diameters. Pressure regulator with three different pressure ranges. Adjustment can be locked by pressing the handwheel. Version with lockable handwheel in arrested state is also available. Bracket mounting possible. Gauge can be mounted on back or front. Filling oil under pressure is possible (use a spray oilcan). Technical Data I II Max. operating pressure (P1) Plastic bowl 1 bar (PN 1) Metal bowl 5 bar (PN 5) Operating temperature Plastic bowl 0 C to +50 C Metal bowl 0 C to +90 C Effective bowl volume Filter 5 cm³ 75 cm³ Lubricator 75 cm³ 150 cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Dependency upon supply pressure < 3% < % Reversing control hysteresis ~ 1 bar Material Seals NBR Housing zink alloy Filter element sintered bronze Plastic bowl polycarbonate Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3 cst at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. Combined Three-Piece Maintenance Unit with plastic bowl and manually-operated drain valve Size I Size II Dimensions [mm] Size I II A 93 B** C 9 9 E 5 5 F 34,5 4 G** 0 35 J 11 K 43 1 L,5 9 M ** - internal-automatic drain valve + mm - semi-automatic drain valve + mm - external-automatic drain valve A +90 mm **Space required to change element. Pressure range G 1 /4* G 3 /* G 1 / G 1 /* G 3 /4* G 1 0,5 bar ,5 bar ,5 1 bar special option - how to order: 43.xxx x M S A metal bowl bowl protection lockable 0,5 - bar 3 0,5 - bar pressure range 4 0,5-1 bar G 1 /4* G 1 /* Size I 3 G 3 /* Size II G 3 /4* Thread 4 G 1 / 9 G 1 manually-operated drain valve 3 internal-automatic drain valve (1 1 bar) 5 semi-automatic drain valve (0,5 5 bar) external-automatic drain valve A (4 1 bar) Drain valves see individual brochures * Inlet and outlet reduced

69 Combined Three-Piece Maintenance Units COMBIBLOC Size I II Accessories Bracket mounting on housing Bowl protection Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A Oiler dome out of - plastic metal Reductions G 1 / x G 3 /* G 1 / x G 1 /4* G 1 x G 3 /4* G 1 x G 1 /* * Upon request also with NPTF-thread Main spare parts Plastic bowl with seal and - manually-operated drain valve internal-automatic drain valve semi-automatic drain valve external-automatic drain valve A Gauges ø 50 ø 3 Display range 0 to bar Display range 0 to 1 bar 5 15 Display range 0 to 5 bar 9 1 Compressed Air Conditioning 5 5 combibloc Filter elements 40 µm (mounted) µm (reduced flow rate) Valve complete with stem Diaphragm complete with gliding ring Rates of flow p [bar] BG I - G 1 / p [bar] BG II - G * Inlet and outlet reduced 5 3

70 List of Contents AIRVISION MODULAR Filters Size I, II and III Special Filters Size I and II 3 Pressure Regulators Size I, II and III 4 Fog-Lubricators Size I, II and III 5 Filter Pressure Regulators Size I, II and III - 7 Two-Piece Maintenance Unit Size I, II and III Three-Piece Maintenance Units Size I, II and III 9 Narrow Distributors Size I, II and III Distributors for Pressure Switches Size I and II Wide Distributors Size I and II 11 Distributors With Non-Return Valves Size I and II 11 Ball Valves Size I and II 1 Starting Valves Size I and II 13 Compressed Air Conditioning airvision modular Solenoid Valves Size I and II 14 AIRVISION COMPACT L Filters 1 Pressure Regulators 17 Fog-Lubricators 1 Filter Pressure Regulators 19 Two-Piece Maintenance Units 0 Three-Piece Maintenance Units 1

71 Compressed Air Conditioning Filter AIRVISION MODULAR Compressed air filter in modular design for cleansing the compressed air of humidity (by means of cycloning) and solid particles. Can be flanged on either side for additional airvision equipment. Port sizes G 1 / to G1. Technical Data I II III Nominal rates of flow* 1170Nl/min 3500Nl/min 3750Nl/min Max. operating pressure plastic bowl / metal bowl 1bar / 5bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume plastic bowl / metal bowl cm³ / 5cm³ 5cm³ / 0cm³ 5cm³ / 0cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 DN 0 Nominal pressure (housing) PN 5 Weight 30 g 50 g 70 g Material Seals NBR Housing zinc alloy zinc alloy aluminium Filter element polyethylene Plastic bowl polycarbonate *measured at p 1 =bar and p=1bar special option - how to order: x445.xx x S bowl protection M metal bowl Size I 1 - G 1 / Size II 5 - G 3 / Size III - G 3 /4 - G 1 /4 - G 1 / 9 - G 1 manually-operated drain valve 3 internal-automatic drain valve 5 semi-automatic drain valve external-automatic drain valve,,a 7 external-automatic drain valve,,b 7 Size III Filters with plastic bowl and manually-operated drain valve Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 Dimensions [mm] Size I II III Port G 1 /*,G 1 /4 G 3 /*, G 1 / G 3 /4*,G1 A B** C D E F G** ** -internal-automatic drain valve ( I ) +40 mm -internal-automatic drain valve ( II + III ) + mm -semi-automatic drain valve + mm -external-automatic drain valve A +90 mm -external-automatic drain valve B +75 mm Rates of flow 1 4 p [bar] G 1 /4 1 4 I 445.1* II * III * Main spare parts I II III Plastic bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A (1 bar) external-automatic drain valve B (1 bar) Plastic bowl with seal an - internal-automatic drain valve (long bowl) Metal bowl with seal and - manually-operated drain valve Filter element - 40 µm filter mesh (mounted) µm filter mesh (reduced flow rate) p [bar] G 1 / 1 4 p [bar] G Drain valves, see individual brochures 7-3 Bowl protection for plastic bowl, see page 7 * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

72 Special-Filters AIRVISION MODULAR Compressed air filters in modular design remove almost without residue the smallest remaining particles of water, oil or dirt to 99,999% (for 0,01 µm). Port sizes G 1 / to G 1 /. Technical Data I II Nominal rates of flow* 570Nl/min 770Nl/min Max. operating pressure plastic bowl / metal bowl 1bar / 5bar Operating temperature plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume cm³ 0cm³ Filter mesh 0,01µm Residual oil content 0,01ppm Mounting position vertical Direction of flow arrow Nominal width DN DN 15 Nominal pressure (housing) PN 5 Weight 30g 50g Material Seals Housing Filter element Plastic bowl *measured at p 1 =bar and p=0,5bar Micro-Filters with plastic bowl and manually-operated drain valve NBR zinc alloy borosilicate glass microfiber polycarbonate Size G 1 / G 1 /4 G 3 / G 1 / I 453.1* II * 453. special option - how to order: x M metal bowl S bowl protection Accessories I II Bracket mounting Bowl protection for plastic bowl Metal bowl with seal and - manually-operated drain valve Main spare parts I II Plastic bowl with seal and - manually-operated drain valve Special filter cartridge with seal Dimensions [mm] Size I II Port G 1 /*, G 1 /4 G 3 /*, G 1 / A 40 B C 40 D E 5 34 F 0 31 G** 0 50 **Space required to change element. Compressed Air Conditioning airvision modular Rates of flow p [bar] G 1 /4 p [bar] G 1 / * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 3

73 Compressed Air Conditioning Pressure Regulators AIRVISION MODULAR Compressed air pressure regulators in modular design maintain constant working pressure regardless of pressure fluctuations in the system or of air consumption. Flanging is possible on both sides for adding other airvision equipment. Port sizes G 1 / to G1. Secondary air exhaust (relieving) and almost complete independence of primary pressure. Diaphragm regulator with working pressure ranges 0,5 to, and 1 bar. Adjustment can be locked by pressing the handwheel. Gauge can be mounted on back or front. Important: Use of filter always recommended. Technical Data I II III Nominal rates of flow* 70Nl/min 00Nl/min 70Nl/min Max. inlet pressure (P1) 5bar (PN 5) Operating temperature - C to +90 C Outlet pressure range (P) 0,5 to bar - optionally: and 1bar Mounting position any Direction of flow arrow Nominal width DN DN 15 DN 0 Depend. upon supply pressure <4% <3% <3% Reversing control hysteresis ~ 1bar Weight 300g 70g 00g Material Diaphragm/Seals NBR Housing zinc alloy zinc alloy aluminium * measured at p 1 =bar, p =bar and p=1bar Pressure Regulators Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 I * II * III * special option - how to order: 444.xxx 0,5 bar 3 0,5 bar operating pressure range 4 0,5 1bar thread with pressure gauge 4 without pressure gauge Dimensions [mm] BG I II III G 1 /*, G 1 /4 G 3 /*, G 1 / G 3 /4*, G 1 A B C D E F H K L M 30x1,5 M 4x1,5 M 4x1,5 M Accessories I II III Bracket mounting (for housing) Bracket mounting (for top) - Kit (bracket and nut) Panel mounting (nut) Main spare parts I II III Pressure gauge Ø 40 (G 1 /) Ø 50 (G 1 /4) Ø 50 (G 1 /4) / bar / 1 bar / 5 bar Valve complete with stem ** 444-9** Diaphragm complete with gliding ring ** 40-3** ** Before date of production S4 valve and diaphragm must be ordered together Rates of flow p 1 =p + bar p [bar] G 1 /4 p [bar] G 1 / p [bar] G * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

74 Fog-Lubricators AIRVISION MODULAR Technical Data I II III Nominal rates of flow* 170Nl/min 330Nl/min 4330Nl/min Min. flow rate** 30Nl/min 33Nl/min 0Nl/min Max. operating pressure plastic bowl / metal bowl 1bar / 5bar Operating temperature 0 C to +50 C Effective bowl volume 5cm³ 0cm³ 10cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 DN 0 Nominal pressure (housing) PN 5 Weight 70g 590g 70g Material Seals NBR Housing zinc alloy zinc alloy aluminium Plastic bowl polycarbonate * measured at p 1 =bar and p=1bar ** Oil delivery droplets/min at bar Fog-Lubricators with plastic bowl Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 I 44.01* II * III Fog-Lubricators with metal bowl Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 I 44.11M* 44.1M II M* 44.1M - - III M M Accessories I II III Bracket mounting Lubricator adjusting cap, metal Metal bowl with seal Bowl protection for plastic bowls Main spare parts I II III Plastic bowl with seal Lubricator adjusting cap, plastic Rates of flow p [bar] G 1 /4 1 4 Compressed air lubricator in modular design add a fine oil fog to the compressed air, providing a constant and reliable lubrication of pneumatically regulated compressed air tools, valves and cylinders etc... Flanging is possible on both sides for adding other airvision equipment. Port sizes G 1 / to G1. Oil can be refilled under pressure. Needle valve for oil adjustment with high drop constancy over long periods of time. Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3cSt at 40 C (in the case of striking tools up to cst). Metal containers should be used for other oils, especially for low-temperature oils. Also recommended is a metal lubricator adjusting cap. 1 4 p [bar] G 1 / special option - how to order: 44.0 x S - bowl protection (for plastic bowl) M - Metal bowl Dimensions [mm] Size I II III Port G 1 /*, G 1 /4 G 3 /*, G 1 / G 3 /4*, G 1 A B C D E F G p [bar] G1 Druckluftaufbereitung airvision modular * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 5

75 Compressed Air Conditioning Filter Pressure Regulators AIRVISION MODULAR Filters for compressed air and pressure regulators combined in one piece of equipment in modular design to save space. The cleansed compressed air is kept at constant pressure regardless of pressure fluctuations in the system or of air consumption. Secondary air exhaust (relieving) and almost complete independence of primary pressure. Diaphragm regulator with working pressure ranges 0,5 to, or 1 bar. Adjustment can be locked by pressing the handwheel. Gauge can be mounted on back or front side. Additional airvision equipment can be flanged to either side. Port sizes G 1 / to G1. Technical Data I II III Nominal rates of flow* 33Nl/min 170Nl/min 330Nl/min Max. inlet pressure (P1): plastic bowl / metal bowl 1bar / 5bar Outlet pressure range (P) 0,5 to bar - optionally: and 1bar Operating temperature: plastic bowl / metal bowl 0 C to +50 C / 0 C to +90 C Effective bowl volume: plastic bowl cm³ 5cm³ 5cm³ metal bowl 5cm³ 0cm³ 0cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 DN 0 Dependence upon supply pres. <4% <3% <3% Reversing control hysteresis ~ 1bar Weight 350g 900g 1150g Material: Seals NBR Housing zinc alloy zinc alloy aluminium Filter element polyethylene Plastic bowl polycarbonate * measured at p 1 =bar, p =bar and p=1bar Filter Pressure Regulators Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 I * II * III * special option - how to order: 443.xxx x M metal bowl S bowl protection 0,5 bar 3 0,5 bar operating pressure range 4 0,5 1 bar thread manually-operated drain valve 3 internal-automatic drain valve (1-1 bar) 5 semi-automatic drain valve (0,5-5 bar) external-automatic drain valve A (4-1 bar) 7 external-automatic drain valve B (1-1 bar) Rates of flow p 1 =p + bar p [bar] G 1 /4 p [bar] G 1 / p [bar] G * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

76 Filter Pressure Regulators AIRVISION MODULAR Accessories Bracket mounting (for housing) Bracket mounting (for top) - Kit (bracket and nut) Panel mounting (nut) Bowl protection for plastic bowl - short long (for bowls with internal automatic drain valve) Metal bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A Main spare parts Plastic bowl with seal and Filter element I II III I II III Plastic bowl with seal and - manually-operated drain valve semi-automatic drain valve external-automatic drain valve A (1 bar) external-automatic drain valve B (1 bar) internal-automatic drain valve µm (mounted) µm Pressure gauge Ø 40 (G 1 /) Ø 50 (G 1 /4) Ø 50 (G 1 /4) / bar / 1 bar / 5 bar Valve complete with stem ** 444-9** Diaphragm complete with gliding ring ** 40-3** ** Before date of production S4 valve and diaphragm must be ordered together Dimensions [mm] Size I II III Port G 1 /*, G 1 /4 G 3 /*, G 1 / G 3 /4*, G 1 A B*** C D E F H*** K L M 30x1,5 M 4x1,5 M 4x1,5 M *** -internal-automatic drain valve ( I ) +40 mm -internal-automatic drain valve ( II + III ) + mm -semi-automatic drain valve + mm -external-automatic drain valve A +90 mm -external-automatic drain valve B +75 mm Compressed Air Conditioning airvision modular Drain valves, see individual brochures * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 7

77 Compressed Air Conditioning Dimensions [mm] Size I II III Port G 1 /*, G 1 /4 G 3 /*, G 1 / G 3 /4*, G 1 A B** C D E G** M ** - semi-automatic drain valve + mm - external-automatic drain valve B +75 mm - external-automatic drain valve A +90 mm Two-Piece Maintenance Units AIRVISION MODULAR A maintenance unit in block assembly consisting of an airvision filter pressure reducer and fog lubricator. Flanging is possible on either side for additional equipment. Other variations are possible by combination with additional equipment. Port sizes G 1 / to G1. Technical Data I II III Nominal rates of flow* 570Nl/min 100Nl/min 1900Nl/min Min. flow rate** 30Nl/min 33Nl/min 0Nl/min Max. inlet pressure (P1): plastic bowl / metal bowl 1bar / 5bar Outlet pressure range (P) 0,5 - bar Operating temperature: 0 C to +50 C Effective bowl volume: filter bowl cm³ 5cm³ 0cm³ lubricator bowl 5cm³ 0cm³ 10cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 DN 0 Dependence upon supply pres. < 4% < 3% < 3% Reversing control hysteresis ~ 1bar Weight 50g 1550g 050g Material: Seals NBR Housing zinc alloy zinc alloy aluminium Filter element polyethylene Plastic bowl polycarbonate * measured at p 1 =bar, p =bar and p=1bar ** Oil delivery droplets/min at bar / Recommended oil see page Two-Piece Maintenance Unit Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 I 449.1* II * III * special option - how to order: 449.xxx M metal bowl S bowl protection thread manually-operated drain valve 5 semi-automatic drain valve (0,5-5) external-automatic drain valve A (4-1 bar) 7 external-automatic drain valve B (1-1 bar) Accessories I II III Flange connection kit with seal Bracket mounting (for housing) Bracket mounting (for top) - Kit (bracket and nut) Filter pressure regulator, see pages - 7 Lubricators, see page 5 Drain valves, see individual brochures 7-3 Rates of flow p 1 =p + bar p [bar] G 1 /4 p [bar] G 1 / p [bar] G * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

78 Three-Piece Maintenance Units AIRVISION MODULAR A maintenance unit in block assembly consisting of a filter, a pressure reducer and a foglubricator. Additional equipment can be flanged to either side. Many variations are possible by combination with other equipment. Port sizes G 1 / to G1. Technical Data I II III Nominal rates of flow* 570Nl/min 100Nl/min 1900Nl/min Min. flow rate** 30Nl/min 33Nl/min 0Nl/min Max. inlet pressure (P1): plastic bowl / metal bowl 1bar / 5bar Outlet pressure range (P) 0,5 - bar Operating temperature: 0 C to +50 C Effective bowl volume: filter bowl cm³ 5cm³ 0cm³ lubricator bowl 5cm³ 0cm³ 10cm³ Mounting position vertical Direction of flow arrow Nominal width DN DN 15 DN 0 Dependence upon supply pres. < 4% < 3% < 3% Reversing control hysteresis ~ 1bar Weight 00g 1950g 000g Material: Seals NBR Housing zinc alloy zinc alloy aluminium Filter element polyethylene Plastic bowl polycarbonate * measured at p 1 =bar, p =bar and p=1bar ** Oil delivery droplets/min at bar / Recommended oil see page Three-Piece Maintenance Unit Size G 1 / G 1 /4 G 3 / G 1 / G 3 /4 G1 I 450.1* II * III * special option - how to order: 450.xxx Filter, see page Pressure regulator, see page 4 Lubricators, see page 5 M metal bowl S bowl protection thread manually-operated drain valve 5 semi-automatic drain valve (0,5-5) external-automatic drain valve A (4-1 bar) 7 external-automatic drain valve B (1-1 bar) Accessories I II III Flange connection kit with seal Bracket mounting (for housing) Bracket mounting (for top) - Kit (bracket and nut) Drain valves, see individual brochures 7-3 Dimensions [mm] Size I II III Port G 1 /*, G 1 /4 G 3 /*, G 1 / G 3 /4*, G 1 A 10 1 B** C D E G** M ** - semi-automatic drain valve + mm - external-automatic drain valve B +75 mm - external-automatic drain valve A +90 mm Compressed Air Conditioning airvision modular Rates of flow p 1 =p + bar p [bar] G 1 /4 p [bar] G 1 / p [bar] G * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 9

79 Compressed Air Conditioning Narrow Distributors AIRVISION MODULAR Distributors in modular design are suitable for flanging at any position onto airvision maintenance units. Port sizes G 1 / to G1. They have two outlets (above and below), which are plugged upon delivery. Technical Data I II III Max. operating pressure: 5bar Operating temperature: - C to +90 C Mounting position any Direction of flow any Nominal width DN DN 15 DN 0 Material Housing aluminium Narrow Distributors Size G 1 / G 1 /4 G 3 / G 1 / I * II * Accessories I II Flange connection kit Dimensions Size Port Dimensions [mm] W A B C D U I G 1 /* G 1 /4 30 G 1/4 II G 3 /* 4 40 G 1 / 40 G 3/ Distributors for Pressure Switches AIRVISION MODULAR Distributors for pressure switches in modular design are suitable for flanging at any position onto airvision maintenance units. Port sizes G 1 / to G 1 /. They have one outlet (below), which is plugged upon delivery, and a connection possibility for pressure switches made by IMI Norgren or Bosch. (see below) Technical Data I II Max. operating pressure: 5bar Operating temperature: - C to +90 C Mounting position any Direction of flow any Nominal width DN DN 15 Material Housing aluminium Distributors For Pressure Switches Size G 1 / G 1 /4 G 3 / G 1 / I * II * Accessories Flange connection kit with seal *Recommended pressure switch No , to 3 bar Bosch No ,5 to bar No ,0 to 1 bar *Recommended pressure switch No , to 3 bar IMI Norgren No ,5 to bar No ,0 to 1 bar Dimensions Size Port Dimensions [mm] W A B C D U I G 1 /* G 1 /4 30 G 1/4 II G 3 /* 4 40 G 1 / 40 G 3/ I II * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

80 Wide Distributors AIRVISION MODULAR Distributors in modular design are suitable for flanging at any position onto airvision maintenance units. Port sizes G 1 / to G 1 /. They have four outlets, which are plugged upon delivery. Technical Data I II Max. operating pressure: 5bar Operating temperature: - C to +90 C Mounting position any Direction of flow any Nominal width DN DN 15 Material Housing aluminium Wide Distributor Size G 1 / G 1 /4 G 3 / G 1 / I 447.1* II * 447. Accessories Flange connection kit with seal Dimensions Size Port Dimensions [mm] W A B C D U V I G 1 /* G 1 /4 40 G 1/4 G 1/ II G 3 /* 0 G 1 / 0 G 3/ G 1/4 Distributors With Non-Return Valves AIRVISION MODULAR Distributors with a non-return valve in modular design are mounted before the airvision fog lubricator. Removal of unlubricated air is possible through four outlets which are plugged upon delivery. Port sizes G 1 / to G 1 /. Technical Data I II Max. operating pressure: 5bar Operating temperature: - C to +90 C Mounting position any Direction of flow arrow Nominal width DN DN 15 Material Housing aluminium Distributors With Non-Return Valves I II Compressed Air Conditioning airvision modular Size G 1 / G 1 /4 G 3 / G 1 / I * II * Accessories I II Flange connection kit with seal Dimensions Size Port Dimensions [mm] W A B C D U V I G 1 /* G 1 /4 40 G 1/4 G 1/ II G 3 /* 0 G 1 / 0 G 3/ G 1/4 * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 11

81 Compressed Air Conditioning Ball Valves AIRVISION MODULAR Ball valves ( 3 /-way valves) in modular design with relieving for flanging onto airvision maintenance units are especially suitable as a main shut-off valve at inlet. Operation by means of a toggle that turns 90 degrees to switch positions that correspond to the functions: crosswise = closed, relieving open; parallel = open. Toggle available in lockable model. Relieving with sintered muffler. Port sizes G 1 / to G 1 /. Technical Data I II Max. operating pressure 5bar Operating temperature - C to +90 C Mounting position vertical Direction of flow arrow Nominal size: inside diameter DN DN 15 Exhaust DN DN 3 Material Seals NBR Housing aluminium Ball Valves Size G 1 / G 1 /4 G 3 / G 1 / I * II * Accessories Flange connection kit with seal special option - how to order: x Dimensions A key-lockable toggle Size Port Dimensions [mm] W A B C D E I G 1 /* G 1 / II G 3 /* 0 G 1 / 0 57 I II 1 * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

82 Starting Valves AIRVISION MODULAR Starting valves or filling valves in modular design serve to raise the pressure gradually in pneumatic systems when they are being started, for example after emergency shut-off. When switched on, throttles release at first only a small orifice. Only when the pressure has reached about 50% of operating pressure is the full orifice opened. In the opposite direction (relieving) the full orifice is opened by means of a non-return valve. In combination with airvision equipment such as the 3 /-way valve or solenoid valve a complete on-and-off unit can be assembled. Port sizes G 1 / to G 1 /. Technical Data I II Max. operating pressure: 5bar Operating temperature: - C to +90 C Mounting position any Direction of flow arrow Nominal width DN DN 15 Switch over point adjustable to bar Throttle adjustable 0 to DN 3 0 to DN Material Seals NBR Housing aluminium Starting Valves Size G 1 / G 1 /4 G 3 / G 1 / I * II * Accessories Flange connection kit with seal Dimensions Size Port Dimensions [mm] W A B C D E F I G 1 /* G 1 / II G 3 /* G 1 / 54 I II Compressed Air Conditioning airvision modular * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 13

83 Compressed Air Conditioning Solenoid Valves AIRVISION MODULAR Solenoid valves ( 3 /-way valves) in modular design can be used as an alternative to the manually operated ball valve for various voltages as shut-off valves in compressed air systems. The electric connection is made by means of a couplet socket with Pg. Protective system IP 5 according to DIN The valve is closed when currentless. Port sizes G 1 / to G 1 /. Technical Data I II Nominal rates of flow* 100Nl/min 3300Nl/min Max. operating pressure bar Min. operating pressure 3bar Operating temperature - C to +50 C Mounting position any Direction of flow arrow Solenoid Voltage available (Tolerance ±%) 4V ~ 0V~ 1V~ 4V = rel. switch-on time 0% Type of protection and DIN IP 5 Material Seals NBR Housing aluminium *measured at p 1 =bar, p =bar and p=1bar Solenoid Valves with exhaust 0 V, 50 Hz Size G 1 / G 1 /4 G 3 / G 1 / I 447.1* II * 447. Accessories Flange connection kit with seal I II special option - how to order: 447.x Dimensions 1 4 V, 50 Hz 0 V, 50Hz 3 1V, 50Hz 4 4V = Thread Size Port Dimensions [mm] W A B C D E F G I G 1 /* G 1 / II G 3 /* 70 1 G 1 / * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

84 List of Contents AIRVISION COMPACT L Filters 1 Pressure Regulators 17 Fog-Lubricators 1 Filter Pressure Regulators 19 Two-Piece Maintenance Units 0 Three-Piece Maintenance Units 1 Compressed Air Conditioning airvision compact L

85 Compressed Air Conditioning Filters AIRVISION COMPACT L Compressed air filter in modular design for cleansing the compressed air of humidity (by means of cycloning) and solid particles. Flanging is possible. Port sizes G 1 / to G 1 /4. Technical Data Nominal rates of flow* 00Nl/min Max. operating pressure (P1) 1bar Operating temperature 0 C to +50 C Effective bowl volume 1cm³ Mounting position vertical Direction of flow arrow Pore diameter of filter element 40 µm Nominal width DN Weight 00g Material Seals NBR Housing zinc alloy Filter element polyethylene Plastic bowl polycarbonate *measured at p 1 =bar and p=1bar Filters with plastic bowl and manually-operated drain valve Size G 1 / G 1 /4 Main spare parts 40.1* 40. Plastic bowl with seal and - manually-operated drain valve Filter element - 40 µm µm Dimensions [mm] G 1 /* G 1 /4 A 4 40 B C E F 0 0 G Rates of flow p [bar] G 1 / * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

86 Pressure Regulators AIRVISION COMPACT L Compressed air pressure regulators in modular design maintain constant working pressure regardless of pressure fluctuations in the system or of air consumption. Flanging is possible. Port sizes G 1 / to G 1 /4. Secondary air exhaust (relieving) and almost complete independence of primary pressure. Diaphragm regulator with working pressure ranges bar. Gauge can be mounted on back or front. Important: Use of filter always recommended. Technical Data Nominal rates of flow* 00Nl/min Max. inlet pressure (P1) 1bar Outlet pressure range (P) 0,5 - bar Operating temperature 0 C to +50 C Mounting position any Direction of flow arrow Nominal width DN Dependence upon supply pressure < % Reversing control hysteresis ~0,bar Weight 30g Material Seals NBR Housing zinc alloy * measured at p 1 =bar, p =bar and p=1bar Pressure Regulators Size G 1 / G 1 /4 Accessories 41.13* 41.3 Bracket mounting - Kit (bracket and nut) Panel mounting (nut) 31-3 Main spare parts Pressure Gauge Ø 40 (G 1 /) / 1 bar 5 Valve complete with stem Diaphragm complete with gliding ring 40-9 Compressed Air Conditioning airvision compact L Rates of flow p 1 =p + bar p [bar] G 1 / Dimensions [mm] G 1 /* G 1 /4 A 4 40 B C E 5 5 F 0 0 K 3 3 L M 30 x 1,5 M 30 x 1,5 M N Ø 40 Ø 40 * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 17

87 Compressed Air Conditioning Fog-Lubricators AIRVISION COMPACT L Compressed air lubricator in modular design add a fine oil fog to the compressed air, providing a constant and reliable lubrication of pneumatically regulated compressed air tools, valves and cylinders etc.. Flanging is possible on both sides for adding other airvision `L equipment. Port sizes G 1 / to G 1 /4. Oil can be refilled under pressure. Needle valve for oil adjustment with high drop constancy over long periods of time. Technical Data Nominal rates of flow* 00Nl/min Min. flow rate** 30Nl/min Max. operating pressure (P1) 1bar Operating temperature 0 C to +50 C Mounting position vertical Direction of flow arrow Effective bowl volume 5cm³ Nominal width DN Dependence upon supply pressure < % Reversing control hysteresis ~0,bar Weight 30g Material Seals NBR Housing zinc alloy Plastic bowl polycarbonate * measured at p 1 =bar and p=1bar ** Oil delivery droplets/min at bar Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3cSt at 40 C (in the case of striking tools up to cst). Fog-Lubricators with plastic bowl Size G 1 / G 1 /4 Main spare parts 4.01* 4.0 Plastic bowl with seal 44- Lubricator adjusting cap, plastic Dimensions [mm] G 1 /* G 1 /4 A 4 40 B C E F 0 0 G Rates of flow p [bar] G 1 / * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

88 Filter Pressure Regulators AIRVISION COMPACT L Filters for compressed air and pressure regulators combined in one piece of equipment in modular design to save space. The cleansed compressed air is kept at constant pressure regardless of pressure fluctuations in the system or of air consumption. Secondary air exhaust (relieving) and almost complete independence of primary pressure. Diaphragm regulator with working pressure ranges 0,5 to bar. Adjustment can be locked by pressing the handwheel. Gauge can be mounted on back or front side. Additional airvision `L equipment can be flanged to either side. Port sizes G 1 / to G 1 /4. Technical Data Nominal rates of flow* 750Nl/min Max. inlet pressure (P1) 1bar Outlet pressure range 0,5 - bar Operating temperature 0 C to +50 C Mounting position vertical Direction of flow arrow Pore diameter of filter 40µm Nominal width DN Effective bowl volume 1cm³ Dependence upon supply pressure < % Reversing control hysteresis ~ 0,bar Weight 350g Material Seals NBR Housing zinc alloy Filter element polyethylene Plastic bowl polycarbonate *measured at p 1 =bar, p =bar and p=1bar Filter Pressure Regulators Size G 1 / G 1 /4 Accessories 43.13* 43.3 Bracket mounting - Kit (bracket and nut) Panel mounting (nut) 31-3 Main spare parts Plastic bowl with seal and - manually-operated drain valve Compressed Air Conditioning airvision compact L Filter element - 40 µm pore diameter Pressure gauge Ø 40 (G 1 /) / 1 bar 5 Valve complete with stem Diaphragm complete with gliding ring 40-9 Rates of flow p 1 =p + bar 1 4 p [bar] G 1 /4 Dimensions [mm] G 1 /* G 1 /4 A 4 40 B 1 1 C E 5 5 F 0 0 G K 3 3 L M 30 x 1,5 M 30 x 1,5 M N Ø 40 Ø * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 19

89 Compressed Air Conditioning Two-Piece Maintenance Unit AIRVISION COMPACT L A maintenance unit in block assembly consisting of an airvision filter pressure reducer and a fog lubricator. Port sizes G 1 / to G 1 /4. Technical Data Nominal rates of flow* 470Nl/min Min. flow rate** 30Nl/min Max. inlet pressure (P1) 1bar Outlet pressure range (P) 0,5 - bar Operating temperature 0 C to + 50 C Mounting position vertical Direction of flow arrow Nominal width DN Pore diameter of filter 40µm Effective bowl volume filter bowl cm³ lubricator bowl 5cm³ Dependence upon supply pressure < % Reversing control hysteresis ~ 0,bar Weight 00g Material Seals NBR Housing zinc alloy Filter element polyethylene Plastic bowl polycarbonate * measured at p 1 =bar, p =bar and p=1bar ** Oil delivery droplets/min at bar Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3cSt at 40 C (in the case of striking tools up to cst). Two-Piece Maintenance Units Size G 1 / G 1 /4 Accessories 44.1* 44. Flange connection kit with seal 44-1 Bracket mounting (for top) - Kit (bracket and nut) Dimensions [mm] G 1 /* G 1 /4 A 0 B 1 1 C E 5 5 G M N Ø 40 Ø 40 Rates of flow p 1 =p + bar p [bar] G 1 / Filter pressure regulator, see page 19 Lubricators, see page 1 0 * Inlet and outlet reduced (reducing adapters with O-Rings enclosed)

90 Three-Piece Maintenance Units AIRVISION COMPACT L A maintenance unit in block assembly consisting of an airvision filter, pressure regulator and a fog-lubricator. Flanging is possible on either side for additional equipment. Port sizes G 1 / to G 1 /4. Technical Data Nominal rates of flow* 470Nl/min Min. flow rate** 30Nl/min Max. operating pressure (P1) 1bar Outlet pressure range (P) 0,5 - bar Operating temperature 0 C to + 50 C Mounting position vertical Direction of flow arrow Nominal width DN Pore diameter of filter 40µm Effective bowl volume filter bowl cm³ lubricator bowl 5cm³ Dependence upon supply pressure < 5% Reversing control hysteresis ~ 1bar Weight 700g Material Seals NBR Housing zinc alloy Filter element polyethylene Plastic bowl polycarbonate * measured at p 1 =bar, p =bar and p=1bar ** Oil delivery droplets/min at bar Recommended oil see page Oil containers made of plastic (polycarbonate) are attacked by oil additives, anti-frost or synthetic oils. We therefore recommend normal lubricating oils of approx. to 3cSt at 40 C (in the case of striking tools up to cst). Three-Piece Maintenance Units Size G 1 / G 1 /4 Accessories 45.1* 45. Flange connection kit with seal 44-1 Bracket mounting (for top) - Kit (bracket and nut) Compressed Air Conditioning airvision compact L Rates of flow p 1 =p + bar p [bar] G 1 / Dimensions [mm] G 1 /* G 1 /4 A 1 10 B 1 1 C E 5 5 G M N Ø 40 Ø 40 Filter, see page 1 Pressure regulator, see page 17 Lubricators, see page 1 * Inlet and outlet reduced (reducing adapters with O-Rings enclosed) 1

91 List of Contents DRAIN VALVES Manual Drain Valves Semi-Automatic Drain Valve External-Automatic Drain Valve 3 Internal-Automatic Drain Valves 3 Compressed Air Conditioning 7 7 DRAIN VALVES

92 Compressed Air Conditioning 7 Manual Drain Valves DRAIN VALVES Manually operated drain valves are integrated as standard equipment in all filter bowls or filter-pressure-regulator bowls. On plastic bowls or metal bowls with sight glass a plastic drain screw is used. A metal drain screw is used on metal bowls without sight glass, but if desired it can be optionally screwed into any other bowl with female port thread in place of the plastic drain screw. Technical Data Max. operating pressure 5 bar Operating temperature 0 C to +90 C Mounting position at lowest point of bowl Nominal size for condensate DN 3 Operation clockwise - closed counter clockwise - opened Manual Drain Valves Article Connection Order-No. - Manual drain valve with insert for plastic bowls and metal bowls with inspection glass Ø Manual drain valves without insert for metal bowls G 1 / Main spare parts Drain screw made of plastic G 1 / 43-1 Remark To change the drainscrew, unscrew and pull firmly downwards. Semi-Automatic Drain Valve DRAIN VALVE Semi-automatic drain valves are open when there is no pressure (up to approx. 0,5 bar). At higher pressures they are opened manually. They are thus used in all situations where at least during the night the compressed air system is shut off and relieved. With the appropriate insert they can be installed in all bowls of plastic or metal having a sight glass. For installation in metal bowls without sight glass or G 1 / female thread no insert is necessary. The manual operation is carried out by pushing the brass plate up over the plug of the drain hose for condensation. Technical Data Max. operating pressure 5 bar Operating temperature 0 C to +90 C Closing pressure (valve open at lower pressure) ~ 0,5 bar Closing pressure flow (air) m³/h (airflow required for reaching closing pressure) Mounting position at lowest point of bowl Nominal size for condensate DN 3,5 Manual operation push disc upwards (above bar more force necessary) Drain hose mm, flexible Semi-Automatic Drain Valve Article Connection Order-No. - Semi-automatic drain valve with insert for plastic bowls and metal bowls with sight glass Ø Semi-automatic drain valves without insert for metal bowls G 1 /

93 External-Automatic Drain Valve DRAIN VALVES Fully automatic drain valves can be fitted on all filters or filter pressure regulators in the ewo-programme instead of manually operated or semi-automatic ones. On bowls with G 1 / female thread the installation is possible at any time. The working pressure range runs from about 4 bar to 1 bar. At pressures below 4 bar the valve is closed and the automatic function turned off. Between 4 and 1 bar when a certain condensation level is reached, a float activates a pneumatic servo valve and the drain valve is opened. After brief draining the valve closes again. Emergency manual operation is carried out by pressing in a horizontally protruding pin. Technical Data Drain Valve A Drain Valve B Max. operating pressure 1 bar 1 bar Operating temperature 0 C bis +90 C 0 C bis +50 C Min. operating pressure ~ 4 bar ~ 1 bar at lower pressures closed open Mounting position vertically facing downwards vertically facing downwards Nominal size for condensate DN 4 DN 4 Manual emergency operation Press pin in push red disk upwards (above bar harder to press) Condensate drain G 1 /4 - female thread 5 mm, flexible External-Automatic Drain Valve Article Connection Order-No. Drain Valve A (Housing and Hood Brass) G 1 / Drain Valve A (Housing PA, Hood Brass) G 1 / Drain Valve B (Float gauge in sight) G 1 / Remark Mounting on pressure tanks or water pockets without significant pressure variation not recommended because proper function cannot always be guaranteed (water doesn t flow into the valve). Internal-Automatic Drain Valves DRAIN VALVE Fully automatic built-in drain valves (Ø4mm) are suitable for installation in all plastic bowls with Ø14mm hole and an WZ19 adaptor. The operating pressure range of the valves runs from approx. 1,5 to 1 bar. At pressures below 1,5 bar the valve is open. Between 1,5 and 1 bar when a certain condensation level is reached, a float activates a pneumatic servo valve and the drain valve is opened. Emergency manual operation is effected by pushing up the red ring. Technical Data Max. operating pressure 1 bar Critical range bis 1 bar Operating temperature 0 C bis +50 C Min. operating pressure (opened at lower pressures) ~ 1 bar Closing pressure flow (air) 7,5 m³/h (15 l/min) (airflow required for reaching closing pressure) Mounting position vertically facing downwards Nominal size for condensate DN 4 Manual emergency operation push red disk upwards Drain hose 5 mm, flexible Compressed Air Conditioning 7 7 DRAIN VALVES Internal-Automatic Drain Valves Article Connection Order-No. Internal-automatic drain valvel Ø Accessories Quiet disks - for airvision-bowls-size I Quiet disks - for airvision and variobloc-bowls-size II Remark Mounting on pressure tanks or water pockets without significant pressure variation not recommended because proper function cannot always be guaranteed (water doesn t flow into the valve). 7 3

94 List of Contents COMPRESSED AIR ACCESSORIES COUPLINGS Mini Couplings DN 5 Safety Couplings DN 7, 3-4 High Flow Coupling DN 7, 5 Standard Couplings DN 7, (Brass and Steel) Standard Couplings DN 7, (Ball Swievel Connector) 7 Couplings DN 7 Garage Couplings DN 1 GEKA Couplings 9 THREADED CONNECTIONS Threaded Fittings - 13 Hose Connections (Brass) Hose Connections (High Speed Connections) 15-0 Rapid-Action Screw-Fittings For Plastic Hoses 1 - HOSES Spiral Hoses With Connectors 3-4 Polyurethane Tubing - For High Speed Connections 4 Plastic Hoses / Rubber Hoses / PVC Hoses 5 ACCESSORIES Garage-Wall Holder / -Ear-Clamps Teflon Band / Compressed Air Special Oil Compressor Oil VALVES Ball Valves With Unrestricted Flow 7 Compact Ball Valves / With DVGW-Approval Small-Size Ball Valves Compressed Air Accessories Shut-Off And Regulating Valves 9 Drain Valves 30 Air Distributors 31 Manual Slide Valves (3/-Way Valves) 3 Non-Return Valves 33 SAFETY VALVES Component-Tested Safety Valves DN 34 Component-Tested Safety Valves DN 35 Component-Tested Safety Valves DN 3 BLOW-OFF VALVES Classic and Mini (Without Component Test) 37 MUFFLERS Mufflers Of Sintered Bronze 3 Mufflers Of Plastic 39 Comp.Air Accessories Multi Chamber Mufflers 39 ACCESSORIES Pressure Gauges Ø 40, 50,

95 Compressed Air Accessories Mini Couplings DN 5 COUPLINGS One-hand-operation, rapid-action coupling with ball lock. Shut-off valve in the coupling, automatically unlocked when coupled. Without non-return valve in the plug. Connection Dimensions [mm] W L i SW Couplings with male thread G 1 / G 1 / Plugs with male thread G 1 / G 1 / undetachably seal ring see page Couplings with female thread G 1 / G 1 / Plugs with female thread G 1 / G 1 / Couplings with hose connection 4mm mm Order No. Remark All DN 5 Plugs are compatible with all DN 5 Couplings. Plugs with hose connection 4mm mm Couplings with rapid-action screw-fitting x4mm xmm Plugs with rapid-action screw-fitting x4mm 33 Ø xmm 33 Ø Technical Data Max. operating pressure (P1) 1 bar* Min. operating pressure 1 bar Operating temperature - C to + 90 C Mounting position** any Direction of flow any Material Seals NBR Housing Brass Spring VA * At higher pressures (up to PN 35) connecting and disconnecting under pressure is not possible. ** Coupling preferably before plug in the direction of flow. Option: Coupling and plug (housing + bush) outside chromium-plated or nickel-plated. charges of VPE á 5 / / 50 pieces

96 Safety Coupling DN 7, COUPLINGS Remark All DN 7, Plugs are compatible with all DN 7, Couplings. Safety coupling with two-stage relieving according ISO 4414, DIN EN 93. Lightly pushing back the sleeve opens the first lock. Coupling closes and at the same time presses the plug into the second position; the remaining pressure in the plug is able to escape. If the sleeve is pushed back again the plug is released and can be disconnected without danger. For longer wear we recommend only steel plugs. Thread Dimensions [mm] Order No. W L i SW Couplings with male thread G 1 / G 3 / G 1 / Plugs with male thread G 1 / G 3 / G 1 / Couplings with female thread G 1 / G 3 / G 1 / Compressed Air Accessories Plugs with female thread G 1 / G 3 / G 1 / Couplings with hose connection mm* mm* mm* Plugs with hose connection mm mm mm Technical Data Max. operating pressure (P1) bar** Min. operating pressure 1 bar Operating temperature - C bis + 90 C Mounting position*** any Direction of flow any Material Couplings brass nickel plated Seals NBR Springs Niro 1.43 Shots and Pins Niro Plugs steel galvanized Comp.Air Accessories * with rubber protecting ring ** possible to 1 bar in coupled condition (increased effort is necessary) ***Coupling preferably before plug in the direction of flow charges of VPE 5 / / 50 pieces 3

97 Compressed Air Accessories Safety Couplings DN 7, COUPLINGS Safety coupling, plastic sleeve with two-stage relieving according ISO 4414, DIN EN 93. Stage I: After pushing the sleeve backwards the plug goes out one step and the remaining pressure escapes. Stage II: Pushing the sleeve forwards, the plug release and can be disconnected without any danger. For longer wear we recommend only steel plugs. Thread Dimensions [mm] Order No. W L i SW Couplings with male thread G 1 /4 4, G 3 / 4, G 1 / 4, Plugs with male thread G 1 / G 3 / G 1 / Couplings with female thread G 1 /4 57, G 3 / 57, G 1 / 59, Remark All DN 7. Plugs are compatible with all DN 7. Couplings. Plugs with female thread G 1 / G 3 / G 1 / Couplings with hose connection mm mm mm Plugs with hose connection mm mm mm Technical Data Max. operating pressure (P1) bar* Min. operating pressure 1 bar Operating temperature - C to + 90 C Mounting position** any Direction of flow any Material Seals NBR Housing Brass nickel plated Spring VA * At higher pressures (up to PN 35) connecting and disconnecting under pressure is not possible. ** Coupling preferably before plug in the direction of flow. 4 charges of VPE 5 / / 50 pieces

98 High Flow Coupling DN 7, COUPLINGS Remark One-hand - operation, rapide-action with needle lock and non return valve. Coupling with a high flow rate. A robust body for big pneumatic consumer. All DN 7, Plugs are compatible with all DN 7, Couplings. Thread Dimensions [mm] Order No. W L i SW Couplings with male thread G 1 / G 3 / G 1 / Plugs with male thread G 1 / G 3 / G 1 / Couplings with female thread G 1 / G 3 / G 1 / Compressed Air Accessories Plugs with female thread G 1 / G 3 / G 1 / Couplings with hose connection mm mm mm Plugs with hose connection mm mm mm Technical Data Max. operating pressure (P1) 15 bar Min. operating pressure 1 bar Operating temperature - C up to + 0 C Mounting position* any Direction of flow any Material Couplings brass nickel plated Seals NBR Springs Niro 1.43 Shots and Pins Niro Plugs steel Comp.Air Accessories * Coupling preferably before plug in the direction of flow charges of VPE 5 / / 50 pieces 5

99 Standard Couplings DN 7, COUPLINGS One-hand-operation, rapid-action coupling with needle lock and non return valve. Shut-off valve in the coupling, automatically unlocked when coupled. Plug is without nonreturn valve. Steel couplings for use in situations subject to heavy wear. Connection Dimensions [mm] Order No. W L i SW Brass Steel Remark All DN 7, Plugs are compatible with all DN 7, Couplings Couplings with male thread G 1 / (D) 30.1 G 3 / (D) G 1 /* (D) Compressed Air Accessories Plugs with male thread G 1 / G 1 / (D) G 3 / (D) G 1 / (D) (D) = self-sealing (seal ring or *coated thread) undetachably seal ring see page Couplings with female thread G 1 / G 3 / G 1 / Plugs with female thread G 1 / G 1 / G 3 / G 1 / Couplings with hose connection mm mm mm Plugs with hose connection mm mm mm Two way distributor with male thread Connection Order No. W Brass Steel G 1 / G 3 / G 1 / with female thread G 1 / G 3 / G 1 / Plugs with rapid-action screw-fitting x4mm xmm xmm Technical Data Brass Steel Max. operating pressure 1 bar* Min. operating pressure 1 bar Operating temperature - C bis + 90 C Mounting position** any Direction of flow any Material Seals NBR Housing brass steel Spring stainless steel * At higher pressures (up to PN 40) connecting and disconnecting under pressure is not possible. ** Coupling preferably before plug in the direction of flow. Option: Coupling and plug chromium-plated or nickel plated,only outside. Main seal made of Viton. Three way distributor with male thread Connection Order No. W Brass Steel G 1 / G 3 / G 1 / with female thread G 1 / G 3 / G 1 / charges of VPE 5 / / 50 pieces

100 Standard Coupling DN 7, Ball Swivel Connector Remark All DN Plugs are compatible with all DN Couplings. Free-angle swivel avoids rotation and twisting. For increasing efficiency and installation flexibility. Protective rubber sleeve for dust-free operation and to prevent damage to coupling interior. Connection Dimensions [mm] W L i SW Couplings DN COUPLINGS One-hand-operation, rapid-action coupling with needle lock and non return valve for higher flow capacity. Shut-off valve in the coupling, automatically unlocked when coupled. Plug is without non-return valve. Connection Dimensions [mm] Order No. W L i SW Couplings with male thread G 1 / Plugs with male thread G 1 / Couplings with female thread G 1 / Plugs with female thread G 1 / Two-Way Distributor G 1 / 1.04 Plugs with hose connection 13mm Plugs with male thread G 1 / 13mm ( 1 / ) mm ( 5 / ) 10-3c 19mm ( 3 /4 ) 10-3a * With plugs (male thread) the coupling part No can be modified to a hose connection. Technical Data Order No. male G 1 / G 3 / G 1 / female G 1 / G 3 / G 1 / Max. operating pressure (P1) 1 bar* Min. operating pressure 1 bar Operating temperature - C bis + 90 C Mounting position** any Direction of flow any Material Seals NBR Housing brass Spring stainless steel * At higher pressures (up to PN 40) connecting and disconnecting under pressure is not possible. ** Coupling preferably before plug in the direction of flow. Compressed Air Accessories Comp.Air Accessories charges of VPE 5 / / 50 pieces 7

101 Compressed Air Accessories Garage Couplings DN 1 COUPLINGS - LARGE Coupling with ball lock for high flow capacity. Non return valve in the coupling. With lip seal, thus also suitable for neutral fluids. Has rubber ring as protection against wear. Connection Dimensions [mm] W L i SW Couplings with male thread G 1 / G 3 / Plugs with male thread G 1 / G 1 / Couplings with female thread G 1 / G 3 / Order No. Plugs with hose connection 13mm 7 45 Ø mm 7 45 Ø mm 7 45 Ø Remark All DN 1 Plugs are compatible with all DN 1 Couplings. Two-Way Distributor G 1 / 1.03 Plugs* with male thread G 1 / 13mm ( 1 / ) mm ( 5 / ) 10-3c 19mm ( 3 /4 ) 10-3a *With plugs (male thread) the coupling part No can be modified to a hose connection. Technical Data Max. operating pressure (P1) 1 bar* Min. operating pressure 1 bar Operating temperature (Air) - C to + 50 C (Water) +5 C to +50 C Mounting position** any Direction of flow any Material Seals NBR Housing Messing Spring VA * At higher pressures (up to PN 5) connecting and disconnecting under pressure is not possible. ** Coupling preferably before plug in the direction of flow. charges of VPE 5 / / 50 pieces

102 GEKA Coupling Couplings For a save, easy and fast coupling and decoupling as well as to extend flexible hose pipes and -systems (Water-, Industry, Compressed air, suction and pressure hoses in dimensions G 3 / - mm up to G1 1 / - 3 mm, also among themselves) and rigid pipes and -systems (metal and plastic pipes, thread dimensions G 1 /4 up to G1). Locking nubs for best safety to avoid to release of the connection also in clutched pressureless state. The claws have a uniform distance of 40 mm. Form sealing ring = NBR. Connection Dimensions [mm] SLW NW L LT Order No.: GEKA tail of hose Plug with distinctive and hose saving ribbed profil for close hold of the hose. For hose clamp and crimp sleeve. ( 3 / ) 7, ( 1 / ) ( 5 / ) 13, ( 3 /4 ) ( 1 ) 1, (1 1 /4 ) (1 1 / ) Connection Dimensions [mm] W NW L T Order No.: GEKA threaded part gemale thread thread laterally with flat sealing ring SBR (up to0 C) G 1 / , G 3 / , G 1 / , G 3 /4 19, G male thread G 1 /4 51. G 3 / 11, G 1 / G 3 / G Compressed Air Accessories Technical Data Brass CW17N (Cu Zn 40 Pb) acc. DIN 50930/ operating pressure (Form sealing ring) > 40 bar (static benchmarked) explosion limit (Form sealingring) > 0 bar (static benchmarked) Vacuum resistant (Form sealing ring) up to m Water column, WS (static benchmarked) Dimensions [mm] L GEKA blind coupling LT Order No.: GEKA high performance form sealing ring VPE = St. NBR (insert), black -30 C to +0 C 51- NBR - foodstuff resistant, red -30 C to +0 C (KTW-approval) 51-7 EPDM, black - yellow marked -50 C to +150 C 51- GEKA flat sealing ring SBR (bis +0 C) for threaded part with inside thread VPE = St. Dimensions ca. 13 x x 1, x 11 x 1,5 51-0,5 x 14 x 1, x 1 x x 3 x 51-5 Comp.Air Accessories charges of VPE 5 / / 50 pieces 9

103 Druckluft-Zubehör Threaded Fittings THREADED CONNECTIONS Some of the thread connectors are equipped with a cone for ataching a hose connector with ball nippel seal. Thread Dimensions [mm] Order No.: WxV L i k d SW Double Nippels with Cone (45 ) EN 50 For connecting compressed air units or installations of similar equipment. ( without cone ) male, long with Cone (45 ) EN 50 G 1 / x G 1 / 9 9,5 9, G 1 /4 x G 1 / 3 1 9, G 1 /4 x G 1 / G 3 / x G 1 /4 3 13, G 1 /4 x G 1 / , G 3 / x G 3 / 37 13,5 13, G 1 / x G 3 / 40 15,5 13, G 1 / x G 1 / 44 15,5 15, G 1 / x G 3 / G 3 /4 x G 3 / * G 3 /4 x G G1 x G * male thread, short with Cone (45 ) EN 50 G 1 / x G 1 / G 1 / x G 1 /4 0,5 7, G 1 /4 x G 1 /4,5, G 1 /4 x G 3 / 4,5 9, G 1 /4 x G 1 / 5,5, G 3 / x G 3 / 5 9,5 9, G 3 / x G 1 /,5 9, G 1 / x G 1 / G 1 / x G 3 / G 3 /4 x G 3 / G 3 /4 x G G1 x G G1 1 / x G1 1 / G x G female-, male thread * without cone G 1 / x G 1 / G 1 /4 x G 1 / G 3 / x G 3 / G 1 / x G 1 / G 1 / x G 1 / G 1 /4 x G 1 / G 1 /4 x G 1 / G 3 / x G 1 / G 3 / x G 1 / G 1 / x G 3 / G 1 / x G 3 / G 3 /4 x G 1 / Thread Dimensions [mm] Order No.: WxV DN L i k SW1SW male thread, solvable (3-part) with conical thread R 1 / x R 1 / 5, R 1 / x R 1 /4 5, R 1 /4 x R 1 /4, R 1 /4 x R 3 /, R 3 / x R 3 /, R 1 / x R 1 / R 3 /4 x R 3 / R1 x R charges of VPE 5 / / 50 pieces

104 Threaded Fittings THREADED CONNECTIONS Thread Dimensions [mm] Order No. WxV L i d SW Reductions with hexagon nut For reducing female threads or expanding male threads. G 1 /4 x G 1 / G 3 / x G 1 / 1,5 19 3/1 G 3 / x G 1 /4 1,5 13,5 19 G 1 / x G 1 /4 15,5 11,5 13, G 1 / x G 3 / 15,5 11, G 3 /4 x G 1 / G1 x G 3 / G1 1 /x G1 1 / , /1 G x G1 1 / /50 G x G1 1 / /45 Thread Dimensions [mm] Order No. W L M N i Distributors (3-Way and 4-Way) 3 x G 3 / x G 1 / x G 3 / x G 1 / Compressed Air Accessories Thread Dimensions [mm] Order No. W L M N K i D Ceiling elbows (90 for wall fastening) x G 3 / ,5 11 4, x G 1 / 40 35,5 30 1,5 1 4, x G 3 / , Distributors with 5 outlets G 1 / 5 x G 1 / 74 43, , Comp.Air Accessories charges of VPE 5 / / 50 pieces 11

105 Compressed Air Accessories Threaded Fittings THREADED CONNECTIONS Distributors with 5 outlets G 1 / Thread Dimensions [mm] Order No. W L M N K i D 5 x G 1 / 74 43, , Sleeves (-Way) Thread Dimensions [mm] Order No. W L SW G 1 / G 1 / G 3 / G 1 / G 3 / G Elbows (with Cone, male thread) Thread Dimensions [mm] Order No. W DN L i xg 1 / xg 1 / xg 3 / xg 1 / xg 3 /4 conical xg1 conical with female thread xg 1 / xg 1 / xg 3 / xg 1 / xg 3 / xg , charges of VPE 5 / / 50 pieces

106 Threaded Fittings / Hose Connections THREADED CONNECTIONS Thread Dimensions [mm] Order No. W DN L M i T-Pieces with Cone, male thread 3 x G 1 / x G 1 / x G 3 / x G 1 / * 3 x G 3 /4 conical * 3 x G1 conical * with female thread 3xG 1 / xG 1 / xG 3 / xG 1 / , xG 3 / xG Thread Dimensions [mm] Order No. W L i D SW Screw plug DIN 90 G 1 / G 1 / G 3 / , G 1 / Technical Data * without cone Max. operating pressure (P1) 3 bar (PN 3) Operating temperature - C to +90 C Mounting position/direction of flow any Material brass Compressed Air Accessories Hose Connections Hose connections consist of a connector plug - allowing the hose to be slipped on and secured with a hose clap - and a threaded part, either male or female with a ball seal. Hose Hose Dimensions [mm] Order No. LW1 LW L i D Hose Connector Double Hose Connector EN ISO 50 (DIN 54) 7 33, , , , Thread Hose Dimensions [mm] Order No. W LW L i/k SW Detachable Hose Tails Consist of hose plug with ball seal and swivel nut with adaptor. G 1 / / G 1 / 43 9/ G 1 / / G 1 /4 43 9/ G 1 / / G 3 / / G 3 / 43 9/ G 3 / / G 3 / / * G 1 / 43 9/ G 1 / / G 1 / / * union nut not removable Comp.Air Accessories charges of VPE 5 / / 50 pieces 13

107 Compressed Air Accessories Hose Connections THREADED CONNECTIONS Thread Hose Dimensions [mm] Order No. W LW L i SW Parts for detachable hose tails Hose plug with ball seal G 1 / G 1 / G 1 /4 4 43, G 1 / G 1 / G 3 / 4 47, a G 3 / G 3 / G 1 / G 1 / G 1 / Hexagon nut G 1 / G 1 / G 3 / G 3 / LH G 1 / Thread Hose Dimensions [mm] Order No. W LW L i/k SW Hose Tail with male thread and inner cone (45 ) G 1 / 4 34 / G 1 / 37 / G 1 / 9 37 / G 1 /4 4 3 / G 1 /4 40 / a G 1 / / a G 1 / / G 3 / 43 1/ a G 3 / / a G 3 / / G 1 / 44 1/ G 1 / / G 1 / / G 3 / / G 3 / / G 3 / / with female thread G 1 / / G 1 / 3 9/ G 1 / 9 3 9/ G 1 / / G 1 /4 40 1/ G 1 / / G 1 / / G 3 / 4 14/ G 3 / / G 3 / / G 1 / 4 14/ G 1 / / G 1 / / G 3 / / G 3 / / G 3 / / Technical Data Max. operating pressure (PN) 40 bar Operating temperature - C to +90 C Mounting position any Direction of flow any Material brass 14 charges of VPE 5 / / 50 pieces

108 High Speed Connections THREADED CONNECTIONS Push in Fittings made out of plastic an d brass ( nickel plated). In connection with plastic ( PU or PA ) hoses applicable. Thread Hose Dimensions [mm] Order No. R Ø D B H Straight Screwing In Link G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / G 1 / Straight Screwing On Plug Connection G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / G 1 / Technical Data Application: Material: Max. pressure: Recommended hose: Temperature range: air Plastic, Brass nickel plated bar PU or PA (Nylon) -0 C to +0 C Compressed Air Accessories Comp.Air Accessories charges of VPE 5 / / 50 pieces 15

109 Compressed Air Accessories High Speed Connections THREADED CONNECTIONS Screwing Angle Connection Swivelling Thread Hose Dimensions [mm] Order No. R Ø D B E H G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / G 1 / Y - Connection Male Thread Thread Hose Dimensions [mm] Order No. R Ø D B H G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / Technical Data Application: Material: Max. pressure: Recommended hose: Temperature range: air Plastic, Brass nickel plated bar PU or PA (Nylon) -0 C to +0 C 1 charges of VPE 5 / / 50 pieces

110 High Speed Connections THREADED CONNECTIONS Straight Connection Hose Dimensions [mm] Order No. Ø D B Straight Connection Reduced Hose Dimensions [mm] Order No. Ø D1 Ø D B Angle Connection Hose Dimensions [mm] Order No. Ø D E Compressed Air Accessories T - Connection Hose Dimensions [mm] Order No. Ø D L Technical Data Application: Material: Max. pressure: Recommended hose: Temperature range: air Plastic, Brass nickel plated bar PU or PA (Nylon) -0 C to +0 C Comp.Air Accessories charges of VPE 5 / / 50 pieces 17

111 Compressed Air Accessories High Speed Connections THREADED CONNECTIONS T - Connection Reduced Hose Dimensions [mm] Order No. Ø D1 Ø D E Bulkhead Union Thread Hose Dimensions [mm] Order No. M Ø D B H M M M M M Cross Connection Hose Dimensions [mm] Order No. Ø D E Y - Connection Hose Dimensions [mm] Order No. Ø D B Y - Connection Reduced Hose Dimensions [mm] Order No. Ø D1 Ø D B Y - Connection Hose Dimensions [mm] Order No. Ø D L Technical Data Application: Material: Max. pressure: Recommended hose: Temperature range: air Plastic, Brass nickel plated bar PU or PA (Nylon) -0 C to +0 C 1 charges of VPE 5 / / 50 pieces

112 High Speed Connections THREADED CONNECTIONS Straight Reduced Plug Hose Dimensions [mm] Order No. Ø D Ø D1 B Catch Plug Hose Dimensions [mm] Order No. Ø D B Screwed Angle Connection Thread Hose Dimensions [mm] Order No. R Ø D E B H G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / Compressed Air Accessories Distributor Plug In Connection for Pipe Hose Dimensions [mm] Order No. Ø D1 Ø D B E Distributor Plug In Connection Thread Hose Dimensions [mm] Order No. R Ø D1 Ø D B E H Comp.Air Accessories G 1 / G 1 / G 1 / G 3 / charges of VPE 5 / / 50 pieces 19

113 Compressed Air Accessories High Speed Connections THREADED CONNECTIONS L - Screwing In Screw Connection Thread Hose Dimensions [mm] Order No. R Ø D B E H G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / G 1 / T - Screwing In Screw Connection Thread Hose Dimensions [mm] Order No. R Ø D B E H G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 1 / G 3 / G 3 / G 3 / G 3 / G 1 / G 1 / G 1 / G 1 / Technical Data Application: Material: Max. pressure: Recommended hose: Temperature range: air Plastic, Brass nickel plated bar PU or PA (Nylon) -0 C to +0 C 0 charges of VPE 5 / / 50 pieces

114 Rapid-Action Screw-Fittings For Plastic Hoses THREADED CONNECTIONS For rapid connection of plastic hoses with connector threads. The hose is pushed over the corresponding plug and clamped securely with the swivel nut. The swivel nut is knurled so that it can be tightened quickly and has a hexagon screw to secure the connection. Hoses with an inner diameter of 4, and mm. Port sizes G 1 /, G 1 /4 and G 3 /. Thread Hose Dimensions [mm] Order No. W D x d L i SW Straight Male Screw-In Connectors G 1 / x G 1 / x G 1 /4 x G 1 /4 x G 1 /4 x G 3 / x G 3 / x Straight Female Screw-On Connectors G 1 /4 x G 1 /4 x Bulkhead Stuffing Boxes Ø x Ø 9 x Compressed Air Accessories Bulkhead Stuffing Boxes M x1 x M 1x1 x Swivel Elbow Connectors G 1 / x G 1 / x G 1 /4 x G 1 /4 x G 1 /4 x Swivel T-Connectors G 1 / x G 1 / x G 1 /4 x G 1 /4 x G 1 /4 x Comp.Air Accessories T-Distributors - x x Way Distributors - x x charges of VPE 5 / / 50 pieces 1

115 Compressed Air Accessories Rapid-Action Screw-Fittings For Plastic Hoses THREADED CONNECTIONS Thread Dimensions [mm] Order W L H i SW No. T-Distributors G 1 / G 1 / Double Nipples G 1 / G 1 /4 -, Way Distributors G 1 / G 1 / Screw-On Distributors L G 1 / G 1 / Screw Plugs G 1 / G 1 / G 3 / G 1 / Screw-On Distributors T G 1 / G 1 / Dimensions [mm] Order D x d i No. Plugs PA 11 x x x Thread Dimensions [mm] Order W D d h No.: Sealing Ring Of PVC G 1 / 13,9 9, 1, G 1 /4 1,5 13, 1, Undetachably Sealing Ring PA G 1 / G 1 / G 3 / Technical Data Max. operating pressure (PN) Operating temperature Mounting position Direction of flow Material 40 bar - C up to +90 C any any brass charges of VPE 5 / / 50 pieces

116 Technical Data Max. operating pressure at +0 C - 1 bar +40 C - bar +0 C - bar +0 C - bar Operating temperature 0 C to + 0 C Technical Data Max. operating pressure bar at max. 50 C Operating temperature -40 C to +5 C Colour blue Maximum working length approx. 0% of the overall length Spiral Hoses With Connectors HOSES Spiral hoses with complete connections at both ends and with anti knik device. Hose of polyamide (PA) blue. Maximum working length approx. 0% of the overall length. Non-kinking, resistent to reduction of inside diameter. Hose Overall Ø outside Thread Order No. D x d Length m mm Spiral Hoses-Polyamide (PA) x 4,5 75 G 1 / x,5 75 G 1 / x 5,0 75 G 1 / x 7,5 75 G 1 / x,5 115 G 1 / x 5,0 115 G 1 / x 7,5 115 G 1 / x 5,0 140 G 3 / x 7,5 140 G 3 / Mounting with brass Couplings and Plugs DN 7, x 5, x 7, x 5, x 7, Spiral Hoses-Polyurethane (PU) with complete connections at both ends, maximum working length approx. 0% of the overall length, non-kinking, less rubbing off than polyamide hoses, soft surface less scratching-danger of sensitive surfaces. x 5 3,0 40 G 1 / x 5,0 40 G 1 / x 5 7,5 40 G 1 / ,5 x,3 3,5 0 G 1 / ,5 x,3,0 0 G 1 / ,5 x,3 7,5 0 G 1 / Compressed Air Accessories 1 x 3,5 0 G 3 / x,0 0 G 3 / x 7,5 0 G 3 / Mounting with brass Couplings and Plugs DN 7, 9,5 x,3, ,5 x,3 7, x, x 7, Comp.Air Accessories 3

117 Compressed Air Accessories Spiral Hoses With Connectors HOSES Spiral hoses with complete connections at both ends and with anti knik device. Hose of polyamide (PA) blue. Maximum working length approx. 0% of the overall length. Non-kinking, resistent to reduction of inside diameter. Hose Overall Ø outside Thread Order No. D x d Length m mm Spiral Hoses-Polyamide (PA) x 4,5 G 1 / x,5 91 G 1 / x 5 91 G 1 / x 7,5 91 G 1 / With complete connections at both ends, maximum working length approx. 0% of the overall length, non-kinking, less rubbing off than polyamide hoses, soft surface less scratching-danger of sensitive surfaces. Hose Overall Ø outside Thread Order No. D x d Length m mm Spiral Hoses-Polyurethane (PU) 9,5 x,3,5 9 G 1 / ,5 x,3 5 9 G 1 / ,5 x,3 7,5 9 G 1 / Technical Data Max. operating pressure at +0 C - 1 bar +40 C - bar +0 C - bar +0 C - bar Operating temperature 0 C to + 0 C Technical Data Max. operating pressure bar at max. 50 C Operating temperature -40 C to +5 C Colour blue Maximum working length approx. 0% of the overall length Polyurethane tubes are extremely flexible and very kink resistant with small bend for routing into tight places. The excellent memory tolerates repeated flexing. It is also very abrasion resistant and outlast other tubings. Good resistance against mineral oil, lubrication grease, oxygen, ozone and aliphatic hydrocarbons. The ideal choice for fluid power applications together with High Speed Connections. Hose Pressure Color Order No. D x d [bar] Spiral Hoses-Polyurethane (PU) 4 x 11 Blue x 11 Black 5.4 x 4 11 Blue 5.00 x 4 11 Black 5. x 4 11 Blue 5.00 x 11 Black 5. x 11 Blue 5.0 x 11 Black x 9 11 Blue x 9 11 Black

118 Technical Data Max. operating pressure see under 0 C, 40 C, 0 C in table Operating temperature PE 0 C to + 0 C PA 11 0 C to + 0 C Technical Data Temperature range: compressed air: -0 C to +70 C water: to +90 C Operating pressure: compressed air: bar water: 1 bar Cracking pressure: > 40bar Soul: synthetic rubber, black, plane Pressure carrier: coiled, synthetic textile strings Cover: black, plane, abrasion-resistent and weather-proof Length of reel: 50 m Plastic - Rubber - PVC HOSES Plastic hoses without reinforcement. Minimum quantity: m. Material: polyethylene, polyamide 11. Hoses P at P at P at Order No. D x d 0 C 40 C 0 C Polyethylene-Hoses x x x x Polyamide-11-Hoses flexible, natural colour, transparent x x x 1, x PVC hose for compressed air, in extruded version. According to DIN 001 for rough conditions of use. Resistant against water- and mineral oil-containing compressed air. Flexible, non-bending, abrasion-resistent and weather-proof. Rubber Hoses for compressed air flexible, black, abrasion-resistent and weatherproof, with reinforcement. D x d pressure [bar] Order No. 14 x x x x Compressed Air Accessories Technical Data Temperature range: -0 C to +0 C Soul: PVC, water-clear Pressure carrier: high-strength synthetic textile strings Cover: PVC, water-clear, flexible, plane Length of reel: 50 m 50 m reel availabel (without connections) PVC fabric hose with inlay, water-clear, conditionally oil-, gasoline- and base-resistent. Standard hose for a wide range of applications in industry, machine and plant construction, manual trades and laboratories. PVC hoses are resistent to pressure, UV and ageing with an unlimited storage life. If they are used with flowing oils, the softener contained in the PVC is removed, as a result the hose loses its UV resistance and gets brittle. PVC Hoses converted for compressed air Mounted with brass couplings and plugs DN 7,, with woven fabric inlay, flexible, water-clear, UV-resistent, unlimited storage life. D x d l pressure [bar] Order No. 1 x 5 m x m x 0 m x 9 5 m x 9 m x 9 0 m x 13 5 m x 13 m x 13 0 m Comp.Air Accessories 5

119 -Ear-Clamps / Teflon Band / Compressed Air Special Oil ACCESSORIES Garage-wall holder Light-alloy casting (in one peace cast). Extreme stable, solid construction and manufacture. Size Dimensions [mm] Order No.: A B C D E Ø F I , II 01 5, III Druckluft-Zubehör -Ear-clamps with inner ring of steel for compressed air PVC-hoses. They are usually used where a low overall height and a small stretching area are important. -Ear-Clamps are suitable for maintenance, repair and service. With this type of clamps hoses, cables and other materials can be tied safely. For proper sealing the `ear has to be closed correctly on assembly. -Ear-Clamps for compressed air PVC-hoses Hose size Order No Teflon sealing band DVGW approved and BAM tested Fine thread FRp 1 m, 0 g/m² 54.0 Thickness: 0, mm, width: 1 mm Coarse thread GRp 1 m, 0 g/m² 54.0 Thickness: 0, mm, width: 1 mm temperature range - 0 C to + 15 C Special Air Oil Compressed air special oil for lubricators and maintenance units according to DIN with viscosity class VG 3 according to ISO 344 (viscosity at 40 C - 3mm²/s;3cSt). The oil contains surface active substances, which provide corrosion protection over a large temperature range. It also takes up condensation water (demulsifying). The 1-litre polyethylene bottle with volume scale has a practical filling hose, which can be pulled out after unscrewing the sealing cap. Special Air Oil Order No. Volume 1 litre 53 Volume 5 litre 53.1 temperature range - 0 C to + 0 C Compressor Oil for piston compressor VDL 150 DD, DIN 5150 Air compressor oil for piston and rotary compressores according to DIN 550 for compressor temperatures up to 0 C. This oil, based on mineral oil with a powerful dispersion and detergency capability prevents deposting of aging products and foreign objects. This has a strong resistance against corrosion through its condensed water absorbing qualities (demulsifying). Its positive resistance against oxidation provides safety against explosions. Compressor Oil Order No. Volume 1 litre 53.

120 Technical Data Max. operating pressure: 40 bar (G - 5 bar) Operating temperature: -40 C to +00 C (Teflon seal) Sealing: ball-seal: spindle-seal: Technical Data Max operation pressure: G 1 /4 - G 1 / 50 bar G 3 /4 - G1 40 bar G1 1 /4 - G1 1 / 30 bar G 5 bar Operation temperatur: -40 C bis +00 C (PTFE Seal) Sealing: ball-seal: spindle-seal: Technical Data Max. operation pressure: 5 bar (MOP5, PN 1 for compressed air) operation temperatur: - C bis +0 C (PTFE Seal) Sealing: ball-seal: spindle-seal: PTFE Viton Permissible Media: Flammable gases, except acetylene and hydrogen Mounting position: any Direction of flow: any PTFE Viton Permissible Media: non-flammable and non-poisonous gases and liquids Mounting position: any Direction of flow: any PTFE Viton Permissible Media: non-flammable and non-poisonous gases and liquids Mounting position: any Direction of flow: any Marked with identification according to AD info-sheet A4 Marked with identification according to AD info-sheet A4 Marked with identification according to DVGW Ball Valves VALVES (heavy duty version) Ball Valves with unresticted flow Ball valves or nickel-lated brass with a chomium-plated ball. Seals fo Teflon (PTFE and NBR). Metal lever (alu alloy). Straight-through opening same as port size. Thread Dimensions [mm] Order No.: W DN L i SW l female thread G 1 / G 3 / G 1 / G 3 / G G1 1 / G1 1 / G Compact Ball Valves Ball valves of nickel-plated brass with a chromium-plated ball. Seals of Teflon (PTFE and NBR). Metal lever (alu alloy). Straight-through opening same as port size. female thread G 1 / G 3 / G 1 / G 3 / G G1 1 / G1 1 / G with female - male thread G 1 /4 54, G 3 / 54, G 1 / G 3 / G G1 1 / G1 1 / G Ball Valves with DVGW-Approval (EN 331) Ball Valves pf nickel-plated brass with a chromium-plated ball. Seals of Teflon (PTFE and NBR). Metal lever (steel ) Straightthrough opening same as port size. female thread G 1 / G 3 / G 1 / G 3 / G G1 1 / G1 1 / G with female - male thread G 1 / G 3 / G 1 / G 3 / G G1 1 / G1 1 / G Druckluft-Zubehör Druckluft-Zubehör 7

121 Ball Valves VALVES Ball valves of nickel-plated brass with a chromium-plated ball. Metal lever or plastic lever. Straight-through opening smaller than port size. Thread Dimensions [mm] Order No. W DN L i SW l Small-Size Ball Valves male thread G 1 / G 3 / G 1 / Compressed Air Accessories with female-male thread G 1 / G 3 / G 1 / with metal toggle and female thread G 1 / G 3 / G 1 / 51 11, with metal toggle and female-male thread G 1 / G 3 / G 1 / 59 1/11, Technical Data Max. operating pressure 1 bar (PN 1) Operating temperature Sealing Permissible Media Mounting position Direction of flow - C bis +0 C (Teflon seal) ball-seal: PTFE spindle-seal: Viton non-flammable and non-poisonous gases and liquids any any

122 Shut-Off And Regulating Valves VALVES Shut-off valves are -way valves with manual operation. The seal is carried out by a stainless steel ball. Spindle seal is made by an o-ring of perbunan. Needle regulating valves seal by means of a stainless steel cone, thus allowing continuous regulation between on and off (open and closed). Thread Dimensions [mm] Order No. W DN L i H d Shut-Off Valves straight through type, with male thread G 1 / * 3, G 1 /4 * G 1 /4 5, G 3 / G 1 / Shut-Off Valves straight through type, with female thread G 1 /4 5, G 3 / G 1 / Shut-Off Valves elbow type, with male thread G 1 / * 3, G 1 /4 * 3, Compressed Air Accessories Needle Regulating Valves straight through type, with male thread G 1 /4 5, G 3 / G 1 / Needle Regulating Valves straight through type, with female thread G 1 /4 5, G 3 / G 1 / Technical Data Max. operating pressure 5 bar (PN 5) for DN 3,5 Operating temperature Permissible Media Mounting position Direction of flow Material Handwheel (55.xx + 55.xx) * brass handwheel 40 bar (PN 40) from DN 5,5 - C to +90 C non-flammable and non-poisonous gases. Preferably air any arrow brass plastic Comp.Air Accessories 9

123 Compressed Air Accessories Drain Valves VALVES Drain valves of brass, straight or elbow-type, originally served to let out the condensation at the lowest point of compression tank. Today they are generally used for air exhaust. Soft seal (NBR) with handwheel, metal seal equipped with toggle. Thread Dimensions [mm] Order No. W DN L i d SW Drain Valves with brass handwheel G 1 / G 1 / Drain Valves G 1 / G 1 / nickel-plated Technical Data Max. operating pressure Operating temperature Mounting position elbow type, with soft seal straight type, with metal seal 5 bar (PN5) 0 C up to +90 C any 30

124 Air Distributors VALVES Air distributors make it possible to have two or three taps that can be shut off individually. They are constructed either of hot-pressed brass with two outlets or of fittings that have two or three diaphragm shut-off valves. (See also air distributors with couplings). Thread Dimensions [mm] Order No. W DN L i H d Air Distributors of hot-pressed brass, plastic handwheel, -way with hose tail G 1 /4 LW G 3 / LW without hose tail G 1 / G 3 / Air Distributors of hot-pressed brass, plastic handwheel, -way, with plug, dispatch oblique G 1 / G 3 / Air Distributors of hot-pressed brass, metal handwheel, -way G 1 / G 3 / Compressed Air Accessories Air Distributors -way (Diaphragm shut-off valves) G 3 / Air Distributors 3-way (Diaphragm shut-off valves) G 3 / Comp.Air Accessories Technical Data Max. operating pressure 40 bar (PN 40) Operating temperature - C up to +90 C Mounting position any Direction of flow arrow 31

125 Compressed Air Accessories Manual Slide Valves (/3-Way Valves) VALVES Manual slide valves are ideal fittings for equipment which, when turned off, must as a safety measure also be relieved; for example, putty-applicators, clamp-cylinders, naildrivers, grinders, drills, screw drivers etc. When the compressed air pressure is escaped accidental operation cannot cause any injuries or damage. The manual slide valves can be connected to the compressed air system with /3 hose connectors or quick detachable connectors for plastic hoses. The desired individual parts can be found in the catalogue. Operation 3 ways switch-positions, operation by axial movement of the slide. Protective device: The slide is elongated on the outer side in order to prevent the fingers from getting caught during operation. Safe relieving of compressed air: Compressed air that escapes during exhaust is directed safely in axial direction. Thread Dimensions [mm] Order No. W D L i SW Manual Slide Valves (/3 Way Valves) G 1 / G 1 / G 3 / G 1 / Technical Data Max. operating pressure Min. operating pressure Operating temperature Mounting position Direction of flow 1 bar 1 bar 0 C up to +90 C any arrow Rates of flow Nominal rates of flow in Nl/min. Inlet pressure p 1 [bar] G 1 / G 1 / G 3 / G 1 /

126 Non-Return Valves VALVES Non-return valves allow flow in one direction while shutting off the flow in the opposite direction. They have a soft seal (Viton) and are available in straight or T-form. Thread Dimensions [mm] Order No. W DN L i SW K Non-Return Valves straight, male threads at both ends G 1 /4 49,5, G 3 / 53, G 1 / G 3 / G Non-Return Valves straight, female threads at both ends G 1 /4 45 9,5 11, G 3 / G 1 / G 3 / G Inlet: male threads Outlet: female threads G 1 /4 4,5,5 11, G 3 / 53, G 1 / G 3 / G Compressed Air Accessories Inlet: female threads Outlet: male threads G 1 /4 4, G 3 / G 1 / G 3 / G Thread Dimensions [mm] Order No. W DN L i SW H Non-Return Valves T-form G 1 / G 3 / G 1 / Comp.Air Accessories Technical Data Max. operating pressure 1 bar Opening pressure straight ~0,1 bar t-form 0,5 up to 0, bar Operating temperature - C up to + C Mounting position any Direction of flow arrow Material brass Important: The straight type cannot be used for compressors! Rates of flow RV straight Nominal rates of flow in Nl/min at p 1 = bar and Dp=1 bar Thread Nominal rates of flow G 1 /4 and G 3 / 917 Nl/min G 1 / 17 Nl/min G 3 /4 317 Nl/min G1 57 Nl/min 33

127 Compressed Air Accessories Thread Dimensions [mm] Set pressure Order No. W L i SW do bar G 1 / ,0-1, G 1 / ,5 -, G 1 /4 5 0,0-3, G 1 / ,0-5, G 1 / ,0-7, G 1 / ,0-9, G 1 / ,0-15, G 1 / ,0-0, G 1 / ,0-7, G 1 / ,0-40, G 3 / 5 0 1,0-1, G 3 / 5 0 1,5 -, G 3 / 5 0,0-3, G 3 / 5 0 3,0-5, G 3 / 5 0 5,0-7, G 3 / 5 0 7,0-9, G 3 / 5 0 9,0-15, G 3 / ,0-0, G 3 / ,0-7, G 3 / ,0-40, G 1 / ,0-1, G 1 / ,5 -, G 1 / 7 1 4,0-3, G 1 / ,0-5, G 1 / ,0-7, G 1 / ,0-9, G 1 / ,0-15, G 1 / ,0-0, G 1 / ,0-7, G 1 / ,0-40, Definitions Set pressure = start-to-leak pressure Component-Tested Safety Valves DN SAFETY VALVES Safety valves serve to blow out non-poisonous and nonflammable gases into the atmosphere in order to protect pressure tanks against overpressure. Please note: Only safety valves that have been set and sealed with lead (plumbed) by us can be delivered with the component symbols, it is thus absolutely necessary to indicate the setting pressure in bar. To test their proper functioning, safety valves can be relieved by turning the knurled (thumb) screw to the right. The bearing surfaces and conical seals can be cleaned of impurities by unscrewing the entire upper part - without changing the pressure setting. Repairs may only be carried out by the manufacturer. Beginning of audible leaking Technical Data Connection thread G 1 /4, G 3 /, G 1 / Max. operating pressure 40 bar (PN 40) Operating temperature - C up to + C Setting range 1 up to 40 bar ( steps) Opening pressure difference < % Closing pressure difference < % (under 3 bar < 0,3 bar) Built-in position vertical Material brass Seal viton locking torque 13 Nm Important: The supply connection to the safety valve should not be < DN, the pressure drop in the supply connection not >3%. Component symbols CE05 SV 0 D/G 0,3 P Opening pressure Valve completely open, maximum blow-off / deflation Closing pressure Valve is closed and sealed (tight) Opening pressure difference Difference between start-to-leak pressure and opening pressure Closing pressure difference Difference between start-to-leak pressure and closing pressure For example: Set pressure 1,0 bar Opening pressure (+%) 13, bar Closing pressure (-%), bar Pressure setting (bar Flow factor suitable for gases and vapors narrowest flow diameter Component number Year of approval Safety valve German Technical Inspection In this case: DEKRA Exhaust Capacity Air The exhaust capacities indicated in the table are the minimum values reached when air pressure is raised by % above the set pressure. Set pressure exhaust flow capacity (normal condition) bar m³/h l/min 1 3, , Intermediate values can be interpolated.. 34

128 Thread Dimensions [mm] Set pressure order No.: W L i SW do bar G 1 / ,0-3, G 1 / , - 5, G 1 / ,0-7, G 1 / ,0 -, G 1 / ,5-11, G 1 / ,5-1, G 1 / ,0 -, G 3 / ,0-3, G 3 / , - 5, G 3 / ,0-7, G 3 / ,0 -, G 3 / ,5-11, G 3 / ,5-1, G 3 / ,0 -, Component-Tested Safety Valves DN SAFETY VALVES Safety valves serve to blow out non-poisonous and nonflammable gases into the atmosphere in order to protect pressure tanks against overpressure. Please note: Only safety valves that have been set and sealed with lead (plumbed) by us can be delivered with the component symbols, it is thus absolutely necessary to indicate the setting pressure in bar. To test their proper functioning, safety valves can be relieved by turning the knurled (thumb) screw to the right. The bearing surfaces and conical seals can be cleaned of impurities by unscrewing the entire upper part - without changing the pressure setting. Repairs may only be carried out by the manufacturer. Technical Data Connection thread G 1 /, G 3 /4 Max. operating pressure bar (PN ) Operating temperature - C up to + C Setting range up to bar (7 steps) Opening pressure difference < % Closing pressure difference < % (under 3 bar < 0,3 bar) Built-in position vertical Material brass Seal viton locking torque 13 Nm Important: The supply connection to the safety valve should not be < DN, the pressure drop in the supply connection not >3%. Component symbols CE05 SV 0 1 D/G 0,43 P Compressed Air Accessories Pressure setting (bar) Flow factor suitable for gases and vapors narrowest flow diameter Component number Year of approval Safety valve German Technical Inspection In this case: DEKRA Exhaust Capacity Air The exhaust capacities indicated in the table are the minimum values reached when air pressure is raised by % above the set pressure. Set pressure exhaust flow capacity (normal condition) bar m³/h l/min 74, Intermediate values can be interpolated. Definitions Set pressure = start-to-leak pressure Beginning of audible leaking Opening pressure Valve completely open, maximum blow-off / deflation Closing pressure Valve is closed and sealed (tight) Opening pressure difference Difference between start-to-leak pressure and opening pressure Closing pressure difference Difference between start-to-leak pressure and closing pressure For example: Set pressure 1,0 bar Opening pressure (+%) 13, bar Closing pressure (-%), bar Comp.Air Accessories 35

129 Compressed Air Accessories Thread Dimensions [mm] Set pressure Order No. W L i SW do bar G 1 / ,5-7, G 1 / ,0 -, G 1 /4 5 17,0-13, G 1 / ,0-1,0 49. G 1 / ,0-4, G 3 / ,5-7, G 3 / ,0 -, G 3 / 5 19,0-13, G 3 / ,0-1, G 3 / ,0-4, Component symbols CE05 SV 0 3 D/G 0,4 P Definitions Set pressure = start-to-leak pressure Component-Tested Safety Valves DN SAFETY VALVES Safety valves serve to blow out non-poisonous and non flammable gases into the atmosphere in order to protect pressure tanks against overpressure. Please note: Only safety valves that have been set and sealed with lead (plumbed) by us can be delivered with the component symbols, it is thus absolutely necessary to indicate the setting pressure in bar. As functional test, safety valves may be aerated by the way of pulling the haul-off bolt. Repairs may only be carried out by the manufacturer. Beginning of audible leaking Technical Data Connection thread G 1 /4, G 3 / Max. operating pressure 4 bar (PN 4) Operating temperature - C up to +150 C Setting range 4,5 up to 4 bar (5 steps) Opening pressure difference < % Closing pressure difference < % Material brass Seal viton locking torque 13 Nm Important: The supply connection to the safety valve should not be <DN, the pressure drop in the supply connection not >3% Pressure setting (bar) Flow factor suitable for gases and vapors narrowest flow diameter Component number Year of approval Safety valve German Technical Inspection In this case: DEKRA Opening pressure Valve completely open, maximum blow-off / deflation Closing pressure Valve is closed and sealed (tight) Opening pressure difference Difference between start-to-leak pressure and opening pressure Closing pressure difference Difference between start-to-leak pressure and closing pressure For example: Set pressure 1,0 bar Opening pressure (+%) 13, bar Closing pressure (-%), bar Exhaust Capacity Air The exhaust capacities indicated in the table are the minimum values reached when air pressure is raised by % above the set pressure. Set pressure exhaust flow capacity (normal condition) bar m³/h l/min 45, Intermediate values can be interpolated. 3

130 Thread Seat Dimensions [mm] Set pressure Order No. W L i SW bar Classic Safety Valves G 1 /4 Metal ,5-4, G 1 /4 Metal ,0 -, G 1 /4 Metal 7 17,0-1, G 1 /4 NBR ,5-4, G 1 /4 NBR ,0 -, G 1 /4 NBR 7 17,0-1, Setted valves are plumbed Mini Blow Off Valves Blow-Off Valves (Without Component Test) Classic and Mini BLOW-OFF VALVE G 1 / NBR , - 1, G 1 / NBR ,1-3, G 1 / NBR ,1 -,0 3.1 G 1 / NBR 7 7 1,1-1, G 1 / NBR ,1-1, G 1 / NBR ,1-3, G 1 / NBR ,1-0,0 3.1 G 1 /4 NBR , - 1, G 1 /4 NBR ,1-3,0 3.1 G 1 /4 NBR ,1-,0 3. G 1 /4 NBR 7 7 1,1-1,0 3.3 G 1 /4 NBR ,1-1,0 3.4 G 1 /4 NBR ,1-3,0 3.5 G 1 /4 NBR ,1-0,0 3. Setted safety device on request Technical Data Classic Mini Connection thread G 1 /4 G 1 /, G 1 /4 Max. operating pressure 40 bar (PN 40) 3 bar (PN 3) Operating temperature - C up to +90 C (other temperatures upon request) Setting range 1,5 up to 1 bar 1 up to 0 bar Opening pressure difference % to 15% ~ 0% Closing pressure difference 15% to 5% ~ 0% Built-in position vertical Material housing brass seal metal, NBR NBR Setting and lead seal at additional charge. Definitions Set pressure = start-to-leak pressure Opening pressure Closing pressure Opening pressure difference Closing pressure difference Beginning of audible leaking Valve completely open, maximum blow-off / deflation Valve is closed and sealed (tight) Difference between start-to-leak pressure and opening pressure Difference between start-to-leak pressure and closing pressure Compressed Air Accessories Exhaust Capacity Air The exhaust capacities indicated in the table are the minimum values reached when air pressure is raised by % above the set pressure. Classic Safety Valves start-to-leak pressure 1,5 4 1 m 3 /h l/min Comp.Air Accessories Mini Safety Valves start-to-leak pressure m 3 /h l/min

131 Compressed Air Accessories Mufflers Of Sintered Bronze MUFFLERS To reduce the noise of exhaust air on equipment using compressed air, cylinders and valves etc. The strong design makes them suitable for high working pressure an dintermittent opertation. Can be cleaned with all usual detergents. Thread Dimensions [mm] Order-No.: W L i SW with hexagon G 1 / G 1 / G 3 / G 1 / G 3 / G with brass hexagon G 1 / G 1 / G 3 / G 1 / G 3 / G flat type with hexagon G 1 / G 1 / G 3 / G 1 / G 3 / G flat type with slot G 1 / G 1 / G 3 / G 1 / G 3 / G trottle type with brass hexagon and adjustable exhaust volumne. Lockable with counter nut G 1 / G 1 / G 3 / G 1 / G 3 / G throttle type with knurld screw and adjustable exhaust volumne. Lockable by spring power. G 1 / G 1 / G 3 / G 1 / G 3 / G Technical Data Max. banking up pressure 1 bar bar bar Operating temperature Mounting position - C bis + C any 3

132 Mufflers of Plastic MUFFLERS To reduce the noise of exhaust air on equipment using compressed air, cylinders and valves etc.. Thread Dimensions [mm] Order-No.: W L i D G 1 /4 3,7 19, G 3 / G 1 / Technical Data Max. banking up pressure Operating temperatur Mounting position Material bar - C bis +90 C any plastic housing Multi-Chamber Mufflers MUFFLERS This muffler combines in ideal fashion the three most important requirements of a muffler; high blow-off capacity, short exhaust time, strong silencing effect. The axial air-exhaust at the outlet allows the air to escape in a safe direction. Temperatures up to 90 C in conti-nuous operation, waterresistent and oil-resistent, can be cleaned by washing out with petrol, back pressure: bar. Thread Dimensions [mm] Order-No.: W L i D G 1 / G 3 / G G 1 1 / G 1 1 / G Compressed Air Accessories Flow capacity and sound level Flow at banking up pressure bar, m 3 /h or l/min under normal conditions. Sound level db (A) at a distance of 1,5m. Thread Rates of flow Sound level Order-No.: W m³/h l/min db(a) G 1 / G 3 / G G 1 1 / G 1 1 / G Technical Data Max. banking up pressure Operating temperatur Mounting position Material Steel housing Perforated plates Polyester feltpads bar - C bis +90 C any galvanized galvanized resistent to ageing Comp.Air Accessories 39

133 Compressed Air Accessories Pressure Gauges ACCESSORIES Reed pen pressure gauges with vertical and horizontal connection. Diameter 40, 50 and 3 mm. Black dial with white scales and figures. Display ranges 0 to, 1, 5 bar. The display range should be used between /3 to 3 /4, i.e. a pressure regulator with a display range 0,5 to bar is equipped with a pressure gauge with display range 0 to 1 bar precision class,5 ( 1, ). Housing plastic (ABS). Pressure Gauges Article Display range Thread Ground/Imprint Order-No.: Ø 40, horizontal, Plastic plate, Housing ABS black, class,5 - Tmax 0 C Plastic thread 0-1 bar G 1 / white/black 5 Ø 40, horizontal Brass thread 0 -,5 bar G 1 / black/white 40 Plastic panel 0-4 bar G 1 / black/white 50 Housing ABS black 0 - bar G 1 / black/white 0 class,5 0 - bar G 1 / black/white 70 Tmax 0 C 0-1 bar G 1 / black/white bar G 1 / black/white 90 Ø 40, horizontal Brass thread 0 -,5 bar G 1 /4 black/white 70 Plastic panel 0-4 bar G 1 /4 black/white 709 Housing ABS black 0 - bar G 1 /4 black/white 714 class,5 0 - bar G 1 /4 black/white 73 Tmax 0 C 0-1 bar G 1 /4 black/white bar G 1 /4 black/white 745 Ø 40, horizontal, Special model Brass thread 0-3 bar Mx1 black/white 9 Plastic panel 0 - bar Mx1 black/white 73 Housing ABS black 0 - bar Mx1 black/white 74 class,5 0-1 bar Mx1 black/white 75 Tmax 0 C 0-5 bar Mx1 black/white 7 Ø 50, horizontal Brass thread 0 -,5 bar G 1 /4 black/white 40 Plastic panel 0-4 bar G 1 /4 black/white 41 Housing ABS black 0 - bar G 1 /4 black/white 4 class,5 0 - bar G 1 /4 black/white 55 T max 0 C 0-1 bar G 1 /4 black/white bar G 1 /4 black/white 9 Ø 50, horizontal, Special model class,5 - T max 0 C Brass thread 0 - bar G 1 /4 black/white 44 Glass panel 0 - bar G 1 /4 black/white 57 Steel housing 0-1 bar G 1 /4 black/white 9 Ø 50, vertical Brass thread 0-1 bar G 1 / black/white 5 Plastic panel 0-1 bar G 1 /4 black/white 70 Housing ABS black 0 -,5 bar G 1 /4 white/black/red 73 class,5 0-4 bar G 1 /4 white/black/red 74 Tmax 0 C 0 - bar G 1 /4 white/black/red bar G 1 /4 white/black/red bar G 1 /4 white/black/red bar G 1 /4 white/black/red bar G 1 /4 white/black/red 79 Ø 3, horizontal, Special model with brass thread class,5 - T max 0 C Housing brass-coloured 0 - bar G 1 /4 white/black 57 calibratable 0 - bar G 1 /4 black/white 0 with rubber protection 0 - bar G 1 /4 white/black/red 09 Steel housing 0 - bar G 1 /4 black/white 79 Sealing ring PA natur Nobü - with captive disk G 1 /

134 Pressure Gauges ACCESSORIES Pressure Gauges Article Display range Thread Ground/Imprint Order-No.: Ø 3, horizontal Brass thread 0 -,5 bar G 1 /4 black/white 11 Plastic panel 0-4 bar G 1 /4 black/white 1 Housing ABS black 0 - bar G 1 /4 black/white 13 class,5 0 - bar G 1 /4 black/white 14 Tmax 0 C 0-1 bar G 1 /4 black/white bar G 1 /4 black/white bar G 1 /4 black/white bar G 1 /4 black/white 1 Ø 3, horizontal Brass thread 0 -,5 bar G 1 /4 white/black/red 13 Plastic panel 0-4 bar G 1 /4 white/black/red 14 Housing stainless steel 0 - bar G 1 /4 white/black/red 15 Glycerin filling 0 - bar G 1 /4 white/black/red 1 class 1, 0-1 bar G 1 /4 white/black/red 17 Tmax 0 C 0-5 bar G 1 /4 white/black/red bar G 1 /4 white/black/red 19 Ø 3, vertical Brass thread 0 -,5 bar G 1 /4 white/black/red 193 Plastic panel 0-4 bar G 1 /4 white/black/red 194 Housing stainless steel 0 - bar G 1 /4 white/black/red 195 Glycerin filling 0 - bar G 1 /4 white/black/red 19 class 1, 0-1 bar G 1 /4 white/black/red 197 Tmax 0 C 0-5 bar G 1 /4 white/black/red bar G 1 /4 white/black/red 199 Compressed Air Accessories Ø 3, vertical Brass thread 0 -,5 bar G 1 /4 white/black/red 173 Plastic panel 0-4 bar G 1 /4 white/black/red 174 Housing ABS black 0 - bar G 1 /4 white/black/red 175 class,5 0 - bar G 1 /4 white/black/red 17 Tmax 0 C 0-1 bar G 1 /4 white/black/red bar G 1 /4 white/black/red bar G 1 /4 white/black/red 179 Safety Pressure Gauges Ø 3, vertical, DIN EN 5 Measure range 0 -,5 / 1,5 bar G 1 /4 white/black Brass thread 0 - /,5 bar G 1 /4 white/black 34 Plastic panel 0-1 / 7 bar G 1 /4 white/black 34 Steel housing brass-colored 0-1 / bar G 1 /4 white/black 39 class,5 0-1 / bar G 1 /4 white/black 90 Tmax 0 C 0-40 / 0 bar G 1 /4 white/black / 5 bar G 1 /4 white/black/red / 50 bar G 1 /4 white/black / 00 bar G 1 /4 white/black / 30 bar G 1 /4 white/black / 300 bar G 1 /4 white/black / 0-1 l/min G 1 /4 white/black/red / 0-30 l/min G 1 /4 white/black/red 05 Comp.Air Accessories Ø 3, vertical, DIN EN 5 Brass thread 0 -,5 / 1,5 bar G 1 /4 A white/black 1 Plastic panel 0-40 / bar G 1 /4 A white/black 314 Steel housing brass-colored 0-1 / bar G 1 /4 S white/black 91 Acetylene - (A) 0-40 / 0 bar G 1 /4 S white/black 31 Oxygen - (S) / 00 bar G 1 /4 S white/black 341 Rubber protection for safety pressure gauges Ø 3 grey (DIN 3503)

135 List of Contents GARAGE EQUIPMENT Tyre Inflators Portable Tyre Inflator airquick With Air Tank (Calibration Possible) Hand Tyre Inflator euroair 3 (Calibration Possible) Hand Tyre Inflator airmaster Premium 4 With Calibration Hand Tyre Inflator airmaster Standard 5 Pistol-Form (Calibration Not Possible) Hand Tyre Inflator pneulight Pistol-Form (Calibration Not Possible) Fluids As Working Agents Blowgun (forging) 7 Blowgun (diecasting) Blowgun with dosage 9 + Suction Gun Polyamide Blowgun 11 Blowing set airprofi Garage Equipment 9 Rubber Blowgun, Straight Blowgun 1 Nozzles for Alu and Polyamide Guns Washing Guns 14 Fluids As Transport Agents Classic Spray Guns multispray 15 Oil spray gun Spray Guns For Chassis 1 Spray Gun With Pressure Cup carprotect 17 Cartridge Gun Sand Blasting Gun 1 Paint Spray Gun paint profi 19 minipaint 0 9 Garage Equipment Mainparts for Spray Gun 1

136 Garage Equipment Portable Tyre Inflator airquick With Air Tank (Calibration Possible) GARAGE EQUIPMENT The portable tyre inflator is the ideal equipment for mobile operation. The simple, one hand operation by means of the light-weight plus-minus handle (aluminium) is easily understandable even for untrained people with the advantage of easy repair and replacement. The large gauge, positioned at a slant to prevent retention of rainwater, helps to eliminate any reading mistakes. The twin hold-on connector that goes over the tyre valve also allows the testing of twin tyres and motor-cycle tyres. The built-in airtank means that the equipment can be used independently of the source of compressed air. Refilling is done automatically when the pressure gauge is hung on its charging point ensuring that sufficient pressure is available at any time. Technical Data Quality tested components EEC test approval mark Gauge, EC approved Ø 10, 0 bended, 0- bar / (precisionclass 1) double scale psi /17 EEC safe for overpressure up to 1 bar Air tank Approval No.: CE capacity liters, max. pressure 1 bar, approved as compressed gastank Twin hold-on connector Operaty temperature Weight approx. C D OO C for all tyre valves with valve threads VG (passenger cars, lorries, motorcycles) double connection for twin tyres - C up +0 C 7,1 kg Longer hoses upon request Portable Tyre Inflator with air tank and filling valve Order No bar calibrated* bar uncalibrated Filling valve - G 1 / Accessories Filling valve - with bracket and rubber Main spare parts Gauge Ø bar 00 Hose with hand grip and double sided push-on connector 00mm Hand grip with double sided push-on connector Hose complete 00 mm Double sided push-on connector * Calibration fee is charged separately

137 Hand Tyre Inflator euroair Calibration Possible GARAGE EQUIPMENT The classic hand tyre inflator constructed in light-weight aluminium with Ø 0 precision gauge (bar/lb/in²) is the typical professional equipment for service and tyre stations as well as workshops that has proven its quality ten thousand of times. By means of the connection to the compressed air supply all compressed air needs can be covered, for example first-time filling when mounting tyres. The single-lever operation for deflation (pressed halfway) and inflation (pressed all the way) is easy enough even for self-service. The dial with white numbers against a black background can be read clearly. A choice of three pressure ranges is offered: 0-4 bar, especially for passenger car tyres; 0- bar for universal use; and 0-5 bar for airplane and other special tyres. The unit is available with the twin hold-on connector. With roating inflation hose. The connection is made by means of couplings. Technical Data Quality tested components Gauge class 1 EEC test approval mark (exception 5 bar) calibration after years Ø 0, level, safe for overpressure up to 1 bar Precision gauge with protection cap, graduation Pressure ranges: 0-4 bar (0-5 psi) 0,1 0 - bar (0-140 psi) 0,1 0-5 bar (0-350 psi) 0,5 operation temperature - C up +0 C Lever valve connector, for all tyre valves with valve threads VG clip connector and (passenger cars, lorries, motorcycles) double sided push-on connector double connection for twin tyres. Connection plug (DN 7,) for coupling Option: G 1 /4 male thread Also suitable for inflating with nitrogen C D 9 C Hand Tyre Inflator 0Ø gauge with double scale with lever-valve connector weight[g] Order No bar / 5 psi calibrated* bar / 5 psi uncalibrated bar / 140 psi calibrated* bar / 140 psi uncalibrated bar / 350 psi uncalibrated Garage Equipment 9 with clip connector bar / 5 psi calibrated* bar / 5 psi uncalibrated bar / 140 psi calibrated* bar / 140 psi uncalibrated with double sided push-on connector bar / 5 psi calibrated* bar / 5 psi uncalibrated bar / 140 psi calibrated* bar / 140 psi uncalibrated bar / 350 psi uncalibrated Main spare parts Gauge with protection cap 0-4 bar / 5 psi bar / 140 psi bar / 140 psi lever valve connector clip connector double sided push-on connector lever valve connector with hose 500mm 151-A - lever valve connector with hose 500mm clip connector with hose 500mm clip connector with hose 500mm double sided push-on connector with hose 500mm 151-B For attaching to lever valve or clip connector - Double sided push-on connector Bycicle nipple A Garage Equipment * Calibration fee is charged separately 9 3

138 Garage Equipment Hand Tyre Inflator With Calibration airmaster premium GARAGE EQUIPMENT A compact and calibrated manual tyre pressure gauge in the classic and well-established gun shape made of deformation-resistent aluminium as attractive introductory model for the class of calibrated devices. The simple universal control with inclined and easily readable shockproof precision gauge and rotating inflating hose allows easy operation. Ideal for garages and service stations. Technical Data Quality tested components: Gauge Operation temperature Twin hold-on connector Lever valve connector Clip connector Connection Hand Tyre Inflator calibrated, Ø 3, 0- bar EEC Directive: /17/EEC Approval mark: D OO C calibration after years Ø 3 overpressure safe precision gauge with metal housing and plastic protection pressure range 0- bar / psi, graduation 0,1 - C up +0 C For all tyre valves with valve threads VG (passenger cars, lorries, motorcycles, bicycles) Connecting plug (DN 7,) for coupling Option: G 1 /4 inlet thread Also suitable for inflating with nitrogen Article Connection Order No. - Lever valve connector coupling plug Clip connector coupling plug Double sided push-on connector coupling plug 35. not calibrated, Ø 3, 0- bar - Lever valve connector coupling plug Clip connector coupling plug Double sided push-on connector coupling plug 35.3 Main spare parts - Gauge with protection cap mm hose with lever valve connector mm hose with double sided push-on connector mm hose with clip connector * Calibration fee is charged separately

139 Hand Tyre Inflator airmaster standard Pistol-Form, Calibration Not Possible GARAGE EQUIPMENT The non-calibratable alternative to the airmaster premium model. Identical product features except for gauge (not approved for calibration). Technical Data Gauge, graduation 0,1 Ø 3, from 0- bar [0-140 psi] Operation temperature - C up +0 C Twin hold-on connector For all tyre valves with valve threads Lever valve connector VG (passenger cars, lorries, Clip connector motorcycles, bicycles) Connection Plug mm or plug for coupling (DN 7,) Hand Tyre Inflator Ø 3, 0- bar Also suitable for inflating with nitrogen. Article Connection Order No. - Lever valve connector DN coupling plug Clip connector DN coupling plug double sided push-on connector DN coupling plug 35.1 Accessories Bicycle nipple (used with lever valve connector) 35-1 Tyre-Inflator Accessory (Bicycle-, ball- and boats nipple) Main spare parts Gauge with protection cap Gauge 79 Protection cap Lever valve connector with hose clip Clip connector with hose clip Double sided push-on connector with hose clip Hose 500mm with lever valve connector 35-1 with clip connector 35-5 with double sided push-on connector 35-1 Seal (lever-valve) 15 (double side push on) Garage Equipment 9 9 Garage Equipment 9 5

140 Garage Equipment Hand Tyre Inflator pneulight Pistol-Form, Calibration Not Possible GARAGE EQUIPMENT The manual tyre inflator, having a functionally and ergonomically favorable design (not calibratable) and incorporating a handle body made of highly-resistent plastics and a gauge with fine division and protective rubber cap, has an attractive cost/performance ratio. Lightweight, but nevertheless sturdy design including a finemetering inflating lever and pressure-relieving valve. For cars, construction machines, tractors, motorcycles, mountain bikes, and the like. With rotating inflation hose. Technical Data Max. operating pressure bar Recommended working pressure 4 bis bar Operating temperature - C bis +50 C Intended purpose: Inflating and relieving pressure of tyres and air tanks Medium: cleaned air Materials: Gun body: Polyamide GK30 (RAL 501) Lever: Polyamide GK30 (RAL 501) Piston: Hostaform C Seal: NBR, PU Gauge: Ø 3, overpressure safe, precision gauge with protection cap, Precision class 1. Double sided push-on connector For all tyre valves with valve threads VG Clip connector (passenger cars, lorries, motorcycles, bicycles) Connection coupling plug (DN 7,) or: optionally G 1 /4 inlet thread Also suitable for inflating with nitrogen. Hand Tyre Inflator Polyamide, calibration not possible, 0-bar Article Connection Order No. - Lever valve connector coupling plug Clip connector coupling plug Double sided push-on connector coupling plug Accessories Bicycle nipple (used with lever valve connector) 35-1 Tyre-Inflator Accessory (Bicycle-, ball- and boats nipple) Main spare parts Gauge with protection cap 09 Hose 500mm with lever valve connector 35-1 with clip connector 35-5 with double sided push-on connector Seal (lever-valve) 15 (double side push on) 11 9

141 Fluids As Working Agents Aluminium Blowgun GARAGE EQUIPMENT Blowgun (forging) with normal nozzle Ø 1,5 mm (Thread M1 x 1,5) The classic blowgun that has proved its usefulness a million times. Rich assortment of accessoires inchluding nozzles,extensions and various air connectors.pistol-form in aluminium, anodized. Lever operation Article Connection Order No. - Plug for coupling DN 7, Hose tail DN 9.11 DN DN without nozzle / without plug M1 x 1,5 / G 1 /4 i Blowgun with full- jet nozzle in (Alu) Ø,5 mm Full-jet nozzle, wide jet with high air output by means of injector producing high blowing power at sound levels of around 90 db (A). It is recommended that the full-jet nozzle is used at pressures not higher than bar. - Plug for coupling DN 7, Hose tail DN 9.34 DN DN Blowgun wtih a combined safety and noise-silencing nozzle Blowstar Blowstar A combined safety and noise-silencing nozzle - to avoid risks and dangers when handling the energy carrier `compressed air, in particular in direct skin contact. Working conditions are appreciably improved through a substantial reduction in noise to as low as 74 db (A). In contrast, the noise level of conventional blow nozzles is more than 90 db (A) at bar. A reduction of the noise level by db (A) is experienced by the human ear already a half the noise. Nevertheless, the principle of the full-cone nozzle results in excellent concentric blowing giving maximum efficiency. The resulting blowing power is.5 times higher than that of a classic single-hole nozzle. Thus, the two-part `Blowstar nozzle is the recommended choice especially for compressedair blow guns, but also as an individually used process nozzle. It currently meets the following safety regulations and directives: Garage Equipment 9 BG Institute for Occupational Safety (BIA) BG regulation `Noise (BGV B3, 3) OSHA Regulations Suisse Accident Insurance Institution (SUVA) - Plug for coupling DN 7, Hose tail DN DN DN with inside thread G 1 / Blowgun with Safetystar extension Safetystar Star-shaped safety nozzle avoiding risks and dangers when handling the energy carrier `compressed air in particular in direct skin contact. Improved working conditions because of reduction of noise down to 0 db (A) and below. It currently meets the following safety regulations and directives: BG Institute for Occupational Safety (BIA) BG regulation `Noise (BGV B3, 3) OSHA Regulations European Community Directive for machines 9/37/EG - Plug for coupling DN 7, Hose Tail DN 9.1 DN 9 9. DN with inside thread G 1 / Garage Equipment All blowguns also available without ewo logo neutral 9 7

142 Garage Equipment 9 Fluids As Working Agents Blowgun with dosage GARAGE EQUIPMENT Blowcontrol (diecasting) with normal nozzle Ø 1,5 mm (thread M1 x 1,5) The sturdy compressed ir gun with integrated control valve for controlled blow-out,cleaning drying and cooling.for critical applications such as tool making and moulding,precision mechanics, electronics,engraving and medical technologies,etc. Article Connection Order No: - Plug for coupling DN 7, 9.41L - Hose tail DN 9.11L DN L DN L - without nozzle,without plug M1 x 1,5 / G 1 /4 i 59.00L Blowgun with Full-jet nozzle in Alu Ø,5 mm Full-jet nozzle, wide jet with high air output by means of injector producing high blowing power at sound levels of around 90 db (A). It is recommended that the full-jet nozzle is used at pressures not higher than bar. - Plug for coupling DN 7, 9.374L - Hose tail DN 9.34L DN L DN L Blowgun with combined safety and noise-silencing nozzle Blowstar Blowstar A combined safety and noise-silencing nozzle - to avoid risks and dangers when handling the energy carrier `compressed air, in particular in direct skin contact. Working conditions are appreciably improved through a substantial reduction in noise to as low as 74 db (A). In contrast, the noise level of conventional blow nozzles is more than 90 db (A) at bar. A reduction of the noise level by db (A) is experienced by the human ear already a half the noise. Nevertheless, the principle of the full-cone nozzle results in excellent concentric blowing giving maximum efficiency. The resulting blowing power is.5 times higher than that of a classic single-hole nozzle. Thus, the two-part `Blowstar nozzle is the recommended choice especially for compressedair blow guns, but also as an individually used process nozzle. It currently meets the following safety regulations and directives: BG Institute for Occupational Safety (BIA) BG regulation `Noise (BGV B3, 3) OSHA Regulations Suisse Accident Insurance Institution (SUVA) - Plug for coupling DN 7, 9.530L - Hose tail DN 9.531L DN L DN L - with inside thread G 1 / L Blowgun with Safetystar extension Safetystar Star-shaped safety nozzle avoiding risks and dangers when handling the energy carrier `compressed air in particular in direct skin contact. Improved working conditions because of reduction of noise down to 0 db (A) and below. It currently meets the following safety regulations and directives: BG Institute for Occupational Safety (BIA) BG regulation `Noise (BGV B3, 3) OSHA Regulations European Community Directive for machines 9/37/EG - Plug for coupling DN 7, 9.0L - Hose tail DN 9.1L DN 9 9.L DN L - with inside thread G 1 /4 9.4L 9 Blowguns also available without ewo logo (neutral)

143 Fluids As Working Agents Blowgun with dosage GARAGE EQUIPMENT Blowcontrol (forging) with normal nozzle Ø 1,5 mm (thread M1 x 1,5) The sturdy compressed ir gun with integrated control valve for controlled blow-out,cleaning drying and cooling.for critical applications such as tool making and moulding,precision mechanics, electronics,engraving and medical technologies,etc. Article Connection Order No: - Plug for coupling DN 7, 9.41E - Hose tail DN 9.11E DN E DN E - without nozzle,without plug M1 x 1,5 / G 1 /4 i 59.00E Blowgun with Full-jet nozzle in Alu Ø,5 mm Full-jet nozzle, wide jet with high air output by means of injector producing high blowing power at sound levels of around 90 db (A). It is recommended that the full-jet nozzle is used at pressures not higher than bar. - Plug for coupling DN 7, 9.374E - Hose tail DN 9.34E DN E DN E Blowgun with combined safety and noise-silencing nozzle Blowstar Blowstar A combined safety and noise-silencing nozzle - to avoid risks and dangers when handling the energy carrier `compressed air, in particular in direct skin contact. Working conditions are appreciably improved through a substantial reduction in noise to as low as 74 db (A). In contrast, the noise level of conventional blow nozzles is more than 90 db (A) at bar. A reduction of the noise level by db (A) is experienced by the human ear already a half the noise. Nevertheless, the principle of the full-cone nozzle results in excellent concentric blowing giving maximum efficiency. The resulting blowing power is.5 times higher than that of a classic single-hole nozzle. Thus, the two-part `Blowstar nozzle is the recommended choice especially for compressedair blow guns, but also as an individually used process nozzle. It currently meets the following safety regulations and directives: Garage Equipment 9 BG Institute for Occupational Safety (BIA) BG regulation `Noise (BGV B3, 3) OSHA Regulations Suisse Accident Insurance Institution (SUVA) - Plug for coupling DN 7, 9.530E - Hose tail DN 9.531E DN E DN E - with inside thread G 1 / E Blowgun with Safetystar extension Safetystar Star-shaped safety nozzle avoiding risks and dangers when handling the energy carrier `compressed air in particular in direct skin contact. Improved working conditions because of reduction of noise down to 0 db (A) and below. It currently meets the following safety regulations and directives: BG Institute for Occupational Safety (BIA) BG regulation `Noise (BGV B3, 3) OSHA Regulations European Community Directive for machines 9/37/EG - Plug for coupling DN 7, 9.0E - Hose tail DN 9.1E DN 9 9.E DN E - with inside thread G 1 /4 9.4E 9 Garage Equipment Blowguns also available without ewo logo (neutral) 9 9

144 Garage Equipment 9 Rates of flow Fluids As Working Agents Blowgun with dosage GARAGE EQUIPMENT This Aluminium blowgun with dosage (blue anodized) is a further development of our model 9. The flow can be adjusted continuously by means of the lever up to the maximum power. This allows an individual adjustment of the blowing force suitable for a large range of applications. All nozzles, as well as the extensions and accessories for the normal model 9, can be used with the adjustable blowgun. Technical Data Max. pressure Recommended working pressure Working temperature Adjustable Blowgun normal nozzle, Ø mm (Thread M1 x 1,5) bar - bar - C up to +50 C Article Connection Order No. - Plug for coupling DN 7, Hose tail DN Hose tail DN Hose tail DN Main spare parts - Nozzle Ø mm with nozzle Ømm completely opened p [bar] Suction gun Compressed air suction gun (Aluminium) to dust and dirt such from splinters (After the change to surfaces dry suitable). Article Connection Order No: Compressed air suction gun - Air connection, (Plug DN 7, subjoined) G 1 /4 a Nozzles ( pieces) Technical Data Medium Max. pressure Recommended working pressure working temperature Weight Hose lenght Suction pipe lenght Flowrate at bar filtered air pressure bar 4 - bar - C up to +50 C 530 g 500 mm 50 mm 500 ml/min 9 Blowguns also available without ewo logo (neutral)

145 Fluids As Working Agents Polyamide Blowgun with dosage GARAGE EQUIPMENT The robust polyamide-blowgun with dosage out of blue crystal ball consolidated polyamide (longer life-time). As further development of the aluminium blowgun can be recommended in different applications such as weight-and material prefered reasons (textile industry, electronic devices etc...) Infinitely variable with dosage adjustment by pressing the lever. All nozzles and extensions from the aluminium blowgun are suitable for this blowgun. Polyamide Blowgun, neutral with normal nozzle Ø1,5 (M 1 x 1,5) Article Connection Order No. with normal nozzle Ø 1,5 mm (thread M1 x 1,5) - Plug for coupling DN 7, Hose tail LW LW LW inlet thread G 1 /4 i with turnable extension - Plug for coupling DN 7, Hose tail LW LW LW inlet thread G 1 /4 i with Blowstar nozzle (Safety- and noise silencing nozzle) - Plug for coupling DN 7, Hose tail LW LW LW inlet thread G 1 /4 i Garage Equipment 9 with Safetystar extension (Safety- and noise silencing nozzle) - Plug for coupling DN 7, Hose tail LW LW LW inlet thread G 1 /4 i Technical Data Medium Max. pressure Working temperature Recommended working pressure Material Housing Sealing weight Sound level filtered compressed air bar - C up to +50 C - bar Polyamid GK30 (recycelbar) RAL 501 (blue) NBR, PU 150 g above 90 db (A),at pressures above 4 bar Rates of flow Q [l/min] p [bar] Blowing set airprofi Poyamide blowgun with dosage extension and PU-spiral hose blowing set (3 m) 47.3 Polyamide blowgun with extension,spiral hose 3 m mounted with brass coupling and plug DN 7, blowing set ( m) 47. Polyamide blowgun with extension,spiral hose m mounted with brass coupling and plug DN 7, 9 Garage Equipment Ausblaseset ( m, safetystar-extension) 47. Polyamide blowgun with extension,spiral hose m mounted with brass coupling and plug DN 7, 9 11

146 Garage Equipment 9 Rates of flow Q [l/min] p [bar] Fluids As Working Agents Rubber Blowgun, Straight Blowgun Garage Equipment This blowgun is the ideal unit for all situations in which sensitve surfaces must not be damaged through contact (dental and paint Spraying applications). Operation by bending the rubber mouthpiece. Recommended working pressure : 1 - bar Rubber Blowgun Ø,0 mm nozzle Article Connection Order No. - Hose tail LW LW Plug for coupling DN 7, Technical Data Max. pressure Working temperatue Recommended working pressure Straight Blowgun Ø,0 mm nozzle bar - C up to +50 C 1-3 bar Article Connection Order No. - Hose tail LW LW Plug for coupling DN 7, Technical Data Max. pressure Working temperatue Recommended working pressure bar - C up to +50 C 1 - bar Fluids As Working Agents Nozzles for Alu- and Polyamide Blowgun Garage Equipment Safety-flat beam nozzle application for process-nozzle (carry and cooling and for blowguns) Typ 470 and 9. Thread W Dimmension [mm] Order No.: L Safety flat fan nozzle small ( Loch) G 1 / M 1 x 1,5 (with adapter) Safety flat fan nozzle wide (1 Loch) G 1 / M 1 x 1,5 (with adapter) Technical Data Max. pressure Working temperature Material Nozzle Adapter bar - C up to +50 C POM blau (Polyamide) Aluminium, colorless anodized 9 1

147 Fluids As Working Agents Polyamide Blowgun with dosage GARAGE EQUIPMENT Nozzle Normal nozzle with centered hole, concentrated jet with high blowing power, sound level over 90 db (A) at pressures above 4 bar. Normal nozzle Ø 1,5 5- (Nozzle also in other Dimensions ) Silent nozzle with sinter insert, extremely quiet, sound level generally below 70 db (A), wide air jet with low blowing power Silent nozzle 5- - Sinter insert Full-jet nozzle - Polyamide Ø Metal (Alu) Ø, Air-shield nozzle, like a normal nozzle but with the addition of an air-shield which prevents small particles from flying off and also has a slight muffling effect. Air shield nozzle 9-7 Safety and noise-silencing nozzle blowstar - Nozzle with double nipple without double nipple (G 1 /4 i) Double nipple (G 1 /4 x M1 x 1,5) Extension (Steel, nickel-plated) - bent Ø,3 Nozzle, 1 mm wtih rubber essay Safety- and noise silencing nozzle safetystar Extension (Steel, nickel-plated) pipe Ø 5, Nozzle Ø 3 - bent 1 mm 5-1A 10 mm 5-14A 0 mm 5-15A Extension (Steel, nickel-plated) pipe Ø 5, Nozzle Ø 3 - straight 115 mm mm mm mm 5-7 Bicycle nipple 5-45 Accessoires Rates of flow A / Garage Equipment 9 470/37 9/45 9/33 470/43 Protectionair shield Ø 70 (between nozzle and gun) 9-15 Rubber nozzle spray nozzle ( 0,7 mm ) 9-4 Technical Data Max. Working pressure Working temperature All nozzles and extensions bar - C up to +50 C thread M1x1, / p [bar] Rates of flow Q [l/min] Blowstar (470/39) Q [l/min] Safetystar (470/43) Noise level db(a) /43 470/39 9 Garage Equipment p [bar] p [bar] p [bar] 9 13

148 Garage Equipment 9 Fluids As Working Agents Washing Guns GARAGE EQUIPMENT High-pressure washing guns (in brass and aluminium for long life) can be connected to water pumps for working pressures up to 40 bar. Two models: one is regulated manually with a handwheel, the other is a safety model with lever operation for `open and `shut. The jet can be adjusted from full jet to spray. Technical Data Max. working pressure Working temperature Washing Guns ( Brass ) with adjusting wheel 40 bar 0 C up to +90 C Article Connection Order No. - Hose tail DN 13 ( 1 /) Hose tail DN 19 ( 3 /4) 10.0 Safety Washing Guns multiclean (Aluminium ) with lever and adjusting wheel ( Recommended for cooling liquids on maching centers) - Hose tail DN 13 ( 1 /) Hose tail DN 19 ( 3 /4) Plug for coupling without hose tail Accessories - Hose tail DN 13 ( 1 /) Hose tail DN 1 ( 5 /) 10-3c - Hose tail DN 19 ( 3 /4) 10-3a - Hose tail DN 5 (1) 10-3b Nozzles - Nozzle Ø mm* Nozzle Ø 4mm** 10-4a - other Ø upon request, max. Ø mm * mounted ** added at model 10 Water flow rates with different nozzles (valve completely opened) of the washing guns 10 and 404 Operating pressure [bar] Flow rates [l/min] Nozzle Ø 4 5,3 13 Nozzle Ø Nozzle Ø

149 Fluids As Transport Agents Classic Spray Guns multispray GARAGE EQUIPMENT The spray gun (aluminium, anodized) using the suction principle for low-viscosity liquids (paraffin, wax-oil). Nozzle with Ø 3 mm, adjustable jet. Available with straight or swivel spray-pipe. Spray container of plastic or metal as well as hose connector. Air connection: Plug for rapid-action coupling. Technical Data Max. operating pressure bar Recommended operating pressure - bar Operating temperature +5 C to +50 C Spraying cone about 40 Regulation jet and bulk distort nozzle Spray Guns classic, nozzle Ø 3mm, adjustable jet, spray pipe straight Article Connection Order No. - Plastic bowl 0,7l coupling plug hose tail for spraying material coupling plug spray pipe pivoting 30 - Plastic bowl 0,7l coupling plug Main spare parts - Bowl (synthetic material) 0,7l Cover (synthetic material) Metal bowl complete 0,7l Metal bowl 0,7l Metal cover Sealing ring, cork 14-3 Air Consumption m³/h (l/min) at different operating pressures and spray-pipes Garage Equipment 9 Operating pressure [bar] Air consumption m³/h (l/min) straight-,5 3,0 3, 4,3 5,0 5,7,5 pipe (4) (50) (0) (7) (3) (95) () swivel- 3, 4, 5,,3 7,4,5 9, pipe (53) (70) (7) (5) (13) (14) (10) Capillary Rise [m] at different operating pressures and spray-pipes Operating pressure [bar] straight- 4 5,5,5 7,5 5,5 4 Capillary pipe Rise [m] swivel-,5 4, 5,5,0,5 7,5 pipe Spraygun for thin fluid liquids, with nozzles Ø 0,7 mm. For spraying from the bottle or directly from the water pipe. Operation pressure 1 to bar: Detachable hose connection G 1 /4 x LW. Article Connection Order No. Spraygun - with detachable hose tail G 1 /4 x DN 9.35 Main spare parts Spray part - compete nozzle 0, Technical Data max.operation pressure operation temperature bar 0 C up to +50 C 9 Garage Equipment Water flow rate operation pressure ( bar ) water flow l/min nozzle 0,7 0,1 0,1 0,4 0,7 0,3 0,

150 Garage Equipment Fluids As Transport Agents Spray Guns For Chassis GARAGE EQUIPMENT A low-fog spray gun (aluminium, anodized) using the suction principle, especially for spraying underseal. The spray-jet is enveloped in a cone of air which makes it almost completely free of fog. The flat-jet nozzle is provided with threads so that it can be connected to an extension hose (LW ) in order to introduce low-viscosity means of preservation (wax-oil) for hollow spaces. The spray container is made of plastic or metal; there are R 40 threads to take standard-size commercial cans or for hose connection. Air connection: Plug for rapid-action coupling. Plastic container, metal container; hose connection for spray, standard-size cans Technical Data Max. operating pressure bar Recommended operating pressure - bar Operating temperature +5 C to +50 C Spraying jet plain jet Regulation stop-and regulation valve on the standpipe Extension synthetic hose x, max. acceptable length 00mm Spray Guns for Chassis Article Connection Order No. - Plastic bowl 0,7l coupling plug Metal bowl 0,7l coupling plug for commercial cans coupling plug Main spare parts - Bowl (synthetic material) 0,7l Cover (synthetic material) Metal bowl complete 0,7l Metal bowl 0,7l Metal cover Sealing ring, cork 14-3 Air Consumption m³/h (l/min) at different operating pressures. With air-mantle or extension Operating pressure [bar] Air consumption with ,5 3 air-mantle m³/h (l/min) (150) (0) (5) (30) (35) (435) (470) Air consumption with extension m³/h (l/min) (117) (15) (0) (70) (300) (335) (35) Capillary Rise [m] at different operating pressures. With air-mantle or extension Operating pressures [bar] Air-mantle Capillary Rise [m] 3 4 5,5 7,5 Extension,5 3,5 4,5 5 5,5 5,5 9.11

151 Fluids As Transport Agents Spray Gun With Pressure Cup carprotect GARAGE EQUIPMENT Low-fog spray gun with pressure cup for thick (high-viscosity) sprays and extensions of any length with ball spray head. With this gun there is no dripping of the spray when interrupting work because a nozzle needle closes the opening of the spray nozzle. Strong one-liter aluminium cup with large filling hole. Even spraying of the thick (high-visco-sity) undercarriage-seal (wax-based or bitumen-based), with a working pressure of about bar and an air-flow of about 19m³/h or 315l/min. Spraying of normal, thin spray is carried out on this spray gun with a working pressure of approx. 5 bar and an air-flow of approx. 17m³/h or 5l/min. Economical use is achieved by enveloping the spray jet in a cone of air. Easy and safe for working personnel. When using as a spray gun pull the lever slightly. Strong and yet light-weight construction, ideally suitable for garage work to protect against corrosion. Air connector with G 1 /4 detachable hose connection for hose 5-mm, or with plug for rapid-action coupling. Technical Data Max. operating pressure Recommended operating pressure Operating temperature Air consumption Weight Spray Guns With Pressure Cup Article Connection Order No. Spray gun, low-fog coupling plug DN 7, with pressure cup 1l detachable hose connection 31. G 1 /4 x mm Accessories Extension with ball jet nozzle - Hose 700mm, Ø mm Hose 1500mm, Ø mm Hose 700mm, Ø 4mm Main spare parts bar 3 - bar +5 C up to +50 C 5 l/min (5 bar) 1500 g - Pressure cup 1l Sealing ring Garage Equipment 9 Fluids As Transport Agents Cartridge Gun GARAGE EQUIPMENT The cartrigdge gun works using compressed air and is suitable for using customary 3 ml plastic cartridges for sealing, grooving and connecting with silicone or acrylic sealing compounds. Cartridge gun Article Connection Order No. Catridge gun coupling plug DN 7, Technical Data Medium: filtered air ( dry and oil free ) Version: pivot-mounted cartridge with quick-vent valve Cartridge: 3 ml( outer diameter approx 49 mm, lenghth 15 mm ) Compressed air connection: G 1/4 with nipple for hose coupling DN 7, Operation pressure: max. bar, - bar are recommended Operation temperature: + 5 C up to 50 C Weight: 0 g Air requirement: 0 ml 9 Garage Equipment 9 17

152 Garage Equipment 9 Fluids As Transport Agents Sand Blasting Gun GARAGE EQUIPMENT For removing rusted areas that cannot be easily reached by a grinder or other equipment our sand blasting gun is just the right tool. Whether it s question of little rusty places on cars and other vehicles or machines, they will pose no problem for our sand blasting gun. In the shortest time the largest rusted places will disappear so that any priming paint will again adhere. Repainting or galvanic treatment is possible only after sand blasting. - Sand blasting gun with plastic cup; nozzle of hardened steel. - For the spray, special blasting sand (granulation between 0,3-0,7) can be used. Suction height at various working pressures. The suction heights given are valid for water, for sand the suction height is about 50%. Technical Data Max. operating pressure Recommended working pressure Operating temperature Distance to working piece Ø nozzle, (hardened) Plastic bowl (Content) Sand Blasting Gun Article Connection Order No. Sand blasting gun with plastic cup coupling plug DN 7, detachable hose connection G 1 /4 x DN Sand blasting gun with suction hose 1,5 m Main spare parts bar 4-7 bar 0 C to +50 C 30cm 4mm about 1,0kg As blasting abrasive blast furnace slag can be used. Advice: For the application with quarry sand (grain size 0,3-0,7) the regulations of dangerous work equipment is have to be regarded for professional use. Nozzle, hardened 390- Bowl, plastic Cover, plastic 51-1 PVC 15 x 9 Hose 1,5 m complete 390- Air consumption m³/h (l/min) at different operating pressures, nozzle Ø 4mm Operating pressure [bar] Air consumption with,7 9, 13,5 1,5 19,5 Ø 4mm nozzle (11) (150) () (5) (75) (35) Capillary Rise [m] at different operating pressures. The stated capillary rises are valid for water. For quarry sand the capillary rise is about 50%. Operating pressure [bar] Capillary rise [m],7 3,7,3 1,7 1, 9.11

153 HVLP Paint Spray Gun paintprofi GARAGE EQUIPMENT HVLP SYSTEM is the solution to combine quality and reliability with economy at the same time meeting the environmental regulations. Spray gun for the application of primers and paints in body shops; compact and light, they are particularly suitable for any paint products in industry and wood processing. Equipped with stainless steel nozzle set for use of waterbased paints. Easy to use, with a transfer efficiency (>0%), these features allow product saving together with an excellent application. The ergonomics and the lightness, together with the sought-after mould nowadays make this spray gun one of the most agile and reliable of its sector. Therefore the advantages are: Excellent finish. Great versatility, with high quality results in wood processing and for industry. Compliance with environmental regulations (VOC). Low air consumption. Application of water-based paints possible Technical Data Working pressure bar /, psi Max. material temperature 40 C Air Consumption at bar 00 l/min /, c.f.m. Weight 0g Paint Spray Gun Article Air Connection Order No. Paint Spray Gun set with coupling plug DN 7, nozzle Ø 1,3 mm in plastic case or G 1 /4 thread Content: Gun, gravity cup (plastic), spare part set,wrench, cleaning set, G 1 /4 - steel coupling plug DN 7,, oil for maintenance Paint Spray Gun set with Air pressure gravity system and nozzle Ø 1,3 mm in plastic case G 1 /4 thread Content: Gun, gravity cup (plastic), spare part set,wrench, cleaning set, G 1 /4 - steel coupling plug DN 7,, oil for maintenance Garage Equipment 9 Nozzle sets containing: - Ø 1,3 mm nozzle - Ø 1,5 mm needle - Ø 1,7 mm air cap - Ø 1,9 mm Ø, mm 50- Flow regulator with pressure gauge bar is recommended Main spare parts Spare part set for Paint Spray Gun Gravity cup, plastic 0, l (Thread M1x1) 50-0 Gravity cup, aluminium 0,5 l (Thread M1x1) 50- Filter, nylon 50-1 Nozzles made of stainless steel Pistol-forms made of alu alloy, chemically nickeled and polished Cup and cover out of polyethylene Air pressure gravity system content: Gravity cup complete 0, l, air regulator, air micrometer 50.0 RECOMMENDED AIR PRESSURE DURING USE FOR STM HVLP: BAR (, Psi) At the recommended air pressure the spray gun respects the European and U.S. ecological norms for which the transfer efficiency must be above 5% and /or the air pressure at the exit of the air cap must not be superior to 0,7 bar ( psi) Garage Equipment 9 19

154 Garage Equipment 9 Fluids As Transport Agents HVLP-Paintspray gun minipaint Garage Equipment Compact and handly spray gun CE as a mist reduced and and enviromentally friendly HVLP version with high colour transfer rate ( - 0%) with a low flow operating pressure (,0 -,5 bar) at the same time. Equipped with stainless steel nozzle components for processing water-based paint. Especially suitable for smaller surfaces, partial painting of vehicles as well as a wide range of decorative painting work. Quality an precision accuracy paired with optimal ergonomics guarantee perfect results. Advantages of the HVLP system: Excellent surface finish Multi-purpose application possibilities in automotive, metal and wood crafting as well as in the industries Compliance with legal reguirements (VOC) Low consumption of paint Marginal emissions High level of utilisation Technical Data working pressure,0 -,5 bar /, - 35, psi Max. material temperature 40 C Air Consumption at bar 90-0 l/min Material Colour nozzle und Colour needle stainless steel Pistole body Alu die casting, chemical nickel plated and polished cup and cover PE Weight 570g RECOMMENED AIR DURING USE FOR STM HVLP: BAR (, Psi) At the recommended air pressure the spray gun respects the European and U.S. ecological norms for which the transfer efficiency must be above 5 % and /or the air pressure at the exit of the air cap must not be superior to 0,7 bar ( psi). Paint Spray Gun Article Connection Order no Paint Spray Gun set with nozzle Ø 0,7 mm in plastic cas G 1 /4 thread Content: Gun, gravity cup (plastic), sparepart set,wrench, cleaning set, G 1 /4 - steel coupling plug, oil for maintenance Nozzle set containing: - Ø 0,7 mm Air cap - nozzle - needle - Ø 1,0 mm Ø 1, mm 50- Flow regulator with pressure bar is recommended Main spare parts Spare part set for Paint Spray Gun Cravity cap complete Plastic 50 ml (Thread M x 0,75) Plastic 75 ml

155 Fluide As Transport Agents HVLP-Paint Spray Gun Main Parts GARAGE EQUIPMENT Main spare parts Article Dimensions VPE Order No. fast line one way gravity cup for changeable colour container only paintprofi Sainless steel plate adapter (VA) M 1x for the fast and cheep change from colour container ( no cleaning process ) One way-colour Container (Polypropylen (PP)) with cover and cover cap ( also to keep possible ) filter insets (Polyamid (PA) - Siebgewebe (Nylon)) - 5 µ (red) µ (green) µ (blue) µ (red) µ (green) µ (blue) Article Mixing capacity VPE order no.: Mixing cup-system to mix, fill and keep for lacquers - Mixing cup (Polypropylen (PP)) 90 ml ml Cup insert (Polypropylen (PP)) 90 ml ml Cover ( to close the cup insert ) 90 ml ml Garage Equipment 9 9 Garage Equipment 9 1

156 List of Contents Autogenous-Propane Acetylene - Oxygen Combined Welding- and - 7 Cutting Torches 17 mm Combined Welding- and - 11 Cutting Torches 0 mm Single Cutting Torches 1 Nozzles 13 Accessories 14 Propane - Air Soldering Torches, Air Inlet By Torch Insert Soldering Torches, 1 Air Inlet By Hand Grip Propane - Oxygen Combined Heating and 19 Cutting Torches With 17 mm Shaft Autogenous-Propane Single Cutting Torches 0 Nozzles 1 Propane Accessories - 3 Gas In Cylinders Pressure Regulators For Bottled Gas 4-7 Extraction Point Pressure Regulators 5 Safety Installations 7 Connections Hose breakage protection, Pressure Gauges 9 Autogenous-Propane

157 Autogenous-Propane Acetylene - Oxygen Combined Welding- and Cutting Torches with 17 mm shank (Normal Torches) The most common size for welding, soldering, heating and cutting, for all industrial and handcraft applications, with the acetylene-oxygen-flame for temperatures up to 30 C. The programme consists of a hand grip for normal hoses, welding attachment in 9 sizes from 0, to 5mm welding range, tubular welding attachment in 4 sizes from 1 to 9mm welding range, more-flame-attachment in 4 sizes from 4,0 to 19mm heating range, cutting attachment with concentric nozzles and wing or lever operation for cutting oxygen valve and cutting ranges from 3 to 300mm as well as a hole cutting torch from 3 to 50mm cutting range and sets (assortments) of different compositions in a steel storage case. Article Order-No. Set, 17mm shank with storage case Welding 0,5-4mm (3 Heads) Cutting 3-0mm Wing operated cutting oxygen valve Content: - Hand grip Welding heads Cutting head with wing operation, 3-0mm and accessory wrench Gas igniter Storage case (Steel panel) Set, 17mm shank with storage case Welding 0,5-9mm (5 Heads) Cutting 3-0mm Wing operated cutting oxygen valve 14.4 Content: - Hand grip Welding heads Cutting head with wing operation, 3-0mm and accessory wrench Gas igniter Storage case (Steel panel) Set, 17mm shank with storage case Welding 0,5-14mm ( Heads) Cutting 3-0mm Wing operated cutting oxygen valve 14. Content: - Hand grip Welding heads Cutting head with wing operation, 3-0mm and accessory wrench Gas igniter Set do., without storage case 14.3 Storage case (Steel panel) Set, 17mm with storage case Welding 0,5-14mm ( Heads) Cutting 3-0mm Lever operated cutting oxygen valve Content: - Hand grip Welding heads Cutting head with lever operation, 3-0mm and accessory wrench Gas igniter Set do., without storage case 14.1 Storage case (Steel panel) 14-50

158 Acetylene - Oxygen Combined Welding- and Cutting Torches with 17 mm shank (Normal Torches) Article Set, 17mm with storage case Welding 0,5-5mm ( Heads) Cutting 3-0mm Wing operated cutting oxygen valve 14.1 Content: - Hand grip Welding heads Cutting head with wing operation, 3-0mm and accessory wrench Gas igniter Set do., without storage case Storage case (Steel panel) Set, 17mm with storage case Welding 0,5-5mm ( Heads) Cutting 3-0mm Lever operated cutting oxygen valve 14.5 IContent: - Hand grip Welding heads Cutting head with lever operation, 3-0mm and accessory wrench Gas igniter Set do., without storage case 14. Storage case (Steel panel) Set, 17mm with storage case Order-No. Welding 0,5-5mm ( Heads) Cutting 3-0mm Wing operated cutting oxygen valve Pressure regulator for bottled gases for oxygen and acetylene 14.3 Content: - Set Oxygen-pressure regulator Acetylene-pressure regulator Set do., without storage case Storage case (Steel panel) 14- Autogenous-Propane Set, 17mm with storage case Welding 0,5-5mm ( Heads) Cutting 3-0mm Lever operated cutting oxygen valve Pressure regulator for bottled gases for oxygen and acetylene Content - Set Oxygen-pressure regulator Acetylene-pressure regulator Set do., without storage case 14.3 Storage case (Steel panel) 14-3 Autogenous-Propane

159 Autogen-Propan Acetylene - Oxygen Combined Welding- and Cutting Torches with 17 mm shank (Normal Torches) Welding- and Cuttingset with Bottle car Article Order-No. Weldingset with Bottle car content: - Set with storage case Regulator for bottled gas Acetylen Regulator for bottled gas Sauerstoff Single Bottles safety installations burn gas Single Bottles safety installations oxygen Twin hose LW / LW 9 with connection, m Bottle car for x Liter bottles 13 Article Article Order-No. Weldingset with Bottle car content: - Set with storage case (Cutting heads with bloc nozzles ) - Regulator for bottled gas Acetylen Regulator for bottled gas Sauerstoff Single Bottles safety installations burn gas Single Bottles safety installations oxygen Twin hose LW / LW 9 with connection, m Bottle car for x Liter bottles 13 Order-No. Weldingset with Bottle car content: - Set with storage case Regulator for bottled gas Acetylen Regulator for bottled gas Sauerstoff Single Bottles safety installations burn gas Single Bottles safety installations oxygen Twin hose LW / LW 9 with connection, m Bottle car for x 0 Liter bottles 130 Article Order-No. Weldingset with Bottle car content: - Set with storage case Regulator for bottled gas Acetylen Regulator for bottled gas Sauerstoff Single Bottles safety installations burn gas Single Bottles safety installations oxygen Twin hose LW / LW 9 with connection, m Bottle car for x 50 Liter bottles 131 4

160 Acetylene - Oxygen Combined Welding- and Cutting Torches with 17 mm shank (Normal Torches) Hand grips serve to admit welding-and cutting attachment. They possess a shutoff valve and a regulating valve for oxygen and acetylene and detachable hose tails for those gases. Article Order-No. Hand grip - for 17mm shank with union nut for normal hoses (Oxygen G 1 /4 x mm; Acetylene G 3 / LH x 9mm) 14. Union nut W 1,4 x 0 Gg 11-9 Welding heads work after the suction- or injector principle and are generally operated with an oxygen pressure of,5bar and an acetylene pressure of 0,5 to 1bar. They are because of their construction largely immune from sustained backfire and marked with according to BGV D1 (VBG 15). Article Size Nominal range Consumption* Order-No. mm l/h±% Welding attachment 0 0, - 0, with 17mm shank 1 0,5-1, ,0 -, ,0-4, ,0 -, ,0-9, [Size to with 9,0-14, union nut] 7 14,0-19, ,0-5, Autogenous-Propane Pipe welding heads work like welding attachments and are operated with the same pressures. The thin copper mixing pipe (Ø mm) can however be bent easily, in order to reach places difficult of access. Pipe welding attachments Ø 1,0 -, with 17 mm shank 3,0-4, All sizes with 4 4,0 -, union nut 5,0-9, Multi-flame torches or sprinkler head attachments serve to heat, to braze, to anneal etc., thus not for welding. Suction principle, operating pressures and consumptions equal to those of normal welding heads. Multi-flame torches 4 4,0 -, with 17 mm shank 5,0-9, All sizes with 9,0-14, union nut 7 14,0-19, Autogenous-Propane

161 Autogenous-Propane Acetylene - Oxygen Combined Welding- and Cutting Torches with 17 mm shank Cutting heads with concentric nozzles are suitable for all cutting applications up to a maximum of 300mm. They work after the suction- or injectorprinciple i.e. largely immune from sustained backfire. Cutting oxygen valve by operation with wing or lever. Included in delivery are nozzles for a cutting range of 3-0mm and as accessory guide roller and special circular cutting attachment. The acetylene pressure is about 0,5bar. Oxygen pressure and consumptions see cutting nozzles or instruction manual. Cutting head - cutting range 3-0 mm Wing operated cutting oxygen valve with accessory Cutting head - cutting range 1-5 mm Wing operated cutting oxygen valve without accessory Cutting head - cutting range 3-0 mm Lever operated cutting oxygen valve with accessory Cutting head - cutting range 1-5 mm Lever operated cutting oxygen valve without accessory Accessory - Guide roller (Ø 5 mm) 115-a - Circular cutting attachment for Ø 500 mm a Upon reguest - Nozzle set mm Spezial circular cutting attachment with ball race Cutting head (Hole cutting torch) - cutting range 3-1 mm Wing operated cutting oxygen valve with circular guide up to Ø 70 mm Accessory - Circular guide Upon reguest - Heating nozzle 1-0mm Cutting nozzle 5-50mm 115-3a Ring nozzles Cutting nozzle 3-1mm 115-3f 1-5mm mm 115-3a 50-0mm 115-3b 0-00mm 115-3c mm 115-3d Heating nozzle 3-1mm b 1-0mm mm a see page 11 Nozzles * Consumption of oxygen or acetylene in normality

162 Acetylene - Oxygen Combined Welding- and Cutting Torches with 17mm shank Cutting heads with bloc nozzles are suitable for all cutting applications up to a maximum of 00mm. Advantage of bloc nozzles: flame cone is longer, bigger distance of nozzle mouth to workpiece is reducing the risk fo jam, higher cutting speed, gas saving. Largely immune from sustained backfire by working with suctioninjection principle. Pressure and consumptions see cutting nozzles or instruction manual. Cutting head - cutting range -0 mm Wing operated cutting oxygen valve with accessory Cutting head - cutting range -0 mm Wing operated cutting oxygen valve without accessory Cutting head - cutting range - 0 mm Lever operated cutting oxygen valve with accessory Cutting head - cutting range - 0 mm Lever operated cutting oxygen valve without accessory Accessory - Guide roller for Ø 5 mm 115-a - Circular cutting attachment for Ø 500 mm Upon request - special circular cutting attachment with ball race Autogenous-Propane Block Nozzles - nozzle - 0mm mm mm Autogenous-Propane

163 Autogenous-Propane Acetylene - Oxygen Combined Welding- and Cutting Torches with 0mm shank (Big Torches) These devices basically correspond to the versions with 17mm shank. However, the sizes 7 and have a higher heat capacity (welding range up to 30mm) and the torches are all in all more robust and mechanically more claimable. With the acetylene-oxygen-flame temperatures of up to 30 C are achievable. The programme consists of a hand grip for normal hoses, welding attachment in 9 sizes from 0, to 30mm welding range, tubular welding attachment in 4 sizes from 1 to 9mm welding range, more-flame-attachment in 4 sizes from 4,0 to 19mm heating range, small cutting torch with nozzles arranged successively for cutting ranges from 1 to 40mm, cutting attachment with concentric nozzles and wing or lever operation for cutting oxygen valve and cutting ranges from 3 to 300mm as well as a hole cutting torch from 3 to 50mm cutting range and sets (assortments) of different composition in a steel storage case. Article Garnitur, 0mm with storage case Order-No. Welding 0,5-14mm ( Heads) Cutting 3-0mm Wing operated cutting oxygen valve 137. Content: - Hand grip Welding heads Cutting head wing operated wrench Gas igniter Set do., without storage case Storage case (Steel panel) Set, 0mm with storage case Welding 0,5-14mm ( Heads) Cutting 3-0mm Lever operated cutting oxygen valve Content: - Hand grip Welding heads Cutting head lever operated wrench Gas igniter Set do., without storage case Storage case (Steel panel) Set, 0mm with storage case Welding 0,5-30mm ( Heads) Cutting 3-0mm Wing operated cutting oxygen valve Content: - Hand grip Welding heads Cutting head wing operated, 3-0mm and accessory wrench Gas igniter Set do., without storage case Storage case (Steel panel) 14-50

164 Acetylene - Oxygen Combined Welding- and Cutting Torches with 0mm shank (Big Torches) Article Set, 0mm with storage case Order-No. Welding 0,5-30mm ( Heads) Cutting 3-0mm Lever operated cutting oxygen valve Content: - Hand grip Cutting heads Cutting head lever operated, 3-0mm and accessory wrench Gas igniter Set do., without storage case 137. Storage case (Steel panel) Set, 0mm with storage case Welding 0,5-30mm ( Heads) Cutting 3-0mm Wing operated cutting oxygen valve Pressure regulator for bottled gases for oxygen and acetylene Content: - Set Oxygen-Pressure regulator Acetylene-Pressure regulator Set do., without storage case Storage case (Steel panel) 14- Autogenous-Propane Set, 0mm with storage case Welding 0,5-30mm ( Heads) Cutting 3-0mm Lever operated cutting oxygen valve Pressure regulator for bottled gases for oxygen and acetylene Content: - Set Oxygen-Pressure regulator Acetylene-Pressure regulator Set do., without storage case Storage case (Steel panel) 14-9 Autogenous-Propane

165 Autogenous-Propane Acetylene - Oxygen Combined Welding- and Cutting Torches with 0mm shank (Big Torches) Hand grips serve to admit welding-and cutting attachment. They possess a shutoff valve and a regulating valve for oxygen and acetylene and detachable hose tails for those gases. Article Order-No. Hand grip - for 0mm shank with union nut for normal hoses (Oxygen G 1 /4 x mm; Acetylene G 3 / LH x 9 mm) 137. Union nut M7 x 1, Welding heads work after the suction- or injector-principle and are generally operated with an oxygen pressure of,5bar and an acetylene pressure of 0,5 to 1bar. They are because of their construction largely immune from sustained backfire and marked with according to BGV D1 (VBG 15). Article Size Nominal range Consumption* Order-No. mm l/h±% Welding heads 0 0, - 0, with 0mm shank 1 0,5-1, ,0 -, ,0-4, ,0 -, ,0-9, ,0-14, [Size 7+ with 7 14,0-0, union nut] 0,0-30, Pipe welding heads work like welding attachments and are operated with the same pressures. The thin copper mixing pipe (Ø mm) can however be bent easily, in order to reach places difficult of access. Pipe welding heads Ø 1,0 -, with 0 mm shank 3,0-4, All sizes with 4 4,0 -, union nut 5,0-9, Multi-flame torches or sprinkler head attachments serve to heat, to braze, to anneal etc., thus not for welding. Suction principle, operating pressures and consumptions equal to those of welding heads. Multi-flame torches 4 4,0 -, with 0 mm shank 5,0-9, All sizes with 9,0-14, union nut 7 14,0-0, *Consumption of oxygen or acetylene in normality

166 Acetylene - Oxygen Combined Welding- and Cutting Torches with 0mm shank (Big Torches) Cutting heads with concentric nozzles are suitable for all cutting applications up to a maximum of 300mm. They work after the suction- or injectorprinciple i.e. largely immune from sustained backfire. Cutting oxygen valve by operation with wing or lever. Included in delivery are nozzles for a cutting range of 3-0mm and as accessory guide roller, special circular cutting attachment. The acetylene pressure is about 0,5bar. Oxygen pressure and consumptions see cutting nozzles or instruction manual. cutting head - cutting range 3-0 mm Wing operated cutting oxygen valve with accessory 13.0 cutting head - cutting range 1-5 mm Wing operated cutting oxygen valve without accessory cutting head - cutting range 3-0 mm Lever operated cutting oxygen valve with accessory cutting head - cutting range 1-5 mm Lever operated cutting oxygen valve without accessory accessory - Guide roller 115-a - circular cutting attachment for Ø 500 mm a Upon request - Nozzle set 0-300mm Secial circular cutting attachment with ball race Autogenous-Propane cutting head streched (Hole cutting torch) - cutting range 3-1 mm, Wing operated cutting oxygen valve with cicular guide up to Ø 70 mm Accessory - Circular guide Optional - heating nozzle 1-0mm cutting nozzle 5-50mm 115-3a Nozzles cutting nozzle 3-1mm 115-3f 1-5mm mm 115-3a 50-0mm 115-3b 0-00mm 115-3c mm 115-3d heating nozzle 3-1mm b 1-0mm mm a see page Autogenous-Propane

167 Autogenous-Propane L Acetylene - Oxygen Single Cutting Torches Single cutting torches are provided for all cutting applications up to a maximum cutting range of 300mm. Due to th gas merging nozzles it is assured that during sustained backfire no oxygen-burn gas alloy can be backdarted in the cutting torch through the gas bore. Lever operated cutting oxygen valve. Included in delivery as accessory is the guide roller and the circular cutting attachment (also for propane - see page 17). Article Nozzle Head L [mm] Order-No. Single cutting head nozzle -75mm with accessory Single cutting head nozzle -75mm without accessory Single cutting head without nozzle and accessory Accessory -Guide roller + Circular cutting attachment Circular cutting attachment complete Wagen Nozzle set (gas mixing nozzles - for single cutting torches high heating nozzle Main spare parts - Cutting valve complete Adjustment complete Lever complete Nozzle nut 440- Oxygen and Gas consumption Order-No. cutting range mm O-pressure/bar O-consumption l/h A-pressure/bar A-consumption l/h ,5-3,5 00 0, ,0-4, , ,0-5, , ,5-5,5 00 0, ,0 -, , ,0 -, , ,5-7, , ,5-5, ,4 30 1

168 Acetylene - Oxygen Nozzles Welding nozzles (also known as copper points) vary except in the size of the orifice of the nozzles also in the connection thread resp. diameter per size of the shank of the corresponding welding torch (metallic sealing). nozzles are wrought. Article Size Nominal range Order-No. mm Welding nozzles 0 0, - 0, for welding head with 17mm shank 1 0,5-1, ,0 -,0 11-3a 3,0-4,0 11-3b 4 4,0 -,0 11-3c Thread: 5,0-9,0 11-3d x Gg (Size 0-3) 9,0-14,0 11-3e x Gg (Size 4 - ) 7 14,0-19, M1 x 1 (Size 7 - ) 19,0-5,0 11- Welding nozzles 0 0, - 0, for welding head with 0mm shank 1 0,5-1, ,0 -, a 3,0-4, b 4 4,0 -, c Thread: 5,0-9, d M x1 (Size 0-3) 9,0-14, e M x1 (Size 4 - ) 7 14,0-0, f M1 x1 (Size 7 - ) 0,0-30, g Foreparts for pipe welding heads (formerly known as mixing tube complete) consist of nozzle and the slightly flexible copper tube Ø with connection thread for the mixer jet (metallic sealing). Autogenous-Propane Foreparts ,0 -, for pipe welding heads 3-17,0-4, Ø with 17 mm shank ,0 -, ,0-9, Foreparts - 0 1,0 -, for pipe welding heads 3-0,0-4, Ø with 0 mm shank 4-0 4,0 -, ,0-9, Model 114, 115 and 135 Concentric nozzles for combined cutting torches are centrically arranged whereby one heating nozzle (jacket) one or more cutting nozzles are assigned to. Operating data Order-No. Article Cutting range Oxygen- Consumption [l/h] Heating- Cutting- [mm] pressure [bar] Acetylene Oxygen nozzle nozzle Concent b** 115-3f** nozzles * for * 115-3a b c a d Concent nozzle sets Bloc nozzle * Nozzles mounted Model 114,115, ** Model Autogenous-Propane

169 Autogenous-Propane Acetylene - Oxygen Accessories Cleaning prickers serve for the sparing cleaning of welding or cutting nozzles which were polluted by spots of slag or the like. Set contains prickers of different Ø. Cleaning pricker set Distributors with two single lockable dispatches serve to connect two points of consumption (torches) per bottle or point of consumption. In this case every torch must be equipped with safety installations according to DIN EN 730. Distributors - for oxygen 3 x G 1 /4 / mm for acetylene 3 x G 3 / LH / 9 mm for oxygen (dispatch oblique) 3 x G 1 /4 / mm for acetylene (dispatch oblique) 3 x G 3 / LH / 9 mm for oxygen, without plug (dispatch oblique) 3 x G 1 / for acetylene, without plug (dispatch oblique) 3 x G 3 / LH 559. Hoses for oxygen and burnable gas according to DIN EN 559 (DIN 541) for connection of torches and bottle (meter ware). Temperature - 30 C till + 70 C - Oxygen hose, blue mm (outer Ø 1) 0 bar Acetylene hose, red 9 mm (outer Ø 1) bar 50.1 Hose disposer, 1/1mm - for bundling of oxygen and acetylene hose 5 Twin hoses, DIN EN 559 Oxygen LW 4, Ø11 Acetylene LW 4, Ø LW, Ø13 LW, Ø LW, Ø1 LW 9, Ø assembled with fittings LW, Ø1 LW 9, Ø Threaded hose couplings, detachable, to connect to torch or to bottle, consisting of union nut and hose plug (further threaded connections and individual parts see brochure: see page 5). Threaded hose couplings, detachable G 1 /4 x LW LW G 1 /4 LH x LW G 3 / x LW LW LW G 3 / LH x LW LW LW Gas igniter, hoop-type with big flint. - Gas igniter Spare flints 50 pieces 171 Wrenches to change nozzles, for threaded hose couplings etc. - Multi combination wrench, universal Ear-Clamp mm mm Hose clamp, 1mm

170 Propane - Air Soldering Torches Air Inlet by Torch Insert The propane flame with sucked air (000 C) serves as a heat source for a lot of processes, like soldering, brazing, annealing, hardening, smelting etc., but also in direct use for flame cleaning of e.g. old paint. In DIN 543 T4 these devices are standardised. The programme contains different hand grips, welding torches, welding heads with extension tubes and different compositions - sets - as well as soldering irons. Sets are assortments of various hand grips and inserts for different applications like soldering, brazing etc. Article Sets with storage case Order-No. - Set universal with hammerhead copper bit Set universal with pointed copper bit Content: - Hand grip with economizing valve Soldering insert with hammerhead copper bit or with pointed copper bit Concentrated pointed flame torch heads Paint stripping head Torch heads and Connection pipes for torch heads 130mm Bracket for setting down Propane hose G 3 / LH - G 3 / LH wrench Storage case Brazing set Content: - Hand grip with economizing valve Turbo torch heads , , and Torch heads and Connection pipes for torch heads 130mm Bracket for setting down 175/ - Propane hose G 3 / LH - G 3 / LH wrench Storage case Autogenous-Propane - Propane gas soldering set with hammerhead copper bit Propane gas soldering set with pointed copper bit Content: - Soldering device with hammerhead copper bit or soldering device with pointed copper bit Concentrated pointed flame torch heads bis Propane hose G 3 / LH - G 3 / LH wrench Storage case Storage case for all sets Wrench 14-3 Soldering devices (soldering irons) are ready for use torches with hammerhead copper bit or pointed copper bit. They consist of a hand grip with shut-off valve and soldering torches or Soldering device - with hammerhead copper bit 50 g G 3 / LH Soldering device - with pointed copper bit 50 g G 3 / LH Upon request - Hammerhead copper bit 350 g Pointed copper bit 350 g Autogenous-Propane

171 Autogenous-Propane Propane - Air Soldering Torches Air Inlet by Torch Insert Hand grips for propane torches with air inlet by torch insert are available in different variations: Once a hand grip with economizing valve, with pilot light regulation and main shut-off valve, especially for welding torches with flame lengths over 150mm and construction site application (changing working places). The shut-off valve serves to shut-off or regulate the gas supply for pilot light and working flame. The pilot light can be adjusted with a pan head slotted screw. The gas supply is set free by the lever for the working flame, which can be regulated by the shut-off valve. A hand grip only with shut-off resp. regulating valve, for use only with flame lengths lower than 150mm, e.g. soldering irons, and for use at fix working places (workshop). The shut-off valve also serves as a regulating valve for the working flame. Hand grip - with economizing valve (Universal hand grip) G 3 / LH x M14 x Hand grip - with shut-off valve G 3 / LH x M14 x Soldering torches with hammerhead copper bit or point copper bit, protective hood with wire stand and straight concentrated pointed flame torch heads with piston bracket. These torches are preferably used with the hand grip Soldering torch - with hammerhead copper bit 50g (M14 x 1) Soldering torch - with pointed copper bit 50g (M14 x 1) Spare parts - Protective hood with wire stand Hammerhead copper bit 50g Pointed copper bit 50g 9-13a Torch heads with flame lengths lower than 150mm are available in different variations. As soldering torches with copper pieces, concentrated pointed flame torch head, paint stripping head, turbo torch head with broad flame. Operating pressures generally 1,5 to 4 bar, turbo torch heads 1,5 to,5 bar, thus a pressure regulator should necessarily be assembled. Consumptions see table. The torch heads can be operated with hand grip Article Thread Consumption Order-No. at 1,5bar g/h Concentrated pointed flame torch head - straight Concentrated pointed flame torch head - Ø 14mm M14 x Ø 17mm M14 x Ø 0mm M14 x Paint stripping head - 40mm M14 x Turbo torch head - Ø 1 mm M14 x Ø 1 mm M14 x Ø 19mm M14 x Ø mm M14 x

172 Propane - Air Soldering Torches Air Inlet by Torch Insert Torch heads with flame lengths > 150mm together with connection pipes must be operated with hand grip , also necessary is a bracket for setting down. Article Thread Order-No. Torch head (Stainless steel) G 3 / male - Ø 35mm Ø 40mm Ø 45 mm Ø 50 mm Ø 0 mm Connection pipe (Steel, chrome-plated) M 14 x 1 x G 3 / female - 0mm mm mm Torch head (Stainless steel) M 0 x 1 female - Ø 35mm Ø 40mm Ø 45 mm Ø 50 mm Ø 0 mm Connection pipe (Steel, chrome-plated) M 14 x 1 x M 0 x 1 male - 0mm mm mm Autogenous-Propane Distributor pipe (Steel, chrome-plated) M 0 x 1 male - -dispatches (1 mm) dispatches (40 mm) Bracket for setting down on connection pipe 175- Heating-Set Propane torch head set consisting of: Pressure regulator, 5 m Hose DN (PVC), Hand grip, Connection pipe 750 mm, Stainless steel torch head Ø 0 mm M 0 x 1, Protection against hose damage, Bracket for setting down Propane torch head set consisting of: Pressure regulator, 5 m Hose DN (rubber), Hand grip, Stainless steel torch head Ø 0 mm M 0 x 1, Bracket f. s. d. Protection against hose damage, Connection pipe 750 mm Heating-Set consisting of:,5 m Hose, Hand grip, Connection pipe 350 mm, Stainless steel torch head Ø 40 mm M 0 x 1 17 Autogenous-Propane

173 Autogenous-Propane Propane - Air Soldering Torches Air Inlet by Hand Grip Soldering irons, hand grip classically shaped, with shut-off resp. regulating valve and air-pusher for regulation of intake air. Torch head with protective hood, piston bracket and hammerhead copper bit or pointed copper bit for soldering. Article Thread Order-No. Portable soldering set Propane gas bottles, Pressure regulator, High pressure,5 m hose and soldering set complete - with hammerhead copper bit 50g with pointed copper bit 50g Soldering iron with hammerhead copper bit 50g G 3 / LH 55.1 with pointed copper bit 50g G 3 / LH 55. consisting of: -Hand grip Torch head straight Protective hood with wire stand Hammerhead copper bit 50g 9-13, wood optionally 350g - or pointed copper head 50g 9-13a, wood optionally 350g Soldering irons with round hand grip serve to work with the unshielded flame, thus mainly for soldering and brazing. Operating pressure 1,5 to,5bar. Soldering irons with straight torch head G 3 / LH 55. consisting of: - Hand grip Torch head straight Soldering irons with 3 arcuated torch heads G 3 / LH 55.3 consisting of: - Hand grip Torch head arcuated Ø 14 for pipe Ø Ø 17 for pipe Ø Ø 0 for pipe Ø Hand grip the classic hand grip with round wooden grip possesses an adjustable air inlet and a needle valve as fine regulation- and shut-off valve. Hand grip - round with shut-off valve G 3 / LH Technical Data a 175/14 Operating pressure: 1,5bar Propane consumptions: Torch head straight: 0g/h Torch head arcuated, Ø 3 45 g/h Ø 5 10 g/h Ø 7 g/h Paint stripping head 40 mm 10 g/h 0 mm 90 g/h Thread: Burnable gas connection G 3 / LH Hand grip - Torch heads M 15 x 1 (fem. thread) (male thread) Torch heads with flame lengths lower than 150mm are available as straight, arcuated, or paint stripping heads. Operating pressures 1,5 to,5bar, i.e. operation with assembled pressure regulators only. Consumption see table. Torch head - straight with piston bracket and clamp Brass mouth piece straight with piston bracket and clamp Stainless steel piece 55.3 Torch head - arcuated, 3 - Ø Ø Ø Paint stripping head - arcuated, 40 mm mm Accessory - Protective hood with wire stand Hammerhead copperbit 50g g g Pointed copper bit 50g 9-13a 350g

174 Propane - Oxygen Combined Heating and Cutting Torches with 17mm shank Set for heating (welding is not possible with the burnable gas propane) and cutting in steel storage case. Article Set, 17mm shaft with storage case Heating 0,5-14mm ( torch heads) Cutting 3-0mm Wing operated cutting torch 14. Content: - Hand grip with union nut 17mm Heating torches 11.1 bis Cutting torch 3-0mm with wing and accessory 115.PA - wrench Gas igniter Storage case (Steel panel) Hand grip - for 17 mm shank with union nut for hose connection oxygen G 1 /4 x mm, propane G 3 / LH x 4 mm Heating torches with 17mm shank - Sizes to with union nut Order-No. Hand grip analogical to the one for acetylene, merely propane thread with plug for propane hose 4 mm. Heating torches work after the suction- or injector-principle and are largely immune from sustained backfire. They are generally operated with an oxygen pressure of,5bar, propane pressure about 0,5 bar. Gradation and consumptions see table. Autogenous-Propane Size Nominal range Consumption Consumption Order-No. mm Oxygen Propane l/h±% g/h±% 1 0,5-1, ,0 -, ,0-4, ,0 -, ,0-9, ,0-14, ,0-19, ,0-5, Cutting torches with concentric nozzles are suitable for all cutting applications up to maximal 300mm. They work after the suction- or injector-principle and are largely immune from sustained backfire. Wing operated cutting oxygen valve. Also included in delivery are nozzles for a cutting range of 3-0mm and as accessory guide roller,circular guide and wrench. The propane pressure is about 0,5bar. Oxygen pressure and consumptions see cutting nozzles and instruction manual. Cutting torch with 17mm shank - cutting range 3-0mm, Wing operated cutting oxygen valve with accessory 115.PA Accessory - Guide roller 115-a - Circular guide a Upon request: Nozzle set 0-300mm see page 1 Cutting torch straight (Hole cutting torch) with 17mm shank - cutting range 3-0mm, Wing operated cutting oxygen valve with circular guide up to Ø 70 mm 135.PA Accessory - Circular guide Autogenous-Propane

175 Autogenous-Propane Propane - Oxygen Cutting Torches Cutting torches with bloc nozzles can be used for all cutting applications up to 00 mm. Advantage of bloc nozzles: flame cone is longer, bigger distance of nozzles mouth to workpiece is reducing to risk of jam, higher cutting speed, gas saving. Cutting oxygen valve by operation with wing or lever. Largely immune from sustained backfire by working with suction-injection principle. The acetylene pressure is about 0,5 bar. Oxygene pressure and consumption see cutting nozzles or instruction manual. Article Order-No. Cutting torch with 17mm shank - cutting range -0mm, Wing operated cutting oxygen valve with accessory PA Accessory - Guide roller 115-a - Circular guide a Cutting torch straight (Hole cutting torch) with 17mm shank - cutting range 5-50mm, Wing operated cutting oxygen valve with circular guide up to Ø 70 mm 115.0PA Accessory - Circular guide Single cutting torches are provided for all cutting applications up to a maximum cutting range of 500mm. Lever operated cutting oxygen valve. The single cutting torches also work after the suction- or injector-principle and are largely immune from sustained backfire. As accessory included in delivery are guide roller and special circular cutting attachment. The propane pressure is about 0,5bar. Oxygen valve and consumptions see cutting nozzles or instruction manual. For normale hoses Oxygen G 1 /4 x mm; Propane G 3 / LH x 9 mm Article Nozzle Head L [mm] Order-No. Single cutting torches Nozzle -75mm with accessory L Single cutting torches Nozzle -75mm without accessory Single cutting torches without nozzles without accessory Accessory - Guide roller + Circular cutting attachment Circular cutting attachment Guide roller Nozzle set (gas mixung nozzles) - for single cutting torches Main spare parts see page 1 Oxygen and Gas consumption Order-No. cutting range mm O-pressure/bar O-consumption l/h P-pressure/bar P-consumption l/h ,5-3,5 00 0, ,0-4, , ,0-5, , ,5-5,5 00 0, ,0 -, , ,0 -, , ,5-7, ,

176 Propane - Oxygen Nozzles Heating nozzles (also called copper points) for heating torches model 11.1 to 11. vary except in the size of the orifice of the nozzles also in the connection thread respectively diameter per size of the shank of the corresponding welding torch (metallic sealing). Article Size Nominal range Order-No. mm Heating nozzles 1 0,5-1, for torches with 17mm 1,0 -, ,0-4, ,0 -, Thread: 5,0-9, x Gg (Size 1-3) 9,0-14, x Gg (Size 4 - ) 7 14,0-19, M1 x 1 (Size 7 - ) 19,0-5, Concentric nozzles for model 115.Pa for combined cutting torches are centrically arranged, whereby one heating nozzle (jacket) more cutting nozzles are assigned to. Operating data Order-No. Article Cutting range Oxygen- Consumption Heating Cutting mm pressure bar Propane g/h Oxygen l/h nozzle nozzle 3,0 -,0,5-3, * Ring-,0-5,0 3,0-4, * nozzles 5,0-50,0 4,0-5, for 50,0-0,0 5,0 -, PA 0,0-00,0,0 -, c a 00,0-300,0,0 -, d Autogenous-Propane Blocnozzles,0-0,0,0-3, ,0-50,0,0-4, ,0-0,0 3,0-5, * Nozzles mounted 1 Autogenous-Propane

177 Autogenous-Propane Propane Accessories Pressure regulators for propane are available in 3 versions. Firmly adjusted to 1,5bar, so then adjustable from 0,5-4bar (with and without pressure gauge). For the application field welding - cutting and relative operations another model according to DIN EN ISO 503 (EN 55). Article Weight [g] Order-No. Middle pressure regulator with DVGW-Approval DIN 411 firmly adjusted to 1,5bar, without pressure gauge; Dispatch G 3 / LH, consumption kg/h - Thread G 3 / LH (bottles up to 0,5kg) Combination-thread W 1, x 1 /14 LH (bottles up to 0,5-33kg) Middle pressure regulator with DVGW-Approval DIN 411 adjustable 0,5-4 bar Dispatch G 3 / LH, consumption kg/h Combination-thread W 1, x 1 /14 LH (bottles up to 0,5-33kg) - without gauge (with pressure scala) with gauge Pressure regulators EN 55, adjustable 0,5 up to 4 bar Dispatch G 3 / LH, consumption 1kg/h Thread W 1, x 1 /14 LH- industrial thread, for bottles above 14kg - with gauge Small-Propane-gas bottles are necessary for all works at exponated places. The refilling can easily be done from bigger bottles. Small-Propane-gas bottles, light version with foot, hang-up hook and bottle valve. Fill-up quantity 0,45 kg (1l) - Dispatch G 3 / LH Miniature gas bottle valve Decanting connection for refilling of small bottles (0,45 kg) from - Household-bottle (0,5 up to 14kg) Combination-thread (houshold + industry) (above 14 kg) 13.3 Hoses Double hose, Propane-Oxygen with threads G 3 / LH + G 1 /4 and hose connector 5 m m 175-1

178 Propane Accessories Distributors with two dispatches are used, where two consumers shall be operated at the same time or optionally. Connection nozzles for direct connection to the bottle are suitable for devices, which can be operated with the whole bottle pressure. (Not available in - programme range). Article Order-No. Distributors, seperately lockable Thread G 3 / LH dispatches G 3 / LH - with metal handwheel and gas plug DN (dispatch oblique) with plastic handwheel and gas plug DN9 (dispatch oblique) with metal handwheel, without plug (dispatch oblique ) Connection nozzles, Dispatch with G 3 / LH x DN4 (wing nut) - Combination -thread W 1, x 1 /14 LH-industry (above 14kg) 13.4 Pressure propane hoses for propane, double-sided press sleeves, serve for connection of bottles and torches. Propane hoses DN 4, PVC G 3 / LH x G 3 / LH -,5m ,0m ,0m Propane hoses DN, Rubber G 3 / LH x G 3 / LH -,5m ,0m ,0m Autogenous-Propane Propane hoses DN 4 PVC, W 1, x 1 /14 LH x G 3 / LH -,5m without threads, cut goods Propane hoses DN, PVC G 3 / LH x G 3 / LH -,5m ,0m ,0m Detachable hose tails for connection to torch or bottle, consisting of union nut and hose plug. (For further hose tails see bottled gases). Detachable hose tails - G 1 /4 x DN G 3 / LH x DN G 3 / LH x DN Autogenous-Propane

179 Autogenous-Propane Gas In Cylinders Pressure Regulators for bottled gases DIN EN ISO Single-stage pressure regulators for bottled gas serve to regulate compressed, liquefied and under pressure dissolved gases out of bottles with a maximal pre-pressure of 00bar up to the desired working pressure, and in fact as independent of pre-pressure or issue quantity fluctuations as possible. Dependency upon pre-pressure is about 1,5% at single-stage pressure regulators, so while deflating the bottle it has to be readjusted from time to time. not flammable flammable Sort of gas Range Threads Order-no. Inlet Outlet bar (Bottle) Oxygene (O ), G 3 /4i** G 1 /4 x DN 1 BG 14* 0, , Compressed air 0,0 G (N O ) /a G 1 /4 x DN ,0 10.5,0 Hose m*** Compressed air,0 G (N O ) /a with ,0 wing nut G Form 300 bar /4 x DN , , Nitrogen (N ) 0,0 W4,3 x 1 /14 i G 1 /4 x DN , Carbon dioxide, (CO ) 0,0 W1, x 1 /14 i G 1 /4 x DN 10.4 noble gas**** 50, Balloon gas 1,5 W1, x 1 /14 i DN Acetylene(C H ) 1,5 handle** G 3 / LH x DN Hydrogen (H ) 4,0 10. W1, x 1 /14 LHi G 3 / LH x DN, Propane (C 3 H ) 4,0 W1, x 1 /14 LHi G 3 / LH x DN Test gas, M19 x 1,5LHi G 3 / LH x DN 0, Two-stage pressure regulators for bottled gas only have a dependency upon pre-pressure of 0,05%, so readjusting at pre-pressure fluctuations (deflating bottle at compressed gases) is not necessary. not flammable Oxygene (O ),0 G 3 /4i** G 1 /4i x DN BG 15* Compressed air,0 10. G 5 /a G 1 /4 x DN (N O ) 0, Carbon diox (CO ),0 W 1, x 1 / , Nitrogen (N ) W4,3 x 1 /14i G 1 /4 x DN 0, Acetylene (C H ) 1,5 handle** G 3 / LH x DN , Hydrogen (H ) W1, x 1 /14 LHi G 3 / LH x DN, not flammable flammable flammable Oxygene (O ),0 G 3 /4i** G 1 /4i x DN BG 15* Compressed air, G 5 /a G 1 /4 x DN (N O ) 0, Carbon diox (CO ),0 W 1, x 1 /14i 10.45, Nitrogen (N ) W4,3 x 1 /14i G 1 /4 x DN 0, Acetylene (C H ) 1,5 handle** G 3 / LH x DN , Hydrogen (H ) W1, x 1 /14 LHi G 3 / LH x DN, * with approval sign ** Foreign threads upon request *** Outlet - nippel for coupling DN 7, **** noble gas (helium, Corgon, Krysal), sulfur hexafluoride (SF ) 4

180 Gas In Cylinders Pressure Regulators for bottled gases DIN EN ISO 503 Pressure regulators with volume meter Single- and two-stage have instead of the pressure gauge for outlet pressure either a so called litre-gauge or a rotameter. The litre-gauge shows, in connection with a capillary in the outlet, according to a certain dynamic pressure, the flow rate. The regulation is done by the normal pressure adjustment. The rotameter is calibrated to a fixed pressure (e.g. 3,5 up to 4 bar). Therefore regulation is done by a shut-off valve. single-stage two-stage not flammable flammable not flammable flammable Sort of gas Volume meter Threads Order-No. Inlet Outlet (Bottle) Argon and Pressure gauge Carbon diox. Cap. 1: 0-1l/min* W1, x 1 /14i G 1 /4 x DN Flowmeter Argon -3l/min Pressure gauge Cap. F1: 0-1l/min* Inert gas Flowmeter 0-0l/min W1, x 1 /14LHi G 1 / 4 LH x DN l/min l/min Argon and Pressure gauge Carbon diox. Cap. 1: 0-1l/min* / 3l/min Argon W1, x 1 /14i G 1 /4 x DN Flowmeter -3l/min l/min Inert gas Flowmeter -0l/min W1, x 1 /14LHi G 1 /4LH x DN *Upon request with capillary / F (1-3l/min) Autogenous-Propane Gas In Cylinders Extraction Point Pressure Regulators Extraction point pressure regulators serve to regulate compressed, liquefied and under pressure dissolved gases from supply grids (ring conducting) with a certain pre-pressure to the desired working pressure, in fact as independent of prepressure or issue quantity fluctuations as possible. Their composition is analog to the singlestage pressure regulators, but because of the relatively low, known pre-pressure, they don t have a pre-pressure gauge and no safety valve. The high flow rates allow operation of all welding- and cutting torches for acetylene-oxygen, offered by company ewo. Sort of gas Pre-press Range Thread Order-No. [bar] [bar] Oxygen (O ) 0,0 0,5 -,0 G 3 / x DN Nitrogen (N ) 0,0 0,5 -,0 G 3 / x DN Carbon dioxide (CO ) 0,0 0,5 -,0 G 3 / x DN Compressed air (N O ) 1,0 0,5 -,0 G 3 / x DN Protective gas* (Argon (Ar) etc.) 0,0 0-30,0 [l/min] G 3 / x DN Acetylene (C H ) 1,5 0,1-1,5 G 3 / LH x DN Propane (C 3 H ),0 0,5-4,0 G 3 / LH x DN Hydrogen (H ) 0,0 0,5 -,0 G 3 / LH x DN * with litre gauge and throttle not flammable flammable 5 Autogenous-Propane

181 Autogenous-Propane Gas In Cylinders Pressure Regulators for bottled gases DIN EN ISO 503 Single-stage pressure regulators for bottled gas Bottle-connection on left side Bottle pre-pressure 00 bar Sort of gas range Threads Order-No. inlet outlet bar (bottle) Oxygene (O ), G 3 /4i** G 1 /4 x DN O3-30* 0, , ,0 G compressed air /4 x DN ,0 G (N O ) / ,0 1) 10.4 G 1 /4 150,0 1) 10.47, ,0 G 1 /4 x DN Nitrogen (N ) 50,0 W4,3 x 1 /14i ,0 1) G 3 / 150,0 1) Argon (Ar), W1, x 1 /14i G 1 /4 x DN Carbon diox (CO ) 0, Acetylene (C H ) 1,5 handle** G 3 / LH x DN Propane (C 3 H ) 4,0 W1, x 1 /14LHi G 3 / LH x DN Hydrogen (H ),0 W1, x 1 /14LHi G 3 / LH x DN Test gas, M19 x 1,5LHi G 3 / LH x DN 0, * with approval sign ** Foreign threads upon reguest *** Other Gassorts with Form 300 bar upon request 1) with toggle screw not flammable flammable Single-stage pressure regulators for bottled gas with volume meter Bottle-connection on left side Bottle pre-pressure 00 bar Sort of gas volume meter Threads Order-No. inlet outlet (bottle) Argon and Pressure gauge W 1, x 1/14 i G 1 /4 x DN carbon diox 0-4l/min * Flowmeter Argon W 1, x 1 /14 i G 1 /4 x DN l/min Pressure gauge l/min Inert gas W 1, x 1 /14 LH i G 1 /4 LH x DN Flowmeter l/min *without shut-off valve not flammed flammed Connection sealings - Sealing ring PA (Ø 11,5 x 1 x ) 10-71a - Sealing ring PA (Ø 9 x 14 x ) Test gas bpttel regulator Saeling ring PA (Ø 17 x19 x ) Combination thread (Propan) O-Ring NBR (Ø 11 x,5) Pressure regulator for bottled gas 300 bar 10-3

182 Gas In Cylinders Pressure Regulators for bottled gases Single-stage pressure regulators for bottled gas with 300 bar pre-pressure Sort of gas range Threads Order-No. inlet outlet bar (bottle), Compressed air (N O ) 0,0 G 5 / with wing nut G 1 /4 x DN , Bottle conection on left side, , G 1 /4 x DN 0, Compressed air (N O ) G 5 / with wing nut 50, ,0 1) G 1 /4 150,0 1) ) with toggle screw Star-regulator Bottle-connection on left side Bottle pre-pressure 00 bar Sort of gas volume meter Threads Order-No. inlet outlet (bottle) Argon (Ar) and Pressure gauge W 1, x 1/14 i G 1 /4 x DN carbon diox (CO ) 0-4l/min Autogenous-Propane Gas In Cylinders Safety Installations EN730 ISO5175 Safety installations against flame penetration and gas backdraft for acetylene and oxygen are necessary, if the torches are not immune from sustained backfire or the consumer (torch) are not in the same room. Article Sort of gas* Threads** Operating- Order-No. Inlet-Outlet pressure Single-bottle Burn gas*** 4 mm - G 3 / LH 1, safety installations BAM 0193,3 mm - G 3 / LH 1, for connection to mm - G 3 / LH 1, the consumer 4 mm - G Oxygen /4 15, for hose without,3 mm - G 1 /4 15, for hose with Burn gas G 3 / LHm x G 3 /f 1,5 50. thread Oxygen G 1 /4 male x G 1 /4 female 15, Single-bottle Burn gas*** 4 mm x 4 mm 1,5 50. safety installations 09 D-117 E* mm x mm 1, for installation in mm x mm 1,5 50. the hose 4 mm - 4 mm 15, Oxygen mm - mm 15, Single-bottle Burn gas*** safety installations BAM 0395 G 3 / LH - G 3 / LH 1, for connection to Oxygen G 1 /4 - G 1 /4 15, the pressure regulator * By burn gas with model approval number ** According to EN 50 (LH=Left hand thread) *** Burn gas (Acetylene, hydrogen, propane, butane etc.)) 7 Autogenous-Propane

183 Autogenous-Propane Gas In Cylinders Connections / Detachable Hose Tails (autogenous) EN 50 (DIN 54) Quick-release couplings according Quick-release couplings for acetylene and oxygen for connection of normal hoses to pressure regulator or torch, as well as to hose extension, are distinctive concerning the sort of gas, and ideal where torches have to be changed oftenly or hoses in various lengths are needed. They can be used with other fabricates. Article Sort of gas Threads* Order-No. Quick-release coupling with Oxygen G 1 / NKDfemale thread and ball seal Burn gas** G 3 / LH Quick-release coupling with Oxygen,3 mm hose plug -NKT- Burn gas** 9 mm 51.3 Burn gas**,3 mm Plug with female thread Oxygen G -N1- / and ball seal Burn gas** G 3 / LH 51-4 Plug with hose connection Oxygen,3 mm N- Burn gas**,3 mm Burn gas** 9 mm 51- * According to EN 50 (LH=Left hand) ** Burn gas** (Acetylene, hydrogen, propane, butane etc.) Decanting bows serve to decant compressed gases from big into small bottles. Decanting bows - for oxygen G 3 / for argon or carbon dioxide 1, x 14Gg Detachable Hose Tails consist of union nut with RH- or LH-threads according to DIN-ISO and hose clips with ball nipple seal for metallic sealing to threaded connector end with 45 cone like e.g. to pressure regulators for bottled gases or hand grips for torches. The union nut normally is detachable (Form A), at a few versions - small thread - not detachable (Form B). Thread Hose Form Individual Order-No. Union nut Hose plug 4 A G 1 /4 A G 1 /4 LH A A a 40-5 G 3 / A A A a 40-5 G 3 / LH A A Double nipples according to EN 50 for connection of devices of the compressed air conditioning and welding technique etc. Thread Dimensions [mm] Order-No. WxV L i k d SW G 1 / x G 1 / 9 9,5 9, G 1 /4 x G 1 / 3 1 9,5, G 1 /4 x G 1 / G 3 / x G 1 /4 3 13, G 3 / x G 3 / LH 37 13,5 13, G 3 / x G 3 / 37 13,5 13, G 3 / LH x G 3 / LH 37 13,5 13, G 1 / x G 3 / 40 15,5 13,5 13, G 1 / x G 1 / 44 15,5 15,5 15,

184 Gas In Cylinders Hose breakage protection with DIN-DVGW-Reg.-No. Hose breakage protection for liquid gas Hose breakage protections avoid that liquid gas escapes from damaged hoses, which can become a big risk of accident, as it accumulates in corners and deepenings and can develop into an explosive gas-air-mixture. The hose breakage protection is to be installed in front of a hose leading and is operated with liquid gas in gasiform phase and regulated, variable resp. firmly adjusted pressure. It is downstream of the propane regulator or combined with it. Please note the following points: 1. For nominal rates of flow above kg/h the hose with mm light hose width has to be used. For nominal rates of flow under kg/h the hose with light width of 4mm can be used.. No profile narrowing armatures, e.g. valves should be installed between the hose breakage protection and the working device. 3. Press strongly while opening above the pressure point. Article Hose breakage protection - for liquid gas Technical Data Inlet G 3 / LH female, Outlet G 3 / LH male Capacity in kg/h at 1,5 bar at hose DN,3 at 4 bar,0 14,0 Gas In Cylinders Pressure Gauges Order-No.. Autogenous-Propane Pressure gauges are safety pressure gauges according to EN 5 (DIN 549). At a spring breakage a relief opening at the rearside is opened in order to avoid parts being thrown forward. Quality class,5. Article Order-No. Safety pressure gauges Ø 3, vertical Thread G 1 /4 - with imprint Acetylene 0-,5 / 1,5bar 1 Acetylene 0-40,0 /,0bar 314 Oxygen 0-1,0 /,0bar 91 Oxygen 0-40,0 / 0,0bar 31 Oxygen 0-315,0 / 00,0bar without imprint (white) 0-,5/ 1,5bar 0-,0/ 3,5bar ,0/,0bar ,0/ 0,0bar ,0/ 50,0bar ,0/ 00,0bar ,0/ 30,0bar ,0/ 300,0bar 3 - Literskala 0-3 / 1l/min / 3l/min 05 Rubber protection cap for safety pressure gauges Ø 3 - Colour grey (DIN 3 503) 507 Aluminium sealing ring for gauges 10/33c 9 Autogenous-Propane

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