Technical Datasheet. Oxygen Generator Systems

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Clyde Cook
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Oxygen Generator Systems Descrition The Pneumatech MGS modular Oxylant system shall rovide medical quality oxygen into the hosital ieline system, delivered at a ressure of 400 kpa (4 bar) gauge.

1 Oxygen Generator Systems Descrition The Pneumatech MGS modular Oxylant system shall rovide medical quality oxygen into the hosital ieline system, delivered at a ressure of 400 kpa (4 bar) gauge. The system shall use Atlas Coco comressors, dryer and filters, galvanised steel air receiver, PSA oxygen generator and steel oxygen receiver. The generator shall include a grahic LCD controller and oxygen sensor/analyser. Oeration All comonents shall be self-controlled, no central controller is required. The comressor shall run to maintain ressure in the air receiver with a tyical set ressure of 700 kpa (7 bar) gauge. The generator shall be run in a way to maintain ressure in the oxygen receiver at 400 kpa (4 bar) gauge, or u to a maximum ressure of 500 kpa (5 bar) gauge with an oxygen urity of 93%. The controller shall rovide functionality to easily adjust the oxygen urity level u to 95%. In cases using dual indeendent roduction lines (according to ISO 10083) the system will work with the following logic: One generation line shall be determined as duty and the other shall in turn be set u as a back-u. It is recommended to switch between the lines once a week to ensure each generator is run. The system shall be ressure controlled. Each line has a different set ressure. The duty line has a start ressure of 430 kpa (4.3 bar) gauge and the reserve line at a fixed ressure of 400 kpa (4 bar) gauge. If the duty line is shut-down or fails the main line ressure will fall. When the reserve set ressure is reached (400 kpa, 4 bar) the reserve line will come on-line to maintain working line ressure. Pressure shall be measured in the oxygen buffer tank. When the ressure deletes it reaches the start set oint and the generator starts roducing oxygen. When the ressure sto set-oint is reached the generator shall go in stand-by mode. The oxygen generator shall automatically sto if the oxygen level falls below the set urity level (e.g. >92% as standard). In this case the reserve line will come on-line due to the ressure falling to 400 kpa (4 bar) gauge. The comressors shall run on their own ressure band and shall oerate indeendently to the oxygen generators. As soon as the ressure in the tank reaches it s set oint (e.g. 700 kpa, 7 bar) the comressor shall go into unload/sto mode. Oxygen Generator The oxylant generator shall incororate ressure swing absortion (PSA) technology and sulied as a lug and lay comonent for simle installation on site, including oxygen monitoring, service indications and relevant alarms. Non return valves shall be included to avoid back flow from the outlet of the generator. The vessels shall include chemically roduced zeolite to adsorb secific tyes of molecules, such as water vaour or nitrogen. The oxylant generator shall include an oxygen sensor and analyser for continuous, online measurement of oxygen urity and shall be rovided with a calibration reort delivered with every unit. The sensor shall be insulated by solenoid valves during standstill to rovide longer sensor lifetime. An inlet ressure regulator shall be included to reduce the inlet ressure to a maximum working ressure of 650 kpa (6.5 bar ) gauge. The oxygen urity roduced shall be between 90-95% with a comressed air inlet quality in accordance with ISO clause and an air outlet quality in accordance with ISO clause Control System The oxylant T4 control system shall rovide an intelligent human machine interface including a real-time clock for recording oerational arameters in the event log. The central control system shall include a BMS connection for a general fault condition. In the case of generator failure a general alarm fault shall be triggered at 91% (adjustable). If the oxygen quality falls lower than 90% the generator shall sto and the reserve generator will start roduction of oxygen due to deletion of line ressure to 400 kpa (4 bar) gauge. Page 1

2 Secifications Suly voltage: V 50/60Hz (oxygen generator) Power consumtion: 200W max (oxygen generator) CSA/UL aroval available Protection degree: IP54 (Nema 3S) Oeration at a maximum ambient temerature of 45 C. Comressor 750 kpa (7.5 bar) gauge including EFF1 (CE MEP) rated TEFC, IP55 class F electric motors. Incororating maintenance-free greased for life bearings. Dryer 3 C PDP at 45 C Air receivers DIRECTIVE 97/23/EC, sulied with relevant test certificates. Oxygen vessel of steel construction and aroved according to Fluid Grou 1 PSA oxygen modules are able to roduce oxygen comliant with the United States Pharmacoeia (USP) monograh for Oxygen 93 or the Euroean Pharmacoeia (EurPh) mono grah for Oxygen 93. Both standards were created exressly to ermit the use of PSA roduced oxygen. Filling Ram for on site cylinder filling consisting of a high ressure bar with individual isolation valves at each cylinder connection. The cylinders shall be rotected from over ressurising by a safety ressure relief valve and shall include a ressure gauge. The filling ram shall be tested u to 30,000 kpa (300 bar) gauge and shall be sulied comlete with test certificate (cylinders are NOT included). Purge Control. An additional urge line to ensure that only the aroriate level of oxygen quality is sulied to the hosital distribution ieline. Dew Point and Flow Monitoring. The dryer shall be able to incororate a dew oint sensor with an accuracy of ±10C in the range -20 to -800C atmosheric dew oint and 4-20mA analogue outut. The PDP sensor shall ensure the air to the generator inlet is suitable in order to safeguard the generator from high moisture content. Classification Oxylant system is designed to ISO10083 standards and air quality to the Euroean Pharmacooeia monograh. Features Pre-ied, factory tested and certified 91%, 93% or 95% oxygen urity Zeolite roviding infinite lifetime (if the dryers and filters are roerly serviced) Valves degreased for oxygen use are rovided with an oxygen certificate, delivered with every unit Pressure controlled no central controller for simle oeration Silencer on exhaust to reduce noise levels Touch screen controller on generator with 4 high-definition dislay Zirconia oxygen sensor included on generator for long life and low maintenance Atlas Coco s remium GA oil flooded rotary screw comressor Atlas Coco s FX refrigerated dryer module Atlas Coco DD+ and PD+ high efficiency filters Accessories Otions Advanced T5 controller including and SMS event notification for additional convenience. Grahical log for analogue values and user friendly touch screen 6 high-definition colour dislay High ressure booster System using oil free, high ressure istons comressors shall be rovided suitable for the on site filling of 15,000 kpa (150 bar) gauge or 20,000 kpa (200 bar) gauge oxygen cylinders. Comressors shall oerate on an inlet ressure auto-cycling system (auto start/sto). Page 2

3 Tyical Layout - Schematic OXYGEN GENERATOR AIR TANK 1 BA101 BALL TOWER TOWER GA102 GA101 A B BA104 SAFETY SAFETY SA101 SA102 OXYGEN BUFFER TANK BA102 BA204 BALL SAFETY SAFETY SA201 SA202 RV101 REGULATOR Dust FILTER RV201 REGULATOR Dust FILTER AIR TANK 2 AC101 AD101 A/A HEAT SR101 SR102 SR103 OG101 BA105 BA103 TK101 TK102 BA205 BA203 TK201 TK202 BA201 OXYGEN BUFFER TANK BA202 FR101 Filling ram B0301 HIGH Not included in scoe of suly SR104 NR101 SR204 NR201 GA CONDENSOR FX DRYER R/A HEAT AD201 A/A HEAT SR201 SR202 SR203 INLET- INLET- QD DD FILTER PD FILTER QD INLET- INLET- DD FILTER PD FILTER WD101 WD201 BA106 INLET FILTER AIR INTAKE SAFETY TEMPERATURE TRANSDUCER TRANSDUCER P AFTER COOLER TEMPERATURE TRANSDUCER FLEXIBLE CONNECTION S AUTOMATIC AC201 GA INLET FILTER AIR INTAKE SAFETY TEMPERATURE TRANSDUCER TRANSDUCER P AFTER COOLER TEMPERATURE TRANSDUCER FLEXIBLE CONNECTION S AUTOMATIC (*) Not alicable when only one oxygen generator is installed CONDENSOR FX DRYER R/A HEAT OXYGEN OUTLET AIR INLET OG201 OXYGEN GENERATOR OXYGEN OUTLET GA201 TOWER TOWER GA202 A B AIR INLET BA107 BA207 BA310 BA206 Note: Oxygen generator otions can be installed See dedicated flow diagram of generator Not all details for main comonents ( comressor, generator, dryer ) shown. See details for individual comonents Manifold (*) (*) TO HOSPITAL FEED 1 2 * AIR TANK 3 Otional equiment RV301 BA301 BALL TK301 Purge function( otion ) Purge function( otion ) Page 3

4 Tyical Simlex Installation 1 Comressor 6 Purity measurement line 2 Refrigerant dryer 7 Ball valve 3 Filters DD-PD-QD 8 Oxygen tank 4 Air receiver 9 Pressure regulator 5 Oxygen generator 10 Dust filter Tyical Dulex Installation 1 Comressor 6 Purity measurement line 2 Refrigerant dryer 7 Ball valve 3 Filters DD-PD-QD 8 Oxygen tank 4 Air receiver 9 Pressure regulator 5 Oxygen generator 10 Dust filter 11 Non-return valve Page 4

5 Tyical Dulex Installation With Booster And Filling Ram 1 Comressor 8 Oxygen tank 2 Refrigerant dryer 9 Pressure regulator 3 Filters DD-PD-QD 10 Dust filter 4 Air receiver 11 Non-return valve 5 Oxygen generator 12 6 Purity measurement line High ressure booster 13 Pressure switch 7 Ball valve 14 Filling station Page 5

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1800 1800 93 93 968 968 2350 2350 500 50 500 50 Technical Datasheet Tyical Simlex Containerised Installation With Booster And Filling Ram 6 7 8 9 10 7 8 A 1 Comressor 8 Filter Regulator 2 Refrigerant

6 Only to the extent exressly r exclusive Only to the extent exressly ur exclusive ther a rty other mitted a by rty us. rmitted by us Pos Amount Descrition Weight Dimensions (LxWxH) Technical Datasheet Tyical Simlex Containerised Installation With Booster And Filling Ram A 1 Comressor 8 Filter Regulator 2 Refrigerant dryer 9 TGA108 Filter B 3 Filters DD-PD-QD 10 High ressure booster 4 Air receiver 11 Fuse Box 5 Oxygen generator 12 Controller 6 Exhaust Pie (Silencer) 13 Oxygen Filling Station 7 Oxygen tank C D E OXYGEN FILLING STATION WITH 6 OUTLETS T5 CONTROL BOX FUSE BOX RIX 4V4 AL BOOSTER 9 1 PARKER TGA108 FILTER 8 1 FILTER REGULATOR 7 1 OXYGEN RECEIVER 6 1 EXHAUST PIPE (SILENCER) 5 1 OGP35 GENERATOR 4 1 AIR RECEIVER 3 1 DD-PD-QD130+ FILTER SET 2 1 FX17 DRYER 1 1 GA30+ Pos Qty Name Comments F G 55 Drawn SS by Reviewed by Aroved by - date Scale 1:20 Title CONTAINERIZED O35 OXYGEN GENERATOR Gazcon A/S Oldvej 1A - DK 3540 LyngePhone Version Drawing no. Fax A3 Paer size R Page 6 agreed by us th is document may agreed constitute by us a th contractual is document obligation on our art. may constitute a contractual obligation on our art. oduced, roduced,

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