DEUTZ TEM-Evolution-System

Transcription

1 DEUTZ TEM-Evolution-System System manual TBG 632 Limit values list We reserve the right to modify the product designs and specifications described herein in order to improve the systems without prior notice. Reprint and reproduction of any kind are not permitted without Last revised: GW EN System supplier: DEUTZ AG Carl-Benz-Str. 5 D Mannheim

2 TEM-Evolution-System Limit values list Remarks 0 Remarks 0.1 Application This limit values list is only applicable for DEUTZ gas engines equipped with the TEM-Evo-system. It is only valid for the engine type indicated on the front page. The limit values list applies only for the software version indicated in the foot note (i.e. v ) Observe the following documents>: Operating instructions DEUTZ TEM System Evolution System manuals for the TEM-Evo-Systems, particularlz the system manual»operation log«0.2 Limit values list Column Identification Sensor monitoring Explanation Name of the limit value Column Monitoring >> >>> < << <<< Explanation Monitoring of the measured value For limit values are indicated standard values. In case of parametrizable monitoring the limit values differ from the standard values. The limit value is stated in the comment. Not reaching a limit value with a e.g. lubricating oil pressure insufficient Not reaching a limit value with an e.g. lubricating oil pressure insufficient Not reaching a limit value with a message e.g. pre-heating failure Exceeding a limit value with a e.g. overtemperature inlet of jacket water Exceeding a limit value with an e.g. overtemperature inlet of jacket water Monitoring of the sensors with delay : remote acknowledge 10 h: remote acknowledge is possible every 10 hours > Exceeding a limit value with a message e.g. power reduction due to overtemperature air inlet TBG 632 GW EN Page I

3 TEM-Evolution-System Limit values list Remarks Column Explanation Abbreviations Explanation Limit value Delay Limit value of the monitoring with unit The standard value is indicated with parametrizable limit values. Delay with unit : remote acknowledge 10 h: remote acknowledge is possible every 10 hours GK GKS GL HK KTB Intercooler circuit Intercooler-dry cooler Monitoring of the generator bearing temperatures Heat utilization with heating circuit Cooling water tank Comment Comment MK Jacket water regulation 0.3 Abbreviations of options NA NATL Handling of mains Monitoring of the exhaust gas temperature after exhaust turbocharger Abbreviations Explanation NK Emergency cooler circuit AES Demand of external starting preparations NKS Emergency cooler-dry cooler AKR AVW BY Anti-knock governor Air inlet pre-heating Exhaust bypass NKAT NMOT Monitoring of the exhaust gas temperature after KAT Monitoring of the exhaust gas temperature after engine CH4 Additional CH4 compensation OWF Remote oil change CH4K Extension of option CH4. QEÜ Confirmation of external monitorings DK Leakage check TBG 632 GW EN Page II

4 TEM-Evolution-System Limit values list Remarks Abbreviations RL1 RL2 SATL VAWT VSWT xmw xpr ZG ZM ZU Explanation Cabin ventilation with admixture or frequencycontrolled coolers Cabin ventilation without admixture with two-stage coolers Measurement and restriction of the exhaust turbocharger speeds. Measurement warm water temperature before exhaust-gas heat exchanger Measurements cooling water/heating water before lube oil heat exchanger Parametrizable measured values Parametrizable control circuit Dual gas operation with change of the gas type only at standstill Dual gas operation with composite mode and change of the gas type under load Dual gas operation with change of the gas type under load TBG 632 GW EN Page III

5 engine 1 engine P145 crank case P196 lube oil before filter mbar after start phase -10 mbar 5 min with engine running T201 receiver (A) 50 [GK] 57 C 2 s limit value: Par ,0K message 55 C 2 s limit value: Par ,0K message 52 C 5 min power red.; lim. value: Par ; Island: delay 30s T378 receiver B 50 [GK] 57 C 2 s limit value: Par ,0K message 55 C 2 s limit value: Par ,0K message 52 C 5 min power red.; lim. value: Par ; Island: delay 30s T202 cooling water GK inlet 50 [GK] T203 air inlet (A) C 2 min 35 C 2 min [RL without T404]; lim.value Par [RL without T404]; lim.value Par ,0K message 30 C with [AVW] lim.value.: Par / ,0K T377 air inlet B 50 message 30 C with [AVW] lim. value: Par / ,0K page 1

6 engine T206 jacket water engine outlet 50 T207 jacket water engine inlet C 2 s 96 C 2 s message 20 C 240 min 98 C 2 s message 75 C 5 min power red.; lim. value: Par ; Island: delay 30s T208 lube oil C 85 C lim.value: Par lim.value: Par ,0K L234 lube oil level 50 L2341 lube oil level filtered value 30 % 20 s with engine stopped delay 1s 120 % 20 s with engine stopped delay 1s message 95 % enable only during oil change message 50 % enable only during oil change P302 lube oil after filter 50 [NFI] 5,3 bar 5,5 bar oper.oil pressure; 900rpm: limit value 4,8bar oper.oil pressure; 900rpm: limit value 5,0bar 2 bar 2 s start phase: lim.value + delay variable page 2

7 engine P3021 differential pressure lube oil P356 crank case fan 1,5 bar 2 min 1 bar 2 min -1 bar 2 min 10 s [NFI] P371 starter air press. 50 [632, 620V20] enable with Par bar 18 bar 10 s enabling: Par ; lim.value if stopped Par s enabling: Par ; lim. value: Par S492 speed ATL A 50 [SATL] 683 1/s 60 min limit value: Par % S493 speed ATL B 50 [SATL+(620V20, 632)] 683 1/s 60 min limit value: Par % T494 exhaust after ATL A 50 [NATL] 550 C 2 s 550 C 10 min limit value: Par / enable from 80% load T495 exhaust after ATL B 50 [NATL+(620V20, 632)] 550 C 2 s 550 C 10 min limit value: Par / enable from 80% load TxxxxVergleichstelleA 50 TxxxxVergleichstelleB 50 page 3

8 engine turning device T461 comb. chamber A1 50 indiv. for each cylinder 450 C 2 s 240 C 2 min lim.value 50K-120K below av. value; island op: 10 min 240 C 20 s lim.value 50K-120K below av. value T471 comb. chamber B1 50 indiv. for each cylinder 450 C 2 s 240 C 2 min lim.value 50K-120K below av. value; island op: 10 min 240 C 20 s lim.value 50K-120K below av. value T46x7 comb. chamber average (A) T47x7 comb. chamber average B 450 C 450 C average value bank A average value bank B T4xx2 Ist comb. chamber (A) T47x2 Ist comb. chamber B deviation comb. chamber control (A) 150 C 150 C filtered value filtered value 10 C 5 min delay variable deviation comb. chamber control B 10 C delay variable page 4

9 engine gas mixer A limit stop lean gas mixer A start position OK gas mixer B limit stop lean gas mixer B start position OK S200 engine speed 20 message 4 s stop position not reached start position not reached message start position not reached message 4 s stop position not reached start position not reached message start position not reached 1150 rpm 20 limit value: Par % 1150 rpm limit value: Par %, auto-acknowledging 600 rpm 50 lim value dep. on condition 60 rpm speed before start DZR TDC sensor OT-signal missing 2 s enabled if engine turns enabled if engine turns, auto-acknowledging DZR tooth number 2 s enabled if engine turns enabled if engine turns, auto-acknowledging DZR TDC mixed up with gear ring 2 s page 5

10 engine G1971 throttle position (A) (V) feedback voltage G197 throttle position (A) (%) G1972 DZR (A) Ukal 0% calibration voltage 0% G1973 DZR (A) Ukal 100% calibration voltage 100% DZR (A) calibration G1974 DZR (A) engine current 15 s calibration failed X197xDzr_A_Stromabsenkung 5 s enable in load run DZR (A) short circuit power stage AKR_knock sensor bank A AKR_knock sensor bank B 0 (code) 10 s 0 (code) 10 s [AKR] enable from 50% load [AKR] enable from 50% load Critical! Check the motor! -9 [AKR] ZZP-adjustment max. 6 s limit value: Par ,0 page 6

11 engine AKR speed signal [AKR] speed signal error enable in load run anti-knock governor available [AKR] Anti-knock governor missing ZA ignites feedback of ZA 3 s ignition does not ignite ZA code ZA capacitor discharge bank A ZA capacitor discharge bank B ZA condition serial connection S ZA condition serial connection W Xxxx number of start attempts 0 (code) 3 s 0 (code) 0 (code) 1 min message 0 (code) 0 (code) 1 min message 0 (code) 10 s message 3 10 h error message of ZA 5min after appearence: delay = 0 capacitor discharge error capacitor discharge error Timeout ZA-communication ZA-communication error page 7

12 power / generator 2 power / generator T209 generator winding U 50 [GW] 140 C 10 s 135 C 10 s limit value: Par limit value: Par ,0K T210 generator winding V 50 [GW] 140 C 10 s 135 C 10 s limit value: Par limit value: Par ,0K T211 generator winding W 50 [GW] 140 C 10 s 135 C 10 s limit value: Par limit value: Par ,0K T317 generator position A 50 [GL] 60 C 2 s 55 C 2 s limit value: Par limit value: Par ,0K T318 generator position B 50 [GL] 60 C 2 s 55 C 2 s limit value: Par limit value: Par ,0K T487 generator air inlet 50 [GLU] 80 C 2 s 75 C 2 s limit value: Par limit value: Par ,0K T488 generator air outlet 50 [GLU] 80 C 2 s 75 C 2 s limit value: Par limit value: Par ,0K E121 generator protection input safety chain page 8

13 power / generator E198 actual power generator 50 E1982 act. power filtered value 120 % 5 s overload 105 % 2 min overload; limit value: Par % -5 % 12 s return power; delay: Par E1988 actual power in kw 1060 kw 15 min 10 h minimum load; V12: 800kW, V16: 1060kW 1060 kw 10 min minimum load; V12: 800kW, V16: 1060kW power reduction due to receiver temp. [GK] message 0 % enabled with message T201/T378 power reduction due to jacket water temp. message 0 % enabled with message T207 power reduction due to throttle -20 % message 0 % 2 min power reduction due to CH4-value [CH4] message 0 % enabled with message Q311 power reduction due to AKR [AKR] message 0 % 2 min power reduction due to ATL speed [SATL] message 0 % enabled with message S492/S493 page 9

14 power / generator E199 demand analog 50 only for demand 4..20mA E1987 demand active deviation power control message 30 % 5 % 5 min startup/shutdown: lim. value 20% synchronization 10 min 10 h synchronization time exceeded E104 mains [NA] 30 s message mains sequencial [NA] page 10

15 gas control system 3 gas control system gas pressure gas pipe A auto acknowl. (Par ) message [ZU] for gas type change P125 leakage check gas A [DK] 1 min leakage control time exceeded T147 temp. monitoring gas regul. section A Q311 CH4-value 2 s [CH4] 38 % 5 min limit value: Par message 38 % limit value: Par message 30 % gas ytpe change; lim. value: Par ,0% message 0 % 30 s deselection; enable/lim. value Par /12811 message 50 % 5 min power red.; lim. value: Par ; Island: delay 30s stop due to CH4 calibration [CH4K] 75 min calibration time exceeded 75 min calibration time exceeded page 11

16 heating water 4 heating water T289 heating water return 50 [HK] enable with Par T290 heating water before KWT 50 [VKWT] T291 heating water flow 50 [HK] enable with Par T384 ht. water at emergency cooler 50 [NK+VNK] T385 heating water before AWT 50 [VAWT] T386 heating water before SWT 50 [VSWT] T286 exh. after engine 50 [NMOT] 550 C 2 s limit value: Par / T287 exhaust after KAT 50 [NKAT] 550 C 2 s limit value: Par / T288 exhaust after AWT 50 [NAWT] P157 exhaust back press. too high exhaust bypass AWT limit stop closed 180 C 2 s 50 mbar 2 min message 50 limit value: Par limit value switch [HK+BY] page 12

17 heating water T276 HK overtemperature limiter 1 [HK] input safety chain T277 HK overtemperature monitoring [HK] input safety chain P278 HK pressure minimum limiter a [HK] input safety chain P2781 HK pressure minimum limiter b [HK] input safety chain P279 HK overpressure limiter 1 [HK] input safety chain L280 low water heating circuit [HK] input safety chain P281 heating circuit pump [HK] input safety chain T435 HK overtemperature limiter 2 [HK] input safety chain P437 HK overpressure limiter 2 [HK] input safety chain S397 heat. circuit control valve 50 [HKV] HK ctrl. valve limit stop cold [MK, HK] message 50 page 13

18 heating water HK ctrl. valve limit stop warm [MK, HK] message 50 page 14

19 cooler circuits/ pre-heating 5 cooler circuits/ pre-heating P126 jacket water pump 3 s L123 low water engine cooling circuit input safety chain T156 pre-heating genset filling valve jacket water tank L442 leakage check KTB 2 s 30 min [KTB] time exceeded; delay from Par [KTB] Sxxx GK ctrl. valve 50 [GKV] position feedback GK ctrl. valve limit stop warm [GK] message 50 GK ctrl. valve limit stop cold [GK] message 50 P309 intercooler pump [GK] 3 s L308 low water intercooler circuit [GK] input safety chain T405 GK dry cooler outlet 50 [GKS] enable with Par page 15

20 cooler circuits/ pre-heating Sxxx NK ctrl. valve 50 [NKV] position feedback HK emerg. cool. ctrl. valve limit stop warm [NK] message 50 HK emerg. cool. ctrl. valve limit stop cold [NK] message 50 T419 NK dry cooler outlet 50 [NKS] enable with Par air inlet VW limit stop warm [AVW] message 50 air inlet VW limit stop cold [AVW] message 50 page 16

21 cabin ventilation 6 cabin ventilation T404 cabine air BHKW 50 [RL1x] enable with Par C 2 s 35 C 2 s limit value: Par limit value: Par ,0K message 32 C 2 s limit value: Par ,0K cabine ventil. [RL] 3 s delay: during start 60s cabine ventil. flap limit stop warm [RL1x] message 50 cabine ventil. flap limit stop cold [RL1x] message 50 page 17

22 dual gas 7 dual gas gas pressure gas pipe B [ZG] auto acknowl. (Par ) message for gas type change P128 leakage check gas B [ZG+DK] 1 min leakage control time exceeded T131 temp. monitoring gas regul. section B [ZG] gas type change not possible [ZU, ZM] gas pressure control B start position OK 15 min 10 s 2 s [ZU, ZM] start position + limit stop simultan. start position + limit stop simultan. start position not reached gas pressure control B limit stop closed 10 s 1 s [ZU, ZM] start pos. + lim.stop or both limit stops simultan. start pos. + lim.stop or both limit stops simultan. 5 min limit stop not reached (stepper motor blocked) 10 s limit stop not reached (stepper motor blocked) gas pressure control B limit stop open 10 s 1 s [ZU, ZM] start pos. + lim.stop or both limit stops simultan. start pos. + lim.stop or both limit stops simultan. 5 min limit stop not reached (stepper motor blocked) 10 s limit stop not reached (stepper motor blocked) page 18

23 other 8 other E149 supply voltage TEM 50 Exxx isol. monit. cabinet TEM 20 V 30 V 10 kohm 5 s G143 circuit breaker TEM H141 internal quick stop H117 ext. quick stop without heat removal input safety chain H116 ext. quick stop with heat removal input safety chain security chain safety chain opened parametrizable message 01/37 [xm] par. message; free text message lim. value, delay, enabling parametrizable parametrizable data [xmw] par. measurement; free text message 0 lim. value, delay, enabling parametrizable message 0 lim. value, delay, enabling parametrizable Xxxx5XdParaRegXX [xpr] control deviation par. ctrl; XX=1..3 message 10 lim. value, delay, enabling parametrizable page 19