API 510: Pressure Vessel Inspection Code (API Exam Preparation Training)

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1 An Intensive 2-Week Training Course API 510: Pressure Vessel Inspection Code (API Exam Preparation Training) Maintenance, Inspection, Rating, Repair and Alteration Aug 2019, Dubai 07-MAY-18 This course is Designed, Developed, and will be Delivered under ISO Quality Standards

2 API 510: Pressure Vessel Inspection Code (API Exam Preparation Training) Maintenance, Inspection, Rating, Repair and Alteration WHY CHOOSE THIS TRAINING COURSE? This Petroknowledge training course is designed to train individuals who are interested in obtaining the API 510 Pressure Vessel Inspector Certification, as well as those who are seeking a better understanding of ASME Section VIII and IX code requirements. Included with the course is a pre-study guide and student classroom workbook. The student receives instruction regarding how to take the test, as well as insight into the intricacies of real world situations. Daily tests are designed to gauge students proficiency and understanding of the material. The training course covers head and shell calculations, hydrostatic test pressure calculations, reinforcement calculations, shell external pressure calculations, impact test requirements and determination, development and review of welding documentation and NDE requirement. This training course will highlight: Head and shell calculations of ASME Sec VIII Pressure Vessels Hydrostatic test pressure calculations & Impact test requirements Detailed Demonstration of API 510 Codes The Best Methodology to study for the exam Real Exam Tricks & Simulation WHO IS THIS TRAINING COURSE FOR? Any inspector who is responsible for inspection activities of pressure vessels according to API 510 code of inspection or aims to thoroughly understand the inspection methodology of pressure vessels and the basics of design, fabrication and examination of pressure vessels according to ASME Sec. VIII Div.1. This training course is suitable to a wide range of professionals but will greatly benefit: Asset Integrity Engineers NDT Engineers & Technicians Fresh Graduated Mechanical Engineers In service inspectors All candidates who aim to register for API 510 exam Training Methods click here WHAT ARE THE GOALS? By the end of this Petroknowledge training course, participants will learn to: Get prepared for the next API 510 exam and acquire enough knowledge and skills to pass such exam in order to get the API 510 Pressure vessel Inspector certificate. Apply and gain an in-depth knowledge on API 510 pressure vessel code: maintenance, inspection, rating, repair and alteration (API exam preparation training) Identify the service restrictions, joint efficiencies and radiography and discuss vessels under internal pressures like shell and head calculations Recognize maximum allowable working pressure and define hydrostatic head pressure and hydrostatic-pneumatic tests Understand postweld heat treatment and use cylinder under external pressure Describe and identify the charpy impact testing and fillet welds and reinforcement Discuss ASME section IX overview and write a welding procedure specification and welders qualification Review WPS s and PQR s and define ASME section-v: NDE Analyze API Recommended Practices 577 welding inspection and metallurgy Implement API Recommended Practices 571 damage mechanisms HOW WILL THIS TRAINING COURSE BE PRESENTED? This interactive PetroKnowledge training course includes the following training methodologies: Workshops & Work Presentations Case Studies & Practical Exercises Videos & General Discussions Demonstration of Real Exam Tricks Demonstration of questions of Previous Real Exams

3 DAILY AGENDA Day One: Code of Design & Fabrication of Pressure Vessels ASME Section VIII Service Restrictions - Joint Efficiencies - Radiography UW-3 Weld Categories UW-51 RT Examination of Welded Joints UW-52 Spot Examination of Welded Joints UW-11 RT and UT Examinations UW-12 Maximum Allowable Joint Efficiencies Exercises UW 3, 11 and 12 Vessels under Internal Pressure Day Two: Code of Design & Fabrication of Pressure Vessels ASME Section VIII (Continued) ORGANISATIONAL IMPACT The organizations who delegate their employees to attend this valuable course will gain well trained employees who will be qualified to pass easily the API 510 exam and consequently become technically able to inspect pressure vessels according to API 510. The trainees of this course will be qualified to set inspection plans for all pressure vessels in their organisation plants and will be able to inspect and conduct preventive inspection methodologies to protect the pressure vessels from different corrosion and cracking mechanisms; this indeed helps to increase the revenue of the organization by guaranteeing safe operation of the assets owned and operated by the organization. PERSONAL IMPACT After attending this PetroKnowledge training course, the delegates will be qualified to easily pass API 510 exam and be certified and consequently be important employees in their organization, certified and well trained. The trainees of this course will be qualified to establish inspection plans for the pressure vessels exist in their organization and be able to inspect and conduct preventive inspection methodologies to protect the pressure vessels from different corrosion and cracking mechanisms. UG-27 Thickness of Shells under Internal Pressure UG-32 Formulas and Rules for Using Formed Heads UG-98 Maximum Allowable Working Pressure Hydrostatic Head Calculations UG-99 Hydrostatic Test Pressure and Procedure UG-100 Pneumatic Test Pressure and Procedure UG-102 Test Gages Day Three: Code of Design & Fabrication of Pressure Vessels ASME Sec VIII (Continued) Postweld Heat Treatment UG-28 Thickness of Shells and Tubes (External Pressure) Charpy Impact Testing UCS-66 Materials UCS-67 Impact Testing of Welding Procedures UCS-68 Design UG-84 Charpy Impact Test Requirements Fillet Welds and Reinforcement UW-16 Weld Size Determination Day Four: Code of Design & Fabrication of Pressure Vessels ASME Sec VIII (Continued) UG-36 Openings in Vessels UG-37 Reinforcement of Openings UG-40 Limits of Reinforcement Materials Name Plates Data Reports UG-77 Material Identification UG-93 Inspection of Materials UG-116 Name Plate Markings UG-119 Name Plates UG-120 Data Reports API 510: Pressure Vessel Inspection Code (API Exam Preparation Training)

4 Membership No.: Day Five: Start BOK of ASME Sec IX Code Corrosion Calculations Inspection Interval Corrosion Rate and Remaining Life Long and Short-Term Corrosion Rates ASME Section-IX Overview Article I General Requirements Article II Welding Procedure Qualifications Article III Welding Performance Qualifications Day Six: BOK of ASME Sec IX Code (Continued) Article IV Welding Data Writing a Welding Procedure Specification Welding Procedures by Essential Variables Welder s Qualification Welder Testing and Qualification Review of WPS s and PQR s Practice WPS/PQR reviews Day Seven: BOK of ASME Sec IX Code & Start of ASME Sec V Code ASME Section-V: NDE Article 1 General Requirements Article 2 Radiographic Testing Appendix 4 - Section VIII Rounded Indications Article 23 SE-797 Standard Practice for Measuring Thickness by the Pulse-Echo Contact Method Appendix 12 - Section VIII Ultrasonic Acceptance Criteria Article 6 - Penetrant Testing Appendix 8 - Section VIII Methods for Liquid Penetrant Exam Article 7 - Magnetic Particle Examination Appendix 6 - Section Magnetic Particle Examination Day Eight: BOK of API RP 577 API RP 577 Welding Inspection and Metallurgy Definitions Welding Inspection Welding Processes Welding Procedure Welding Materials Welder Qualification Non-Destructive Examination Metallurgy Refinery and Petrochemical Welding Issues Terminology and Symbols Actions to Address Improperly Made Production Welds Welding Procedure Review Guide to Common Filler Metals Example Report of RT Results Day Nine: BOK of API RP 571 Temper Embrittlement Brittle Fracture Thermal Fatigue Erosion/Erosion-Corrosion Mechanical Failure Atmospheric Corrosion Corrosion Under Insulation (CUI) Cooling Water Corrosion Boiler Water Condensate Corrosion Sulfidation Chloride Stress Corrosion Cracking (Cl-SCC) Corrosion Fatigue Caustic Stress Corrosion Cracking (Caustic Embrittlement) Wet H2S Damage (Blistering/HIC/SOHIC/SCC) High Temperature Hydrogen Attack (HTHA) Day Ten: BOK of API RP 572 & 576 API RP 572 Inspection of Pressure Vessels BOK Scope Reasons for Inspection Causes of Deterioration Methods of Repairs Inspection Records and Report API RP 576 Pressure Relieving Devices BOK Scope Types of Pressure Relieving Devices How to inspect Pressure Relieving Devices QUALITY CERTIFICATION Member of Clear Concepts. Clean Environment. The PMI Registered Education Provider logo is a registered mark of the Project Management Institute, Inc. API 510: Pressure Vessel Inspection Code (API Exam Preparation Training)

5 API 510: Pressure Vessel Inspection Code (API Exam Preparation Training) Maintenance, Inspection, Rating, Repair and Alteration 4 DATE VENUE FEE($) Aug 2019 Dubai - UAE 9,900 This fee is inclusive of Documentation, Lunch and Refreshments Please use BLOCK CAPITALS to fill in this form. It is important that you read carefully through all information before starting to complete the form. REGISTRATION DETAILS Family Name: First Name (Mr./Ms.): Position: Company: Mailing Address: Telephone: Mobile: Fax: AUTHORISATION Authorisation By: Position: Company: Mailing Address: Telephone: Mobile: Fax: IN-HOUSE TRAINING Maximize your training budget and have several members of your staff, who require specific training, to attend with the advantage of not incurring additional travel costs when attending a public training courses & seminars. Would you like a PetroKnowledge training course delivered at a time or location to suit you? Would you like PetroKnowledge to tailor a course from our comprehensive library of programmes? Or would you like us to create an entirely new, bespoke course to suit the exact needs of your organisation? Working in partnership with our clients, PetroKnowledge provides an enjoyable, creative learning experience that enables participants to develop their skills and knowledge. We can deliver not only generic, off-the-shelf courses from our extensive learning portfolio, but we can provide tailored as well as bespoke learning on any aspect of skill development or knowledge. Our in-house courses are conducted by the same expert trainers who conduct PetroKnowledge public courses so you can be assured they will fulfill the learning objective of any organisation

6 BOOKING TERMS & CONDITIONS Booking Bookings for courses can be made via our website (petroknowledge. com) or by contacting our Registration Desk on or at reg@petroknowledge.com For on-line bookings, please select the course that you require and click on the Register Now button, following the instructions step by step Upon receipt of booking in order, enrollment on the respective training course will be confirmed by Registration Team with all necessary documentation Invoicing and Payment Our fees include course presentation, relevant materials, physical & digital documentation, lunch and refreshments served during entire training. Accommodation charges are not included in the course fees Course fees are payable upon booking unless a valid, authorized Purchase Order is provided and accepted Invoices will be sent via /courier to the ID/name and address provided We prefer to have the fees payment in our account before the start of training course. However, if your company has a different payment policy, the same should inform us in advance The currency of fees is in US Dollars (USD). Payments can be made in USD or UAE local currency AED (Arab Emirates Dirhams) either by Bank Transfer or by Credit Card. Our Bank Account details will be provided on the Invoice Please note that we do accept payment by cash, in USD or AED, only for the last minute bookings Cancellation of Courses It may be necessary for PetroKnowledge to amend or cancel any course, course times, instructors, dates or published fees due to unforeseen circumstances and we reserve the right for such changes Any amendments will be advised before the course start date and any bookings already paid in full will not be subject to increased fees Cancellation by Client Once you have completed your booking, received your confirmation of enrollment and a dated payment Invoice, you are deemed to have a contract with PetroKnowledge. You reserve the right to cancel this contract given the below terms All cancellations must be received in writing at reg@petroknowledge. com and info@petroknowledge.com at least 14 days prior to the training After the cancellation period has expired, consideration may be given, on a case to case basis, if a registered delegate nominates a substitute on the same course, shifts to next session of the course or moves to a new course For a cancellation request made on or before the statutory 14 day cancellation period, a refund may be given or a credit note issued which can be used against future course fees A 25% administration fee (of the total course fee at the time of booking) will be charged for any cancellations made outside of the statutory cancellation period Attendance Certificate OFFICES: Middle East: P.O. Box: , Abu Dhabi, U.A.E. Tel: Europe: AB25 1HF, 1Berry Street Aberdeen, Scotland, UK Tel: USA: Pennzoil Place 700 Milam, Suite North Tower Houston, Texas 77002, USA Tel: E: info@petroknowledge.com The daily course schedule should be accurately followed to ensure undeterred implementation of our training All delegates, who participated in their course throughout, will receive the Certificate of Completion on the last day Please report any foreseeable absences to a PetroKnowledge representative or to your sponsors directly An absence of three (3) or more sessions of the course will invalidate your eligibility for the Certificate of Completion Follow us on:

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