PE094: Applied Heat Transfer Equipment and Thermal Design in the Process Industry

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1 PE094: Applied Heat Transfer Equipment and Thermal Design in the Process Industry PE094 Rev.001 CMCT COURSE OUTLINE Page 1 of 6

2 Training Description: To provide practical and applied knowledge relating to the conditions of heat transfer and the workings of thermal equipment in the chemical and petroleum industries. Training Objective: Participants will be trained in the thermal processes and equipment used in the process industries. The course discusses basic heat transfer principles and how an engineer can use them, in conjunction with the characteristics of the materials and the process to design, specify, and select equipment that will be cost effective and reliable. The examination of existing units to determine whether they will be able to operate at debottleneck conditions is also discussed. The detailed thermal design of shell and tube heat exchangers and heat recovery equipment is also discussed as an optional course module. Training Designed for: This course is intended for all individuals who are inexperienced with heat transfer issues and equipment used in process industries. Also, individuals who will be designing or debottlenecking heat transfer equipment in process industries; or who are managing and performing heat transfer analyses, thermal equipment design, debottlenecking, specification, or purchase. Training Program: DAY ONE: PRE-TEST FUNDAMENTALS AND CORRELATIONS Conduction Natural Convection Forced Convection Boiling Condensation Radiation BASIC PRINCIPLES Correlation Accuracy Physical Property Data Surface Area Ratio Finned Tube Effects Metal Temperatures (Clean/Fouled, Dew Point, Bubble Point, Corrosion) DAY TWO: PERFORMANCE OF HEAT EXCHANGE EQUIPMENT Effective LMTD F Correction Factor PE094 Rev.001 CMCT COURSE OUTLINE Page 2 of 6

3 Clean Versus Fouled Under-Surface/Over-Surface Wide/Tight Temperature Approaches Temperature Pinch Co-Current versus Counter-Current Fouling Factors SELECTION OF HEAT EXCHANGE EQUIPMENT Mechanical Design Fluid Characteristics Materials/Cost Heat Duty Temperature Level Pressure Level Pressure Drop Cyclic Service Safety/Reliability DAY THREE: TYPES OF HEAT TRANSFER EQUIPMENT Shell and Tube Exchangers Air Cooled Exchangers Plate Exchangers Spiral Exchangers Double-Pipe Exchangers Vertical Tube Bayonet Exchangers Fired Heaters Boilers Direct Contact Units Agitated Vessels Scraped Surface Units Evaporators APPLICATIONS Heat Loss/Gain Vessels/Tanks/Pipes Heat Transfer in Process Vessels Heat Transfer Fluids Cooling Water Systems SHELL AND TUBE HEAT EXCHANGER DESIGN TEMA Types Mechanical Design/Code Requirements Baffle Types Fluid Allocation Tubesheet Connections PE094 Rev.001 CMCT COURSE OUTLINE Page 3 of 6

4 Nozzle Sizing Cleaning Requirements Tube Pitch/Type Materials Effective Temperature Difference Pressure Drop Vibration Correlation Accuracy/Over-design Clean/Fouled Performance Data Requirements and Checking Service Conditions TEMA Specification Sheet Design Pressure and Temperature Pressure Protection Transient Conditions/Thermal Expansion/Start-up/Shut-down Piping Layout Computer Design Tools DAY FOUR: DESIGN METHODOLOGY Shell-Side Heat Transfer Controlled Tube-Side Heat Transfer Controlled Shell-Side Pressure Drop Controlled Tube-Side Pressure Drop Controlled Vibration Controlled Temperature Pinch Controlled CONDENSERS Effective Temperature Difference Vacuum Service Issues Pressure Drop Low Pressure Drop Designs Cross-flow Single Pass Vertical/Horizontal Multi-pass Knock-Back Nozzle Design Inerts/Venting VAPORIZERS Natural Versus Forced Circulation Vertical and Horizontal Vacuum/Static Head Effects Line Sizing/Return Nozzle Sizing PE094 Rev.001 CMCT COURSE OUTLINE Page 4 of 6

5 Stability/Flow Regime Fouling/Tube Velocity Heat Flux Tube Pitch Metal Temperature Layout Tube Length/Static Head/Column Cost Enhanced Surface Tubes Kettle Reboilers Entrainment/Disengagement Space DAY FIVE: HEAT RECOVERY COILS Materials Mechanical Design Metal Temperature Over-Surface Effects Pressure Drop Tube Pitch Finned Tubes Radiation Effects Control Design SPECIFICATIONS OF VENDOR-DESIGNED EQUIPMENT Heat Duty Temperature Profile Design Temperature and Pressure Description of Duty Pressure Drop Fouling Nozzle Locations Materials Gasket Materials Fluids Corrosion Allowance Layout Requirements Checking Performance/Debottlenecking (Fouling, Vibration, Leakage, Corrosion, Pressure Drop) Course Conclusion POST-TEST and EVALUATION PE094 Rev.001 CMCT COURSE OUTLINE Page 5 of 6

6 Training Requirement: Hand s on practical sessions, equipment and software will be applied during the course if required and as per the client s request. Training Methodology: This interactive training course includes the following training methodologies as a percentage of the total tuition hours:- 30% Lectures, Concepts, Role Play 30% Workshops & Work Presentations, Techniques 20% Based on Case Studies & Practical Exercises 20% Videos, Software & General Discussions Pre and Post Test Training Certificate(s): Internationally recognized certificate(s) will be issued to each participant who completed the course. Training Fees: As per the course location - This rate includes participant s manual, hand-outs, buffet lunch, coffee/tea on arrival, morning & afternoon of each day. Training Timings: Daily Timings: 07:45-08:00 Morning Coffee / Tea 08:00-10:00 First Session 10:00-10:20 Recess (Coffee/Tea/Snacks) 10:20-12:20 Second Session 12:20-13:30 Recess (Prayer Break & Lunch) 13:30-15:00 Last Session For training registration or in-house enquiries, please contact: Aisha Relativo: aisha@cmc-me.com Tel.: Training & Career Development Department PE094 Rev.001 CMCT COURSE OUTLINE Page 6 of 6