Performance of Revised Duct Design, Save Money and Cool Customers
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1 Performance of Revised Duct Design, Save Money and Cool Customers RESNET February 24, 2010 ASU Technology Dept. and Energy Center Jeff Tiller, Sean Gray, Erica Porras, Andrew Windham, Bruce Davis
2 Heating and AC Systems Should Be Designed Right
3 Standard Approach
4 Is This Working?
5 Problems Between Floors
6
7
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9 Chases Take up Square Footage 68 5" Ø 12" Ø T 81 7" Ø 118 7" Ø 113 7" Ø " Ø Z-2 Z-1 10" Ø 116 7" Ø 36 4" Ø 80 6" Ø 220 8" Ø
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11 Goals Reduce some costs Save some square feet Simplify installation Maintain comfort - downstairs/upstairs - within rooms
12 Solution to Long, Curvy Attic Ducts Bring in air near interior wall Upgrade ceiling diffuser xx
13 Standard Residential Diffusers Floor diffusers Residential ceiling diffuser
14 Commercial Diffusers Hart and Cooley Models CHD1 831 HVD
15 Noise Communication Environment Typical Occupancy Below NC 25 NC 30 NC 35 NC 40 NC 45 Above NC 50 Above NC 100 Extremely quiet environment; suppressed speech is quite audible; suitable for acute pickup of all sounds Very quiet office; suitable for large conferences; telephone use satisfactory. Quiet office; satisfactory for conference at a 15 ft. table; normal voice ft satisfactory. Satisfactory for conferences at a 6-8 ft. table; normal voice 6-12 ft. Satisfactory for conferences at a 4-5 ft. table; normal voice 3-6 ft.; raised voice 6-12 ft.; telephone use occasionally difficult. Unsatisfactory for conference of more than two or three persons, normal voice 1-2 ft.; raised voice 3-6 ft. telephone use slightly difficult. Fun places to hang out Broadcasting studios, concert halls, music rooms. Residences, theatres, libraries, executive offices, directors rooms. Private offices, schools, hotel telephone use, rooms, courtrooms, churches, hospital rooms. General office, labs, dining rooms, telephone use satisfactory. Retail stores, cafeterias, lobby areas, large drafting & engineering offices, reception areas. Computer rooms, stenographic pools, print machine rooms, process areas Bars in Austin
16 NC 30 NC 35 NC40 NC45 Residences, very Quiet offices General Retail quiet offices offices stores
17 Velocity, Throw, CFM A411 Floor Diffuser 4x10 velocity cfm throw (ft) A501 Residential Ceiling Diffuser -- 6x6 velocity ,100 1,500 cfm throw (ft) Commercial Register 10 x 4 velocity ,000 cfm throw (ft)
18 Hypothesis 1 In a two story home with an open stairwell and one dual-zoned system with a properly sized upstairs return it is unnecessary to provide a return in the downstairs space
19 Hypothesis 2 Changing to curved blade supply diffusers relocated to interior walls of rooms will provide comparable room air temperature distributions to traditional exterior wall locations
20 Issues Current code guidance? What is necessary to make code changes?
21 Current Code Guidance 2009 NC Mechanical Code Return-air intake (nonengineered systems) -One intake per level -One intake per 1600 sf -Located in area served -No restrictions such as solid door
22 Effective January 1, 2010 NC State Board of Examiners Heating Contractors -Room by room load calculation -Max temp difference 4 degrees F -floor to floor -room to room Documents available for 6 years
23 What is Necessary to Make Changes? Prior to a code body changing code language it is necessary to provide field documented research that comfortably addresses the concerns in the current code This case study is contributing to that process
24 Initial Case Study - Townhomes Intervention #84 left nonintervention #85 right
25 Modifications
26 Modifications
27 Modifications
28 Modifications
29 Modifications
30 Modifications
31 Confirm Air Flows
32 Confirm Air Flows
33 Confirm Air Flows
34 Initial Case Study - Townhomes Intervention #84 left nonintervention #85 right
35 Data Collection
36 Data Collection
37 Data Collection
38 Data Collection
39 Data Collection
40 Data Collection
41 Data Collection
42 Data Collection
43 Data Collection Sensor Locations Air Return Supply Diffuser Sensor Stand Gateway
44 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale - Degrees in Fahrenheit Difference in Maximum and Minimum Temperatures Upstairs Hallway vs. All Downstairs Sensors Time Scale - Eastern Daylight Saving Time Intervention Unit 84 Base Unit 85
45 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale Degree in Fahrenheit Master Bedroom Stand 4 at 6ft Intervention Unit 84 Base Unit 85 Time Scale - Eastern Daylight Saving Time
46 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale Degrees in Fahrenheit Dining Room at 6ft Time Scale Eastern Daylight Saving Time Intervention Unit 84 Base Unit 85
47 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale Degrees in Fahrenheit Downstairs Thermostat at 6ft Intervention Unit 84 Base Unit 85 Time Scale - Eastern Daylight Saving Time
48 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale Degrees in Fahrenheit Time Scale - Eastern Daylight Saving Time Intervention Unit 84 Base Unit 85
49
50 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale - Fahrenheit Temperature Spread in Downstairs of Intervention Unit 84 Time Scale - Eastern Daylight Saving Time 84-down.tstat-2ft 84-down.tstat-6ft 84-up.stairs-2ft 84-up.stairs-6ft 84-down.stairs-2ft 84-down.stairs-6ft 84-fireplace-2ft 84-fireplace-6ft 84-dine-2ft 84-dine-6ft 84-kitchen-2ft
51 7/13/09 2:00 PM 7/13/09 2:36 PM 7/13/09 3:12 PM 7/13/09 3:48 PM 7/13/09 4:24 PM 7/13/09 5:00 PM 7/13/09 5:36 PM 7/13/09 6:12 PM 7/13/09 6:48 PM 7/13/09 7:24 PM 7/13/09 8:00 PM 7/13/09 8:36 PM 7/13/09 9:12 PM 7/13/09 9:48 PM 7/13/09 10:24 PM 7/13/09 11:00 PM 7/13/09 11:36 PM 7/14/09 12:12 AM 7/14/09 12:48 AM 7/14/09 1:24 AM 7/14/09 2:00 AM 7/14/09 2:36 AM 7/14/09 3:12 AM 7/14/09 3:48 AM 7/14/09 4:24 AM 7/14/09 5:00 AM 7/14/09 5:36 AM 7/14/09 6:12 AM 7/14/09 6:48 AM 7/14/09 7:24 AM 7/14/09 8:00 AM 7/14/09 8:36 AM 7/14/09 9:12 AM 7/14/09 9:48 AM 7/14/09 10:24 AM 7/14/09 11:00 AM 7/14/09 11:36 AM 7/14/09 12:12 PM 7/14/09 12:48 PM 7/14/09 1:24 PM 7/14/09 2:00 PM 7/14/09 2:36 PM 7/14/09 3:12 PM 7/14/09 3:48 PM 7/14/09 4:24 PM 7/14/09 5:00 PM 7/14/09 5:36 PM 7/14/09 6:12 PM 7/14/09 6:48 PM 7/14/09 7:24 PM 7/14/09 8:00 PM 7/14/09 8:36 PM 7/14/09 9:12 PM 7/14/09 9:48 PM 7/14/09 10:24 PM 7/14/09 11:00 PM 7/14/09 11:36 PM 7/15/09 12:12 AM 7/15/09 12:48 AM 7/15/09 1:24 AM 7/15/09 2:00 AM 7/15/09 2:36 AM 7/15/09 3:12 AM 7/15/09 3:48 AM 7/15/09 4:24 AM 7/15/09 5:00 AM 7/15/09 5:36 AM 7/15/09 6:12 AM 7/15/09 6:48 AM 7/15/09 7:24 AM 7/15/09 8:00 AM 7/15/09 8:36 AM 7/15/09 9:12 AM 7/15/09 9:48 AM 7/15/09 10:24 AM 7/15/09 11:00 AM 7/15/09 11:36 AM 7/15/09 12:12 PM 7/15/09 12:48 PM 7/15/09 1:24 PM 7/15/09 2:00 PM Temperature Scale - Fahrenheit Temperature Spread in Downstairs of Base Unit 85 Time Scale - Eastern Daylight Saving Time 85-down.tstat-2ft 85-down.tstat-2ft 85-up.stairs-2ft 85-up.stairs-6ft 85-down.stairs- 2ft 85-down.stairs- 6ft 85-up.stairs-2ft 85-fire.place-6ft 85-dine-2ft 85-dine-6ft 85-kitchen-2ft 85-kitchen-6ft 85-down.return- 2ft
52 Open Stairwell Air Current Result - 84
53 Open Stairwell Air Current Result - 84
54 Open Stairwell Air Current Result - 84
55 Open Stairwell Air Current Result - 84 Air handler - off
56 Open Stairwell Air Current Result - 85
57 Open Stairwell Air Current Result - 85
58 Discussion What about larger homes? What about air velocity at stairs in larger homes? What about larger rooms? What about heating season?
59 Discussion Can revised duct design [chase space available] add to the potential of moving the Air Handler out of the attic? Will 30% more efficient homes allow for reducing duct diameter and thus make placing ducts in floor truss locations easier?
60 Discussion Will curved blade supply diffusers with shorter duct lengths be seen as positive by adding flexibility to boot placement
61 Things you find out later I don t see how this can work
62 Conclusions Positive outcomes from this case study - review More examples necessary to work out the details for - non-engineered systems Mobile data collection protocol established (remember the Jan 1 changes)
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