GripTight Isolation Plug Test Plug Standard Sizes
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1 GripTight Isolation Plug Test Plug Standard s PAGE 1 OF 9 PIPE SIZE SCH XXS 3/4" GTDBB 075P5 GTDBB 075P10 N/A N/A GTDBB 075P40 N/A GTDBB 075P80 N/A N/A N/A GTDBB 075P160 GTDBB 075PXXS 1" GTDBB 1P5 GTDBB 1P10 N/A N/A GTDBB 1P40 N/A GTDBB 1P80 N/A N/A N/A GTDBB 1P160 GTDBB 1PXXS 1 1/4" GTDBB 125P5 GTDBB 125P10 N/A N/A GTDBB 125P40 N/A GTDBB 125P80 N/A N/A N/A GTDBB 125P160 GTDBB 125PXXS 1 1/2" GTDBB 15P5 GTDBB 15P10 N/A N/A GTDBB 15P40 N/A GTDBB 15P80 N/A N/A N/A GTDBB 15P160 GTDBB 15PXXS 2" GTDBB 2P5 GTDBB 2P10 N/A N/A GTDBB 2P40 N/A GTDBB 2P80 N/A N/A N/A GTDBB 2P160 GTDBB 2PXXS 2 1/2" GTDBB 25P5 GTDBB 25P10 N/A N/A GTDBB 25P40 N/A GTDBB 25P80 N/A N/A N/A GTDBB 25P160 GTDBB 25PXXS 3" GTDBB 3P5 GTDBB 3P10 N/A N/A GTDBB 3P40 N/A GTDBB 3P80 N/A N/A N/A GTDBB 3P160 GTDBB 3PXXS 4" GTDBB 4P5 GTDBB 4P10 N/A N/A GTDBB 4P40 N/A GTDBB 4P80 N/A GTDBB 4P120 N/A GTDBB 4P160 GTDBB 4PXXS 6" GTDBB 6P5 GTDBB 6P10 N/A N/A GTDBB 6P40 N/A GTDBB 6P80 N/A GTDBB 6P120 N/A GTDBB 6P160 GTDBB 6PXXS 8" GTDBB 8P5 GTDBB 8P10 GTDBB 8P20 GTDBB 8P30 GTDBB 8P40 GTDBB 8P60 GTDBB 8P80 GTDBB 8P100 GTDBB 8P120 GTDBB 8P140 GTDBB 8P160 GTDBB 8PXXS 10" GTDBB 10P5 GTDBB 10P10 GTDBB 10P20 GTDBB 10P30 GTDBB 10P40 GTDBB 10P60 GTDBB 10P80 GTDBB 10P100 GTDBB 10P120 GTDBB 10P140 GTDBB 10P160 GTDBB 10PXXS 12" GTDBB 12P5 GTDBB 12P10 GTDBB 12P20 GTDBB 12P30 GTDBB 12P40 GTDBB 12P60 GTDBB 12P80 GTDBB 12P100 GTDBB 12P120 GTDBB 12P140 GTDBB 12P160 GTDBB 12PXXS
2 GripTight Isolation Plug Type 1 3/4 1 1/4 Test Plug Specifications GTDBB Specifications the Seals Maximum Test Pressure 2250 PsiG ( 155 BarG ) Upstream Maximum Pressure 1500 PsiG ( 103 BarG ) Operational Temperature Range 10⁰F thru 180⁰F ( 23⁰C thru 82⁰C ) Range 3/4 thru 1 1/4 Various Schedules Standard Seal Material Urethane Standard Plug Material Zinc Plated Steel, Zinc Plated Hardened Steel Grippers Compliance with Industry Standard Testing ASME B16.5, ASME B31.1, ASME B31.3, and ASME PCC 2 PAGE 2 OF 9 BETWEEN SEAL FILL PORT TEST ZONE ITEM SHAFT HEX NUT COMP TUBE ¼ NPT O RING URETHANE (SMALL) SEAL BOTTOM CAVITY BUSHING W/ ¼ NPT PORT HARDENED CENTER O RING SERRATED RETAINING TUBE (LARGE) SPRING WELDMENT GRIPPERS NUMBER QTY VARIOUS BACK CONE FRONT CONE HEAT RESISTANT TAPE
3 GripTight Isolation Plug Type 2 1 1/2 3 Test Plug Specifications GTDBB Specifications the Seals Maximum Test Pressure 2250 PsiG ( 155 BarG ) Upstream Maximum Pressure 1500 PsiG ( 103 BarG ) Operational Temperature Range 10⁰F thru 180⁰F ( 23⁰C thru 82⁰C ) Range 1 1/2 thru 3 Various Schedules Standard Seal Material Urethane Standard Plug Material Aluminum, Zinc Plated Hardened Steel Grippers Compliance with Industry Standard Testing ASME B16.5, ASME B31.1, ASME B31.3, and ASME PCC 2 PAGE 3 OF 9 BETWEEN SEAL FILL PORT TEST ZONE ITEM SHAFT HEX NUT COMP TUBE ¼ NPT O RING URETHANE (SMALL) SEAL BOTTOM CAVITY BUSHING HARDENED W/ ¼ NPT PORT CENTER TUBE WELDMENT O RING SERRATED (LARGE) RETAINING SPRING GRIPPERS BACK FRONT CONE CONE NUMBER QTY VARIOUS 1 1
4 GripTight Isolation Plug 3/4 3 Technical Specifications PAGE 4 OF 9 Part Number SCH Plug OD [in (mm)] Plug Type Clearance Plug & [in (mm)] Length [in (mm)] Distance Seals [in (mm)] Approx. Weight [lbs. (kg)] Normal [ft-lbs. (N-m)] Maximum [ft-lbs. (N-m)] Hex Nut [in] GTDBB-075P160 ¾ (13.7) (1.8) 21 ½ (546) 1.50 (38.1) 2.5 (1.1) 1.5 (2.0) 3.0 (4.1) 7 GTDBB-075P80 ¾" (16.5) (2.3) 23½ (597) 1.75 (44.5) 2.5 (1.1) 2.5 (3.4) 5.0 (6.8) 7 GTDBB-075P40 ¾ (18.3) (2.5) 23 ½ (597) 1.75 (44.5) 3.0 (1.4) 3.5 (4.7) 6.5 (8.8) 7 GTDBB-075P10 ¾" (19.8) (2.5) 23 ½ (597) 1.75 (44.5) 3.0 (1.4) 4.0 (5.4) 7.0 (9.5) 7 GTDBB-1PXXS 1 XXS 0.54 (13.7) (1.5) 21½ (546) 1.50 (38.1) 2.5 (1.1) 1.5 (2.0) 3.0 (4.1) 7 GTDBB-1P (18.3) (2.5) 23 ½ (597) 1.75 (44.5) 3.0 (1.4) 3.5 (4.7) 6.5 (8.8) 7 GTDBB-1P (21.3) (3.0) 23 ½ (597) 1.75 (44.5) 3.5 (1.6) 4.0 (5.4) 7.0 (9.5) 7 GTDBB-1P (23.6) (3.0) 23 ½ (597) 1.75 (44.5) 3.5 (1.6) 5.0 (6.8) 7.0 (9.5) 7 GTDBB-1P (24.9) (3.0) 23 ½ (597) 1.75 (44.5) 5.5 (2.5) 5.0 (6.8) 7.5 (10.2) 7 GTDBB-125P160 1 ¼ (26.4) (3.0) 24 ¾ (629) 1.75 (44.5) 5.5 (2.5) 8.0 (10.8) 12 (16.3) ½ GTDBB-125P80 1 ¼" (28.7) (3.8) 24 ¾ (629) 1.75 (44.5) 5.6 (2.5) 10 (13.6) 13 (17.6) ½ GTDBB-125P40 1 ¼" (31.2) (3.8) 24-¾ (629) 1.75 (44.5) 6.2 (2.8) 11 (14.9) 14 (19.0) ½ GTDBB-125P10 1 ¼" (32.8) (3.8) 24-¾ (629) 1.75 (44.5) 6.5 ( (16.3) 14 (19.0) ½ GTDBB-125PXXS 1 ¼" XXS 0.80 (20.3) (3.8) 24-¾ (629) 1.75 (44.5) 3.5 (1.6) 5.0 (6.8) 7.5 (10.2) 7 GTDBB-15P160 1 ½ (30.2) (3.8) 27 (686) 2.75 (69.9) 4.2 (1.9) 15 (20) 20 (27) ¾ GTDBB-15P80 1 ½ (34.3) (3.8) 27 (686) 2.75 (69.9) 4.5 (2.0) 15 (20) 20 (27) ¾ GTDBB-15P40 1 ½ (37.1) (3.8) 27 (686) 2.75 (69.9) 4.5 (2.0) 15 (20) 20 (27) ¾ GTDBB-15P10 1 ½ (38.9) (3.8) 27 (686) 2.75 (69.9) 6.0 (2.7) 20 (27) 30 (41) ¾ GTDBB-2PXXS 2 XXS 1.35 (34.3) (3.8) 27 (686) 2.75 (69.9) 6.0 (2.7) 15 (20) 20 (27) ¾ GTDBB-2P (38.9) (4.1) 27 (686) 2.75 (69.9) 6.0 (2.7) 20 (27) 30 (41) ¾ GTDBB-2P (44.7) (4.6) 28 ½ (724) 2.75 (69.9) 6.4 (2.9) 30 (41) 50 (68) 7 / 8 GTDBB-2P (48.0) (4.6) 28 ½ (724) 2.75 (69.9) 6.4 (2.9) 30 (41) 50 (68) 7 / 8 GTDBB-2P (50.3) (4.6) 28 ½ (724) 2.75 (69.9) 7.0 (3.2) 35 (47) 60 (81) 7 / 8 GTDBB-25PXXS 2 ½" XXS 1.61 (40.9) (4.1) 27 (686) 2.75 (69.9) 6.4 (2.9) 20 (27) 30 (41) ¾ GTDBB-25P160 2 ½ (49.5) (4.6) 28 ½ (724) 2.75 (69.9) 11.0 (5.0) 35 (47) 60 (81) 7 / 8 GTDBB-25P80 2 ½ (54.1) (4.8) 29 (737) 2.75 (69.9) 15.0 (6.8) 60 (81) 90 (122) 1 ¼ GTDBB-25P40 2 ½" (58.2) (4.6) 29 (737) 2.75 (69.9) 16.0 (7.3) 60 (81) 90 (122) 1 ¼ GTDBB-25P10 2 ½ (62.5) (4.6) 33 5 / 8 (854) 2.75 (69.9) 20.0 (9.0) 100 (136) 150 (203) 1 13 GTDBB-3PXXS 3 XXS 2.13 (54.1) (4.3) 29 (737) 2.75 (69.9) 19.0 (8.6) 60 (81) 90 (122) 1 ¼ GTDBB-3P (62.5) (4.3) 33 5 / 8 (854) 2.75 (69.9) 20.0 (9.0) 100 (136) 150 (203) 1 13 GTDBB-3P (68.3) (5.3) 33 5 / 8 (854) 2.75 (69.9) 20.6 (9.3) 150 (203) 200 (271) 1 13 GTDBB-3P (72.6) (5.3) 33 5 / 8 (854) 2.75 (69.9) 21.4 (9.7) 150 (203) 200 (271) 1 13 GTDBB-3P (77.2) (5.6) 33 5 / 8 (854) 2.75 (69.9) 23.0 (10.4) 175 (237) 250 (339) 1 13
5 GripTight Isolation Plug Multishaft 4 6 Test Plug Specifications GTDBB Specifications the Seals Maximum Test Pressure 2250 PsiG ( 155 BarG ) Upstream Maximum Pressure 1500 PsiG ( 103 BarG ) Operational Temperature Range 10⁰F thru 180⁰F ( 23⁰C thru 82⁰C ) Range 4 thru 6 Various Schedules Standard Seal Material Urethane Standard Plug Material Aluminum Body, Zinc Plated Steel Grippers Compliance with Industry Standard Testing ASME B16.5, ASME B31.1, ASME B31.3, and ASME PCC 2 Rev 2 4/17 PAGE 5 OF 9 TEST ZONE HOSE EYE BOLT NUT NEAR SUPPORT SEAL SPACER COMP FAR END GRIPPER SPRING ASSY ITEM# QTY
6 GripTight Isolation Plug Multishaft 4 6 Technical Specifications PAGE 6 OF 9 Sales Part Number SCH Plug OD Clearance Plug & Length Distance Seals Fill/Vent Upstream Monitor Approx. Weight Normal Maximum Hex Nut [ft-lbs. [ft-lbs. [in (mm)] [in (mm)] [in (mm)] [in (mm)] NPT NPT [lbs. (kg)] (N-m)] (N-m)] [in] GTDBB-4PXXS 4 XXS 3.00 (76.2) 0.15 (3.8) 10 (254) 3-1/2 (89) 1/8 1/8 6 (2.9) 10 (14) 15 (20) 11/16 GTDBB-4P (83.6) 0.15 (3.8) 10 (254) 3-1/2 (89) 1/8 1/8 10 (4.6) 15 (20) 25 (34) 11/16 GTDBB-4P (88.4) 0.15 (3.8) 10 (254) 3-1/2 (89) 1/8 1/8 12 (5.7) 20 (27) 30 (41) 11/16 GTDBB-4P (92.2) 0.20 (5.1) 10 (254) 3-1/2 (89) 1/8 1/8 15 (6.8) 20 (27) 30 (41) 11/16 GTDBB-4P (97.3) 0.20 (5.1) 10 (254) 3-1/2 (89) 1/8 1/8 16 (7.3) 20 (27) 30 (41) 11/16 GTDBB-4P S 4.06 (103.1) 0.20 (5.1) 10 (254) 3-1/2 (89) 1/8 1/8 20 (9.0) 20 (27) 30 (41) 11/16 GTDBB-6P160 6 XXS 4.70 (119.4) 0.20 (5.1) 12-3/8 (314) 4 (102) 1/4 1/4 28 (12.7) 70 (95) 110 (149) 1-1/16 GTDBB-6P (126.7) 0.20 (5.1) 12-3/8 (314) 4 (102) 1/4 1/4 32 (14.4) 70 (95) 110 (149) 1-1/16 GTDBB-6P (134.6) 0.20 (5.1) 12-3/8 (314) 4 (102) 1/4 1/4 36 (16.2) 80 (109) 120 (163) 1-1/16 GTDBB-6P (141.2) 0.20 (5.1) 12-3/8 (314) 4 (102) 1/4 1/4 40 (18.2) 80 (109) 130 (176) 1-1/16 GTDBB-6P (149.1) 0.20 (5.1) 12-3/8 (314) 4 (102) 1/4 1/4 42 (19.1) 90 (122) 140 (190) 1-1/16 GTDBB-6P S 6.16 (156.5) 0.20 (5.1) 12-3/8 (314) 4 (102) 1/4 1/4 47 (21.2) 90 (122) 140 (190) 1-1/16
7 GripTight Isolation Plug Multishaft 8 24 Test Plug Specifications GTDBB Specifications the Seals Maximum Test Pressure 2250 PsiG ( 155 BarG ) Upstream Maximum Pressure 1500 PsiG ( 103 BarG ) Operational Temperature Range 10⁰F thru 180⁰F ( 23⁰C thru 82⁰C ) Range 8 thru 24 Various Schedules Standard Seal Material Urethane Standard Plug Material Aluminum Body, Zinc Plated Steel Grippers Compliance with Industry Standard Testing ASME B16.5, ASME B31.1, ASME B31.3, and ASME PCC 2 PAGE 7 OF 9 TEST ZONE HOSE SHAFT NUT NEAR SUPPORT SPACER FAR SUPPORT SEAL COMP GRIPPER SPRING CONE RETAINING PLATE ITEM# QTY 3 VARIOUS VARIOUS VARIOUS VARIOUS VARIOUS 1 1 VARIOUS VARIOUS BOLT
8 GripTight Isolation Plug Multishaft 8 24 Technical Specifications PAGE 8 OF 9 Sales Part Number SCH Plug OD Clearance Plug & Length Distance Seals Fill/Vent Upstream Approx. Weight Normal Maximum Hex Nut [ft-lbs. [ft-lbs. [in (mm)] [in (mm)] [in (mm)] [in (mm)] NPT NPT [lb. (kg)] (N-m)] (N-m)] [in] GTDBB-8P (167) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 54 (25) 125 (169) 200 (271) 1-7/16 GTDBB-8PXXS 8 XXS 6.63 (168) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 55 (25) 125 (169) 200 (271) 1-7/16 GTDBB-8P (171) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 56 (26) 125 (169) 200 (271) 1-7/16 GTDBB-8P (176) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 59 (27) 125 (169) 200 (271) 1-7/16 GTDBB-8P (183) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 63 (28) 125 (169) 200 (271) 1-7/16 GTDBB-8P (187) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 66 (30) 150 (203) 225 (305) 1-7/16 GTDBB-8P (192) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 69 (31) 175 (237) 250 (339) 1-5/8 GTDBB-8P /STD 7.73 (196) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 70 (32) 175 (237) 250 (339) 1-5/8 GTDBB-8P (200) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 75 (34) 175 (237) 250 (339) 1-5/8 GTDBB-8P S 8.08 (205) 0.25 (6.4) 15-3/4 (400) 5 (127) 1/4 1/4 79 (36) 175 (237) 250 (339) 1-5/8 GTDBB-10P (210) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (37) 200 (271) 275 (373) 1-5/8 GTDBB-10PXXS 10 XXS 8.50 (216) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (40) 200 (271) 275 (373) 1-5/8 GTDBB-10P (230) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (46) 200 (271) 275 (373) 1-5/8 GTDBB-10P (236) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (50) 200 (271) 275 (373) 1-5/8 GTDBB-10PXS 10 60/XS 9.50 (241) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (51) 200 (271) 275 (373) 1-5/8 GTDBB-10P /STD 9.77 (248) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (52) 225 (305) 300 (407) 1-5/8 GTDBB-10P S (258) 0.25 (6.4) 16-1/8 (410) 5 (127) 1/ (61) 225 (305) 300 (407) 1-5/8 GTDBB-12P (248) 0.38 (9.7) 17 (432) 5 (127) 1/ (55) 200 (271) 250 (339) 1-5/8 GTDBB-12PXXS 12 XXS (264) 0.38 (9.7) 17 (432) 5 (127) 1/ (64) 200 (271) 250 (339) 1-5/8 GTDBB-12P (279) 0.38 (9.7) 17 (432) 5 (127) 1/ (73) 200 (271) 250 (339) 1-5/8 GTDBB-12P (295) 0.32 (8.1) 17 (432) 5 (127) 1/ (75) 225 (305) 275 (373) 1-5/8 GTDBB-12P40 12 STD (295) 0.38 (9.7) 17 (432) 5 (127) 1/ (75) 225 (305) 275 (373) 1-5/8 GTDBB-14P (308) 0.38 (9.7) 18 (457) 6-1/2 (165) 1/ (105) 225 (305) 275 (373) 1-5/8 GTDBB-14P (324) 0.38 (9.7) 18 (457) 6-1/2 (165) 1/ (108) 225 (305) 275 (373) 1-5/8 GTDBB-14PSTD 14 30/STD (327) 0.38 (9.7) 18 (457) 6-1/2 (165) 1/ (115) 225 (305) 275 (373) 1-5/8 GTDBB-16P (316) 0.38 (9.7) 19-1/2 (495) 6-1/2 (165) 1/ (108) 200 (271) 250 (339) 1-5/8 GTDBB-16P (354) 0.38 (9.7) 19-1/2 (495) 6-1/2 (165) 1/ (141) 200 (271) 250 (339) 1-5/8 GTDBB-16P /XS (371) 0.38 (9.7) 19-1/2 (495) 6-1/2 (165) 1/ (148) 225 (305) 275 (373) 1-5/8 GTDBB-16PSTD 16 30/STD (378) 0.38 (9.7) 19-1/2 (495) 6-1/2 (165) 1/ (157) 250 (339) 300 (407) 1-5/8 GTDBB-18P (400) 0.38 (9.7) 21 (433) 6-1/2 (165) 1/ (186) 250 (339) 300 (407) 1-5/8 GTDBB-18P (419) 0.38 (9.7) 21 (433) 6-1/2 (165) 1/ (195) 250 (339) 300 (407) 1-5/8 GTDBB-18PSTD 18 STD (428) 0.38 (9.7) 21 (433) 6-1/2 (165) 1/ (211) 275 (373) 325 (441) 1-5/8 GTDBB-20P (446) 0.38 (9.7) 22 (559) 6-1/2 (165) 1/ (236) 225 (305) 275 (373) 1-5/8 GTDBB-20P (468) 0.38 (9.7) 22 (559) 6-1/2 (165) 1/ (546) 175 (237) 225 (305) 1-5/8 GTDBB-20PSTD 20 20/STD (479) 0.38 (9.7) 22 (559) 6-1/2 (165) 1/ (248) 225 (305) 275 (373) 1-5/8 GTDBB-24P (538) 0.38 (9.7) 23-1/2 (597) 6-1/2 (165) 1/ (390) 275 (373) 325 (441) 1-5/8 GTDBB-24P (565) 0.38 (9.7) 23-1/2 (597) 6-1/2 (165) 1/ (410) 300 (407) 350 (475) 1-5/8 GTDBB-24PSTD 24 20/STD (581) 0.38 (9.7) 23-1/2 (597) 6-1/2 (165) 1/ (451) 275 (373) 325 (441) 1-5/8
9 GripTight Isolation Plug Technical References PAGE 9 OF 9 DC2689 EST Group Operating Procedures for 3/4 thru 3 GripTight Isolation Test Plug DC2690 EST Group Operations Procedures for 4 thru 12 GripTight Isolation Test Plug DC2692 GripTight Isolation Test Plug Technical Specification DC8018 EST Group GripTight ISO Test Plug Product Brochure DC8079 EST Group GripTight ISO Test Plug Fact Sheet ASME B16.5 Flanges and Flanged Fittings ASME B31.1 Power Piping ASME B31.3 Process Piping ASME PCC 2 Repair of Pressure Equipment and Piping Questions? Contact EST Group Customer Service at any of the following locations. North, Central & South America Europe/ Middle East/ Africa China EST Group Corporate Office EST Group B.V. P: Township Line Road Hoorn 312a est-china@curtisswright.cn Hatfield, PA USA 2404 HL Alphen aan den Rijn www. cw-estgroup.com P: F: est-info@curtisswright.com The Netherlands P: F: est-emea@curtisswright.com Singapore P: est-asia@curtisswright.com
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