Risk Assessment Form

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Lorraine Andrews
5 years ago
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1 Assessment Form GROUP #1 Bow Thruster Overhaul TABE #1 Additional Control 1 Preparation of tools truck by tools Proper tools 1 1 Oil pill lip and Fall Housekeeping 4 2 M 2 Isolate Hydraulic system and power supply afety briefing and coordination Trade Electrocution Fatality ock out tag out system 5 1 M Falling from height Permanent total disablement Proper taging and hook aftey Harness 4 2 M afety briefing taging 3 Dismantle Bow thruster at working platform Falling of object Major Ensure certified equipments and lifting gears 4 2 M Barricade the area Trade 4 ifting and shifting of bow thruster Falling of objects Body Ensure certified lifting equipments and lifting gears 4 2 M Use qualified riggers and ignal man ifting Association of ingapore Marine Industries 1

2 Assessment Form GROUP #1 Bow Thruster Overhaul TABE #1 Additional Control 5 Repair and replace worn of material Caught in between objects Hand injuries Proper job communication and Proper PPE 2 3 M afety Tool box meeting Trade 6 Inspection and Assembling bow thruster Caught in between objects Hand injuries Proper job communication and Proper PPE 2 3 M afety Tool box meeting Trade 7 Testing and Completion High pressure hydraulic leakage Major injuries Barricade testing area and coordinate the job in VCC meeting 4 1 M Ensure no incompatible work in the area, and barricade the area hip representative / Testing Engineer Association of ingapore Marine Industries 2

3 Assessment Form GROUP #2 Cargo Pump Overhaul TABE #2 Additional Control 1 Inspection of Pump room ack of Oxygen, ack of ight and Toxic gas Brain damage, Falling and Fatality Perform Gas Check, Apply Permit, Provide adequate lighting 5 2 M Inform in VCC and afety Briefing 2 Isolate the system truck by spanner Hand and Finger Use of PPE, Us eof Proper Tools 2 2 hip taff 3 Dismantling Pipe lines truck by objects Hand and Finger Proper PPE and Proper Tools Remove dismantle pump casing impeller lip and Fall clean spilled oil using saw dust 3 3 M afety Briefing and collect the oil in container 5 Clear access for pump to shift Falling hazard Body injury Barricade 3 2 M afety Briefing 6 Dismantle pump equipment in workshop truck by object / pressurized liquids Hand, finger and eye injury Use proper PPE, Barricade and display sign boards 2 2 Foreman Association of ingapore Marine Industries 1

4 Assessment Form GROUP #2 Cargo Pump Overhaul TABE #2 Additional Control Fall of equipment Hand and Finger Use proper PPE / Proper tools 3 2 M afety Briefing 7 Clean inspect and Measure truck by object Hand and Finger Use proper PPE / Proper tools Replace bearing / Mechanical seal struck by object/ equipment Hand and Finger Use proper PPE / Proper tools Install back shaft, impeller, couplings Falling / struck by tools Hand and Finger Use Proper Tools / PPE Reinstall on board truck by object Hand and Finger Use Proper Tools / PPE Alignment and Commissioning truck by object / Pressurized liquid Hand/Finger, Eye injury Use afety goggles, Barricade the area 3 3 M afety Briefing Association of ingapore Marine Industries 2

5 Assessment Form GROUP #3 Measurement of Rudder TABE # Additional Control 1 Inspection of rudder Halling from height Fatality Use afety Harness and Hook up 5 1 M afety toll box briefing Mechanical 2 Remove rudder bottom plug Oil spillages, slip and Fall Body injury Prepare container for collecting drain oil, Clean oil and Apply permit 2 2 Mechanical 3 Remove access cover (bolted type) truck by dropped object Fatality Coordinate and wear proper PPE 5 1 M Barricade the fall zone area All trade supervisors 4 Check clearance truck & Cut finer by hand tools Finger Wear Hand gloves, adequate lighting 2 4 M Tool box meetings Mechanical 5 Final Inspection Falling from Height Fatality Use proper PPE, Hook up the body harness 5 1 M Check all hooking point and t staging "OK" Mechanical 6 Close Rudder access truck by dropped object Major Wear Proper PPE, Proper Barrication 3 3 M Barricade the fall zone area All trade supervisors 7 Refit the rudder bottom plug truck by hand tools Hand and Finger Wear Hand gloves 2 2 Mechanical Association of ingapore Marine Industries 1

6 Assessment Form GROUP #4 Propeller Withdrawel TABE #4 Additional Control 1 Erect taging Falling Hazard Fatal Use safety harness 5 1 M afety briefing and proper scaffold inspection caff. Falling Hazard Use safety harness 5 1 M Inspect the equipment and 2 Weld eye piece on hip hull Electrocution Fatality 5 1 M afety briefing wire for leaks Welding Fire Hazard Permit to work and Fire watch man 5 1 M 3 et up chain blocks and slings to support propeller, rope guard and cone Falling hazard and Falling of object Use safety harness, Check all lifting equipments 1 3 Immediate 4 Remove rope guard using gas cutter Fire Hazard Body burns upervision & follow permit to work systems 2 2 Immediate Association of ingapore Marine Industries 1

7 Assessment Form GROUP #4 Propeller Withdrawel TABE #4 Additional Control 5 Remove cement and cone's bolts Falling Hazard, Hit by hand tools Body injury Use afety Harness, Use proper PPE, Cordon off the area 2 3 M afety Briefing 6 modify taging for cone removal Falling Hazard Use afety Harness and Inspect the scaffolding 2 2 tagging 7 Remove Cone Falling of object Body upervision 2 1 Immediate 8 Remove propeller nut Falling hazard and Falling of object Body injury Use afety Harness, Use proper PPE, Cordon off the area 1 3 Immediate 9 Modify taging to facilitate propeller removal Falling hazard Body injury Use afety Harness and Inspect the scaffolding 2 2 caff. 10 wing out propeller using crane and chain blocks Hit by propeller and Propeller drop Fatality Proper supervision and proper lifting 5 1 M Pre lifting briefing and certified lifter ifting Association of ingapore Marine Industries 2

8 Assessment Form GROUP #5 Turbo Generator Overhaul TABE #5 Additional Control team cald by team Proper PPE Isolate the system Electrocution Fatality ock out tag out procedure and Isolation 5 1 M afety Briefing s 2 To drain the steam and oil lip and fall Body. Head and Finger House keeping and cleaning the spilled oil by aw dust 1 1 s 3 Use chain block to lift up the cover and remove the motor Chain block and load Finger injury use tested lifting equipment and wear proper PPE 3 2 M afety Briefing s Association of ingapore Marine Industries 1

9 Assessment Form GROUP #6 Hydraulic Mooring winch overhaul TABE #6 Additional Control 1 Opening of foundation bolts and bearings truck by tools, trip & Fall, flying objects Eye injury, Hand injury, leg injury Use Proper PPE Remove hydraulic hoses truck by hydraulic oil pressure, slip/ fall Eye injury, Hand injury, leg injury ock out tag out procedures, drain the oil properly 2 3 M Tool box briefing, Prepare for saw dust and rags 3 Remove brake band Crush by heavy object PTW system, Proper PPE 2 3 M Tool box briefing, check hose 4 ifting the complete assembly to trailer and then to workshop truck in between objects Body injury Certified lifting gears, tag lines and good communication 4 2 M Barricade the lifting area, qualified signal man, ignal man and Rigger Association of ingapore Marine Industries 1

10 Assessment Form GROUP #7 Crank haft Deflection TABE #7 Additional Control 1 Isolate the.o system Oil spill Body Confirm C/E to.o. Pump shut position(lock out/tag out) 3 1 to confirm. C/E highlight in VCC Hit by heavy object Body ecure the door Open crank case door Explosion Burn on body Make sure engine is cooled sufficiently 5 1 M to confirm with C/E before opening 3 Check the turning gear - engage condition to fly wheel. withch On/Off turning motor Electric hock Fatality Trained person to operate 5 1 M Hit by rotating propeller Fatality Make sure nobody works near propeller 5 1 M In the VCC meeting ensure the condition of Electric motor connections. Use proper PPE 4 et the deflection gauge on web. Turn crank engine to record reading lip & Fall Body Make sure work place must be clean and free from oil Reinstall crank case door Hit by heavy object Body Make sure no person inside crank case 3 1 Association of ingapore Marine Industries 1

11 Assessment Form GROUP #8 Main Engine Piston Overhaul TABE #8 Additional Control truck and cut fingers Hand / Finger injury use proper tools, certified lifting equuipments 2 3 M Use proper PPE 1 Dismantle cylinder head nad lift out using special tools Falling Major injury Barricade the area 4 2 M Tool box briefing 2 Dismantle piston rod & tuffing box lips and fall Body injury Use proper platform and tools M Cut finger Finger injury Use proper PPE afety briefing 3 Decarbon combustion area of liner by grinding 5 1 M Fire & Explosion Fatality PTW system afety briefing & upervision Tighten lifting tools on piston crown Cut finger Finger injury Use proper tools Association of ingapore Marine Industries 1

12 Assessment Form GROUP #8 Main Engine Piston Overhaul TABE # M Additional Control ift up piston using shore crane for vessel to shore Falling Major injury Use certified lifting equipments afety Briefing Foreman Transfer piston to workshop by 10 T lorry Falling Major injury Proper lashing of piston to lorry Dismantle stuffing box piston rod at horizontal position truck and finger cut Hand / Finger injury Use proper tools 2 2 truck finger Finger injury Use proper tools 8 Dismantle piston crown at vertical position using overhead crane in workshop Falling Major injury Use certified lifting equipments 4 2 M afety Briefing before lifting Foreman Chemical cleaning of piston rod crown and stuffing box Chemicals Health and skin irritation Proper PPE and safety briefing Association of ingapore Marine Industries 2

13 Assessment Form GROUP #8 Main Engine Piston Overhaul TABE #8 Additional Control 10 Take clearance & Measurements Measuring tape Finger injury Proper PPE Dye check piston crown Chemicals Health problems Proper PPE 1 2 Association of ingapore Marine Industries 3

14 Assessment Form GROUP # 09 Hydraulic Motor Overhaul TABE # 09 Additional Control 1 Open up the oil lines Oil pill Hand & Finger Pollution, lipping hazard PTW ystems 3 2 M Proper House keeping, Proper Tools 3 2 M Proper Coordination, Immediate upervision, Tool box briefing Fore man Fore man 2 Remove the mounting bolts Hand & Finger injury Hand & Finger Proper Tools & PPE 2 4 M Proper afety briefings, Follow WP 3 hifting by Chain Blocks Falling hazard erious injury Tested lifting gear, Proper coordination & communication. Trained Riggers 4 3 H Visual inspection before lifting 4 Fit back and connect back oil lines Hand and Finger injury Hand & Finger Proper Tools & PPE 2 4 M Proper afety briefings, Follow WP Fore man 5 Testing pressurized system bursting Use proper PPE and proper coordination amoung ship crew 3 2 M Double check and Barricade the area Association of ingapore Marine Industries 1

15 Assessment Form GROUP # 10 teering Gear Pump Overhaul TABE # 10 Additional Control 1 ock up the system and remove the power supply Electrocution Fatality Tag out system 5 1 M Barricade the surrounding area Trade eader 2 Isolate the hydraulic system valves and drain oil Oil spillages Fire, lip and Fall Open falnges to be Blanked off and No hot work 4 1 M aw dust and skip Trade eader 3 Preparation of lifting equipment and access removal Crushed by heavy objects oss of body parts ifting supervisors on site, Certified lifting gears 4 1 M Brief in safety tool box meeting Trade eader 4 Removal of pump overhauling and testing after completion Crushed by heavy objects Finger injury Proper tools 2 4 M afety Briefings Trade eader Oil leakages Fire, lip and Fall Proper container 2 4 M 5 Reinstall after overhauling and Certified Mechanical fitters, system testing Crushed by objects Finger injury Certified lifting equipment 2 4 M aw dust and plastic bags Trade eader 6 House keeping Trip & Fall Minor afety Briefing 1 3 Trade eader Association of ingapore Marine Industries 1

16 Assessment Form GROUP #11 Air compressor Overhaul TABE # 11 Next Review date Additional Control 1 Dismantling of pipe & Valves truck by ejected materials Hands & Finger injury Use of proper Hand tools, Proper House keeping, Wear PPE 3 2 M Proper upervision s 2 Dismantling of compressor casing and motor Electrocution Fatality Isolation of the system 5 1 M Using ock out & Tag out system. Highlight in VCC Meeting s 3 Removal of cylinder head cover Connecting rod, bearings, and pistons springs and valve plates Falling of materials Hand & Finger injury Use certified lifting gears, Barricade the area 3 1 s 4 Calibrate and replace with new parts Flying particles Eye injury Use proper PPE 4 1 M Wear Face shield and Highlight in afety Briefing s 5 Reassamble all dismantle parts truck by materials Hand injury Use proper PPE 5 1 M afety Briefing s 6 Testing and running of Compressors Electrocution Fatality ock out & Tag out 5 1 M Highlight in VCC and conduct safety briefing s Association of ingapore Marine Industries 1

17 Assessment Form GROUP # 12 Task Engine Room Crane Overhaul TABE # 12 Next Rivew date Ill Health & Persons at Additional Control 1 hut off the system Electrocution Fatality Follow lock out & Tag out procedures 5 1 M Highlight in VCC meeting. Tool box briefing. Disconnect the power supply Elecrical supervisor 2 Errect Hanging taging Falling Fatality & Body Qualified stagger, approved stagging with "OK" tag. Display and use body hardness 5 1 M Highlight in VCC meeting. Barricade the work place tagging supervisor Minor injury Hand & Finger injury Use proper tools & wear hand gloves 2 2 Mechanical supervisor 3 Removal of overhead crane from the position Falling Fatality Hook up safety harness at anchoring point 5 1 M Tool box meeting highlight in VCC. Immediate supervision Mechanical supervisor 4 ifting & hifting the crane out from the vessel Falling and struck by object Fatality & Body Qualified Rigger/ignal man- Certified lifting gears, use guide rope & Qualified crane operator 5 1 M Tool box meeting highlight in VCC and No standing under suspended load ifting 5 Transporting the crane to workshop by forklift truck by Forklift Fatality & Body Qualified Forklift operators. Forklift daily checklist 5 1 M Follow yards speed limit. Do not overload and block the driver's view. Use beacon lights Forklift Driver Association of ingapore Marine Industries 1

18 Assessment Form GROUP # 12 Task Engine Room Crane Overhaul TABE # 12 Next Rivew date 6 Install back the overhaed crane as original (Refit) Falling and struck by object Minor injury Ill Health & Persons at Fatility & Body injury Qualified Rigger/ignal man- Certified lifting gears, use guide rope & Qualified crane operator Hand & Finger injury Use proper tools & wear hand gloves Additional Control 5 1 M Tool box meeting highlight in VCC and No standing under suspended load 2 2 ifting Mechanical supervisor Association of ingapore Marine Industries 2

U.S. CONCRETE, INC. SAFETY POLICY and PROCEDURE MANUAL

SAFE -14 Page 1 of 8 U.S. CONCRETE, INC. SAFETY POLICY and PROCEDURE MANUAL FUNCTION Safety TOPIC Hotwork Permit Program OBJECTIVE(S): GENERAL POLICY: To provide a work atmosphere that is conducive to